JPH0284581A - Water repellent heat-fusible type conjugate fiber - Google Patents

Water repellent heat-fusible type conjugate fiber

Info

Publication number
JPH0284581A
JPH0284581A JP63211080A JP21108088A JPH0284581A JP H0284581 A JPH0284581 A JP H0284581A JP 63211080 A JP63211080 A JP 63211080A JP 21108088 A JP21108088 A JP 21108088A JP H0284581 A JPH0284581 A JP H0284581A
Authority
JP
Japan
Prior art keywords
conjugate fiber
fiber
heat
water repellent
oiling agent
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP63211080A
Other languages
Japanese (ja)
Inventor
Kazuhiko Sousa
宗佐 和彦
Hisashi Nagi
比佐志 凪
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kuraray Co Ltd
Original Assignee
Kuraray Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kuraray Co Ltd filed Critical Kuraray Co Ltd
Priority to JP63211080A priority Critical patent/JPH0284581A/en
Publication of JPH0284581A publication Critical patent/JPH0284581A/en
Pending legal-status Critical Current

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  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
  • Multicomponent Fibers (AREA)
  • Nonwoven Fabrics (AREA)

Abstract

PURPOSE:To obtain the subject conjugate fiber excellent in water repellent performance and good in touch by applying a surface treating agent prepared by blending three essential components of a silicone-based oiling agent, alkyl phosphate salt and nonionic oiling agent in a specific proportion and applying a specific amount of the blend to a heat-fusible type conjugate fiber. CONSTITUTION:The objective fiber obtained by applying 0.1-2wt.% surface treating agent prepared by blending (A) a silicone-based oiling agent (preferred example; dimethylpolysioxane) with (B) an alkyl phosphate salt (preferred example; potassium cetyl phosphate) and (C) a nonionic oiling agent, especially an >=8C ester type surfactant, etc., at (5/95)-(20/80) ratio of the components [(A)/(B+C)] and (50/50)-(70/30) ratio of the components [(B)/(C)] to a heat-fusible type conjugate fiber, especially sheath/core type polyethylene/polypropylene-bases conjugate fiber. The resultant fiber is suitable as a nonwoven fabric material for face covers of sanitary material, such as paper diaper, due to excellent water repellent performance and good touch without causing trouble of static electricity in spinning processes.

Description

【発明の詳細な説明】 〈産業上の利用分野〉 本発明は、紙おむつ、生理用品等の衛生材料のフェース
カバー用不織布素材等に適した撥水性熱融着型複合繊維
に関するものである。
DETAILED DESCRIPTION OF THE INVENTION <Industrial Application Field> The present invention relates to a water-repellent heat-sealable conjugate fiber suitable for nonwoven fabric materials for face covers of sanitary materials such as disposable diapers and sanitary products.

〈従来の技術〉 紙おむつ、生理用品等の衛生材料は、バルブ、レーヨノ
綿、脱脂綿等の吸水性に富ん−だ繊維を疎水性繊維でカ
バーしているが、該疎水性繊維を表面処理剤で処理する
ことにより、吸収体に吸収された排液がフェースカバー
を通して逆流することを抑制したり、良好な皮膚触感性
等を与えるという技術は公知である(特公昭63−14
081号、特公昭63−24116号)。
<Prior art> Sanitary materials such as disposable diapers and sanitary products cover highly water-absorbent fibers such as bulbs, rayono cotton, and absorbent cotton with hydrophobic fibers. There is a well-known technology that, through treatment, prevents the waste fluid absorbed by the absorbent material from flowing back through the face cover and provides good skin texture (Japanese Patent Publication No. 63-14).
No. 081, Special Publication No. 63-24116).

