JPH0242687Y2 - - Google Patents

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Publication number
JPH0242687Y2
JPH0242687Y2 JP4220486U JP4220486U JPH0242687Y2 JP H0242687 Y2 JPH0242687 Y2 JP H0242687Y2 JP 4220486 U JP4220486 U JP 4220486U JP 4220486 U JP4220486 U JP 4220486U JP H0242687 Y2 JPH0242687 Y2 JP H0242687Y2
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JP
Japan
Prior art keywords
wire
oil
pail pack
speed
loading
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP4220486U
Other languages
Japanese (ja)
Other versions
JPS62153261U (en
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed filed Critical
Priority to JP4220486U priority Critical patent/JPH0242687Y2/ja
Publication of JPS62153261U publication Critical patent/JPS62153261U/ja
Application granted granted Critical
Publication of JPH0242687Y2 publication Critical patent/JPH0242687Y2/ja
Expired legal-status Critical Current

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Description

【考案の詳細な説明】 〔産業上の利用分野〕 本考案は、溶接用ワイヤをループ状にしてペイ
ルパツクに装填する装置に関する。
[Detailed Description of the Invention] [Industrial Application Field] The present invention relates to a device for forming a welding wire into a loop and loading it into a pail pack.

〔従来の技術と問題点〕[Conventional technology and problems]

溶接用ワイヤを、1ターン当り360゜前後の捩り
を入れながらかつ花模様を画かせながらペイルパ
ツクへ装填する方法として例えば特開昭57−
126355で開示された装置による方法があり、ある
程度効果をあげている。
For example, Japanese Patent Application Laid-Open No. 57-1980 is a method of loading welding wire into a pail pack while twisting it around 360 degrees per turn and creating a flower pattern.
There is a method using the device disclosed in No. 126355, which has been effective to some extent.

ところが従来の装填方法では装填装置に供給さ
れるワイヤの表面に既に潤滑油が塗布されてお
り、このようなワイヤを連続的に装填装置に供給
した場合ワイヤ送給ローラ部分等でスリツプが発
生する。その結果ワイヤの送給速度が変動し、ペ
イルパツク内のワイヤループ径に乱れを生じ良好
な積層状態になりにくい面があつた。これはワイ
ヤ送給速度つまり装填速度が高速化する程顕著化
し、従つて所望のワイヤの積層状態を得るために
は送給速度をあまり高速化できる生産性向上のネ
ツクになつていた。
However, in conventional loading methods, lubricating oil is already applied to the surface of the wire fed to the loading device, and when such wire is continuously fed to the loading device, slips occur at the wire feed rollers, etc. . As a result, the wire feeding speed fluctuated, causing disturbances in the wire loop diameter within the pail pack, making it difficult to obtain a good stacked state. This problem becomes more pronounced as the wire feeding speed, that is, the loading speed increases, and therefore, in order to obtain the desired wire stacking state, the feeding speed cannot be increased too much, which is the key to improving productivity.

本考案は、上記従来技術の問題点を解消するた
めになされたものであつて、ワイヤ送給速度の高
速化を可能とし、生産性を向上せしめる溶接用ワ
イヤの装填装置を提供することを目的とする。
The present invention was devised to solve the above-mentioned problems of the conventional technology, and an object of the present invention is to provide a welding wire loading device that can increase the wire feeding speed and improve productivity. shall be.

〔問題点を解決するための手段・作用〕[Means and actions to solve the problem]

本考案は、ペイルパツク内に溶接用ワイヤをル
ープ状にして積層収容する装填装置であつて、ペ
イルパツク内を油霧雰囲気(オイルミスト)にす
るための油噴霧装置を備えたことを特徴とする溶
接用ワイヤの装填装置である。
The present invention is a loading device for stacking and storing welding wires in a loop shape in a pail pack, and is characterized by being equipped with an oil spray device for creating an oil mist atmosphere (oil mist) inside the pail pack. This is a loading device for wires.

以下本考案を図面に示す具体例に基いて説明す
る。
The present invention will be explained below based on specific examples shown in the drawings.

