JPH0238635B2 - - Google Patents

Info

Publication number
JPH0238635B2
JPH0238635B2 JP57130810A JP13081082A JPH0238635B2 JP H0238635 B2 JPH0238635 B2 JP H0238635B2 JP 57130810 A JP57130810 A JP 57130810A JP 13081082 A JP13081082 A JP 13081082A JP H0238635 B2 JPH0238635 B2 JP H0238635B2
Authority
JP
Japan
Prior art keywords
oil
press
press oil
oil tank
seam welding
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP57130810A
Other languages
Japanese (ja)
Other versions
JPS5920392A (en
Inventor
Hiroshi Hirata
Hiromi Oota
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Holdings Corp
Original Assignee
Matsushita Electric Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Matsushita Electric Industrial Co Ltd filed Critical Matsushita Electric Industrial Co Ltd
Priority to JP57130810A priority Critical patent/JPS5920392A/en
Publication of JPS5920392A publication Critical patent/JPS5920392A/en
Publication of JPH0238635B2 publication Critical patent/JPH0238635B2/ja
Granted legal-status Critical Current

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  • Shaping Metal By Deep-Drawing, Or The Like (AREA)
  • Lubricants (AREA)

Description

【発明の詳細な説明】 産業上の利用分野 本発明は、石油ストーブ等に用いるオイルタン
クの製造方法に関するものである。
DETAILED DESCRIPTION OF THE INVENTION Field of Industrial Application The present invention relates to a method for manufacturing an oil tank used in an oil stove or the like.

従来例の構成とその問題点 従来のこの種オイルタンクの製造工程中のプレ
ス加工では、各種のプレスオイルが使用されてい
るが、大半はその後の脱脂工程で脱脂され、除去
される。すなわちプレスオイルには、グリセリン
のモノエステルや、シエステル、トリエステルと
いうグリセリドが極圧添加剤として加えられてい
る。グリセリドは、灯油中に混ざり、石油ストー
ブで燃焼すると、灯芯にタールが付着し、燃料消
費料が減少してしまう。これは、グリセリドの沸
点が約280℃以上であるのに対し、灯油が150〜
260℃であるために、灯芯より蒸発せずに灯芯の
内部に溜り、外から来た酸素と反応し、酸化重合
と、脱水素等による縮重合によつてタールとな
り、灯油の通り道を塞防いでしまうためである。
Structure of conventional example and its problems Various press oils are used in the press working during the conventional manufacturing process of this type of oil tank, but most of them are degreased and removed in the subsequent degreasing process. That is, press oil contains glycerides such as glycerin monoester, siester, and triester as extreme pressure additives. Glycerides mix with kerosene and when burned in a kerosene stove, tar adheres to the wick, reducing fuel consumption. This is because the boiling point of glyceride is about 280℃ or higher, while kerosene has a boiling point of 150℃ or higher.
Because the temperature is 260℃, it does not evaporate from the wick, but accumulates inside the wick, reacts with oxygen coming from outside, and becomes tar through oxidative polymerization and condensation polymerization due to dehydrogenation, blocking the passage of kerosene. This is because it will disappear.

しかし、プレスオイルを完全に脱脂すると、プ
レス加工後に防錆油を塗布しなければならず、作
業性が増し、コストアツプとなるという問題があ
つた。
However, if the press oil was completely degreased, it would be necessary to apply rust preventive oil after press working, which would increase workability and increase costs.

発明の目的 そこで本発明はコストの低減を図ることを目的
とするものである。
OBJECT OF THE INVENTION Therefore, the present invention aims to reduce costs.

発明の構成 そして上記目的を達成するために本発明は炭化
水素を主成分とするプレスオイルを用いてプレス
加工をし、このプレスオイルを脱脂せずに他の部
品と結合するものである。
Structure of the Invention In order to achieve the above object, the present invention performs press processing using press oil containing hydrocarbon as a main component, and connects the press oil to other parts without degreasing the press oil.

実施例の説明 第1図,第2図は石油ストーブで用いられるオ
イルタンクを示し、四角形状の上板1の下面開口
を四角形状の下板2で覆うとともに、上・下板
1,2間の空間内を筒状体3で仕切り、内側に筒
状体4を立設している。
DESCRIPTION OF THE EMBODIMENTS Figures 1 and 2 show an oil tank used in an oil stove, in which the lower opening of a rectangular upper plate 1 is covered with a rectangular lower plate 2, and the space between the upper and lower plates 1 and 2 is The space is partitioned by a cylindrical body 3, and a cylindrical body 4 is erected inside.

