JP3226691B2 - Backing equipment for single side welding - Google Patents
Backing equipment for single side weldingInfo
- Publication number
- JP3226691B2 JP3226691B2 JP32931093A JP32931093A JP3226691B2 JP 3226691 B2 JP3226691 B2 JP 3226691B2 JP 32931093 A JP32931093 A JP 32931093A JP 32931093 A JP32931093 A JP 32931093A JP 3226691 B2 JP3226691 B2 JP 3226691B2
- Authority
- JP
- Japan
- Prior art keywords
- backing member
- backing
- welding
- peripheral surface
- back surface
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Arc Welding In General (AREA)
Description
【0001】[0001]
【産業上の利用分野】本発明は、突合わせ継手の下面側
に当てがわれ、当該突合わせ継手に沿って転動する裏当
て部材を備えた片面溶接用裏当て装置に関する。The present invention relates to a cracking is applied to the lower surface side of the butt joint, rolls along to the person projecting alignment joint Urato
The present invention relates to a single-sided welding backing device provided with a member .
【0002】[0002]
【従来の技術】前記片面溶接用裏当て装置は、裏当て部
材が突合せ継手に沿って転動するから、溶接長に応じた
長さの裏当て部材が不要になるとともに、湾曲面に沿っ
て形成されている突合せ継手にも対応できる利点がある
が、溶着金属と裏当て部材との接触面積が狭く、しか
も、接触時間が短いので、充分に冷却されていないまま
裏当て部材から離れた溶着金属の裏面が空気に触れてし
まうことになる(例えば、特開平5−8091号公報参
照)。BACKGROUND ART lining device for the one-sided welding, since the backing member rolls along the butt joint, together with the unnecessary length of the backing member corresponding to the weld length, along the curved surface Although it has the advantage of being able to cope with the formed butt joint, the contact area between the weld metal and the backing member is small, and the contact time is short, so that the welding is not sufficiently cooled and is separated from the backing member. The back surface of the metal comes into contact with air (for example, see Japanese Patent Application Laid-Open No. 5-8091).
【0003】[0003]
【発明が解決しようとする課題】この為、裏当て部材か
ら離れた直後の溶着金属の裏面が空気中の酸素で酸化さ
れ易い欠点がある。本発明は上記実情に鑑みてなされた
ものであって、溶着金属の裏面が酸化されにくい片面溶
接用裏当て装置を提供することを目的とする。Therefore, there is a disadvantage that the back surface of the deposited metal immediately after leaving the backing member is easily oxidized by oxygen in the air. The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a backing device for single-sided welding in which the back surface of the deposited metal is less likely to be oxidized.
【0004】[0004]
【課題を解決するための手段】上記目的を達成する為の
本発明の特徴構成は、突合わせ継手の下面側に当てがわ
れ、当該突合わせ継手に沿って転動する裏当て部材を備
えた片面溶接用裏当て装置であって、前記裏当て部材の
周面を囲む囲い板が当該裏当て部材の周方向に沿って設
けられ、前記裏当て部材の周面と前記囲い板との間が、
溶着金属の裏面にシールドガスを供給する供給路に形成
されている点にある。Characterizing feature of the present invention for achieving the above object, according to an aspect of the Bei We have applied to the lower surface side of the butt joint, a backing member which rolls along those projecting alignment joint
The backing device for single-sided welding obtained , wherein an enclosing plate surrounding the peripheral surface of the backing member is provided along a circumferential direction of the backing member, between the peripheral surface of the backing member and the enclosing plate. But,
The point is that a supply path for supplying a shield gas to the back surface of the deposited metal is formed.