又、衛生材料のフエーノング材に熱融着型複合繊維を用
いるものが多くなってきている。例えば、紙おむつの場
合、漏れ防止は腰・脚部のギヤザー構造あるいはポリウ
レタン等の伸縮性素材使用によるフィツト性の改善によ
りなされていたが、最近ではこれらのフィツト性に加え
て、腰・脚部にも熱融着型複合繊維を用いた撥水性良好
なる不織布を使用し、漏れ防止性をさらに強化している
In addition, heat-sealable conjugate fibers are increasingly being used in phantom materials for sanitary materials. For example, in the case of disposable diapers, leakage has been prevented by improving the fit by using a geared structure at the waist and legs or by using stretchable materials such as polyurethane. It also uses a highly water-repellent non-woven fabric made from heat-sealable composite fibers to further strengthen its leak-proof properties.

撥水性能を織物等の繊維製品に付与する方法としては、
従来、シリコーン系あるいはフッ素系撥水油剤による后
加工がなされているが、不織布の撥水性においても従来
の后加工と同様に不織布製造時または不織布製造時に撥
水油剤の一処理にて撥水性能を付与している。これらの
撥水油剤を原綿電気発生のトラブルをらたらし工程通過
性に問題1!があった。このような静電気トラブルを抑
制するために、静電気抑制剤を工程追油すること等が試
みられてきたが工程か煩雑となる欠点を有していた。
As a method of imparting water repellency to textile products such as textiles,
Conventionally, water-repellent treatment with silicone-based or fluorine-based water-repellent oil agents has been carried out, but the water-repellent properties of non-woven fabrics can also be improved by one treatment with water-repellent oil agents during the manufacturing of non-woven fabrics, similar to conventional back-processing. is granted. These water-repellent oil agents eliminate the trouble of electricity generation from raw cotton, making it difficult to pass through the process! was there. In order to suppress such static electricity troubles, attempts have been made to add static electricity suppressants to the process, but these have had the disadvantage of complicating the process.

また、静電気トラブルを抑制し、工程通過性を改善する
為に撥水油剤に、従来公知の制電能力の大なるカチオン
系油剤を配合して使用しても撥水性能が低下する等の好
ましくない現象が生じていた。さらに、撥水油剤として
フッ素系油剤を使用する場合、非常に高価な油剤である
こと、フッ素自身による不活性により不織布の強力低下
等をもたらし熱接着の阻害要因となることなど問題があ
つた。
In addition, even if a conventionally known cationic oil agent with high antistatic ability is used in combination with a water-repellent oil agent to suppress static electricity troubles and improve process passability, the water-repellent performance may deteriorate. An unusual phenomenon was occurring. Furthermore, when using a fluorine-based oil as a water-repellent oil, there are problems such as the oil is very expensive, and the inertness of the fluorine itself reduces the strength of the nonwoven fabric and becomes an impediment to thermal adhesion.

〈発明が解決しようとする課題〉 本発明は、工程追油等を必要とせず、工程通過性に優れ
、しかし后加工することなしに良好な撥水性および柔ら
かな触感性をもった鰹融着型複合繊維を提供することを
目的とするものである。
<Problems to be Solved by the Invention> The present invention provides a bonito fusion bond that does not require additional oil, has excellent process passability, and has good water repellency and soft texture without post-processing. The purpose of this invention is to provide type composite fibers.

〈課題を解決するための手段〉 本発明者らは上記課題を解決すべく鋭意検討の結果、熱
融着型複合繊維を特定の油剤にて処理し付着量を01〜
2重量%に調整することによって工程通過性に優れ、后
加工せずに良好な撥水性を示し、かつ柔らかな触感を与
える熱融着型複合繊維が得られることを見い出し本発明
に到達した。
<Means for Solving the Problems> As a result of intensive studies to solve the above problems, the present inventors treated heat-sealable composite fibers with a specific oil agent to reduce the amount of adhesion from 0.1 to 0.01.
The inventors have discovered that by adjusting the amount to 2% by weight, it is possible to obtain a heat-sealable conjugate fiber that has excellent process passability, exhibits good water repellency without post-processing, and has a soft texture, and has thus arrived at the present invention.