なお、a〜cは溶接部を示しており、筒状体4
の外周を灯芯(図示せず)が上下動する。
Note that a to c indicate welded parts, and the cylindrical body 4
A lamp wick (not shown) moves up and down around the outer periphery of the lamp.

なお、上記a〜cのシーム溶接は、aからcへ
の順番に行う。つまり第2図の上から下の部品へ
とシーム溶接を行うようにしているのである。こ
の時上・下板1,2、筒状体3,4はそれぞれプ
レス加工時に付着させたプレスオイルを付着させ
たまま行われる。
Note that the above seam welding a to c is performed in the order from a to c. In other words, seam welding is performed from the top to the bottom parts in Figure 2. At this time, the upper and lower plates 1 and 2 and the cylindrical bodies 3 and 4 are press-worked with the press oil applied during the press working applied thereto.

オイルタンク5は、上記のシーム溶接後、脱脂
し、外面を塗装し、石油ストーブの本体ケース内
に組み込まれる。すなわちシーム溶接終了後から
塗装の前まで脱脂しないので、外面に再び防錆油
を塗布しなくても腐食はおきない。
After the above-mentioned seam welding, the oil tank 5 is degreased, the outer surface is painted, and the oil tank 5 is assembled into the main body case of the kerosene stove. In other words, since degreasing is not performed from the end of seam welding to before painting, corrosion will not occur even if the outer surface is not coated with anti-rust oil again.

なお、第3図は、第1図,第2図の上板1のプ
レス加工フローを示している。この第3図aのご
とく製鉄会社でコイル状の鋼板Aはbの板材Bに
されるまでに防錆油が塗布されており、Cのスケ
ツチ材C′後のdのプレス加工時には、プレスオイ
ルが塗布され、Eで縁切り、穴あけをして上板1
を形成するのである。
Note that FIG. 3 shows the press working flow of the upper plate 1 shown in FIGS. 1 and 2. As shown in Fig. 3a, a coiled steel plate A is coated with anti-corrosion oil before it is turned into sheet material B (b) at a steel manufacturing company, and during the press processing (d) after sketch material C'(C'), press oil is applied. is applied, cut the edges with E, drill holes, and create upper plate 1.
It forms.

さて本実施例では、次のような組成のプレスオ
イルを用いる。
In this example, press oil having the following composition is used.

例えば、塩素化パラフインワツクスのようなハ
ロゲン化合物は、極圧添加剤として0〜1.0%含
み、食用植物油のようなグリセリンのエステルと
しての極圧添加用として0〜0.5%含み、オレイ
ルアルコールのような高級アルコールの油性剤と
して0〜0.5%を含み、ソルビタンモノオレート
のようなエステルとして防錆剤2は油性剤として
0〜0.5%を含み、オレイン酸,ステアリン酸の
ような脂肪酸としての油性剤として0〜1.5%を
含み、フエニルジサルフアイド,アリルジサルフ
アイドのような硫黄化合物としての極圧剤として
0〜0.5%含み、極圧添加剤として、例えばトリ
クレジルフオスフエートのようなリン化合物0〜
1.0%を含み、消泡剤として、シリコンオイル0
〜0.5%を含み、酸化防止剤として2.4―ジメチル
―6―tert―ブチルフエノールのようなフエノー
ルを0〜0.5%含み、酸化防止剤等のためのN,
N′―ジ―sec―ブチル―p―フエニレンジアミン
等の窒素化合物を0〜1.5%含み、ナフテン酸鉛
などの極圧添加剤等としての有機金属類として0
〜0.5%含み、大部分(92〜100%)が炭化水素よ
り成り、動粘度が50℃に於いて2〜40cStを示す
プレスオイルを用いたのである。
For example, halogen compounds such as chlorinated paraffin wax contain 0-1.0% as an extreme pressure additive, 0-0.5% as an extreme pressure additive as an ester of glycerin such as edible vegetable oil, and 0-0.5% as an extreme pressure additive such as oleyl alcohol. Contains 0 to 0.5% as an oily agent such as a higher alcohol, rust inhibitor 2 contains 0 to 0.5% as an oily agent as an ester such as sorbitan monooleate, and oily agent as a fatty acid such as oleic acid or stearic acid. Contains 0 to 1.5% as an extreme pressure agent such as sulfur compounds such as phenyl disulfide, allyl disulfide, and 0 to 0.5% as an extreme pressure agent such as tricresyl phosphate. Phosphorus compounds 0~
Contains 1.0%, as an antifoaming agent, silicone oil 0
Contains ~0.5% of phenol such as 2.4-dimethyl-6-tert-butylphenol as an antioxidant, N for antioxidant etc.
Contains 0 to 1.5% of nitrogen compounds such as N'-di-sec-butyl-p-phenylenediamine, and is 0% organic metal as an extreme pressure additive such as lead naphthenate.
A press oil containing ~0.5%, consisting mostly of hydrocarbons (92-100%), and exhibiting a kinematic viscosity of 2-40 cSt at 50°C was used.

