JPH0288670A - Resin composition for sliding part - Google Patents

Resin composition for sliding part

Info

Publication number
JPH0288670A
JPH0288670A JP24139788A JP24139788A JPH0288670A JP H0288670 A JPH0288670 A JP H0288670A JP 24139788 A JP24139788 A JP 24139788A JP 24139788 A JP24139788 A JP 24139788A JP H0288670 A JPH0288670 A JP H0288670A
Authority
JP
Japan
Prior art keywords
nylon
weight
molecular weight
resin composition
ultra
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP24139788A
Other languages
Japanese (ja)
Inventor
Hidenori Kato
秀徳 加藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Chemical BASF Co Ltd
Original Assignee
Mitsubishi Chemical BASF Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Chemical BASF Co Ltd filed Critical Mitsubishi Chemical BASF Co Ltd
Priority to JP24139788A priority Critical patent/JPH0288670A/en
Publication of JPH0288670A publication Critical patent/JPH0288670A/en
Pending legal-status Critical Current

Links

Landscapes

  • Compositions Of Macromolecular Compounds (AREA)

Abstract

PURPOSE:To provide a resin composition containing a polyamide, an ultra-high- molecular weight polyethylene and calcium silicate and capable of giving a sliding part causing extremely low abrasion without using a grease. CONSTITUTION:The objective resin composition for a sliding a part is composed of (A) 42-90wt.% (preferably 55-70wt.%) of a polyamide, preferably nylon 6, nylon 66 or nylon 6-66 copolymer having a relative viscosity of 2.3-3, (B) 0.5-8wt.% (preferably 1-5wt.%) of an ultra-high-molecular weight polyethylene having an average molecular weight of >=1,000,000 determined from viscosity and >=3,000,000 determined by light-scattering and (C) 9.5-50wt.% (preferably 20-45wt.%) of calcium silicate having particle diameter of <=5mum. The composition may be further incorporated with <=10wt.% of aramid fiber or carbon fiber.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は軸受、ギヤー等の摺動部材を形成するポリアミ
ド樹脂組成物に関する。
DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to a polyamide resin composition for forming sliding members such as bearings and gears.

〔従来の技術〕[Conventional technology]

摺動部材の形成材料としては、ナイロン6、ナイロン6
.6、ポリアセクール、ポリフェニレンサルファイド、
ポリイミド、ポリフェニレンエーテル等の熱可塑性のエ
ンジニアリングプラスチックに、潤滑剤を5〜50重量
%分散させたものが一般である。
The material for forming the sliding member is nylon 6, nylon 6
.. 6. Polyacecool, polyphenylene sulfide,
Generally, lubricants are dispersed in thermoplastic engineering plastics such as polyimide and polyphenylene ether in an amount of 5 to 50% by weight.

上記潤滑剤としては、ポリテトラフルオロエチレン(P
TEF)粉末、ポリエチレン粉末、グラファイト粉末、
二硫化モリブテン粉末、シリコンゴム、メラミンシアヌ
レート粉末等が使用されている。
The above lubricant is polytetrafluoroethylene (P
TEF) powder, polyethylene powder, graphite powder,
Molybdenum disulfide powder, silicone rubber, melamine cyanurate powder, etc. are used.

自動車や複写機等の軽量化に伴ないクランク軸やシャフ
ト軸としてステンレス鋼からアルミニウム合金に置き代
ってきている。ステンレス鋼製の軸等は表面が平滑であ
るので、従来の潤滑剤含有エンジニアリング樹脂よりな
る摺動部材で何ら問題がなかったのが、アルミニウム合
金に代わってから該合金の表面が粗面のため、樹脂製の
摺動部材がアルミ合金製の軸の回転により削り取られる
という問題点が指摘されている。
As automobiles, copiers, etc. become lighter, stainless steel is being replaced by aluminum alloys for crankshafts and shafts. Stainless steel shafts have smooth surfaces, so there were no problems with conventional sliding parts made of lubricant-containing engineering resins, but since aluminum alloys have been substituted, the surfaces of these alloys are rough. It has been pointed out that the sliding member made of resin is scraped off by the rotation of the shaft made of aluminum alloy.

摺動部材が削り取られないように、ガラス繊維やガラス
粉を分散させて機械的強度を向上させることも知られて
いるが、相手材のアルミニウム合金の摩耗が激しくなる
という問題がある。
It is known to improve mechanical strength by dispersing glass fiber or glass powder to prevent sliding members from being scraped off, but this has the problem of increasing wear on the aluminum alloy of the mating material.

