JPH0257725B2 - - Google Patents
Info
- Publication number
- JPH0257725B2 JPH0257725B2 JP16691784A JP16691784A JPH0257725B2 JP H0257725 B2 JPH0257725 B2 JP H0257725B2 JP 16691784 A JP16691784 A JP 16691784A JP 16691784 A JP16691784 A JP 16691784A JP H0257725 B2 JPH0257725 B2 JP H0257725B2
- Authority
- JP
- Japan
- Prior art keywords
- insulating substrate
- delay line
- bobbin
- terminals
- external lead
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000000758 substrate Substances 0.000 claims description 17
- 239000004020 conductor Substances 0.000 claims description 11
- 239000003990 capacitor Substances 0.000 claims description 10
- 238000004804 winding Methods 0.000 claims description 5
- 238000000465 moulding Methods 0.000 claims description 3
- 239000000853 adhesive Substances 0.000 claims 1
- 230000001070 adhesive effect Effects 0.000 claims 1
- 230000002093 peripheral effect Effects 0.000 claims 1
- 229910000679 solder Inorganic materials 0.000 description 8
- 238000000034 method Methods 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000010304 firing Methods 0.000 description 2
- 238000007639 printing Methods 0.000 description 2
- 229920003002 synthetic resin Polymers 0.000 description 2
- 239000000057 synthetic resin Substances 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 1
- 239000006247 magnetic powder Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000001721 transfer moulding Methods 0.000 description 1
Landscapes
- Filters And Equalizers (AREA)
- Fixed Capacitors And Capacitor Manufacturing Machines (AREA)
- Coils Or Transformers For Communication (AREA)
Description
【発明の詳細な説明】
(イ) 産業上の利用分野
本発明は遅延線特に集中定数型遅延線に関する
ものである。DETAILED DESCRIPTION OF THE INVENTION (a) Field of Industrial Application The present invention relates to a delay line, particularly a lumped constant delay line.
(ロ) 従来技術
第3図に集中定数遅延線の回路図を示す。図中
L1〜L10はインダクタンス、C1〜C10はキヤパシタ
ンス、Rは特性インダピーダンスとマツチングし
た抵抗を示す。集中定数型遅延線は多数の容量素
子とインダクタンス素子を接続構成する関係上、
遅延線を小型化することは技術的に困難であり、
又そのための製造コストの点でも問題が存在し
た。(b) Prior art Figure 3 shows a circuit diagram of a lumped constant delay line. In the diagram
L 1 to L 10 are inductances, C 1 to C 10 are capacitances, and R is resistance matched with characteristic impedance. Because a lumped constant delay line connects a large number of capacitance elements and inductance elements,
It is technically difficult to miniaturize delay lines;
Furthermore, there was also a problem in terms of manufacturing costs.
そこで工程簡略化の一例として特開昭57−
166716号にその工程を記載しているが、積層コン
デンサを形成するための六工程の印刷、焼成等の
工程を必要とし、特に基板端面に電極を形成する
ことは技術的にも信頼性の面から見ても、多くの
問題があつた。又特開昭57−166716号において
は、インダクタンス素子として、多数のチツプイ
ンダクタンスを接続せねばならず、使用する部品
費も高くなる上に、工程数においても著しい短縮
は実現できない。 Therefore, as an example of process simplification,
The process is described in No. 166716, but it requires six steps of printing, firing, etc. to form a multilayer capacitor, and forming electrodes on the edge of the substrate is particularly difficult from a technical and reliability perspective. From my point of view, there were many problems. Furthermore, in Japanese Patent Application Laid-open No. 57-166716, it is necessary to connect a large number of chip inductances as inductance elements, which increases the cost of the parts used and also makes it impossible to significantly reduce the number of steps.
(ハ) 発明の解決しようとする問題点、その手段
本発明は前記従来技術の欠点にかんがみこれを
除去することを目的とするものである。(c) Problems to be Solved by the Invention and Means Therefor The present invention aims to eliminate the drawbacks of the above-mentioned prior art.
本発明においては、一応積層コンデンサを採用
してはいるが、積層コンデンサ基板の形状、その
配列に工夫をこらして、更に多連ボビンを用いる
ことにより、部品点数と工程の削減を計り製造コ
ストの低い高精能の遅延線を製造することができ
る。 In the present invention, a multilayer capacitor is used, but by devising the shape and arrangement of the multilayer capacitor board and using multiple bobbins, the number of parts and processes can be reduced, and manufacturing costs can be reduced. Low precision delay lines can be manufactured.