即ち、本発明は、シリコン系油剤(A)、アルキルリン
酸エステル塩(B)およびノニオン系油剤(C)からな
り、該(A)、(B)及び(C)が下記の割合で配合さ
れてなる表面処理剤を 0.1〜2重量%付着したこと
を特徴とする撥水性熱融着型複合繊維である。
That is, the present invention consists of a silicone oil (A), an alkyl phosphate ester salt (B), and a nonionic oil (C), and (A), (B), and (C) are blended in the following ratios. This is a water-repellent heat-sealable composite fiber coated with a surface treatment agent of 0.1 to 2% by weight.

(A)/ ((B)+ (C)) =  5/95〜2
0/80(B)/ (C)     −50150〜7
0/30本発明で使用される熱融着型複合繊維は、従来
公知の熱融着型複合繊維であればよく、特に限定される
ことはないが、特に、鞘/芯型のポリエチレン/ポリプ
ロピレン系複合繊維、ポリエチレン/ポリエステル系複
合繊維等、鞘成分−がポリエチレンからなる複合繊維を
本発明の表面処理剤で処理した時に、本発明の効果が最
大に現われる。
(A)/((B)+(C)) = 5/95~2
0/80(B)/(C) -50150~7
0/30 The heat-fusible conjugate fiber used in the present invention may be any conventionally known heat-fusible conjugate fiber, and is not particularly limited, but particularly sheath/core type polyethylene/polypropylene. The effects of the present invention are maximized when conjugate fibers whose sheath component is polyethylene are treated with the surface treatment agent of the present invention, such as polyethylene/polyester composite fibers and polyethylene/polyester composite fibers.

本発明における表面処理剤は、シリコン系油剤(A)、
アルキルリン酸エステル塩(B)及びノニオン系油剤(
C)とからなっており、これらの油剤成分の配合率は(
B)/(C)が50150〜70/30であり、好まし
くは55/45〜65/35である。(B)/(C)が
50750未満になると、製造工程での静電気トラブル
が発生しやすく、70/30を越えると、撥水性の低下
や不織布とした場合の繊維の絡合性の低下が生ずるので
好ましくない。又、(A)/ ((B)+(C))は5
/95〜20/80であり、好ましくは 10/90〜
+5/85である。5795未満では撥水性能が不良と
なり、20780を越えると製造工程での静電気トラブ
ルが大きくなるので好ましくない。
The surface treatment agent in the present invention includes silicone oil (A),
Alkyl phosphate ester salt (B) and nonionic oil (
C), and the blending ratio of these oil components is (
B)/(C) is 50,150 to 70/30, preferably 55/45 to 65/35. When (B)/(C) is less than 50,750, static electricity problems are likely to occur during the manufacturing process, and when it exceeds 70/30, water repellency decreases and fiber entanglement property decreases when made into a nonwoven fabric. So I don't like it. Also, (A)/((B)+(C)) is 5
/95 to 20/80, preferably 10/90 to
+5/85. If it is less than 5,795, the water repellency will be poor, and if it exceeds 20,780, static electricity problems will increase during the manufacturing process, which is not preferable.

このように、上記配合比の処理剤を 01〜2重1%、
好ましくは、03〜07重債%付与することによって、
工程通過性に優れかつ良好な撥水性能および柔らかな触
感性をもった撥水性熱融着型複合繊維が得られる。該繊
維は、例えば、紙おむつ、生理用品等の衛生材用の不織
布素材に適するものである。付着量が0.1重量%未満
の場合良好な撥水性を示さず、また付着量が2重量%を
越えると紡績等の製造工程において通過性不良となる。
In this way, the processing agent with the above blending ratio is 1% by weight,
Preferably, by granting 03-07 heavy debt%,
A water-repellent heat-sealable composite fiber having excellent process passability, good water-repellent performance, and soft texture can be obtained. The fibers are suitable, for example, as nonwoven fabric materials for sanitary materials such as disposable diapers and sanitary products. If the amount of adhesion is less than 0.1% by weight, good water repellency will not be exhibited, and if the amount of adhesion exceeds 2% by weight, there will be poor permeability in manufacturing processes such as spinning.