【0005】[0005]
【作用】裏当て部材から離れた直後の溶着金属の裏面に
シールドガスが供給されるから、当該溶着金属の裏面が
酸化されにくいのであるが、シールドガスが裏当て部材
の周面に沿って流れながら溶着金属の裏面に吹き付けら
れるから、裏当て部材の周面と溶着金属の裏面との双方
がシールドガスで効果的に冷却されて、溶着金属の冷却
を促進でき、特に、裏当て部材の周面が銅等の金属で形
成されている場合は、その周面の酸化を抑制できる。The shield gas is supplied to the back surface of the weld metal immediately after leaving the backing member, so that the back surface of the weld metal is hardly oxidized. However, the shield gas flows along the peripheral surface of the backing member. While being sprayed on the back surface of the weld metal, both the peripheral surface of the backing member and the back surface of the weld metal are effectively cooled by the shielding gas, which can promote the cooling of the weld metal. When the surface is formed of a metal such as copper, oxidation of the peripheral surface can be suppressed.
【0006】[0006]
【発明の効果】従って、溶着金属の裏面にシールドガス
が供給されることと、溶着金属の冷却が促進されること
との相乗で、溶着金属の裏面が酸化されにくい。殊に、
裏当て部材の周面が銅等の金属で形成されている場合
は、その周面が冷却されることによって当該裏当て部材
周面の酸化を抑制できるので、裏当て部材の耐久性が向
上する。Therefore, the supply of the shielding gas to the back surface of the deposited metal and the promotion of cooling of the deposited metal are synergistically prevented from oxidizing the back surface of the deposited metal. In particular,
When the peripheral surface of the backing member is formed of a metal such as copper, the peripheral surface is cooled, so that oxidation of the peripheral surface of the backing member can be suppressed, so that the durability of the backing member is improved. .
【0007】[0007]
【実施例】図4は円筒形に曲げ加工したステンレス鋼板
Aをその外周側からのミグ溶接で接合して円筒形タンク
等の外壁を製作する片面自動溶接装置を示し、主ブーム
1と副ブーム2とを支柱3に上下方向及びブーム長手方
向に駆動移動自在に支持しているマニピュレーター4
と、溶接トーチ5をウィービング装置6に保持させてあ
るミグ溶接機7と、溶接トーチ5に溶接ワイヤー8を供
給するワイヤー送給装置9と、ステンレス鋼板Aどうし
の突合せ継手10の下面側に当てがわれて、当該突合せ
継手10の長手方向に沿って矢印方向に転動するローラ
ー状の裏当て部材11を備えた裏当て装置12と、曲げ
加工したステンレス鋼板Aを載置支持する支持ローラー
13とが設けられ、ミグ溶接機7とワイヤー送給装置9
は主ブーム1に固定され、裏当て装置12は裏当て部材
11の回転中心が溶接トーチ5の直下に位置する状態で
副ブーム2に固定されている。FIG. 4 shows a single-sided automatic welding apparatus for manufacturing an outer wall of a cylindrical tank or the like by joining a stainless steel plate A which has been bent into a cylindrical shape by MIG welding from the outer peripheral side thereof. And a manipulator 4 supporting the supporting member 2 on a column 3 so as to be movable in the vertical direction and the boom longitudinal direction.
A MIG welding machine 7 holding the welding torch 5 in the weaving device 6, a wire feeder 9 for supplying a welding wire 8 to the welding torch 5, and a lower surface of a butt joint 10 of stainless steel plates A. The backing device 12 includes a roller-shaped backing member 11 that rolls in the direction of the arrow along the longitudinal direction of the butt joint 10, and a support roller 13 that supports the bent stainless steel plate A. MIG welding machine 7 and wire feeder 9
Is fixed to the main boom 1, and the backing device 12 is fixed to the sub-boom 2 in a state where the rotation center of the backing member 11 is located directly below the welding torch 5.
