JPH0242586B2 - - Google Patents
Info
- Publication number
- JPH0242586B2 JPH0242586B2 JP57197983A JP19798382A JPH0242586B2 JP H0242586 B2 JPH0242586 B2 JP H0242586B2 JP 57197983 A JP57197983 A JP 57197983A JP 19798382 A JP19798382 A JP 19798382A JP H0242586 B2 JPH0242586 B2 JP H0242586B2
- Authority
- JP
- Japan
- Prior art keywords
- shield
- chamber
- welding
- plate
- shield chamber
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000003466 welding Methods 0.000 claims description 37
- 230000037431 insertion Effects 0.000 claims description 7
- 238000003780 insertion Methods 0.000 claims description 7
- 239000007789 gas Substances 0.000 description 23
- 230000000694 effects Effects 0.000 description 4
- 235000012489 doughnuts Nutrition 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 230000009993 protective function Effects 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/02—Seam welding; Backing means; Inserts
- B23K9/028—Seam welding; Backing means; Inserts for curved planar seams
- B23K9/0282—Seam welding; Backing means; Inserts for curved planar seams for welding tube sections
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Description
【発明の詳細な説明】
本発明は円周自動溶接機に用いられるガスシー
ルドチヤンバ関し、特にシールドプレートを取り
替え可能な型式にすることにより、品質の安定し
た溶接施工を可能にするとともに、パイプの寸法
変化に対応できるガスシールドチヤンバを提供す
ることを目的とするものである。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a gas shield chamber used in a circumferential automatic welding machine, and in particular, by making the shield plate replaceable, it enables welding with stable quality, and The purpose of this invention is to provide a gas shield chamber that can accommodate changes in dimensions.
従来のこの種の円周自動溶接機(以下「溶接
機」という。)としては第1図a,bに示すもの
が知られている。1はパイプ2の外周面を囲繞し
て配設された溶接ヘツドであり、該溶接ヘツド1
前面(図中左側)には、該溶接ヘツド1に内蔵す
る図示しない駆動機構によつて回動自在に操作さ
せる駆動リング3が取付けられる。そしてこの駆
動リング3には、後述する溶接トーチ4を固定支
持する支持板5が固定ねじ6,7で固着されてい
る。該溶接トーチ4には第1図bのように絶縁部
材8を介して、該溶接トーチ4を溶接部に位置調
整する溶接トーチ調整機構9が配設されている。
該溶接トーチ4の下方には、溶接時に使うシール
ドガスが噴射されるノズル10と、溶接時のアー
ク発生源となる電極11とがそれぞれ順次連設さ
れている。上記ノズル10の下方にはさらに偏平
なドーナツ形状のガスシールドチヤンバ12がパ
イプ2に直交して連設され、上記ノズル10から
噴射されるシールドガスの大気への拡散を防止す
るよう構成されている。該ガスシールドチヤンバ
12の周側面12aは、円周方向に3分割され、
そのうち、上記ノズル10の両側ではヒンジ12
b,12bで接続され、その下方側の扇形のシー
ルドプレート12cとともに、上記ノズル10の
周側面12a対向部に取付けられたラツチ12d
により左右に開閉できるように構成されている。 As a conventional circumferential automatic welding machine of this type (hereinafter referred to as a "welding machine"), those shown in FIGS. 1a and 1b are known. 1 is a welding head disposed surrounding the outer peripheral surface of the pipe 2;
A drive ring 3 is attached to the front surface (on the left side in the figure) and is rotatably operated by a drive mechanism (not shown) built into the welding head 1. A support plate 5 that fixedly supports a welding torch 4, which will be described later, is fixed to the drive ring 3 with fixing screws 6 and 7. As shown in FIG. 1b, the welding torch 4 is provided with a welding torch adjustment mechanism 9 via an insulating member 8 for adjusting the position of the welding torch 4 at the welding part.
Below the welding torch 4, a nozzle 10 through which shielding gas used during welding is injected and an electrode 11 which serves as an arc generation source during welding are successively installed. Below the nozzle 10, a flat donut-shaped gas shield chamber 12 is arranged perpendicularly to the pipe 2, and is configured to prevent the shield gas injected from the nozzle 10 from diffusing into the atmosphere. There is. The circumferential side surface 12a of the gas shield chamber 12 is divided into three parts in the circumferential direction,
Among them, hinges 12 are provided on both sides of the nozzle 10.
b, 12b, and is attached to a portion facing the peripheral side surface 12a of the nozzle 10, together with a sector-shaped shield plate 12c on the lower side thereof.
