JPH0247241A - Wear-resistant material for roll for rolling - Google Patents
Wear-resistant material for roll for rollingInfo
- Publication number
- JPH0247241A JPH0247241A JP19433688A JP19433688A JPH0247241A JP H0247241 A JPH0247241 A JP H0247241A JP 19433688 A JP19433688 A JP 19433688A JP 19433688 A JP19433688 A JP 19433688A JP H0247241 A JPH0247241 A JP H0247241A
- Authority
- JP
- Japan
- Prior art keywords
- resistance
- wear
- rolling
- roll
- rolls
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000463 material Substances 0.000 title claims abstract description 22
- 238000005096 rolling process Methods 0.000 title claims abstract description 13
- 229910052750 molybdenum Inorganic materials 0.000 claims abstract description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims 2
- 229910052742 iron Inorganic materials 0.000 claims 1
- 239000011651 chromium Substances 0.000 abstract description 11
- 229910052804 chromium Inorganic materials 0.000 abstract description 9
- 229910052799 carbon Inorganic materials 0.000 abstract description 5
- 229910000831 Steel Inorganic materials 0.000 abstract description 3
- 229910052759 nickel Inorganic materials 0.000 abstract description 3
- 239000010959 steel Substances 0.000 abstract description 3
- 238000005336 cracking Methods 0.000 abstract 2
- 239000011159 matrix material Substances 0.000 abstract 1
- 239000000203 mixture Substances 0.000 abstract 1
- 150000001247 metal acetylides Chemical class 0.000 description 8
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 5
- 239000002131 composite material Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 229910001018 Cast iron Inorganic materials 0.000 description 3
- UFGZSIPAQKLCGR-UHFFFAOYSA-N chromium carbide Chemical compound [Cr]#C[Cr]C#[Cr] UFGZSIPAQKLCGR-UHFFFAOYSA-N 0.000 description 3
- 238000005098 hot rolling Methods 0.000 description 3
- 229910003470 tongbaite Inorganic materials 0.000 description 3
- 229910001141 Ductile iron Inorganic materials 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 2
- 238000005266 casting Methods 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 238000007788 roughening Methods 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229910001208 Crucible steel Inorganic materials 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 238000005275 alloying Methods 0.000 description 1
- 238000009750 centrifugal casting Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 238000012552 review Methods 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
- 238000005496 tempering Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B27/00—Rolls, roll alloys or roll fabrication; Lubricating, cooling or heating rolls while in use
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Reduction Rolling/Reduction Stand/Operation Of Reduction Machine (AREA)
Abstract
Description
【発明の詳細な説明】
[産業上の利用分野]
本発明は耐クラツク性ならびに耐スリップ性を兼備した
耐摩耗材料に関するものであり、圧延の特に熱間圧延用
ロールに適用されるものである。[Detailed Description of the Invention] [Field of Industrial Application] The present invention relates to a wear-resistant material that has both crack resistance and slip resistance, and is applied to rolling rolls, particularly hot rolling rolls. .
[従来の技術]
熱間圧延用ロール材として要求される代表的な具備特性
は、耐摩耗性と耐肌荒れ性である。従来この種のロール
として、Cを1.5〜2%に少量の合金元素を添加した
アダマイト材が広く使用されてきたか、最近ではCを2
.5〜3%、Crrを15〜20%を含有し、適宜の合
金を添加した高クロム鋳鉄材が開発され、その良好な耐
摩耗性により急速に適用拡大がなされている。[Prior Art] Typical properties required of a roll material for hot rolling are wear resistance and surface roughening resistance. Conventionally, adamite material with 1.5 to 2% C and a small amount of alloying elements has been widely used for this type of roll, or recently, adamite material with 2% C added has been widely used.
.. A high chromium cast iron material containing 5 to 3% CRR and 15 to 20% CRR and an appropriate alloy has been developed, and its application is rapidly expanding due to its good wear resistance.
