JPH023779B2 - - Google Patents
Info
- Publication number
- JPH023779B2 JPH023779B2 JP59001739A JP173984A JPH023779B2 JP H023779 B2 JPH023779 B2 JP H023779B2 JP 59001739 A JP59001739 A JP 59001739A JP 173984 A JP173984 A JP 173984A JP H023779 B2 JPH023779 B2 JP H023779B2
- Authority
- JP
- Japan
- Prior art keywords
- polyisocyanate
- solvent
- porous material
- hereinafter referred
- cement
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 229920001228 polyisocyanate Polymers 0.000 claims description 23
- 239000005056 polyisocyanate Substances 0.000 claims description 23
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 claims description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 10
- 239000011148 porous material Substances 0.000 claims description 5
- 239000002904 solvent Substances 0.000 claims description 5
- 238000001179 sorption measurement Methods 0.000 claims description 3
- 238000003756 stirring Methods 0.000 claims description 3
- 150000001875 compounds Chemical class 0.000 claims description 2
- 239000000126 substance Substances 0.000 claims description 2
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 claims 3
- DKPFZGUDAPQIHT-UHFFFAOYSA-N Butyl acetate Natural products CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 claims 1
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 claims 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 claims 1
- 239000003849 aromatic solvent Substances 0.000 claims 1
- NBVXSUQYWXRMNV-UHFFFAOYSA-N fluoromethane Chemical compound FC NBVXSUQYWXRMNV-UHFFFAOYSA-N 0.000 claims 1
- 238000010438 heat treatment Methods 0.000 claims 1
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 claims 1
- 229910052500 inorganic mineral Inorganic materials 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 claims 1
- 239000011707 mineral Substances 0.000 claims 1
- 239000012046 mixed solvent Substances 0.000 claims 1
- 239000008262 pumice Substances 0.000 claims 1
- 206010037844 rash Diseases 0.000 claims 1
- 239000008096 xylene Substances 0.000 claims 1
- 239000004568 cement Substances 0.000 description 9
- 238000006243 chemical reaction Methods 0.000 description 8
- 238000010276 construction Methods 0.000 description 5
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 4
- 239000000853 adhesive Substances 0.000 description 4
- 230000001070 adhesive effect Effects 0.000 description 4
- 239000000843 powder Substances 0.000 description 4
- 239000004570 mortar (masonry) Substances 0.000 description 3
- 239000003513 alkali Substances 0.000 description 2
- 229910002092 carbon dioxide Inorganic materials 0.000 description 2
- 239000001569 carbon dioxide Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000004904 shortening Methods 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 229910000287 alkaline earth metal oxide Inorganic materials 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
Landscapes
- Glanulating (AREA)
- Porous Artificial Stone Or Porous Ceramic Products (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
Description
【発明の詳細な説明】
ポリイソシアネートは湿気や水に遭遇すると化
学的に重合反応して二酸化炭素を生成すると共
に、強力な接着力を伴いながら硬化する性質を有
している。この反応は、アルカリの存在下におい
てはさらに強力に促進される。セメントに水を加
えると強アルカリ性を呈するが、ポリイソシアネ
ートが湿気や水と反応して重合する際アルカリの
共存はその反応を促進するから、ポリイソシアネ
ート、セメント、水の三成分の併用はポリイソシ
アネートの重合硬化物を短時間で得ることが出来
る最適な方法となる。ポリイソシアネートと水分
の反応は極めて複雑で、一つの反応が起こると
次々に他の反応が連鎖的に進行し、最終の化合物
に到達する。それらの反応の一例をあげれば次の
様なものである。
そもそもセメントは最終的には剛性の高い硬化
物を得られるが、硬化が遅く接着力も低い。しか
しポリイソシアネートと組み合わせることによつ
て短時間で高強度が得られるから待ち時間を短縮
出来るし、その後はセメントの硬化による剛性に
より実用的な使用が出来る。一方、ポリイソシア
ネートは水とは直ぐ反応して硬化し、接着力は強
いが剛性は低く発泡を伴うから緻密な硬化物は得
られない。ポリイソシアネート、セメント、水の
三者の混合併用によつてのみ良質の硬化物が短時