【0008】前記裏当て装置12は、裏当て部材11を
回転自在に支承している支持アーム14と、窒素ガス供
給管15から減圧弁16を介して供給される窒素ガスの
ガス圧で支持アーム14を駆動昇降させるシリンダー1
7とを備え、裏当て部材周面18を囲むフード状の囲い
板19が当該裏当て部材11の周方向に沿って設けられ
ているとともに、シリンダー17を副ブーム2に対して
縦軸回りで回転移動可能に固定して、裏当て部材11の
転動方向を変更できるように構成してある。The backing device 12 includes a support arm 14 that rotatably supports the backing member 11, and a support arm 14 that uses a gas pressure of nitrogen gas supplied from a nitrogen gas supply pipe 15 through a pressure reducing valve 16. Cylinder 1 for driving up and down 14
7, a hood-shaped surrounding plate 19 surrounding the backing member peripheral surface 18 is provided along the circumferential direction of the backing member 11, and the cylinder 17 is moved around the vertical axis with respect to the sub-boom 2. It is configured to be rotatably movable so that the rolling direction of the backing member 11 can be changed.
【0009】前記裏当て部材11は、図3に示すよう
に、支持アーム14に固定した支軸20に回転自在に支
承されるアルミ製の輪体21と、輪体21のリム22に
形成した周溝に嵌め込まれている銅製の裏当て金23と
を備え、シリンダー17の伸長作動で裏当て金23が突
合せ継手10の下面側に対して所定の押圧力で押し付け
られるよう構成してある。As shown in FIG. 3, the backing member 11 is formed on an aluminum ring 21 rotatably supported on a support shaft 20 fixed to the support arm 14 and a rim 22 of the ring 21. A backing metal 23 made of copper is fitted in the circumferential groove, and the backing metal 23 is configured to be pressed against the lower surface of the butt joint 10 with a predetermined pressing force by the extension operation of the cylinder 17.
【0010】そして、円筒形に曲げ加工したステンレス
鋼板Aの長手方向に沿う端縁どうしを突合せ溶接してド
ラム形のタンク壁Bを製作する場合は、図1,図4に示
すように、ステンレス鋼板Aを支持ローラー13に載置
して突合せ継手10を一定位置に固定した状態で、ミグ
溶接機7と裏当て装置12との相対位置を変えずに、主
ブーム1と副ブーム2とを、図4の矢印で示すように、
その先端側に向けて前進移動させながら溶接を開始する
と、突合せ継手10の下面側に対して押し付けらている
裏当て部材11が、図1,図4において、反時計回りに
転動して、溶着金属24の裏面に所定の裏波が形成され
る。When a drum-shaped tank wall B is manufactured by butt-welding edges along a longitudinal direction of a stainless steel sheet A bent into a cylindrical shape, as shown in FIGS. With the steel plate A placed on the support roller 13 and the butt joint 10 fixed at a fixed position, the main boom 1 and the sub boom 2 are moved together without changing the relative positions of the MIG welding machine 7 and the backing device 12. , As shown by the arrow in FIG.
When welding is started while moving forward toward the tip side, the backing member 11 pressed against the lower surface side of the butt joint 10 rolls counterclockwise in FIGS. A predetermined underflow is formed on the back surface of the weld metal 24.
【0011】又、ステンレス鋼板Aを円筒形に溶接した
二個のドラム形タンク壁Bの端縁どうしを突合せ溶接す
る場合は、ドラム形タンク壁Bを支持ローラー13に載
置し、図5に示すように、シリンダー17を回転移動さ
せて裏当て部材11の転動方向を90°変更した裏当て
装置12とミグ溶接機7とを一定位置に固定した状態
で、当該支持ローラー13の駆動回転で二個のドラム形
タンク壁Bを、図5において反時計回りに回転させなが
ら溶接を開始すると、突合せ継手10の下面側に対して
押し付けらている裏当て部材11が、図5において、反
時計回りに転動して、溶着金属24の裏面に所定の裏波
が形成される。When the ends of two drum-shaped tank walls B obtained by welding a stainless steel plate A into a cylindrical shape are butt-welded to each other, the drum-shaped tank wall B is placed on a supporting roller 13 and FIG. As shown, the backing device 12 in which the rolling direction of the backing member 11 is changed by 90 ° by rotating the cylinder 17 and the MIG welding machine 7 are fixed at a fixed position, and the driving rotation of the support roller 13 is performed. When welding is started while rotating the two drum-shaped tank walls B in a counterclockwise direction in FIG. 5, the backing member 11 pressed against the lower surface side of the butt joint 10 is rotated in FIG. By rolling clockwise, a predetermined reverse wave is formed on the back surface of the weld metal 24.