高クロム鋳鉄材は非常に硬いクロム炭化物とその良好な
焼入性により高硬度が得やずく、耐摩耗性に優れており
、かつその緻密な組織と硬い酸化l摸を表面に形成しや
すく、耐肌荒れ性についても良好な評価を得ている。High chromium cast iron has extremely hard chromium carbide and good hardenability, resulting in high hardness and excellent wear resistance, and its dense structure makes it easy to form hard oxides on the surface. It has also received good reviews for its resistance to rough skin.
なお、圧延ロール耐摩耗材料としては、外国特許E 1
125394及びEP252828号公報等記載された
従来技術がある。In addition, as a rolling roll wear-resistant material, foreign patent E1
There are conventional techniques such as those described in Publications No. 125394 and EP252828.
[発明が解決しようとする課題]
最近の圧延においては大圧下、高速ハイピッチ圧延等の
新技術が採用され、ロールは極めて厳しい条件下で使用
されるに値っている。すなわち、ロールへの熱負荷か増
大しクラックが入りやすくなるとともに、大圧下による
噛込み角の増加によりスリップが発生し、生産を阻害す
るとともに大きなスリップ事故においてはロールをはじ
め設備損傷にまで至ることがある。この点前述の高クロ
ム鋳鉄材は脆弱な炭化物を多量に含むため、クラックが
入りやすく、かつF!i掠係数が小さくスリップを起し
やすい欠点を存する。[Problems to be Solved by the Invention] In recent rolling, new technologies such as large reduction and high speed high pitch rolling have been adopted, and rolls are worthy of being used under extremely severe conditions. In other words, the thermal load on the rolls increases, making them more likely to crack, and the increased bite angle due to large reductions causes slips, which hinders production and can even damage the rolls and other equipment in the event of a major slip accident. There is. In this regard, the aforementioned high chromium cast iron material contains a large amount of brittle carbides, so it is easy to crack and F! It has the disadvantage that the i coefficient is small and slips easily occur.
そこで本発明は高クロム材の有する耐摩耗性に加え、耐
クラツク性と耐スリップ性を兼備した材料を提供せんと
するものである。Therefore, the present invention aims to provide a material that has not only the wear resistance of high chromium materials but also crack resistance and slip resistance.
[課題を解決するための手段]
本発明のロール用耐摩耗材料は、基本的にはCを0.8
〜2.296に低減させ、脆弱な炭化物を抑制すること
により耐クラツク性を改善するとともに、摩擦係数も増
加させ耐スリップ性をも改善するものであるが、耐摩耗
性を確保するため、硬いクロム炭化物を晶出させるため
Crを3〜13%に制御するとともに、焼入性の向上の
ためMo、 Niを適量添加したものである。さらに耐
摩耗性を向上させるため最も硬く、緻密な炭化物を形成
するVを0.5!6以下添加するものである。[Means for solving the problem] The wear-resistant material for rolls of the present invention basically has a C content of 0.8
~2.296 and improves crack resistance by suppressing brittle carbides, as well as increasing the coefficient of friction and improving slip resistance. In order to crystallize chromium carbide, Cr is controlled to 3 to 13%, and appropriate amounts of Mo and Ni are added to improve hardenability. Furthermore, in order to improve wear resistance, 0.5!6 or less of V, which forms the hardest and densest carbide, is added.
[作用]
Cの含有量を上記範囲0.8〜2.2+kに限定する理
由は次のとおりである。すなわちCが下限値未満では硬
い炭化物の晶出が少なく耐摩耗性が著しく劣化し、従来
のアダマイト材に比較しても向上か望めなくなる。一方
上限値を超えるときは炭化物か増加し耐摩耗性は向上す
るものの、強靭性が低下し、耐クラツク性を損なうとと
もに摩擦係数も低下しスリップの危険性が生じ、本発明
の目的は達成できない。[Function] The reason why the content of C is limited to the above range of 0.8 to 2.2+k is as follows. That is, if C is less than the lower limit, there will be little crystallization of hard carbides, and the wear resistance will deteriorate significantly, and no improvement can be expected compared to conventional adamite materials. On the other hand, when the upper limit is exceeded, the amount of carbides increases and the wear resistance improves, but the toughness decreases, impairs the crack resistance, and the coefficient of friction also decreases, creating a risk of slipping, making it impossible to achieve the object of the present invention. .