従って、ガラス繊維補強ナイロン製摺動部材であるクラ
ッチレリーズベアリングとアルミニウム合金シャフト間
にグリースを介在させて摩耗を防いでいるのが実情であ
る。
Therefore, the reality is that grease is interposed between the clutch release bearing, which is a glass fiber-reinforced nylon sliding member, and the aluminum alloy shaft to prevent wear.

しかし、グリースは補充に手間がかかるし、周辺が汚れ
る欠点があり、グリースの使用なしで直接、摺動部材と
相手金属が接することができる摩耗の小さな摺動部材の
出現が望まれている。
However, grease is time-consuming to replenish and has the drawback of staining the surrounding area, so there is a desire for a sliding member with less wear that allows direct contact between the sliding member and the mating metal without the use of grease.

〔発明が解決しようとする課題〕[Problem to be solved by the invention]

本発明は、エンジニアリングプラスチックとしての汎用
のナイロン66、ナイロン6.66共重合体等のポリア
ミドを用いたとき、相手材がステンレス鋼は勿論のこと
亜鉛合金、アルミニウム合金等の表面仕上が粗であって
、かつ、両者の間にグリースを介在させなくても摩耗が
極めて小さい摺動部材を与えるポリアミド樹脂組成物を
提供することにある。
In the present invention, when a polyamide such as general-purpose nylon 66 or nylon 6.66 copolymer is used as an engineering plastic, the mating material is not only stainless steel but also zinc alloy, aluminum alloy, etc., which have a rough surface finish. It is an object of the present invention to provide a polyamide resin composition which can provide a sliding member with extremely low wear even without intervening grease between the two.

〔課題を解決するための具体的手段〕[Specific measures to solve the problem]

上記課題を達成するための本発明は、ポリアミドを42
〜90重量%、超高分子量ポリエチレンを0.5〜8重
量%および、けい酸カルシウムを9.5〜50重量%含
有する摺動部材用樹脂組成物を提供するものである。
In order to achieve the above object, the present invention uses polyamide 42
The present invention provides a resin composition for a sliding member containing 90% by weight of ultra-high molecular weight polyethylene, 0.5-8% by weight of ultra-high molecular weight polyethylene, and 9.5-50% by weight of calcium silicate.

この発明で使用するポリアミド樹脂は、JIS K68
10の試験法に従って、ポリマー濃度;0.25g/2
5 mβ溶媒、溶媒;98重量%の硫酸、および測定温
度25℃の測定条件で設定された溶液粘度から算出され
た相対粘度(ηr)が、2.0〜3.5、好ましくは2
.2〜3.0程度であるナイロン6およびまたはナイロ
ン66、ナイロン6.12あるいはナイロン6.66共
重合体である。
The polyamide resin used in this invention is JIS K68
According to test method 10, polymer concentration; 0.25g/2
The relative viscosity (ηr) calculated from the solution viscosity set under the measurement conditions of 5 mβ solvent, solvent; 98% by weight sulfuric acid and measurement temperature of 25°C is 2.0 to 3.5, preferably 2.
.. Nylon 6 and/or nylon 66, nylon 6.12 or nylon 6.66 copolymer having a molecular weight of about 2 to 3.0.

前記のナイロン6は、ε−カプロラクタムを重合して得
られる高分子重合体であり、また、ナイロン66は、ヘ
キサメチレンジアミンとアジピン酸とを重合して得られ
る高分子重合体であり、さらにナイロン6.66共重合
体は、ε−カプロラクタムと、ヘキサメチレンジアミン
およびアジピン酸とを共重合して得られる、ナイロン6
構成成分とナイロン66構成成分とのモル比(6/66
)が好ましくは1/99〜30/70あるいは70/3
0〜99/ 1 、特に好ましくは3/97〜20/8
0あるいは80/20〜97/3である高分子重合体で
ある。
The above-mentioned nylon 6 is a high molecular polymer obtained by polymerizing ε-caprolactam, and nylon 66 is a high molecular polymer obtained by polymerizing hexamethylene diamine and adipic acid. 6.66 copolymer is a nylon 6 copolymer obtained by copolymerizing ε-caprolactam, hexamethylene diamine, and adipic acid.
Molar ratio of constituent components to nylon 66 constituents (6/66
) is preferably 1/99 to 30/70 or 70/3
0 to 99/1, particularly preferably 3/97 to 20/8
0 or 80/20 to 97/3.