【0012】図1乃至図3に示すように、前記囲い板1
9は支持アーム14に固定され、溶接進行方向上手側の
裏当て部材部分を約90°の角度範囲に亘ってコの字状
に囲むようにして、裏当て部材周面18との間隔が上端
側ほど狭くなる状態の、側面視で略扇形に配置されてい
るとともに、囲い板19の下端と裏当て部材周面18と
の隙間を塞ぐ塞ぎ板25が設けられている。As shown in FIG. 1 to FIG.
9 is fixed to the support arm 14 and surrounds the backing member portion on the upper side in the welding progress direction in a U-shape over an angle range of about 90 °, so that the distance from the backing member peripheral surface 18 is closer to the upper end side. A closing plate 25 is provided, which is arranged in a substantially fan shape in a side view in a narrowed state and closes a gap between the lower end of the surrounding plate 19 and the peripheral surface 18 of the backing member.
【0013】そして、裏当て部材周面18と囲い板19
との間の空間が、溶着金属24の裏面にシールドガスを
供給する供給路26に形成され、塞ぎ板25に形成した
貫通孔に流量調節弁29を介して窒素ガス供給管15を
接続して、シールドガスとしての窒素ガスがフィルター
27を通過して拡散されながら供給路26内に送り込ま
れ、裏当て部材周面18に沿って流れながら囲い板19
上端側に形成した平面視でコの字状の切欠部28から溶
着金属24の裏面に吹き付けられる。The backing member peripheral surface 18 and the surrounding plate 19
Is formed in a supply path 26 for supplying a shield gas to the back surface of the weld metal 24, and the nitrogen gas supply pipe 15 is connected to a through hole formed in the closing plate 25 via a flow rate control valve 29. Nitrogen gas as a shielding gas is sent into the supply passage 26 while being diffused through the filter 27, and flows along the peripheral surface 18 of the backing member while enclosing the enclosure plate 19.
It is sprayed on the back surface of the weld metal 24 from a U-shaped notch 28 in a plan view formed on the upper end side.
【0014】〔その他の実施例〕 1.シールドガスの種類は、窒素ガスの他、アルゴン,
ヘリウム等の不活性ガスであっても良い。 2.シールドガスを溶着金属の裏面に対して溶接方向下
手側から供給するよう、供給路を形成しても良い。 3.シールドガスを溶着金属の裏面に対して、溶接位置
を挟んで溶接方向の前後から供給するよう、供給路を形
成しても良い。 4.供給路の長さは特に限定されず、溶接位置を除く裏
当て部材の略全周に亘って形成されていても良い。 5.裏当て部材に設ける裏当て材の材質は、銅等の金属
に限定されず、グラスファイバーや固形フラックスであ
っても良い。 6.裏当て部材を内部から冷却する冷却手段を別途設け
て実施しても良い。 7.本発明による片面溶接用裏当て装置は、ミグ溶接以
外の各種アーク溶接に際して使用するものであっても良
い。[Other Embodiments] Shielding gas types are nitrogen gas, argon,
An inert gas such as helium may be used. 2. A supply path may be formed so that the shielding gas is supplied to the back surface of the deposited metal from the lower side in the welding direction. 3. A supply path may be formed so that the shielding gas is supplied to the back surface of the deposited metal from the front and rear in the welding direction with the welding position interposed therebetween. 4. The length of the supply path is not particularly limited, and may be formed over substantially the entire circumference of the backing member except for the welding position. 5. The material of the backing material provided on the backing member is not limited to metal such as copper, and may be glass fiber or solid flux. 6. A cooling means for cooling the backing member from inside may be provided separately. 7. The backing device for single-sided welding according to the present invention may be used for various types of arc welding other than MIG welding.