Crの含有量は通常のFc、C系炭化物に比べ非常に硬
いM2C,系クロム炭化物を晶出させるため、Cとのバ
ランスで選択される。すなわちCが0.8%の場合Cr
が3%以下ではM3C系炭化物、Cが2.2%の場合C
rが13%以上でM23C6系炭化物と、いずれもM7
C3系炭化物より軟かい炭化物が晶出するため、上記範
囲に制御しなければならない。The content of Cr is selected in balance with C in order to crystallize M2C-based chromium carbide, which is much harder than normal Fc-based carbide. That is, when C is 0.8%, Cr
If C is 3% or less, M3C type carbide, if C is 2.2%, C
When r is 13% or more, M23C6 carbide and M7
Since carbides that are softer than C3 carbides crystallize, they must be controlled within the above range.
Moは主に炭化物を形成するが、一部が基地組織に分配
されるため、硬いMo2G炭化物の晶出とともに基地組
織の焼入性向上に効果的であり、1%以上3%以下が望
ましい。すなわち1%以下では基地組織への分配が少な
く焼入性の向上に効果をもたらさないのに対し、3%以
上の場合MO□C炭化物が増加しすぎて材料をかえりて
脆弱化する。この点で特許EP25394に示されたM
Oが0.1〜1%は低すぎるのに対し、特許EP252
828に示された3〜8%は高すぎて高クロム材料の特
性を充分に発揮することができない。Mo mainly forms carbides, but since a part of it is distributed in the base structure, it is effective in crystallizing hard Mo2G carbides and improving the hardenability of the base structure, and is preferably 1% or more and 3% or less. That is, if it is less than 1%, the distribution to the base structure is small and there is no effect on improving hardenability, whereas if it is more than 3%, the MO□C carbide increases too much and the material becomes brittle instead. In this respect M
0.1-1% of O is too low, whereas patent EP252
The 3 to 8% shown in No. 828 is too high to fully exhibit the properties of high chromium materials.
Niは基地組織に優先的に分配されるため焼入性の向上
に効果的である。しかしながら耐肌荒れ性を阻害させる
副作用があるため2%以下に限定した。Since Ni is preferentially distributed to the base structure, it is effective in improving hardenability. However, since it has a side effect of inhibiting rough skin resistance, it is limited to 2% or less.
さらに耐摩耗性を向上させるにはVの添加が極めて有効
である。すなわちVによって形成されるVC系炭化物は
非常に硬く、耐摩耗性を向上させる一方、微細に晶出す
るため脆弱化することもない上に、熱間圧延における耐
肌荒性に大きな影響を及ぼす表面酸化膜が生成しやすく
、耐肌荒性をも向上させる。しかしながら非常に高価で
ある点から0.596以内に限定した。Furthermore, addition of V is extremely effective in improving wear resistance. In other words, the VC-based carbide formed by V is very hard and improves wear resistance, but since it crystallizes finely, it does not become brittle, and it also has a large effect on roughening resistance during hot rolling. A surface oxide film is easily formed, and the surface roughness resistance is also improved. However, since it is very expensive, it is limited to within 0.596.
この他に必須の成分ではないが、溶湯の脱酸等の理由で
溶解技術上有用な元素であるSiならびにMnはそれぞ
れ約0.5.1%程度を含むことはさしつかえない。ま
たP、S等の不純物についても、それぞれ通常の鋳物に
含まれる0、03%以下程度のものであれば含有されて
いてもさしつかえなく、これらは本発明の効果を何ら損
なわしめるものではない。In addition, Si and Mn, which are not essential components but are useful elements in melting technology for reasons such as deoxidizing the molten metal, may each be included in an amount of about 0.5.1%. Further, impurities such as P and S may be contained as long as they are about 0.03% or less of those contained in ordinary castings, and these do not impair the effects of the present invention in any way.