間で得られる。
更に述べるならば、ポリイソシアネートと水と
の反応によつて生成する二酸化炭素は水の存在下
において、セメント中のアルカリ土類金属の酸化
物と反応して、炭酸塩を形成するため、現象とし
ての発泡は起こらない。
このようにして出来た硬化物の利用は、その範
囲が広く、工期の短縮や作業環境の改善及び材料
の節減など多くの社会的利益を与える。その利用
の有効な一例は、従来の材料の欠点であつた接着
面での水分の存在が問題とならなくなることで、
コンクリートの施工現場に於ける作業条件を大幅
に改善出来る。その他湿潤面へのコンクリートの
打ち継ぎ、モルタルの吹き付け、緊急工事の際の
硬化促進等多岐に渡つてそのメリツトは大きい。
しかしながら、ポリイソシアネートは一般の場
合、高粘度の液状体が多く、その添加及び分散は
反応が早いだけに極めて困難で殆ど不可能に近
い。ポリイソシアネートの添加量はセメントに対
し3%〜15%で、モルタルとした時の全体量に対
しては1%〜5%であるから高粘度の液体である
ポリイソシアネートを可使時間内に均一に分散す
ることは出来ない。もしポリイソシアネートを粉
末化することが出来れば、これらの問題は全て解
決出来る。本発明はこの様な必要に応えるための
方法に関するものである。
しかも粉末化したポリイソシアネートは湿気を
遮断して貯蔵すれば、その効力は長期間に渡り保
持される。絶乾状態の多孔質にポリイソシアネー
トを吸着、含浸及び被覆するためには、多孔質の
性質によつて吸着量が異なるので実験によつて大
体の吸着量を知り、これに合致する粘度になる様
に溶剤の量を加減したポリイソシアネートの溶液
を混ぜ充分に撹拌し、しかる後に溶剤を揮散させ
ることによつて得られる。実施例として非晶質シ
リカの粒子径0.05μmのもの1000gを、ポリイソ
シアネート1000gにトルエン600gを加え低粘度
とした溶液に混合撹拌し、出来上がつたトルエン
リツチの湿体を撹拌しながら加熱したトルエンを
揮散させると、ポリイソシアネートの粉体が得ら
れ、収得量は理論的にほぼ100%であつた。本粉
体は完全なる乾燥状態でその取扱いは極めて容易
である。本発明による粉末ポリイソシアネートを
対セメント比3%添加した1:2モルタルの材令
別硬化後の曲げ強さ、並びに圧縮の強さは、表−
1の様でありプレーンコンクリートに比してその
性能を向上させている。
この様に粉末ポリイソシアネートはセメントに
微量添加する場合も担体を考慮することなく容易
に添加出来るばかりでなく、同じ粉体なので均一
分散が可能で、硬化時間の短縮は工期の短縮とな
り又緊急工事にも役立ち、総体的にコストを引き
下げる等、社会的に利益をもたらす発明である。
【表】DETAILED DESCRIPTION OF THE INVENTION When polyisocyanate encounters moisture or water, it undergoes a chemical polymerization reaction to produce carbon dioxide and has the property of curing with strong adhesive strength. This reaction is even more strongly promoted in the presence of an alkali. When water is added to cement, it becomes strongly alkaline, but when polyisocyanate reacts with moisture and water and polymerizes, the coexistence of alkali accelerates the reaction, so the combination of the three components of polyisocyanate, cement, and water is called polyisocyanate. This is the optimal method for obtaining a polymerized cured product in a short time. The reaction between polyisocyanate and water is extremely complex, and when one reaction occurs, other reactions proceed one after another in a chain fashion to reach the final compound. An example of such a reaction is as follows. In the first place, cement can ultimately be used as a cured product with high rigidity, but it cures slowly and has low adhesive strength. However, by combining it with polyisocyanate, high strength can be obtained in a short period of time, so the waiting time can be shortened, and after that, the rigidity due to hardening of the cement allows for practical use. On the other hand, polyisocyanate immediately reacts with water and cures, and although it has strong adhesive strength, it has low rigidity and foams, so that a dense cured product cannot be obtained. A high-quality cured product can be obtained in a short time only by mixing polyisocyanate, cement, and water together. To explain further, carbon dioxide produced by the reaction between polyisocyanate and water reacts with alkaline earth metal oxides in cement in the presence of water to form carbonates, which is a phenomenon. No foaming occurs. The use of the cured product produced in this way has a wide range of applications, and provides many social benefits such as shortening the construction period, improving the working environment, and saving materials. One effective example of its use is that the presence of moisture on the adhesive surface, which was a drawback of conventional materials, no longer becomes a problem.
Work conditions at concrete construction sites can be significantly improved. It has many other benefits, such as pouring concrete onto wet surfaces, spraying mortar, and accelerating hardening during emergency construction.