【0015】尚、特許請求の範囲の項に図面との対照を
便利にするために符号を記すが、該記入により本発明は
添付図面の構成に限定されるものではない。In the claims, reference numerals are provided for convenience of comparison with the drawings, but the present invention is not limited to the configuration shown in the accompanying drawings.
【図1】要部の一部断面側面図FIG. 1 is a partial cross-sectional side view of a main part.
【図2】要部の平面図FIG. 2 is a plan view of a main part.
【図3】要部の断面図FIG. 3 is a sectional view of a main part.
【図4】側面図FIG. 4 is a side view
【図5】要部の正面図FIG. 5 is a front view of a main part.
10 突合せ継手 11 裏当て部材 18 周面 19 囲い板 24 溶着金属 26 供給路 DESCRIPTION OF SYMBOLS 10 Butt joint 11 Backing member 18 Peripheral surface 19 Enclosure plate 24 Welded metal 26 Supply path
───────────────────────────────────────────────────── フロントページの続き (56)参考文献 特開 昭63−43767(JP,A) 特開 昭50−149561(JP,A) 特開 昭56−66379(JP,A) 特開 昭59−70480(JP,A) (58)調査した分野(Int.Cl.7,DB名) B23K 37/06 B23K 9/16 ──────────────────────────────────────────────────続 き Continuation of the front page (56) References JP-A-63-43767 (JP, A) JP-A-50-149561 (JP, A) JP-A-56-66379 (JP, A) 70480 (JP, A) (58) Field surveyed (Int. Cl. 7 , DB name) B23K 37/06 B23K 9/16
Claims (1)
われ、当該突合わせ継手(10)に沿って転動する裏当
て部材(11)を備えた片面溶接用裏当て装置であっ
て、前記裏当て部材(11)の周面(18)を囲む囲い
板(19)が当該裏当て部材(11)の周方向に沿って
設けられ、前記裏当て部材(11)の周面(18)と前
記囲い板(19)との間が、溶着金属(24)の裏面に
シールドガスを供給する供給路(26)に形成されてい
る片面溶接用裏当て装置。1. A cracking is applied to the lower surface side of the butt joint (10), rolls along the skilled projecting alignment joint (10) Urato
A backing device for single-sided welding comprising a backing member (11), wherein a surrounding plate (19) surrounding a peripheral surface (18) of the backing member (11) extends in a circumferential direction of the backing member (11). The space between the peripheral surface (18) of the backing member (11) and the enclosing plate (19) is formed as a supply path (26) for supplying a shielding gas to the back surface of the deposited metal (24). Backing equipment for single-sided welding.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP32931093A JP3226691B2 (en) | 1993-12-27 | 1993-12-27 | Backing equipment for single side welding |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP32931093A JP3226691B2 (en) | 1993-12-27 | 1993-12-27 | Backing equipment for single side welding |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH07185888A JPH07185888A (en) | 1995-07-25 |
JP3226691B2 true JP3226691B2 (en) | 2001-11-05 |
Family
ID=18220035
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP32931093A Expired - Fee Related JP3226691B2 (en) | 1993-12-27 | 1993-12-27 | Backing equipment for single side welding |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP3226691B2 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109014509B (en) * | 2018-10-10 | 2023-11-07 | 广东省科学院中乌焊接研究所 | Weld back gas protection system |
-
1993
- 1993-12-27 JP JP32931093A patent/JP3226691B2/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
JPH07185888A (en) | 1995-07-25 |
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