なお、上記各物質の0%とは全くそれを加えな
いことを示しているのである。
Note that 0% of each of the above substances means that they are not added at all.

次に以上のプレスオイルを用いて第1図,第2
図のオイルタンク5を形成し、同プレスオイルを
脱脂せずに燃焼試験を行つた時の結果を示すと第
4図K線のようになり、全てのプレスオイルを脱
脂したL線のものとほぼ同様に使用劣化がなくな
り、従来のプレスオイルを用いて脱脂をしなかつ
たM線のものよりきわめて良好な結果が得られ
た。これは従来のプレスオイル等に含まれている
高沸点物質等を減らしたプレスオイルを用いたた
めである。
Next, using the above press oil,
When the oil tank 5 shown in the figure was formed and a combustion test was conducted without degreasing the same press oil, the results were shown as the K line in Figure 4, and the L line with all the press oil degreased. In almost the same way, there was no deterioration during use, and results were much better than those of M-line which was not degreased using conventional press oil. This is because a press oil containing reduced amounts of high-boiling substances contained in conventional press oils was used.

また、スピンドル系のプレスオイルからプレス
性能を向上させるための物質を除いたもの又は、
これに酸化防止剤,焼き付き防止剤としてのハロ
ゲン化合物等を微量加えたものなどを使用した結
果も同様の結果が得られた。
In addition, spindle press oil from which substances for improving press performance are removed, or
Similar results were obtained when a small amount of an antioxidant or a halogen compound as an anti-seize agent was added to this.

発明の効果 以上の実施例からもわかるように本発明によれ
ば、塗装の前までは、プレスオイルを脱脂しない
ので、あえて防錆油を塗布しなくても腐食が防止
でき、この防錆油塗布作業が不要なので大巾にコ
ストを低減できる。すなわち石油ストーブ用のオ
イルタンクは、腐食による穴開きが生じると灯油
が流出し危険であるため耐食性には十分配慮して
製造される。一般に内面は、水蒸気の結露などに
よりタンク内底部に水がたまりやすいので、耐蝕
性があるように30g/m2以上の厚い亜鉛めつきを
施してある。しかし、厚い亜鉛めつきがあるとシ
ーム溶接の溶接不良(割れなど)があり、又、外
面は外観上塗装が必要なこともあつて、外面は、
薄い亜鉛めつき3g/m2か鋼板の状態のような、
片側亜鉛めつき鋼板を使う。このため、シーム溶
接の時に使用する水が外面にかかると腐食するた
め、従来はプレス加工後、一旦脱脂し、防錆油を
塗布して溶接し、放置していた。これは脱脂をし
ないと、従来のプレスオイルではグリセリド等の
高沸点物質のため灯芯にタールが生成するからで
ある。しかしながら本発明のようにグリセリドの
少ないプレスオイルを使用することで、灯芯への
タール生成は無視できるほどに少ないものとな
り、その結果塗装直前まで脱脂しなくて済み、防
錆剤塗布が不要となつて大幅にコストダウンが図
れるのである。さらにこのオイルタンクを使用す
る石油ストーブ等の機器の寿命も従来方法で作つ
たものと同様長いものとすることができる。
Effects of the Invention As can be seen from the above examples, according to the present invention, the press oil is not degreased before painting, so corrosion can be prevented without applying rust preventive oil. Since no coating work is required, costs can be significantly reduced. That is, oil tanks for kerosene stoves are manufactured with sufficient consideration given to corrosion resistance, since kerosene may leak out if holes are formed due to corrosion, which is dangerous. Generally, the inner surface of the tank is galvanized with a thickness of 30 g/m 2 or more for corrosion resistance, since water tends to accumulate at the bottom of the tank due to condensation of water vapor. However, if there is thick galvanizing, there will be welding defects (cracks, etc.) in the seam welding, and the outer surface may need to be painted to improve its appearance.
Like a thin galvanized 3g/ m2 or steel plate,
Use galvanized steel plate on one side. For this reason, if the water used during seam welding splashes on the outer surface, it will corrode, so conventionally, after press working, it was once degreased, coated with anti-rust oil, welded, and then left. This is because, unless degreased, conventional press oils will generate tar on the wick due to high boiling point substances such as glycerides. However, by using a press oil with low glyceride as in the present invention, tar generation on the wick becomes negligible, and as a result, there is no need to degrease the lamp wick until just before painting, and there is no need to apply a rust preventive agent. This allows for significant cost reductions. Furthermore, the lifespan of equipment such as kerosene heaters that use this oil tank can be made as long as those made using conventional methods.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は本発明の一実施例にかかる製造方法に
より形成したオイルタンクの縦断面図、第2図は
同オイルタンクの分解断面図、第3図a〜eは同
オイルタンク上板の製造工程を示す図、第4図は
同オイルタンクの燃料消費量特性を示す特性図で
ある。 5…オイルタンク。
FIG. 1 is a longitudinal sectional view of an oil tank formed by a manufacturing method according to an embodiment of the present invention, FIG. 2 is an exploded sectional view of the same oil tank, and FIGS. FIG. 4, which is a diagram showing the process, is a characteristic diagram showing the fuel consumption characteristics of the same oil tank. 5...Oil tank.