(ニ) 実施例
以下添付図面を参照して本発明の一実施例を説
明する。第4図は積層コンデンサを形成する絶縁
基板の上面図である。セラミツクよりなる絶縁基
板1には導電性ペースト1′を印刷焼成すること
によりグランド電極4を形成する。又前記基板の
ほぼ中央に一列に穿設した複数の貫通孔3は後述
する多連ボビンインダクタを接続するため、又絶
縁基板1の端部に設けた複数の溝2は後述する端
子10を取付けるためのものである。次に前記第
4図上面全体にグランド電極4の一部を残して誘
電体層5を形成したのが第5図である。更に第5
図の上面に導電体層6を形成して、第6図に図示
のように複数のコンデンサC1,C2,C3,C4,C5,
C6,C7,C8,C9,C10を形成せしめる。符号7は
抵抗体層で、前述導電体層6によるコンデンサ形
成後に形成される。然してこの抵抗体層の抵抗値
は遅延線の特性インピーダンスと等しくなるよう
構成される。(d) Embodiment An embodiment of the present invention will be described below with reference to the attached drawings. FIG. 4 is a top view of an insulating substrate forming a multilayer capacitor. A ground electrode 4 is formed on an insulating substrate 1 made of ceramic by printing and firing a conductive paste 1'. Further, a plurality of through holes 3 formed in a line approximately in the center of the substrate are used for connecting multiple bobbin inductors, which will be described later, and a plurality of grooves 2 provided at the end of the insulating substrate 1 are used to connect terminals 10, which will be described later. It is for. Next, as shown in FIG. 5, a dielectric layer 5 is formed on the entire upper surface of FIG. 4, leaving a part of the ground electrode 4. Furthermore, the fifth
A conductor layer 6 is formed on the upper surface of the figure, and a plurality of capacitors C 1 , C 2 , C 3 , C 4 , C 5 ,
C 6 , C 7 , C 8 , C 9 , and C 10 are formed. Reference numeral 7 denotes a resistor layer, which is formed after the capacitor is formed using the conductor layer 6 described above. However, the resistance value of this resistor layer is configured to be equal to the characteristic impedance of the delay line.
第7図は絶縁基板1の下面図、第8図は第7図
のX−X′の線に沿つた断面図である。前記下面
は凹部8を形成し、この凹部は後述する多連ボビ
ンインダクタを収納する。次に多連ボビンインダ
クタの構成を説明する。第9図において、合成樹
脂等で形成されボビン9の内部に独立した複数の
端子10がインサートされている。端子10をY
−Y′の線で切断して後、第10図で図示のよう
に、各端子10に複数回、からげながら、ボビン
9に必要な導体線材12を巻回し、各端子間を一
区間とする様形成し、連続的に巻回、からげ作業
を継続すれば、1本の線材12を用いて、1回の
巻線工程で、ボビン9と端子10とに巻回作業を
実施することができる。端子10に導体線材12
をからげた部分13は半田デイツプ槽に浸せば1
回の作業で多連ボビンインダクタが形成される。
尚ボビン10の端部の段部11は、ボビンを導体
線機に取付け易いようにするためのもので、本発
明には直接関係ない。更にボビン9に用いる合成
樹脂成型時に、磁性粉末材料を適宜に混入すれ
ば、インダクタンスの大きいボビンインダクタが
得られることは勿論である。 FIG. 7 is a bottom view of the insulating substrate 1, and FIG. 8 is a sectional view taken along the line X-X' in FIG. The lower surface forms a recess 8, which accommodates a multiple bobbin inductor to be described later. Next, the configuration of the multiple bobbin inductor will be explained. In FIG. 9, a plurality of independent terminals 10 are inserted into a bobbin 9 made of synthetic resin or the like. terminal 10 to Y
After cutting along the line -Y', as shown in FIG. If the winding and winding operations are continued, one wire rod 12 can be used to wind the bobbin 9 and the terminal 10 in one winding process. Can be done. Conductor wire 12 to terminal 10
If you dip the part 13 that is covered with solder into a solder dip bath,
A multiple bobbin inductor is formed in this process.