本発明で使用される表面処理剤を構成するシリコン系油
剤(A)は、織物等の後加工油剤をはじめとして、一般
に繊維用処理剤として使用される油剤であり、例示すれ
ば、ジメチルポリシロキサン、アミノ変性ポリシロキサ
ン、メチルハイドロジエンポリシロキサン、ポリプロピ
レングリコール変性ボリンロキサン等が挙げられ、特に
ジメチルポリシロキサン、メチルハイドロジエンポリシ
ロキサンが好ましく用いられる。
The silicone-based oil (A) constituting the surface treatment agent used in the present invention is an oil agent generally used as a treatment agent for textiles, including post-processing oils for textiles, etc. For example, dimethylpolysiloxane , amino-modified polysiloxane, methylhydrodienepolysiloxane, polypropylene glycol-modified borinoxane, etc., and dimethylpolysiloxane and methylhydrogenpolysiloxane are particularly preferably used.

アルキルリン酸エステル塩(B)としては、特に炭素数
8〜22のアルキル基を有するリン酸エステル塩が好ま
しく用いられ、例えば、オクチルホスフェートカリウム
、ラウリルホスフェートカリウム、ミリスチルホスフェ
ートカリウム、セチルホスフェートカリウム、ステアリ
ルホスフェートカリウム、アラキジルホスフェートヵー
リウム、ベヘニルホスフェートカリウム等であって、こ
れらの混合物を用いてもよい。
As the alkyl phosphate ester salt (B), phosphate ester salts having an alkyl group having 8 to 22 carbon atoms are particularly preferably used, such as potassium octyl phosphate, potassium lauryl phosphate, potassium myristyl phosphate, potassium cetyl phosphate, and stearyl phosphate. Potassium phosphate, potassium arachidyl phosphate, potassium behenyl phosphate, etc., and mixtures thereof may also be used.

特に、炭素数14〜18のアルキル基を有するものが好
ましく、セチルホスフェートカリウムが最も優れており
、良好な疎水性を示す。
In particular, those having an alkyl group having 14 to 18 carbon atoms are preferred, and potassium cetyl phosphate is the best, showing good hydrophobicity.

ノニオン系油剤(C)は、非イオン型界面活性剤で、合
成繊維の紡績用油剤として使用されているものであり、
例えばパラフィンワックス系、エステル系、エーテル系
及びアルコール系のものが使用される。特に、本発明に
おいては、炭素数の比較的多いもの、例えば炭素数が8
以上のエステル型、アルコール型が望ましく、かかるノ
ニオン系油剤を(A)、(B)に混用することにより、
繊維の集束性が付与され、更に不織布製造時、カード通
過後のウェッブ乱れを抑制することができる。更に、本
発明においてはノニオン系油剤としてセチルステアリル
アルコールやPEG600オレエートを併用して用いる
と好ましい結果が得られる。
The nonionic oil (C) is a nonionic surfactant that is used as an oil for spinning synthetic fibers.
For example, paraffin wax-based, ester-based, ether-based and alcohol-based ones are used. In particular, in the present invention, those having a relatively large number of carbon atoms, for example, 8 carbon atoms,
The above ester type and alcohol type are preferable, and by mixing such nonionic oil agents with (A) and (B),
Fiber cohesiveness is imparted, and furthermore, it is possible to suppress web disturbance after passing through a card during the production of a nonwoven fabric. Furthermore, in the present invention, preferable results can be obtained when cetylstearyl alcohol or PEG600 oleate is used in combination as a nonionic oil.

本発明で用いられる表面処理剤は、上記の(A)、(B
)及び(C)の3成分が必須成分であり−1どのひとつ
を欠いても十分な効果を得ることはできない。
The surface treatment agents used in the present invention include the above (A) and (B).
) and (C) are essential components, and even if any one of them is missing, sufficient effects cannot be obtained.

特に、アルキルリン酸エステル塩(B)は撥水油剤であ
る(A)成分の撥水作用を大きく損うことなく、撥水性
と制電性を同時に満足する繊維を得る上で重要な役割を
果している。また、(C)成分は、シリコン系油剤(A
)による繊維の滑り過ぎを適度に抑制し、不織布製造時
のウェッブの乱れをなくすという効果をもたらすもので
ある。
In particular, alkyl phosphate ester salt (B) plays an important role in obtaining fibers that simultaneously satisfy water repellency and antistatic properties without significantly impairing the water repellency of component (A), which is a water and oil repellent agent. I am accomplishing it. In addition, component (C) is a silicone oil (A
), it has the effect of appropriately suppressing excessive fiber slippage and eliminating web turbulence during nonwoven fabric production.

