JPH0262389B2 - - Google Patents

Info

Publication number
JPH0262389B2
JPH0262389B2 JP22232185A JP22232185A JPH0262389B2 JP H0262389 B2 JPH0262389 B2 JP H0262389B2 JP 22232185 A JP22232185 A JP 22232185A JP 22232185 A JP22232185 A JP 22232185A JP H0262389 B2 JPH0262389 B2 JP H0262389B2
Authority
JP
Japan
Prior art keywords
glass
synthetic resin
layer
mixed
resin composition
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP22232185A
Other languages
Japanese (ja)
Other versions
JPS61179734A (en
Inventor
Takashi Matsubara
Yasuo Koide
Takuji Koyanagi
Nobuhiro Oono
Hiroyuki Kitamura
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Inax Corp
Original Assignee
Inax Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Inax Corp filed Critical Inax Corp
Priority to JP22232185A priority Critical patent/JPS61179734A/en
Publication of JPS61179734A publication Critical patent/JPS61179734A/en
Publication of JPH0262389B2 publication Critical patent/JPH0262389B2/ja
Granted legal-status Critical Current

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Description

【発明の詳細な説明】 本発明は浴槽、カウンター、シンク、壁材、床
材等の材料として有用な合成樹脂組成物からなる
多層構造体に関するものである。
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a multilayer structure made of a synthetic resin composition useful as a material for bathtubs, counters, sinks, wall materials, floor materials, and the like.

従来から機械的強度、耐熱水性、耐蝕性を改良
するために合成樹脂にガラスを混合した合成樹脂
組成物が提供されている。更に該合成樹脂組成物
に白色を付与するには該ガラスと共に酸化チタ
ン、酸化アンチモン、ウベライド等の白色顔料を
添加したり、該ガラスの一部を水酸化アルミニウ
ムで置換したりする方法が提供されている。しか
し上記白色顔料を添加する方法においては合成樹
脂中への白色顔料の分散不良が起り色むらが生
じ、しかも合成樹脂組成物の耐蝕性を低下させる
し、上記水酸化アルミニウムで置換する方法は合
成樹脂組成物の耐熱水性を低下させる。
Conventionally, synthetic resin compositions in which glass is mixed with synthetic resin have been provided in order to improve mechanical strength, hot water resistance, and corrosion resistance. Furthermore, in order to impart white color to the synthetic resin composition, a method is provided in which a white pigment such as titanium oxide, antimony oxide, or ubelide is added together with the glass, or a part of the glass is replaced with aluminum hydroxide. ing. However, in the above method of adding a white pigment, poor dispersion of the white pigment into the synthetic resin occurs, resulting in uneven color, and also reduces the corrosion resistance of the synthetic resin composition. It reduces the hot water resistance of the resin composition.

本発明は上記従来の問題点を解決して合成樹脂
組成物の機械的強度、耐熱水性、耐蝕性を低下さ
せることなくして白色を付与することを目的と
し、各層がガラス充填材を混合した合成樹脂組成
物からなる層であつて、該合成樹脂組成物からな
る層のうち少なくとも一層には透明ガラス充填材
が混合せられ、少なくとも他の一層には乳白ガラ
スが混合されている多層構造体を提供するもので
ある。
The present invention aims to solve the above-mentioned conventional problems and impart white color to a synthetic resin composition without reducing its mechanical strength, hot water resistance, and corrosion resistance. A multilayer structure comprising layers made of a resin composition, in which a transparent glass filler is mixed in at least one of the layers made of the synthetic resin composition, and a milky white glass is mixed in at least another layer. This is what we provide.

上記骨子によつて本発明の多層構造体を構成す
る合成樹脂組成物は白色を付与するための顔料や
ガラス以外の充填剤を含まないから機械的強度、
耐熱水性、耐蝕性は低下せず、またガラスの屈折
率の相違によつて白色を付与するから大理石調の
透明感のある好ましい外観が得られる。
According to the above outline, the synthetic resin composition constituting the multilayer structure of the present invention does not contain pigments or fillers other than glass for imparting white color, so it has good mechanical strength.
Hot water resistance and corrosion resistance do not deteriorate, and the difference in the refractive index of the glass imparts white color, resulting in a desirable marble-like transparent appearance.