Note that the stepped portion 11 at the end of the bobbin 10 is provided to facilitate attachment of the bobbin to a conductor wire machine, and is not directly related to the present invention. Furthermore, it goes without saying that if a magnetic powder material is suitably mixed in when molding the synthetic resin used for the bobbin 9, a bobbin inductor with a large inductance can be obtained.
第11図は、遅延線の外部リード端子の構成を
示す。符号14は外部リード端子、15はリード
フレームである。切り起し部17は前記ベース1
の端部に設けた溝2にすきまばめされ、折曲部1
6は前記ベース1に形成された導電体層6、グラ
ンド電極4に接触するよう形成される。 FIG. 11 shows the configuration of the external lead terminal of the delay line. Reference numeral 14 is an external lead terminal, and 15 is a lead frame. The cut-out portion 17 is formed on the base 1.
The bent part 1 is loosely fitted into the groove 2 provided at the end of the
Reference numeral 6 is formed so as to be in contact with the conductor layer 6 formed on the base 1 and the ground electrode 4 .
以上の様に構成された遅延線の部材を組立てる
ことにより、遅延線が製造される工程を説明す
る。 A process of manufacturing a delay line by assembling the delay line members configured as described above will be described.
第12図において、半田ペイスト18を絶縁基
板の溝2の附近に、半田ペイスト19を絶縁基板
1に設けた複数の貫通孔3の周辺にそれぞれ塗布
される。次に前記多連ボビンインダクタを、絶縁
基板1の下面に設けた凹部8に位置せしめ、各端
子10が前記貫通孔3に挿入されるように装着す
る。外部リード端子14の折曲部16が半田ペイ
スト18に接するように、切起し部17を基板の
溝2に嵌挿する。第1図は上述の如く、組立てた
遅延線の横断面図である。この様に組立てられた
まゝ半田リフロー炉を通せば、半田ペイストは完
全に半田付けされて、第3図に示す遅延回路が完
成する。第1図の破線で示す遅延線ケース20
は、前述の組立が完了した遅延回路をトランスフ
アー成型等で成形すれば、IC製造工程と同様簡
単に製作できる。その後外部リード端子14のリ
ードフレーム15を切断し、外部リード端子14
のコ字状部を下方に折曲すれば、第2図に示す
DIP型遅延線は完成する。 In FIG. 12, solder paste 18 is applied near the groove 2 of the insulating substrate, and solder paste 19 is applied around the plurality of through holes 3 provided in the insulating substrate 1. Next, the multiple bobbin inductor is positioned in the recess 8 provided on the lower surface of the insulating substrate 1 and mounted so that each terminal 10 is inserted into the through hole 3. The cut and raised portion 17 is inserted into the groove 2 of the board so that the bent portion 16 of the external lead terminal 14 contacts the solder paste 18. FIG. 1 is a cross-sectional view of the assembled delay line as described above. If the thus assembled circuit board is passed through a solder reflow oven, the solder paste will be completely soldered and the delay circuit shown in FIG. 3 will be completed. Delay line case 20 shown by the broken line in Figure 1
can be easily manufactured in the same way as the IC manufacturing process by molding the previously assembled delay circuit using transfer molding or the like. After that, the lead frame 15 of the external lead terminal 14 is cut, and the external lead terminal 14 is cut.
If you bend the U-shaped part of
The DIP type delay line is completed.
(ホ) 効果
本発明によれば、構成部品が少なく、特別の煩
雑な作業もなく、短かい工程により、コストの低
い小型の遅延線が製造できる。(E) Effects According to the present invention, a small delay line can be manufactured at low cost using a short process with fewer components and no special complicated work.