本発明で使用される表面処理剤の付与は、従来の油剤の
付与方法をそのまま利用して行うことができる。また、
必要に応じて他の一般的油剤等と混合して用いることが
可能である。
The surface treatment agent used in the present invention can be applied using conventional methods for applying oil agents. Also,
It can be used in combination with other general oils, etc., if necessary.

このようにして得られる本発明の撥水性熱融着型複合繊
維は、種々の用途に用いることが可能であるが、不織布
、特に衛生材料用不織布の製造に用いる場合にその効果
を有効に利用できる。特に、本発明の複合繊維を用いて
製造された不織布においては撥水度が70%以上の優れ
た撥水性能が得られる。
The water-repellent heat-sealable composite fiber of the present invention thus obtained can be used for various purposes, but its effects can be effectively utilized when used in the production of nonwoven fabrics, particularly nonwoven fabrics for sanitary materials. can. In particular, the nonwoven fabric produced using the composite fiber of the present invention has excellent water repellency with a water repellency of 70% or more.

〈実施例〉 以下に、実施例により本発明を具体的に説明するが、本
発明は何らこれらに限定されるものではない。
<Examples> The present invention will be specifically explained below with reference to Examples, but the present invention is not limited to these in any way.

実施例1〜8、比較例1〜9 通常の方法で製造された鞘/芯型ポリエチレン/ポリエ
ステル系複合繊維(2デニ一ルX51mm、(を線数1
5〜17個/インチ、捲縮率12〜14%)のステープ
ルに、シリコン系油剤(A)、アルキルリン酸エステル
塩(B)及びノニオン系油剤(C)を含有する表面処理
剤を第1表に示す配合率、付着率にて付着させた。
Examples 1 to 8, Comparative Examples 1 to 9 Sheath/core type polyethylene/polyester composite fibers (2 denier x 51 mm, (number of wires: 1
A surface treatment agent containing a silicone oil agent (A), an alkyl phosphate ester salt (B), and a nonionic oil agent (C) is first applied to staples of 5 to 17 staples/inch and a crimp rate of 12 to 14%. It was made to adhere at the blending ratio and adhesion rate shown in the table.

これらの短繊維の紡績性(工程通過性)および撥水性を
評価した。撥水度の測定は、短繊維をウェッブとなした
後、140℃×10秒の熱処理にて目付が25 g/m
’の不織布を作成しJ I 31079−6−32の撥
水度A法により行った。又、工程通過性については、カ
ード工程でのトラブルのないものを○印、カード工程で
静電気発生、ウェッブ絡合不良等のトラブルが発生する
ものをX印として示した。
The spinnability (process passability) and water repellency of these short fibers were evaluated. Water repellency was measured by forming short fibers into a web and heat-treating it at 140°C for 10 seconds to obtain a basis weight of 25 g/m.
A nonwoven fabric was prepared and tested using the water repellency A method of J I 31079-6-32. Regarding process passability, those with no troubles in the carding process are marked with an ○ mark, and those with problems such as generation of static electricity or poor web entanglement in the carding process are marked with an X mark.

又、得られた不織布については、その−肌触りについて
も評価した。
The resulting nonwoven fabric was also evaluated for its feel.

その結果、実施例に示された本発明においては撥水度が
いずれら70%以上であり、工程通過性も良好であり、
かつ得られた不織布の肌触りも極めてソフトなものであ
った。
As a result, in the present invention shown in the examples, the water repellency was 70% or more in all cases, and the process passability was also good.
Moreover, the texture of the obtained nonwoven fabric was also extremely soft.