第1図は本考案装置の一例を示す全体側面図で
あつて一部は断面で示しており、そしてb図の上
にa図を重ねて一つの図面を構成する。図におい
てWは図示しないワイヤ供給源から送られてくる
溶接用ワイヤであり、ワイヤWは該ワイヤを数回
巻き付けるワイヤ引取りキヤプスタン5と押えロ
ーラ6とからなるワイヤ送給機構42によりワイ
ヤ供給源から引張り出されるとともにペイルパツ
ク1内へと送給される。引取りキヤプスタン5は
ベルト9を介して駆動モータ10により駆動され
て回転し、該回転速度はペイルパツク内へ送られ
るワイヤWの送給速度を決定する。11はワイヤ
Wをキヤプスタン5からペイルパツク1までガイ
ドするガイドパイプであり、その上部は回転軸1
4の中空内部に一体的に取付けられ、該回転軸1
4は固定支持架台24にベアリングを介して取付
けられ、プーリ15,16、ベルト17、減速機
18を介して前記駆動モータ10により所定速度
で回転する。又ガイドパイプ11の下部は、回転
軸14を軸とする遊星歯車機構19に取付けられ
た支持筒20に螺旋状に巻き付いて取り付けられ
る。
FIG. 1 is an overall side view showing an example of the device of the present invention, with a portion shown in cross section, and FIG. 1 is superimposed on FIG. B to form a single drawing. In the figure, W is a welding wire sent from a wire supply source (not shown), and the wire W is fed from the wire supply source by a wire feeding mechanism 42 consisting of a wire take-up capstan 5 and a presser roller 6, which wraps the wire several times. It is pulled out from the pail pack 1 and fed into the pail pack 1. The take-off capstan 5 is rotated by a drive motor 10 via a belt 9, the rotational speed of which determines the feeding speed of the wire W fed into the pail pack. 11 is a guide pipe that guides the wire W from the capstan 5 to the pail pack 1, and the upper part thereof is connected to the rotating shaft 1.
The rotating shaft 1 is integrally attached to the hollow interior of the rotary shaft 1.
4 is attached to a fixed support frame 24 via bearings, and is rotated at a predetermined speed by the drive motor 10 via pulleys 15, 16, a belt 17, and a speed reducer 18. Further, the lower part of the guide pipe 11 is spirally wound around and attached to a support tube 20 attached to a planetary gear mechanism 19 having the rotating shaft 14 as its axis.

遊星歯車機構19は回転軸14に固定した一対
の円板21に上下端に遊星歯車22を配した複数
本の遊星軸22aをベアリングを介して取付ける
とともに該遊星歯車22,22とかみ合う上部内
歯車23aと下部内歯車23bを上下部に設けて
いる。上部内歯車23aは支持架台24に固定
し、また下部内歯車23bは回転軸14下端にベ
アリングを介して懸吊された支持筒26に固定し
ている。これにより支持筒26は静止状態で回転
軸14に支持懸吊される。支持筒26はその下部
にガイドパイプから出たワイヤをガイドするガイ
ド筒25を取付けている。このガイド筒25はそ
の下端部にワイヤ積層体W′上端に着地するワイ
ヤループの落下位置を規制してペイルパツク1の
内壁に接するようにするための突出部材41を、
斜め下方に突出させて取付けている。
The planetary gear mechanism 19 has a plurality of planetary shafts 22a with planetary gears 22 arranged at the upper and lower ends attached to a pair of discs 21 fixed to the rotating shaft 14 via bearings, and an upper internal gear that meshes with the planetary gears 22, 22. 23a and a lower internal gear 23b are provided at the upper and lower portions. The upper internal gear 23a is fixed to a support frame 24, and the lower internal gear 23b is fixed to a support cylinder 26 suspended from the lower end of the rotating shaft 14 via a bearing. As a result, the support cylinder 26 is supported and suspended from the rotating shaft 14 in a stationary state. The support tube 26 has a guide tube 25 attached to its lower part that guides the wire coming out of the guide pipe. This guide tube 25 has a protruding member 41 at its lower end for regulating the falling position of the wire loop that lands on the upper end of the wire stack W' so that it comes into contact with the inner wall of the pail pack 1.
It is installed so that it protrudes diagonally downward.