前記のポリアミドの相対粘度が小さくなり過ぎると、耐
衝撃性などの機械物性が低下した成形品しか得られない
ので適当ではなく、また、前記相対粘度があまりに大き
くなり過ぎると、ポリアミド樹脂組成物の流動性が低下
し、成形性が悪化し、しかも、成形品の表面性(表面外
観)が悪化するので適当ではない。
If the relative viscosity of the polyamide becomes too small, it is not suitable because only molded products with reduced mechanical properties such as impact resistance can be obtained, and if the relative viscosity becomes too large, the polyamide resin composition This is not suitable because fluidity decreases, moldability deteriorates, and the surface properties (surface appearance) of the molded product deteriorate.

潤滑剤としては、超高分子量のポリエチレンが用いられ
る。この潤滑剤の分子量は粘度法による平均分子量が1
00万以上、光散乱法で300万以上の超高分子量ポリ
エチレンである。
Ultra-high molecular weight polyethylene is used as the lubricant. The average molecular weight of this lubricant is 1 according to the viscosity method.
It is ultra-high molecular weight polyethylene with a molecular weight of 3,000,000 or more, measured by light scattering.

ポリエチレンの中には、低密度ポリエチレン、中密度ポ
リエチレン、高密度ポリエチレン、線状低密度ポリエチ
レン、線状中密度ポリエチレン、線状高密度ポリエチレ
ン、ポリエチレ、ンワックス等の分子量が5〜30万が
あるが、超高分子量ポリエチレンでないと耐摩耗性が十
分でない。
Polyethylene has a molecular weight of 50,000 to 300,000, such as low density polyethylene, medium density polyethylene, high density polyethylene, linear low density polyethylene, linear medium density polyethylene, linear high density polyethylene, polyethylene, and wax. , the abrasion resistance is insufficient unless ultra-high molecular weight polyethylene is used.

かかる超高分子量ポリエチレンは、三井石油化学工業−
よりハイゼソクスミリオン、ヘキスト社よりボスタレン
GUR412、ハーキュルス社よりフィファクス190
0の商品名で販売されている。
Such ultra-high molecular weight polyethylene is manufactured by Mitsui Petrochemical Industries -
Heise Sox Million, Bostaren GUR412 from Hoechst, Fifax 190 from Hercules.
It is sold under the product name 0.

他の潤滑剤、シリコンゴム、PTFE、グラファイト、
MO52等では耐摩耗性が十分でない。但し、超高分子
量ポリエチレンと、これら潤滑剤を併用してもよい。
Other lubricants, silicone rubber, PTFE, graphite,
MO52 and the like do not have sufficient wear resistance. However, ultra-high molecular weight polyethylene and these lubricants may be used together.

摺動部材に強度と耐摩耗性を付与する無機充填材として
は、粒径が5ミクロン以下のけい酸カルシウムが利用さ
れる。
Calcium silicate with a particle size of 5 microns or less is used as an inorganic filler that imparts strength and wear resistance to the sliding member.

他の充填材、例えば重質炭酸シルシウム、タルク、クレ
イ、マイカ等では効果がなく、ガラス粉では相手方の金
属を摩耗する。但し、上記けい酸カルシウムと共にマイ
カ、タルクを併用することは可能である。また、ポリア
ラミド繊維やカーボン繊維を10重量%(対摺動部材用
組成物)以下の割合で配合してもよい。
Other fillers, such as heavy silcium carbonate, talc, clay, mica, etc., are ineffective, and glass powder will abrade the metal counterpart. However, it is possible to use mica and talc together with the above calcium silicate. Further, polyaramid fibers and carbon fibers may be blended in a proportion of 10% by weight or less (composition for sliding members).

摺動部材組成物中のポリアミド含有量は42〜90重量
%、好ましくは55〜70重量%である。42重重量未
満では、摺動部材の強度が弱い。90重量%を越えては
耐摩耗性が十分でない。
The polyamide content in the sliding member composition is 42 to 90% by weight, preferably 55 to 70% by weight. If the weight is less than 42 weight, the strength of the sliding member is weak. If it exceeds 90% by weight, the wear resistance will not be sufficient.

摺動部材組成物中の超高分子量ポリエチレン含有量は0
.5〜8重量%、好ましくは1〜5重景重量ある。0.
5重量%未満では潤滑性が十分でなく、摺動部材が相手
方のアルミニウム合金により削り取られる。8重量%を
超えては押出しや射出の成形が困難である。
The ultra-high molecular weight polyethylene content in the sliding member composition is 0.
.. 5 to 8% by weight, preferably 1 to 5 weight%. 0.
If it is less than 5% by weight, the lubricity will not be sufficient and the sliding member will be scraped off by the aluminum alloy of the other party. If it exceeds 8% by weight, extrusion or injection molding will be difficult.