第1図は本発明に係る遅延線の断面図。第2図
はケース内に収納されたDIP遅延線の斜視図。第
3図は集中定数型遅延線の回路図。第4図は積層
コンデンサを形成する絶縁基板の上面図。第5図
は第4図の上面に導電性ペイストを形成した平面
図。第6図は第5図の上に導電体層を設けて複数
のコンデンサを形成した上面図。第7図は絶縁基
板の下面図。第8図は第7図のX−X′の線に沿
つた断面図。第9図はボビンの平面図。第10図
は導体線材を巻回した端子とボビンの平面図。第
11図Aは外部リード線、フレームの平面図。同
Bは同Aの側面図。第12図は半田ペイストを塗
布した第6図の上面図。
1……絶縁基板、2……溝、3……貫通孔、5
……誘電体層、6……導電体層、8……凹部、9
……ボビン、10……端子、12……導体線材、
13……からげ部分、16……折曲部、17……
切り起し部、20……ケース。
FIG. 1 is a sectional view of a delay line according to the present invention. Figure 2 is a perspective view of the DIP delay line housed inside the case. Figure 3 is a circuit diagram of a lumped constant delay line. FIG. 4 is a top view of an insulating substrate forming a multilayer capacitor. FIG. 5 is a plan view in which conductive paste is formed on the upper surface of FIG. 4. FIG. 6 is a top view in which a conductor layer is provided on top of FIG. 5 to form a plurality of capacitors. FIG. 7 is a bottom view of the insulating substrate. FIG. 8 is a sectional view taken along the line X-X' in FIG. 7. FIG. 9 is a plan view of the bobbin. FIG. 10 is a plan view of a terminal and a bobbin around which a conductor wire is wound. FIG. 11A is a plan view of the external lead wire and frame. B is a side view of A. FIG. 12 is a top view of FIG. 6 with solder paste applied. 1...Insulating substrate, 2...Groove, 3...Through hole, 5
... Dielectric layer, 6 ... Conductor layer, 8 ... Recess, 9
... bobbin, 10 ... terminal, 12 ... conductor wire,
13... Karage part, 16... Bent part, 17...
Cut-out portion, 20...case.
Claims (1)
を穿設し、これらの貫通孔と絶縁基板周辺端との
間に複数の積層コンデンサを形成し、多連インダ
クタの端子群を前記絶縁基板の貫通孔に、前記絶
縁基板の積層コンデンサを設けた側の反対側より
嵌挿固定し、更に外部リード端子を絶縁基板の上
面と側面に接するように設けてなる遅延線。 2 外部リード端子をガイドし接着剤で固定する
ための複数の溝を絶縁基板端部に設けた特許請求
の範囲第1項に記載の遅延線。 3 インサート成型してなるボビンの複数の端子
の各端子間を一区間となすように、端子に導体線
材をからげると共に前記ボビンに連続的に導体線
材を巻回しインダクタンスを形成してなる特許請
求の範囲第1項に記載の遅延線。[Claims] 1. A plurality of through holes are formed approximately along the center line of an insulating substrate, a plurality of laminated capacitors are formed between these through holes and the peripheral edge of the insulating substrate, and a plurality of multilayer inductors are formed. A delay line comprising a group of terminals inserted and fixed into a through hole of the insulating substrate from the side opposite to the side on which the multilayer capacitor is provided, and further external lead terminals are provided so as to be in contact with the top and side surfaces of the insulating substrate. . 2. The delay line according to claim 1, wherein a plurality of grooves for guiding external lead terminals and fixing them with an adhesive are provided at the end of the insulating substrate. 3 Patent for forming an inductance by winding a conductor wire around the terminals and continuously winding the conductor wire around the bobbin so that each terminal of a plurality of terminals of a bobbin formed by insert molding forms one section. A delay line according to claim 1.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP16691784A JPS6145616A (en) | 1984-08-09 | 1984-08-09 | Delay line |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP16691784A JPS6145616A (en) | 1984-08-09 | 1984-08-09 | Delay line |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS6145616A JPS6145616A (en) | 1986-03-05 |
JPH0257725B2 true JPH0257725B2 (en) | 1990-12-05 |
Family
ID=15840038
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP16691784A Granted JPS6145616A (en) | 1984-08-09 | 1984-08-09 | Delay line |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS6145616A (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS62269509A (en) * | 1986-05-19 | 1987-11-24 | Derufuai:Kk | Deray line and its manufacture |
JPS6314508A (en) * | 1986-07-07 | 1988-01-21 | Toko Inc | Delay line and its manufacture |
JPS6314509A (en) * | 1986-07-07 | 1988-01-21 | Toko Inc | Delay line and its manufacture |
-
1984
- 1984-08-09 JP JP16691784A patent/JPS6145616A/en active Granted
Also Published As
Publication number | Publication date |
---|---|
JPS6145616A (en) | 1986-03-05 |
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