ペイルパツク1はターンテーブル27上に載置
されていて、該ターンテーブルは昇降機構33の
昇降台34にベアリングを介して取り付けられ、
プーリ28,29、ベルト30、減速機31を介
して駆動モータ32により所定の回転速度(低
速)で回転する。昇降機構33はガイドパイプ1
1の出口とワイヤ積層体W′上端面との間の距離
を一定に保持すべく、積層体W′の高さが高くな
るに従つて徐々にベイルパツクを所定速度で鉛直
方向に降下させるためのもので、昇降台34の支
持部材36,37を軸38で回動自在に交差させ
ている。支持部材36,37はその両端において
摺動可能な如く昇降台34と基台35に取付けら
れ、又交差軸38は鉛直方向にのみ移動可能に構
成されている。40は昇降機構の油圧シリンダで
ある。ガイドパイプの入口12附近に設けられた
39は昇降機構に降下指令を発するための検知手
段、例えば近接スイツチであり、該近接スイツチ
39は遊星歯車機構の回転軸14上端の突起に近
接して設けられ該回転軸14の回転数を検知し、
所定の回転数毎に昇降機構33に降下指令を発信
する。該発信を受ける毎に昇降機構は少しずつ昇
降台を降下させ、ガイドパイプ11の出口とワイ
ヤ積層体W′上端との距離を一定に保つ。
The pail pack 1 is placed on a turntable 27, and the turntable is attached to a lifting table 34 of a lifting mechanism 33 via a bearing.
It is rotated at a predetermined rotational speed (low speed) by a drive motor 32 via pulleys 28, 29, a belt 30, and a reducer 31. The lifting mechanism 33 is the guide pipe 1
In order to keep the distance between the exit of No. 1 and the upper end surface of the wire stack W' constant, the bail pack is gradually lowered vertically at a predetermined speed as the height of the stack W' increases. The support members 36 and 37 of the lifting platform 34 are rotatably crossed by a shaft 38. The supporting members 36 and 37 are slidably attached to the lifting table 34 and the base 35 at both ends, and the cross shaft 38 is configured to be movable only in the vertical direction. 40 is a hydraulic cylinder of the lifting mechanism. The reference numeral 39 provided near the entrance 12 of the guide pipe is a detection means, for example, a proximity switch, for issuing a descending command to the elevating mechanism. detects the rotation speed of the rotating shaft 14,
A descending command is sent to the elevating mechanism 33 at every predetermined rotation speed. Each time the transmission is received, the elevating mechanism lowers the elevating platform little by little to maintain a constant distance between the outlet of the guide pipe 11 and the upper end of the wire stack W'.

以上は公知の装填装置(特開昭57−126355)で
あり、本考案ではこのような装填装置にペイルパ
ツク内を油霧雰囲気にし、装填中のワイヤ表面に
油を塗布するための油噴霧機構を設ける。7は油
噴霧機構で、該機構7は油容器71、ポンプ7
2、配管73および噴射ノズル74等からなる。
噴射ノズル74は本例では支持筒20の外周に近
接してその噴射口を下向にして2こ配設してい
る。噴射動作は間欠的(例えば5〜10分間隔毎)
にあるいは所定装填重量毎(例えば50〜100Kg装
填毎)に、噴射時間0.02〜1秒間で噴射油量0.05
〜0.5g程度の噴射を行なう。噴射信号はタイマ
ーにより、又検知手段39により発信させる。も
ちろん間欠的でなく連続的に噴射するようにして
もよいが、噴射された油はペイルパツク内に霧状
にたちこめしばらくの間油霧雰囲気を維持するの
で通常は間欠的に噴霧することで充分である。そ
のために油霧が逃げないよう閉鎖空間になるよう
に配慮する。すなわち油の種類、噴射粒子径、噴
射角度、噴射速度、ワイヤ径、ループ径、最終装
填量、ペイルパツク内空間の閉鎖度および所望の
ワイヤ表面の油付着量等を総合的に検討して上記
噴射動作態様を決定する。
The above is a known loading device (Japanese Unexamined Patent Publication No. 57-126355), and in the present invention, such a loading device is equipped with an oil spray mechanism for creating an oil mist atmosphere inside the pail pack and applying oil to the surface of the wire being loaded. establish. 7 is an oil spraying mechanism, and this mechanism 7 includes an oil container 71 and a pump 7.
2, piping 73, injection nozzle 74, etc.
In this example, two injection nozzles 74 are disposed close to the outer periphery of the support tube 20 with their injection ports facing downward. Injection operation is intermittent (e.g. every 5 to 10 minutes)
or every predetermined loading weight (for example, every 50 to 100 kg loading), the injection time is 0.02 to 1 second, and the amount of oil injected is 0.05.
Inject approximately 0.5g. The injection signal is transmitted by a timer and by the detection means 39. Of course, it is possible to spray the oil continuously instead of intermittently, but the sprayed oil accumulates in the form of mist inside the pale pack and maintains an oil mist atmosphere for a while, so it is usually sufficient to spray it intermittently. be. For this reason, care must be taken to create a closed space to prevent oil mist from escaping. In other words, the above injection is performed after comprehensively considering the type of oil, injection particle size, injection angle, injection speed, wire diameter, loop diameter, final loading amount, degree of closure of the space inside the pail pack, desired amount of oil adhesion on the wire surface, etc. Determine the operating mode.