比較対象として油剤付着量が0.】重量%未満のもの(
比較例1)は撥水性能が不良となる。また付着量が2重
量%を越えるもの(比較例2)は、紡績工程等で絡合性
不良、捲付の工程通過性不良が発生しやすい。次に油剤
組成、配合比率の異なる油剤にて処理された複合繊維(
比較例3〜9)についても評価した結果、各々に工程通
過性不良もしくは撥水性不良の現象がみられた。
For comparison, the amount of oil adhered is 0. ] Less than % by weight (
Comparative Example 1) has poor water repellency. If the amount of adhesion exceeds 2% by weight (Comparative Example 2), poor entanglement properties and poor winding process properties tend to occur during the spinning process and the like. Next, composite fibers treated with oils with different oil compositions and blending ratios (
As a result of evaluating Comparative Examples 3 to 9), phenomena of poor process passability or poor water repellency were observed in each of them.

〈発明の効果〉 本発明の撥水性熱融着型複合繊維は、優れた撥水性能を
有すると共に、紡績工程での静電気トラブルも全くなく
、これより得られた不織布は肌触りも良好であった。
<Effects of the Invention> The water-repellent heat-sealable conjugate fiber of the present invention has excellent water-repellent properties, and there were no static electricity problems during the spinning process, and the nonwoven fabric obtained therefrom had a good feel to the touch. .

以下余白Margin below

Claims (1)

【特許請求の範囲】 シリコン系油剤(A)、アルキルリン酸エステル塩(B
)およびノニオン系油剤(C)からなり、該(A)、(
B)及び(C)が下記の割合で配合されてなる表面処理
剤を0.1〜2重量%付着したことを特徴とする撥水性
熱融着型複合繊維。 (A)/((B)+(C))=5/95〜20/80(
B)/(C)=50/50〜70/30
[Claims] Silicone oil (A), alkyl phosphate ester salt (B)
) and a nonionic oil (C), the (A), (
A water-repellent heat-sealable conjugate fiber, characterized in that 0.1 to 2% by weight of a surface treatment agent containing B) and (C) in the following ratio is attached. (A)/((B)+(C))=5/95~20/80(
B)/(C)=50/50 to 70/30
JP63211080A 1988-08-24 1988-08-24 Water repellent heat-fusible type conjugate fiber Pending JPH0284581A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP63211080A JPH0284581A (en) 1988-08-24 1988-08-24 Water repellent heat-fusible type conjugate fiber

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP63211080A JPH0284581A (en) 1988-08-24 1988-08-24 Water repellent heat-fusible type conjugate fiber

Publications (1)

Publication Number Publication Date
JPH0284581A true JPH0284581A (en) 1990-03-26

Family

ID=16600078

Family Applications (1)

Application Number Title Priority Date Filing Date
JP63211080A Pending JPH0284581A (en) 1988-08-24 1988-08-24 Water repellent heat-fusible type conjugate fiber

Country Status (1)

Country Link
JP (1) JPH0284581A (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007054778A (en) * 2005-08-26 2007-03-08 Japan Vilene Co Ltd Air filter material and air filter unit
JP2009079324A (en) * 2007-09-26 2009-04-16 Japan Vilene Co Ltd Stretchable nonwoven fabric and method for producing the same
CN108148262A (en) * 2016-12-05 2018-06-12 合肥杰事杰新材料股份有限公司 A kind of glass fiber reinforced polypropylene compositions and preparation method thereof
CN109154131A (en) * 2016-05-18 2019-01-04 松本油脂制药株式会社 Staple fiber fibre finish and its utilization

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007054778A (en) * 2005-08-26 2007-03-08 Japan Vilene Co Ltd Air filter material and air filter unit
JP2009079324A (en) * 2007-09-26 2009-04-16 Japan Vilene Co Ltd Stretchable nonwoven fabric and method for producing the same
CN109154131A (en) * 2016-05-18 2019-01-04 松本油脂制药株式会社 Staple fiber fibre finish and its utilization
CN108148262A (en) * 2016-12-05 2018-06-12 合肥杰事杰新材料股份有限公司 A kind of glass fiber reinforced polypropylene compositions and preparation method thereof

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