It is configured so that it can be opened and closed to the left and right.
次に上記構成を有する溶接機の動作について説
明すると、まず溶接ヘツド1を溶接の対象となる
パイプ2に、該溶接ヘツド1に内蔵された図示し
ない心出し機構により正確に取付ける。その後、
上記溶接トーチ調整機構9で溶接トーチ4を位置
調整し、次いで、該溶接機に通電すると、上記電
極11とパイプの被溶接部間にアークが発生し溶
接が開始される。それと同時に、溶接部にはノズ
ル10を介してシールドガスが被溶接部に噴射さ
れ、ガスシールドチヤンバ12をシールドガス雰
囲気に保つとともに、溶接部に悪影響を及ぼす大
気中のガス不純物の混入を防止する役割を果して
いる。 Next, the operation of the welding machine having the above configuration will be described. First, the welding head 1 is accurately attached to the pipe 2 to be welded by a centering mechanism (not shown) built into the welding head 1. after that,
When the position of the welding torch 4 is adjusted by the welding torch adjustment mechanism 9 and then the welding machine is energized, an arc is generated between the electrode 11 and the part of the pipe to be welded, and welding is started. At the same time, shielding gas is injected into the welded part through the nozzle 10 to maintain the gas shield chamber 12 in a shielding gas atmosphere and to prevent gas impurities in the atmosphere from entering the welded part, which would have a negative effect on the welded part. It plays a role.
他方、溶接ヘツド1に取付けられた駆動リング
3は、パイプ2の円周方向に一定速度で回動し、
均質な溶接を行なわせ、パイプ2を接続する。 On the other hand, the drive ring 3 attached to the welding head 1 rotates at a constant speed in the circumferential direction of the pipe 2.
The pipe 2 is connected by performing homogeneous welding.
従来のガスシールドチヤンバ12は以上の構成
を有するため、該シールドチヤンバ12を繰り返
し使用するうち、溶接部に近接するシールドプレ
ート12cは溶接による熱影響による劣化を招く
とともに、パイプ2上を移動される時にパイプ2
外周面と接触し消耗される。するとガスシールド
チヤンバ12の溶接部の保護機能が著しく低下
し、溶接不良の原因となつていた。 Since the conventional gas shield chamber 12 has the above configuration, as the shield chamber 12 is used repeatedly, the shield plate 12c near the welding part deteriorates due to the heat effect due to welding and moves on the pipe 2. pipe 2 when
It comes into contact with the outer surface and is consumed. As a result, the protective function of the welded portion of the gas shield chamber 12 deteriorates significantly, causing welding defects.
また、上記ガスシールドチヤンバ12は、シー
ルドプレート12cのパイプ挿入孔が被加工物の
寸法に該チヤンバ21と一体として形成されてい
るため、同一寸法のパイプ2にしか適用できない
という欠点をも有していた。 Furthermore, the gas shield chamber 12 has the disadvantage that it can only be applied to pipes 2 of the same size because the pipe insertion hole of the shield plate 12c is formed integrally with the chamber 21 to fit the dimensions of the workpiece. Was.
本発明は、上述の欠点を除去すべくなされたも
ので、内方部に開口する溝形断面の環状ガスシー
ルドチヤンバと、このシールドチヤンバの両側外
壁部の表面にそれぞれ取付けられ被加工物に適合
された該被加工物の挿入孔を有するリング状のシ
ールドプレートと、これらシールドプレートの外
側にそれぞれ重積配置され該シールドプレートと
共に上記シールドチヤンバの両側外壁部に着脱可
能に取付けられるリング状の押え板とを備え、上
記シールドチヤンバと押え板における被加工物挿
入孔を、上記シールドプレートの挿入孔よりも大
径に形成し、該シールドプレートを取り替え可能
に構成したことを特徴とする円周自動溶接機用ガ
スシールドチヤンバを提供しようとするものであ
る。 The present invention has been made to eliminate the above-mentioned drawbacks, and includes an annular gas shield chamber with a groove-shaped cross section that opens inward, and a workpiece that is attached to the surfaces of both outer walls of the shield chamber. a ring-shaped shield plate having an insertion hole for the workpiece adapted to the above, and rings that are stacked on the outside of these shield plates and are removably attached to both outer walls of the shield chamber together with the shield plate; The workpiece insertion hole in the shield chamber and the presser plate is formed to have a larger diameter than the insertion hole in the shield plate, and the shield plate is configured to be replaceable. The present invention aims to provide a gas shield chamber for a circumferential automatic welding machine.