摺動部材組成物中のけい酸カルシウム含有量は9.5〜
50重量%、好ましくは20〜45重量%である。
The calcium silicate content in the sliding member composition is 9.5 to
50% by weight, preferably 20-45% by weight.

24.5重量%未満では摺動部材にそりが生じやすいし
、又、相手材の金属に対する耐摩耗性が十分でない。ま
た、摺動部材(軸受、歯車等)の強度が低く、実用的で
ない。50重量%以上では摺動部材の表面にけい酸カル
シウムが浮き出し、表面平滑性が悪くなる。
If it is less than 24.5% by weight, the sliding member tends to warp, and the wear resistance against the metal of the mating material is insufficient. Furthermore, the strength of the sliding members (bearings, gears, etc.) is low, making it impractical. If it exceeds 50% by weight, calcium silicate will stand out on the surface of the sliding member, resulting in poor surface smoothness.

実施例1 ミネラルフィシ−社のウォラスナイト〔商品名、けい酸
カルシウムを主成分340重量%とナイロン6.66共
重合体、60重量%の混合物を押出機より258℃でス
トランド状に押し出し、カッティングしてペレット八を
得た。
Example 1 A mixture of 340% by weight of calcium silicate as the main component and 60% by weight of nylon 6.66 copolymer was extruded into a strand shape at 258°C using an extruder to obtain Wallasnite (trade name) manufactured by Mineral Fici Co., Ltd. After cutting, eight pellets were obtained.

一方、ナイロン6690重量部に、ヘキスト社の超高分
子量ポリエチレンG[IR412を10重量%混合した
ものを押出機より260℃でストランド状に押し出し、
カッティングしてペレットBを得た。
On the other hand, a mixture of nylon 6690 parts by weight and 10% by weight of Hoechst's ultra-high molecular weight polyethylene G [IR412] was extruded into a strand at 260°C from an extruder.
Pellet B was obtained by cutting.

上記ペレットAを80重量部と、ペレットBを20重量
部混合し、これを日本製鋼所製射出成形機J−100B
II  (商品名)を用い、次の条件でシート(縦10
0龍、横10(hs+、肉厚2龍)を射出成形した。
Mix 80 parts by weight of the above pellets A and 20 parts by weight of pellets B, and apply the mixture to an injection molding machine J-100B manufactured by Japan Steel Works.
II (product name), sheet (height 10
0 dragon, width 10 (hs+, wall thickness 2 dragon) was injection molded.

成形条件:成形温度 280℃ 射出圧力 −次圧 1,000 kg/ca二次圧  
400 kg / crA 射出速度 1秒 射出時間 15秒 冷却時間 20秒 金型温度 80℃ 背   圧 50 kg / cJ 上記シートを縦35mm、横35鶴、肉厚2龍の試験片
に切断し、東京試験機製作断裂の高温伊藤式計装化摩耗
試験機IAT−PH1−85329(商品名)を用い、
相手材(駆動材)としてアルミニウムA 5052製リ
ング棒(径25N)またはステンレス鋼SO545C製
リング棒(径25寵)を用い、荷重10 kg / c
t、回転数154r、p、m、 、回転時間60分間の
条件で摩耗試験を行った。
Molding conditions: Molding temperature 280℃ Injection pressure - Next pressure 1,000 kg/ca Secondary pressure
400 kg / crA Injection speed: 1 second Injection time: 15 seconds Cooling time: 20 seconds Mold temperature: 80℃ Back pressure: 50 kg / cJ The above sheet was cut into test pieces with a length of 35 mm, a width of 35 mm, and a wall thickness of 2 dragons, and the Tokyo test was conducted. Using a high-temperature Ito-type instrumented wear tester IAT-PH1-85329 (product name) for mechanical tearing,
A ring rod made of aluminum A 5052 (diameter 25N) or a ring rod made of stainless steel SO545C (diameter 25N) is used as the mating material (driving material), and the load is 10 kg/c.
A wear test was conducted under the following conditions: t, rotation speed 154 r, p, m, and rotation time 60 minutes.

摩擦係数および樹脂シート、金属部材の摩耗量を表1に
示す。
Table 1 shows the friction coefficient and the amount of wear of the resin sheet and metal members.