このように本考案の装填装置ではワイヤ表面へ
の潤滑油の塗布操作をペイルパツク内に積層され
つつある、あるいは積層されたワイヤに対して行
なう。従つて装填装置に供給されるワイヤ表面に
は油が付着していないので、従来のようにワイヤ
送給ローラ部分等でスリツプは発生することはな
く、ワイヤの定速送給、高速装填が可能となる。
ただしこの定速送給をさまたげない程度の油量が
ワイヤ表面に付着している場合(前工程で不可避
的に付着する場合)は問題にならないから許容で
きることはもちろんである。
As described above, in the loading device of the present invention, the operation of applying lubricating oil to the wire surface is performed on the wires that are being laminated or have been laminated within the pail pack. Therefore, since there is no oil on the surface of the wire that is fed to the loading device, slips do not occur at the wire feed rollers, etc. as in the past, and the wire can be fed at a constant speed and loaded at high speed. becomes.
However, if an amount of oil adheres to the wire surface that does not interfere with this constant speed feeding (if the oil adheres unavoidably in the previous process), this is not a problem and is of course permissible.

第2図a,bは本考案の他の例を示すものでa
はペイルパツク1の底部中央孔から噴射ノズル7
4を導いて配設した例、bは支持筒26の内面に
油噴霧機構を取り付け、噴射ノズル74を垂設し
た例を示す。
Figures 2a and b show other examples of the present invention.a
is the injection nozzle 7 from the bottom center hole of the pale pack 1.
4 is guided and arranged, and b shows an example in which an oil spraying mechanism is attached to the inner surface of the support cylinder 26 and a spray nozzle 74 is vertically provided.

〔考案の効果〕[Effect of idea]

以上説明したように本考案の溶接用ワイヤの装
填装置によれば、ワイヤをペイルパツク内にノン
スリツプで送給できるから高速装填が可能とな
り、生産性が向上する。又送給速度が変動しない
ことから良好な装填状態を実現でき、ペイルパツ
ク入り溶接用ワイヤとしての製品品質が向上す
る。
As explained above, according to the welding wire loading device of the present invention, the wire can be fed into the pail pack without slipping, so high-speed loading is possible and productivity is improved. In addition, since the feeding speed does not fluctuate, a good loading condition can be achieved, and the quality of the product as a welding wire in a pale pack is improved.

【図面の簡単な説明】[Brief explanation of drawings]

第1図a,bは本考案装置の一実施例を示す全
体側面図で、一部は断面にしてある。第2図a,
bは他の実施例を示す断面図である。 1……ペイルパツク、7……油噴霧機構、74
……噴射ノズル、W……溶接用ワイヤ。
FIGS. 1a and 1b are overall side views showing one embodiment of the device of the present invention, with some portions shown in cross section. Figure 2a,
b is a sectional view showing another embodiment. 1...Pail pack, 7...Oil spray mechanism, 74
...Injection nozzle, W...Welding wire.

Claims (1)

【実用新案登録請求の範囲】[Scope of utility model registration request] ペイルパツク内に溶接用ワイヤをループ状にし
て積層収容する装填装置であつて、ペイルパツク
内を油霧雰囲気にするための油噴霧機構を備えた
ことを特徴とする溶接用ワイヤの装填装置。
1. A welding wire loading device for stacking and storing welding wires in a loop shape in a pail pack, the device comprising an oil spraying mechanism for creating an oil mist atmosphere inside the pail pack.
JP4220486U 1986-03-22 1986-03-22 Expired JPH0242687Y2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP4220486U JPH0242687Y2 (en) 1986-03-22 1986-03-22

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP4220486U JPH0242687Y2 (en) 1986-03-22 1986-03-22

Publications (2)

Publication Number Publication Date
JPS62153261U JPS62153261U (en) 1987-09-29
JPH0242687Y2 true JPH0242687Y2 (en) 1990-11-14

Family

ID=30857895

Family Applications (1)

Application Number Title Priority Date Filing Date
JP4220486U Expired JPH0242687Y2 (en) 1986-03-22 1986-03-22

Country Status (1)

Country Link
JP (1) JPH0242687Y2 (en)

Also Published As

Publication number Publication date
JPS62153261U (en) 1987-09-29

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