本発明を以下に詳細に説明する。 The present invention will be explained in detail below.

本発明に用いられる合成樹脂には例えばメラミ
ン樹脂、尿素樹脂、フエノール樹脂、エポキシ樹
脂、ウレタン樹脂、ポリエステル樹脂等の熱硬化
性合成樹脂、例えばアクリル樹脂、スチレン樹
脂、ポリ塩化ビニル、アクリロニトリル−ブタジ
エン−スチレン樹脂(ABS)、ポリエチレン、ポ
リプロピレン、ポリカーボネート等の熱可塑性合
成樹脂等のあらゆる種類の合成樹脂が含まれる。
上記合成樹脂は二種以上混合されてもよい。
Synthetic resins used in the present invention include thermosetting synthetic resins such as melamine resins, urea resins, phenolic resins, epoxy resins, urethane resins, and polyester resins, such as acrylic resins, styrene resins, polyvinyl chloride, acrylonitrile-butadiene- It includes all kinds of synthetic resins such as styrene resin (ABS), thermoplastic synthetic resins such as polyethylene, polypropylene, and polycarbonate.
Two or more kinds of the above synthetic resins may be mixed.

本発明に用いられるガラス充填材は例えば
SiO2、B2O3、R2O、MO、Al2O3(ここにRはア
ルカリ金属、Mはアルカリ土類金属である)等を
成分として含む一般的なガラスからなり、本発明
においては該ガラス充填材は二種以上用いられ、
そのうち少なくとも一種は透明ガラス充填材であ
り、他の一種は乳白ガラス充填材である。該透明
ガラス充填材は望ましくは上記合成樹脂の屈折率
に近似する屈折率を有するものが選択され、上記
合成樹脂の屈折率はおおむね1.45〜1.65であるか
ら上記透明ガラス充填材も上記範囲の屈折率を有
することが望ましい。
The glass filler used in the present invention is, for example,
It is made of a general glass containing SiO 2 , B 2 O 3 , R 2 O, MO, Al 2 O 3 (herein, R is an alkali metal, M is an alkaline earth metal), etc., and is used in the present invention. The glass filler is used in two or more types,
At least one of them is a transparent glass filler, and the other one is an opalescent glass filler. The transparent glass filler is preferably selected to have a refractive index close to that of the synthetic resin, and since the refractive index of the synthetic resin is approximately 1.45 to 1.65, the transparent glass filler also has a refractive index within the above range. It is desirable to have a

この範囲の屈折率を有する透明ガラス充填材と
しては例えば下記の組成を有するものがある。
Examples of transparent glass fillers having a refractive index within this range include those having the following composition.

SiO2 45〜70重量% B2O3 0〜10 〃 R2O 5〜15 〃 Al2O3 0〜10 〃 上記合成樹脂の屈折率に近似する透明ガラス充
填材を用いることにより透明感は増強され合成樹
脂からなる多層構造体はより好ましい外観を呈す
るようになる。他の一種としての乳白ガラス充填
材は、上記ガラスの一般的成分に加えてNrO2
Sb2O3、F、SnO、TiO2等の乳濁成分を含有する
ものである。
SiO 2 45-70% by weight B 2 O 3 0-10 〃 R 2 O 5-15 〃 Al 2 O 3 0-10 〃 Transparency can be improved by using a transparent glass filler whose refractive index is close to that of the above synthetic resin. The reinforced multilayer structure made of synthetic resin has a more favorable appearance. Another kind of opalescent glass filler includes NrO 2 , in addition to the general components of the above glasses.
It contains emulsifying components such as Sb 2 O 3 , F, SnO, and TiO 2 .