なお、この樹脂シートの組成は次の通りである。The composition of this resin sheet is as follows.

ナイロン6.66共重合体    48重量%ナイロン
6618重量% 超高分子量ポリエチレン   2重量%けい酸カルシウ
ム      32重量%実施例2〜5、比較例1〜4 樹脂シートの組成を表1のようにする他は実施例1と同
様にして樹脂シートを得、摺動部材としての性能を評価
した。
Nylon 6.66 copolymer 48% by weight Nylon 6618% by weight Ultra-high molecular weight polyethylene 2% by weight Calcium silicate 32% by weight Examples 2 to 5, Comparative Examples 1 to 4 The composition of the resin sheet was as shown in Table 1. A resin sheet was obtained in the same manner as in Example 1, and its performance as a sliding member was evaluated.

結果を表1に示す。The results are shown in Table 1.

Claims (1)

【特許請求の範囲】 1)、ポリアミドを42〜90重量%、超高分子量ポリ
エチレンを0.5〜8重量%および、けい酸カルシウム
を9.5〜50重量%含有する摺動部材用樹脂組成物。 2)、ポリアミドが、ナイロン6、ナイロン66または
ナイロン6、66共重合体より選ばれたものであること
を特徴とする請求項第1項記載の摺動部材用樹脂組成物
[Scope of Claims] 1) A resin composition for sliding members containing 42 to 90% by weight of polyamide, 0.5 to 8% by weight of ultra-high molecular weight polyethylene, and 9.5 to 50% by weight of calcium silicate. thing. 2) The resin composition for a sliding member according to claim 1, wherein the polyamide is selected from nylon 6, nylon 66, or nylon 6,66 copolymer.
JP24139788A 1988-09-27 1988-09-27 Resin composition for sliding part Pending JPH0288670A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP24139788A JPH0288670A (en) 1988-09-27 1988-09-27 Resin composition for sliding part

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP24139788A JPH0288670A (en) 1988-09-27 1988-09-27 Resin composition for sliding part

Publications (1)

Publication Number Publication Date
JPH0288670A true JPH0288670A (en) 1990-03-28

Family

ID=17073672

Family Applications (1)

Application Number Title Priority Date Filing Date
JP24139788A Pending JPH0288670A (en) 1988-09-27 1988-09-27 Resin composition for sliding part

Country Status (1)

Country Link
JP (1) JPH0288670A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7731059B2 (en) 2002-03-15 2010-06-08 Lg Display Co., Ltd. Liquid crystal dispensing apparatus having confirming function for remaining amount of liquid crystal and method for measuring the same

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7731059B2 (en) 2002-03-15 2010-06-08 Lg Display Co., Ltd. Liquid crystal dispensing apparatus having confirming function for remaining amount of liquid crystal and method for measuring the same
US7745741B2 (en) 2002-03-15 2010-06-29 Lg Display Co., Ltd. Liquid crystal dispensing apparatus having confirming function for remaining amount of liquid crystal and method for measuring the same

Similar Documents

Publication Publication Date Title
JPH07268126A (en) Lubricating resin composition
US4563495A (en) Resinous composition for sliding members
Franke et al. Tribological behaviour of new chemically bonded PTFE polyamide compounds
Sun et al. Mechanical and tribological properties of polyoxymethylene modified with nanoparticles and solid lubricants
Panin et al. Extrudable UHMWPE-based composites: prospects of application in additive technologies
KR19990072958A (en) Composite multilayer material
WO2004060995A1 (en) Fluororesin composition
JPH03292366A (en) Wear-resistant resin composition
JPS59202258A (en) Polyether-imide resin composition
JPH0288670A (en) Resin composition for sliding part
JPS60228558A (en) Polyphenylene sulfide resin composition
JP5365926B2 (en) Sliding member for power transmission guide
JPS6140357A (en) Polyphenylene sulfide resin composition
US5618873A (en) Sliding member
JPH1112459A (en) Polyamide resin composition and molding made therefrom
JPH01126359A (en) Polyacetal resin composition
JPH0578687A (en) Composition for sliding member
JPH04234450A (en) Polyacetal resin composition and sliding member
JPH01279963A (en) Polyamide resin composition
JPH0339110B2 (en)
JP2002031213A (en) Synthetic resin-made gear
Sathishkumar Tribological behaviors of glass fiber with fillers reinforced hybrid polymer composites
JP2001131372A (en) Resin composition for sliding part
JPH0160509B2 (en)
Gulesen et al. Mechanical and Tribological Performance of Polypropylene/Tin Powder Composites