However, polyisocyanates are generally highly viscous liquids, and their addition and dispersion are extremely difficult and almost impossible due to their rapid reaction. The amount of polyisocyanate added is 3% to 15% to the cement, and 1% to 5% to the total amount when made into mortar, so polyisocyanate, which is a highly viscous liquid, can be uniformly added within the pot life. cannot be dispersed into If polyisocyanates could be made into powder, all of these problems could be solved. The present invention is directed to a method to meet these needs. Moreover, if the powdered polyisocyanate is stored in a moisture-proof manner, its effectiveness will be maintained for a long period of time. In order to adsorb, impregnate, and coat polyisocyanate on porous material in an extremely dry state, the amount of adsorption varies depending on the nature of the porous material, so find out the approximate amount of adsorption through experiments and adjust the viscosity to match that amount. It can be obtained by mixing polyisocyanate solutions with varying amounts of solvent in the same manner, stirring thoroughly, and then volatilizing the solvent. As an example, 1000 g of amorphous silica with a particle size of 0.05 μm was mixed and stirred into a solution made by adding 600 g of toluene to 1000 g of polyisocyanate to make it low in viscosity, and the resulting toluene-rich wet body was heated while stirring. When toluene was volatilized, polyisocyanate powder was obtained, and the yield was approximately 100% of the theoretical yield. This powder is completely dry and is extremely easy to handle. The bending strength and compressive strength after hardening of 1:2 mortar containing powdered polyisocyanate according to the present invention at a ratio of 3% to cement are shown in Table-
1, and its performance is improved compared to plain concrete. In this way, even when powdered polyisocyanate is added to cement in small amounts, it can be easily added without considering the carrier, and since it is the same powder, it can be uniformly dispersed, and shortening the curing time can shorten the construction period and can also be used for emergency construction. It is an invention that brings social benefits, such as helping to reduce overall costs. 【table】
Claims (1)
ネートと言う)をトルエン、キシレンなどの芳香
族系又は酢酸エチル、酢酸ブチル等の直鎖系並び
にフロン系の溶剤又はこれらの混合溶剤に加えて
溶解分散させた溶液に軽石の様に天然の鉱物が噴
火などの強熱により内部の揮発分や結合水が飛散
し、その跡が空隙として残つたもの、或いは天然
の鉱石を高温で焼成した後、化学処理を施し化合
物としたもののうち非晶質の物質又は粒子間吸着
を大きくするため乾燥し微粉化したもの(以下、
多孔物質と言う)を加えて混合撹拌しポリイソシ
アネートを多孔物質に吸着、含浸、被覆させたの
ち、溶剤を加熱して取り除くことによつて得られ
る粉末状ポリイソシアネートの製造法。1. A solution in which a urethane prepolymer (hereinafter referred to as polyisocyanate) is dissolved and dispersed in an aromatic solvent such as toluene or xylene, a linear solvent such as ethyl acetate or butyl acetate, a fluorocarbon solvent, or a mixed solvent thereof. In natural minerals such as pumice, the volatile matter and bound water inside are scattered due to intense heat such as eruptions, leaving behind voids, or natural ores are fired at high temperatures and then chemically treated. Among compounds, amorphous substances or those that have been dried and pulverized to increase interparticle adsorption (hereinafter referred to as
A method for producing powdered polyisocyanate obtained by adding a porous material (called a porous material), mixing and stirring to adsorb, impregnate, and coat the polyisocyanate onto the porous material, and then removing the solvent by heating.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP173984A JPS60146858A (en) | 1984-01-09 | 1984-01-09 | Powdering of liquid isocyanate |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP173984A JPS60146858A (en) | 1984-01-09 | 1984-01-09 | Powdering of liquid isocyanate |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS60146858A JPS60146858A (en) | 1985-08-02 |
JPH023779B2 true JPH023779B2 (en) | 1990-01-24 |
Family
ID=11509929
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP173984A Granted JPS60146858A (en) | 1984-01-09 | 1984-01-09 | Powdering of liquid isocyanate |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS60146858A (en) |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS52123320A (en) * | 1976-03-15 | 1977-10-17 | Aitsuikobuitsuchi Tsuro Borisu | Cold hardening type mixture for pouring metal mold and core mold molding |
-
1984
- 1984-01-09 JP JP173984A patent/JPS60146858A/en active Granted
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS52123320A (en) * | 1976-03-15 | 1977-10-17 | Aitsuikobuitsuchi Tsuro Borisu | Cold hardening type mixture for pouring metal mold and core mold molding |
Also Published As
Publication number | Publication date |
---|---|
JPS60146858A (en) | 1985-08-02 |
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