本発明に用いられるガラス充填材は粉末状、片
状、繊維状等の形状にされ、望ましくは表面にシ
ラン処理が施される。該シラン処理とはシランカ
ツプリング剤、シリコン樹脂、オルガノポリシロ
キサン等の珪素化合物によつてガラス表面を処理
することを言う。上記シラン処理を施したガラス
は合成樹脂との親和性が向上して合成樹脂とガラ
ス充填材との剥離にもとづく白化現象のような透
明感を阻害する要因の発生が防止される。本発明
においては合成樹脂に対するガラス充填材の混合
比は要求される透明度、白色感等に応じて如何よ
うにもされるが、通常は合成樹脂:ガラス=10:
90〜70:30重量比に混合される。
The glass filler used in the present invention is in the form of powder, flakes, fibers, etc., and is preferably subjected to silane treatment on the surface. The silane treatment refers to treatment of the glass surface with a silicon compound such as a silane coupling agent, silicone resin, or organopolysiloxane. Glass subjected to the silane treatment has improved affinity with synthetic resins, and the occurrence of factors that impede transparency, such as whitening caused by peeling of synthetic resins and glass fillers, is prevented. In the present invention, the mixing ratio of the glass filler to the synthetic resin can be adjusted depending on the required transparency, whiteness, etc., but usually synthetic resin: glass = 10:
Mixed in a 90-70:30 weight ratio.

本発明においては上記ガラス充填材を混合した
上記合成樹脂組成物からなる多層構造体が提供さ
れるが、該合成樹脂組成物からなる層のうち少な
くとも一層には上記透明ガラス充填材が混合さ
れ、少なくとも他の一層には上記乳白ガラス充填
材が混合される。上記複層構造体において、透明
ガラス充填材が混合された合成樹脂組成物からな
る層と乳白ガラス充填材が混合された合成樹脂組
成物からなる層との二層からなる場合、前者の厚
みをd1、後者の厚みをd2とすれば、d1/d2=1/
5〜5/1程度とすることが望ましい。
In the present invention, a multilayer structure made of the synthetic resin composition mixed with the glass filler is provided, and at least one of the layers made of the synthetic resin composition is mixed with the transparent glass filler, At least one other layer is mixed with the opalescent glass filler. In the case where the multi-layer structure described above is composed of two layers: a layer made of a synthetic resin composition mixed with a transparent glass filler and a layer made of a synthetic resin composition mixed with an opalescent glass filler, the thickness of the former is d 1 and the thickness of the latter is d 2 , then d 1 /d 2 =1/
It is desirable to set it to about 5 to 5/1.

本発明合成樹脂組成物からなる多層構造体は前
記したように浴槽、カウンター、シンク、壁材、
床材等の材料として用いられ、夫々の用途に応じ
て鋳込成形、射出成形、プレス成形、押出成形等
の一般的な成形方法で所定の形状に成形される。
As mentioned above, the multilayer structure made of the synthetic resin composition of the present invention can be used for bathtubs, counters, sinks, wall materials, etc.
It is used as a material for flooring, etc., and is molded into a predetermined shape using general molding methods such as cast molding, injection molding, press molding, and extrusion molding, depending on the respective use.

以下に本発明を更に具体的に説明するための実
施例について述べる。
Examples for explaining the present invention in more detail will be described below.

実施例 1 オルガノポリシロキサンで表面処理した透明ガ
ラス粉末(屈折率1.54)200gと不飽和ポリエス
テル樹脂(屈折率1.54)100g、および1gの硬
化剤を混合し真空脱泡しつつ混練し、該混練物を
所定の鋳型に流し込む。更にオルガノポリシロキ
サンで表面処理した10重量%チタン含有チタン乳
白ガラス粉末200gと不飽和ポリエステル樹脂100
gとを混合し真空脱泡しつつ混練し、該混練物を
その上から鋳型に流し込む。80℃3時間の加熱に
より大理石調の好ましい外観を有する二層構造の
成形物を得る。
Example 1 200 g of transparent glass powder surface-treated with organopolysiloxane (refractive index 1.54), 100 g of unsaturated polyester resin (refractive index 1.54), and 1 g of curing agent were mixed and kneaded while defoaming in vacuum. Pour into the designated mold. Furthermore, 200 g of titanium opalescent glass powder containing 10% by weight titanium and 100 g of unsaturated polyester resin were surface-treated with organopolysiloxane.
g and kneaded while vacuum degassing, and the kneaded product is poured into a mold from above. By heating at 80°C for 3 hours, a two-layered molded product with a desirable marble-like appearance is obtained.