[実hti例]
本発明の実施例としてホット・ストリップ用粗圧延機用
ワークロールならびに形鋼圧延用スリーブロールを製造
した。鋳造は遠心鋳造法によりいずれも複合タイプにて
製造したが、内層材には実施例(1)のホットストリッ
プミル粗圧延機用ワークロールはダクタイル鋳鉄を、実
施例(2)の形鋼圧延用スリーブロールは黒鉛鋳鋼を採
用し、焼入焼戻型の熱処理を施し第1表に示すような材
質特性を有する健全なロールを得ることかできた。[Actual Hti Example] As an example of the present invention, a work roll for a rough rolling mill for hot strip and a sleeve roll for rolling a section steel were manufactured. Casting was done using a centrifugal casting method to produce a composite type, but the inner layer material was ductile cast iron for the hot strip mill rough rolling mill work roll of Example (1), and ductile cast iron for the shape steel rolling mill of Example (2). Graphite cast steel was used for the sleeve roll, which was subjected to quenching and tempering type heat treatment to obtain a sound roll having the material properties shown in Table 1.
なお、第2図は実施例(+)における複合ロールの構造
を、また第3図は実施例(2)における複合スリーブロ
ールの構造をそれぞれ概略的に示すもので、1が外層、
2が内層、3がアーバー 4が焼嵌め箇所を示す。In addition, FIG. 2 schematically shows the structure of the composite roll in Example (+), and FIG. 3 schematically shows the structure of the composite sleeve roll in Example (2), where 1 is the outer layer,
2 is the inner layer, 3 is the arbor, and 4 is the shrink-fitting location.
上記のロールを実機圧延に供した結果第1表に示すよう
に良好な耐摩耗性が確認されるとともにスリップや異常
クラックも発生しなかった。The above roll was subjected to actual rolling, and as shown in Table 1, good wear resistance was confirmed, and no slips or abnormal cracks occurred.
第2表に上述の実施例をふくみ本発明の請求範囲におけ
る、いくつかの材料について耐摩耗性ならびにF9擦係
数を実験室にて評価した結果を示すが、いずれも良好な
特性が確認された。Table 2 shows the results of laboratory evaluations of the abrasion resistance and F9 friction coefficient of several materials within the scope of the claims of the present invention, including the above-mentioned examples, and good characteristics were confirmed for all of them. .
/
/
/
/
/
/
/
[発明の効果]
本発明を圧延用ロールに適用することにより良好な耐摩
耗性とともに、耐クラツク性、耐スリップ性を兼備する
高品質ロールの供給が可能となり、工業的にも多大な価
値を有するものである。/ / / / / / [Effects of the Invention] By applying the present invention to rolling rolls, it becomes possible to supply high-quality rolls that have good abrasion resistance, as well as crack resistance and slip resistance. It also has great value.
第1図は本発明と従来材の顕微鏡金属組織写真を示す。
なお倍率は100倍である。第2図は実施例(1)にお
ける複合ロールの、第3図は実施例(2)におζする複
合スリーブロールの構造を概略的に現わす断面図を示す
。
1・・・外層、2・・・内層、3・・・アーバー、4・
・・焼面め箇所FIG. 1 shows microscopic metallographic photographs of the present invention and conventional materials. Note that the magnification is 100 times. FIG. 2 is a sectional view schematically showing the structure of the composite roll in Example (1), and FIG. 3 is a sectional view schematically showing the structure of the composite sleeve roll in Example (2). 1...Outer layer, 2...Inner layer, 3...Arbor, 4...