Claims (1)

【特許請求の範囲】[Claims] 1 0〜1.0%のハロゲン化合物と、グリセリン
モノエステル,ジエステル及びトリエステルの総
和として0〜0.5%のグリセリドと、0〜0.5%の
高級アルコール,グリコール及びグリセリン等の
アルコール類と、0〜1.5%の脂肪酸と0〜0.5%
のエステル類と、0〜0.5%のイオウ化合物と、
0〜1.0%のリン化合物と、0〜0.5%のシリコン
オイル類と、0〜0.5%の各種フエノールと、0
〜1.5%の窒素化合物と0〜0.5%の有機金属類
と、92〜100%の炭化水素より成り、動粘度50℃
に於いて2〜40cstを示すプレスオイルを板体に
付着させ、次にプレス加工を行い、次に上記プレ
スオイルを脱着せずに、前記プレス加工した部品
をシーム溶接にて接合し、その後、外面のプレス
オイルのみを脱着して外面の塗装を行うオイルタ
ンクの製造方法。
1 0 to 1.0% halogen compound, 0 to 0.5% glyceride as a total of glycerin monoester, diester, and triester, 0 to 0.5% alcohol such as higher alcohol, glycol, and glycerin, and 0 to 1.5% of fatty acids and 0-0.5%
esters, and 0 to 0.5% sulfur compound,
0-1.0% phosphorus compound, 0-0.5% silicone oil, 0-0.5% various phenols, 0
Consisting of ~1.5% nitrogen compounds, 0~0.5% organometallics, and 92~100% hydrocarbons, kinematic viscosity 50℃
In this step, press oil showing 2 to 40 cst is applied to the plate, then press processing is performed, then the press-processed parts are joined by seam welding without removing the press oil, and then, A method of manufacturing an oil tank in which only the press oil on the outside is removed and the outside is painted.
JP57130810A 1982-07-27 1982-07-27 Production of oil tank Granted JPS5920392A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP57130810A JPS5920392A (en) 1982-07-27 1982-07-27 Production of oil tank

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP57130810A JPS5920392A (en) 1982-07-27 1982-07-27 Production of oil tank

Publications (2)

Publication Number Publication Date
JPS5920392A JPS5920392A (en) 1984-02-02
JPH0238635B2 true JPH0238635B2 (en) 1990-08-31

Family

ID=15043234

Family Applications (1)

Application Number Title Priority Date Filing Date
JP57130810A Granted JPS5920392A (en) 1982-07-27 1982-07-27 Production of oil tank

Country Status (1)

Country Link
JP (1) JPS5920392A (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7704931B2 (en) 2004-12-10 2010-04-27 Chemtura Corporation Lubricant compositions stabilized with multiple antioxidants
US7928045B2 (en) 2006-02-28 2011-04-19 Chemtura Corporation Stabilizing compositions for lubricants
US8563489B2 (en) 2007-12-12 2013-10-22 Chemtura Corporation Alkylated 1,3-benzenediamine compounds and methods for producing same

Also Published As

Publication number Publication date
JPS5920392A (en) 1984-02-02

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