実施例 2 シリコン樹脂で表面処理した透明ガラス粉末
(屈折率1.50)250gとメタクリル酸メチルモノマ
ー(樹脂化した場合の屈折率1.50)200g、およ
び2gの硬化剤を混合し真空脱泡しつつ混練し、
該混練物を所定の鋳型に流し込み70℃1時間加熱
する。更にシリコン樹脂で表面処理したジルコン
15重量%含有ジルコン乳白ガラス粉末50g、メタ
クリル酸メチルモノマー100g、および1gの硬
化剤を混合し真空脱泡しつつ混練し、該混練物を
その上から鋳型に流し込み70℃3時間の加熱によ
り大理石調の透明感を有する好ましい外観を有す
る二層構造の成形物を得る。
Example 2 250 g of transparent glass powder (refractive index 1.50) surface-treated with silicone resin, 200 g of methyl methacrylate monomer (refractive index 1.50 when made into a resin), and 2 g of a hardening agent were mixed and kneaded while defoaming in vacuum. ,
The kneaded mixture was poured into a predetermined mold and heated at 70°C for 1 hour. Zircon surface treated with silicone resin
50g of 15% by weight zircon opalescent glass powder, 100g of methyl methacrylate monomer, and 1g of hardening agent are mixed and kneaded while defoaming in vacuum.The kneaded mixture is poured into a mold and heated at 70°C for 3 hours to form marble. A molded product having a two-layer structure having a desirable appearance and a transparent feeling is obtained.

実施例 3 透明ガラス短繊維(屈折率1.54)200g、ポリ
スチレン(屈折率1.60)200gを押出成形機内で
加熱混合し、押出し成形およびカツトを行つてペ
レツトAを製造する。更にジルコン15重量%含有
ジルコン乳白ガラス短繊維100g、ポリスチレン
100gを同様に押出成形機内で加熱混合し、押出
し成形およびカツトを行つてペレツトBを製造す
る。該ペレツトAと該ペレツトBとを用いて二色
射出成形を行い大理石調の好ましい外観を有する
二層構造の成形物を得る。
Example 3 200 g of transparent short glass fibers (refractive index 1.54) and 200 g polystyrene (refractive index 1.60) are heated and mixed in an extruder, extrusion molded and cut to produce pellets A. In addition, 100g of zircon milky glass short fiber containing 15% by weight of zircon, polystyrene
Pellet B is produced by heating and mixing 100 g in the same way in an extruder, extruding and cutting. Two-color injection molding is performed using the pellets A and B to obtain a two-layered molded product having a desirable marble-like appearance.

実施例 4 オルガノポリシロキサンで表面処理した透明ガ
ラス片(屈折率1.54)295g、および同じくオル
ガノポリシロキサンで表面処理したアンチモン5
重量%含有アンチモンガラス片5gを夫々の層に
用いて実施例1と同様にして大理石調の好ましい
外観を有する二層構造の成形物を得る。
Example 4 295 g of transparent glass pieces (refractive index 1.54) whose surface was treated with organopolysiloxane and antimony 5 whose surface was also treated with organopolysiloxane.
A molded product having a two-layer structure having a desirable marble-like appearance is obtained in the same manner as in Example 1 using 5 g of antimony glass pieces containing % by weight in each layer.