以下、第2図および第3図に示す実施例に基づ
いて、本発明を同一部分又は相当部分には同一符
号を付して説明する。本実施例に係るガスシール
ドチヤンバ12も従来同様ドーナツ形状である
が、該ガスシールドチヤンバ12上のノズル10
を基準として、周側面12aの時計方向90゜の位
置にヒンジ12bが、また反時計方向90゜の位置
にラツチ12dが取付けられ、該ガスシールドチ
ヤンバ12を2分割して、下方に開らくよう形成
されている。 Hereinafter, the present invention will be described based on the embodiments shown in FIGS. 2 and 3, with the same or corresponding parts being designated by the same reference numerals. The gas shield chamber 12 according to this embodiment also has a donut shape like the conventional one, but the nozzle 10 on the gas shield chamber 12
With reference to , a hinge 12b is attached to the circumferential side surface 12a at a position of 90 degrees clockwise, and a latch 12d is attached to a position of 90 degrees counterclockwise to divide the gas shield chamber 12 into two and prevent it from opening downward. It is formed like this.
そして上記チヤンバ12の両側外壁部の表面に
は新たに別体から成るシールドプレート12cが
それぞれ配置され、かつこれらシールドプレート
12cも上記周側面12aに応じて2分割されて
取付けられるようになつている。しかも、本実施
例では、第2図に示すようにシールドプレート1
2cの表面側に押え板13が、複数の固定ねじ1
4により取付けられており、この押え板13のド
ーナツ形状の内径は、上記シールドプレート12
cの内径よりやや大径に、外径はほぼ同一寸法に
形成されていて、これらシールドプレート12c
と押え板13は上記チヤンバ12に着脱自在に取
付けられている。その他は従来とほぼ同様に構成
されている。 Separate shield plates 12c are newly arranged on the surfaces of both outer walls of the chamber 12, and these shield plates 12c are also divided into two parts according to the circumferential side surface 12a and attached. . Moreover, in this embodiment, as shown in FIG.
A presser plate 13 is provided on the surface side of 2c, and a plurality of fixing screws 1
4, and the inner diameter of the donut shape of this presser plate 13 is the same as that of the shield plate 12.
These shield plates 12c are formed to have a slightly larger diameter than the inner diameter of the shield plates 12c, and have approximately the same outer diameter.
The holding plate 13 is detachably attached to the chamber 12. The rest of the structure is almost the same as the conventional one.
然して、上記構成を有するガスシールドチヤン
バ12はそのシールドプレート12cを簡単に取
り替えることができるため、該シールドチヤンバ
12を適用した溶接機を繰り返し使用して、上記
シールドプレート12cが劣化、消耗することに
があつても新しいシールドプレート12cに取り
替えることにより低下したシールド性能を回復
し、品質の安定した溶接を行うことがきる。この
ことは、例えばチタン等の非常に酸化されやすい
金属を溶接する場合に、特に有効で、上記シール
ドプレート12cを溶接作業の頻度に応じて取り
替えれば大気中から酸素の混入を常時阻止でき、
安定した品質を得る溶接施工が可能となる。 However, since the shield plate 12c of the gas shield chamber 12 having the above configuration can be easily replaced, the shield plate 12c deteriorates and wears out due to repeated use of a welding machine to which the shield chamber 12 is applied. Even in such a case, by replacing the shield plate 12c with a new one, it is possible to recover the deteriorated shielding performance and perform welding with stable quality. This is particularly effective when welding metals that are highly susceptible to oxidation, such as titanium, for example. By replacing the shield plate 12c according to the frequency of welding work, it is possible to constantly prevent oxygen from entering the atmosphere.
It becomes possible to perform welding work with stable quality.
また、上記シールドプレート12cを自由に取
り替えることができるため、パイプ2の寸法が
種々変化しても、それぞれの寸法に適合したシー
ルドプレート12cを取付けることだけで同一の
シールドチヤンバ12をそのまま適用することが
できる効果をも奏する。 Furthermore, since the shield plate 12c can be freely replaced, even if the dimensions of the pipe 2 vary, the same shield chamber 12 can be applied as is by simply attaching a shield plate 12c that matches the respective dimensions. It also has the effect of being able to.