・Burning areas
Claims (1)
3〜13% Mo:1〜3%と Niを2%以下、Vを0.5%以下含有し、残部は実質
的に鉄からなる圧延ロール用耐摩耗材料。[Claims] 1. C: 0.8 to 2.2% (weight %, same hereinafter) Cr:
A wear-resistant material for rolling rolls containing 3 to 13% Mo: 1 to 3%, 2% or less of Ni, and 0.5% or less of V, with the remainder being substantially iron.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP19433688A JPH0247241A (en) | 1988-08-05 | 1988-08-05 | Wear-resistant material for roll for rolling |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP19433688A JPH0247241A (en) | 1988-08-05 | 1988-08-05 | Wear-resistant material for roll for rolling |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH0247241A true JPH0247241A (en) | 1990-02-16 |
JPH0576534B2 JPH0576534B2 (en) | 1993-10-22 |
Family
ID=16322894
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP19433688A Granted JPH0247241A (en) | 1988-08-05 | 1988-08-05 | Wear-resistant material for roll for rolling |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0247241A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0911421A1 (en) * | 1997-04-08 | 1999-04-28 | Nippon Steel Corporation | Composite work roll for cold rolling |
CN105239018A (en) * | 2015-10-15 | 2016-01-13 | 中钢集团邢台机械轧辊有限公司 | Roller and manufacturing method thereof |
Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5440219A (en) * | 1977-09-05 | 1979-03-29 | Kanto Special Steel Works Ltd | Cast steel roll for hottroll use |
JPS58116911A (en) * | 1981-12-28 | 1983-07-12 | Kubota Ltd | Composite roll and roller |
JPS6111310A (en) * | 1984-06-21 | 1986-01-18 | 日本フル−ト株式会社 | Packaging method and device thereof |
JPS61213348A (en) * | 1985-03-16 | 1986-09-22 | Daido Steel Co Ltd | Alloy tool steel |
JPS6224806A (en) * | 1985-07-23 | 1987-02-02 | Kubota Ltd | Composite sleeve |
JPS62109926A (en) * | 1985-11-08 | 1987-05-21 | Kawasaki Steel Corp | Manufacture of highly wear resistant rolling roll |
JPS62136556A (en) * | 1985-12-09 | 1987-06-19 | Kawasaki Steel Corp | High hardness material for rolling roll |
JPS62144806A (en) * | 1985-12-20 | 1987-06-29 | Kubota Ltd | Composite sleeve for rolling wide flange beam and its production |
-
1988
- 1988-08-05 JP JP19433688A patent/JPH0247241A/en active Granted
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5440219A (en) * | 1977-09-05 | 1979-03-29 | Kanto Special Steel Works Ltd | Cast steel roll for hottroll use |
JPS58116911A (en) * | 1981-12-28 | 1983-07-12 | Kubota Ltd | Composite roll and roller |
JPS6111310A (en) * | 1984-06-21 | 1986-01-18 | 日本フル−ト株式会社 | Packaging method and device thereof |
JPS61213348A (en) * | 1985-03-16 | 1986-09-22 | Daido Steel Co Ltd | Alloy tool steel |
JPS6224806A (en) * | 1985-07-23 | 1987-02-02 | Kubota Ltd | Composite sleeve |
JPS62109926A (en) * | 1985-11-08 | 1987-05-21 | Kawasaki Steel Corp | Manufacture of highly wear resistant rolling roll |
JPS62136556A (en) * | 1985-12-09 | 1987-06-19 | Kawasaki Steel Corp | High hardness material for rolling roll |
JPS62144806A (en) * | 1985-12-20 | 1987-06-29 | Kubota Ltd | Composite sleeve for rolling wide flange beam and its production |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0911421A1 (en) * | 1997-04-08 | 1999-04-28 | Nippon Steel Corporation | Composite work roll for cold rolling |
EP0911421A4 (en) * | 1997-04-08 | 2000-05-31 | Nippon Steel Corp | Composite work roll for cold rolling |
US6206814B1 (en) | 1997-04-08 | 2001-03-27 | Nippon Steel Corporation | Composite work roll for cold rolling |
CN105239018A (en) * | 2015-10-15 | 2016-01-13 | 中钢集团邢台机械轧辊有限公司 | Roller and manufacturing method thereof |
Also Published As
Publication number | Publication date |
---|---|
JPH0576534B2 (en) | 1993-10-22 |
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