実施例 5 シランカツプリング剤で表面処理した透明ガラ
ス粉末(屈折率1.50)150g、およびシランカツ
プリング剤で表面処理したF2として6重量%含
有するフツ素乳濁ガラス150gを夫々の層に用い
て実施例2と同様にして大理石調の好ましい外観
を有する成形物を得る。
Example 5 150 g of transparent glass powder (refractive index 1.50) surface-treated with a silane coupling agent and 150 g of fluorine emulsion glass containing 6% by weight of F 2 surface-treated with a silane coupling agent were used in each layer. In the same manner as in Example 2, a molded product having a desirable marble-like appearance is obtained.

実施例 6 シリコン樹脂で表面処理した透明フリツト粉末
(屈折率1.60)250g、およびシリコン樹脂で表面
処理したスズ9重量%含有スズ乳濁ガラス50gを
夫々の層に用いて実施例3と同様にして大理石調
の好ましい外観を有する二層構造の成形物を得
る。
Example 6 In the same manner as in Example 3, 250 g of transparent frit powder (refractive index 1.60) whose surface was treated with silicone resin and 50 g of tin emulsion glass containing 9% by weight of tin whose surface was treated with silicone resin were used for each layer. A two-layered molded product with a desirable marble-like appearance is obtained.

実施例 7 実施例1の成形物を用いて第1図に示すような
層構造を有する浴槽を製造する。第1図において
11は透明なポリカーボネート樹脂からなる保護
層、12はガラス繊維強化プラスチツク層、13
は実施例7の成形物層で13Aは透明ガラス粉末
を含んだ層、13Bはチタン乳白ガラス粉末を含
んだ層、14は着色したガラス繊維強化プラスチ
ツク層である。
Example 7 Using the molded product of Example 1, a bathtub having a layered structure as shown in FIG. 1 was manufactured. In FIG. 1, 11 is a protective layer made of transparent polycarbonate resin, 12 is a glass fiber reinforced plastic layer, and 13 is a protective layer made of transparent polycarbonate resin.
13A is a layer containing transparent glass powder, 13B is a layer containing titanium opalescent glass powder, and 14 is a colored glass fiber reinforced plastic layer.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は浴槽の層構造の一実施例を示す断面図
である。 図中、13……成形物層、13A……透明ガラ
ス粉末含有層、13B……チタン乳白ガラス粉末
含有層、14……着色したガラス繊維強化プラス
チツク層。
FIG. 1 is a sectional view showing an example of the layered structure of a bathtub. In the figure, 13... Molded article layer, 13A... Layer containing transparent glass powder, 13B... Layer containing milky titanium glass powder, 14... Colored glass fiber reinforced plastic layer.

Claims (1)

【特許請求の範囲】[Claims] 1 多層がガラス充填材を混合した合成樹脂組成
物からなる層であつて、該合成樹脂組成物からな
る層のうち少なくとも一層には透明ガラス充填材
が混合せられ、少なくとも他の一層には乳白ガラ
スが混合されていることを特徴とする多層構造
体。
1 A multi-layer layer made of a synthetic resin composition mixed with a glass filler, wherein at least one of the layers made of the synthetic resin composition is mixed with a transparent glass filler, and at least another layer is made of a milky white material. A multilayer structure characterized by a mixture of glasses.
JP22232185A 1985-10-04 1985-10-04 Multilayer structure Granted JPS61179734A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP22232185A JPS61179734A (en) 1985-10-04 1985-10-04 Multilayer structure

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP22232185A JPS61179734A (en) 1985-10-04 1985-10-04 Multilayer structure

Publications (2)

Publication Number Publication Date
JPS61179734A JPS61179734A (en) 1986-08-12
JPH0262389B2 true JPH0262389B2 (en) 1990-12-25

Family

ID=16780522

Family Applications (1)

Application Number Title Priority Date Filing Date
JP22232185A Granted JPS61179734A (en) 1985-10-04 1985-10-04 Multilayer structure

Country Status (1)

Country Link
JP (1) JPS61179734A (en)

Also Published As

Publication number Publication date
JPS61179734A (en) 1986-08-12

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