以上、本発明によれば、シールドプレートを自
由に取り替えることができるため、常に良好な溶
接作業を行ない得るとともに、パイプの寸法変化
に応じて共通的に使用することができ、シールド
チヤンバの適用範囲が著しく広くなる効果を奏す
る。 As described above, according to the present invention, since the shield plate can be freely replaced, good welding work can always be performed, and it can be commonly used according to changes in the dimensions of the pipe, and the shield plate can be easily replaced. This has the effect of significantly widening the range.
第1図は従来の円周自動溶接機を示す図であ
り、同図aは上記円周自動溶接機の側面図、bは
同図aの左方向のガスシールドチヤンバの一部破
断して示す正面図、第2図は本発明実施例のガス
シールドチヤンバの分解斜視図、第3図はガスシ
ールドチヤンバの一部破断して示す第1図aと同
様の円周自動溶接機の側面図である。
12…ガスシールドチヤンバ、12a…周側
面、12c…シールドプレート、13…押え板。
Figure 1 is a diagram showing a conventional circumferential automatic welding machine, in which figure a is a side view of the circumferential automatic welding machine, and figure b is a partially broken view of the gas shield chamber on the left side of figure a. 2 is an exploded perspective view of the gas shield chamber according to the embodiment of the present invention, and FIG. 3 is a partially cutaway view of the gas shield chamber of a circumferential automatic welding machine similar to that shown in FIG. 1a. FIG. 12... Gas shield chamber, 12a... Circumferential side, 12c... Shield plate, 13... Presser plate.
Claims (1)
ドチヤンバと、このシールドチヤンバの両側外壁
部の表面にそれぞれ取付けられ被加工物に適合さ
れた該被加工物の挿入孔を有するリング状のシー
ルドプレートと、これらシールドプレートの外側
にそれぞれ重積配置され該シールドプレートと共
に上記シールドチヤンバの両側外壁部に着脱可能
に取付けられるリング状の押え板とを備え、上記
シールドチヤンバと押え板における被加工物挿入
孔を、上記シールドプレートの挿入孔よりも大径
に形成し、該シールドプレートを取り替え可能に
構成したことを特徴とする円周自動溶接機用ガス
シールドチヤンバ。1. An annular gas shield chamber with a groove-shaped cross section that opens inward, and a ring-shaped gas shield chamber that is attached to the surface of both outer walls of this shield chamber and has an insertion hole for the workpiece that is adapted to the workpiece. and a ring-shaped holding plate that is stacked on the outside of these shield plates and is removably attached to both outer walls of the shield chamber together with the shield plate, the shield chamber and the holding plate A gas shield chamber for a circumferential automatic welding machine, characterized in that the workpiece insertion hole is formed to have a larger diameter than the insertion hole of the shield plate, and the shield plate is configured to be replaceable.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP19798382A JPS5987999A (en) | 1982-11-11 | 1982-11-11 | Gas shielding chamber for automatic circumferential welding machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP19798382A JPS5987999A (en) | 1982-11-11 | 1982-11-11 | Gas shielding chamber for automatic circumferential welding machine |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS5987999A JPS5987999A (en) | 1984-05-21 |
JPH0242586B2 true JPH0242586B2 (en) | 1990-09-25 |
Family
ID=16383557
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP19798382A Granted JPS5987999A (en) | 1982-11-11 | 1982-11-11 | Gas shielding chamber for automatic circumferential welding machine |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS5987999A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0624598U (en) * | 1992-08-11 | 1994-04-05 | 政雄 大学 | Hip shower |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0143008Y2 (en) * | 1984-10-22 | 1989-12-14 |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS57106492A (en) * | 1980-12-24 | 1982-07-02 | Hitachi Ltd | Multiple-electrode rotating arc welding device |
-
1982
- 1982-11-11 JP JP19798382A patent/JPS5987999A/en active Granted
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS57106492A (en) * | 1980-12-24 | 1982-07-02 | Hitachi Ltd | Multiple-electrode rotating arc welding device |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0624598U (en) * | 1992-08-11 | 1994-04-05 | 政雄 大学 | Hip shower |
Also Published As
Publication number | Publication date |
---|---|
JPS5987999A (en) | 1984-05-21 |
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