JPH023675B2 - - Google Patents

Info

Publication number
JPH023675B2
JPH023675B2 JP58113624A JP11362483A JPH023675B2 JP H023675 B2 JPH023675 B2 JP H023675B2 JP 58113624 A JP58113624 A JP 58113624A JP 11362483 A JP11362483 A JP 11362483A JP H023675 B2 JPH023675 B2 JP H023675B2
Authority
JP
Japan
Prior art keywords
rolling
plate
clad
center
present
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP58113624A
Other languages
Japanese (ja)
Other versions
JPS606284A (en
Inventor
Seishiro Yoshihara
Takao Kawanami
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Original Assignee
Nippon Steel Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Steel Corp filed Critical Nippon Steel Corp
Priority to JP11362483A priority Critical patent/JPS606284A/en
Priority to US06/616,168 priority patent/US4638939A/en
Priority to CA000455736A priority patent/CA1243456A/en
Priority to DE8484303743T priority patent/DE3465715D1/en
Priority to EP84303743A priority patent/EP0132937B1/en
Publication of JPS606284A publication Critical patent/JPS606284A/en
Publication of JPH023675B2 publication Critical patent/JPH023675B2/ja
Granted legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/04Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating by means of a rolling mill

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Pressure Welding/Diffusion-Bonding (AREA)

Description

【発明の詳細な説明】[Detailed description of the invention]

(産業上の利用分野) 本発明はクラツド板を圧延により製造する方法
に関するものである。本発明は金属クラツド板の
みならず非金属クラツド板についても応用できる
ものである。 (従来技術) クラツド板のうち接着の難かしいクラツド板を
圧延によつて製造せんとする場合には、圧延の初
期において変形抵抗の小さな側の金属が圧延方向
後端部へ押し流され、クラツド比(合せ材厚さ/
母材厚さ)が目標値から外れるのみならず、圧延
方向に変化し、また端部切捨量も大きかつた。接
着の難かしいクラツド板を圧延によつて製造する
場合には、圧下率を大きくとる必要があるが、こ
の場合には前記不具合が増大する傾向にあつた。 (発明の目的) 本発明は接着の難かしいクラツド板を圧延によ
つて製造せんとする場合に未接着面積率(未接着
面積/検査面積×100(%))を減少し、クラツド
比のばらつきを小さくし、端部切捨量を小さくす
る方法を提供することを目的とする。 (発明の構成・作用) 本発明は次のように構成される。 (1) クラツド組立板を接着媒体を用いることなく
圧延ロールによつて減厚し圧着するに際し、中
央部から端部へ向かつて圧延を開始することを
特徴とするクラツド板の圧延法。 (2) クラツド組立板を接着媒体を用いることなく
圧延ロールによつて減厚し圧着するに際し、中
央部から端部へ向かつて圧延した後、次いで中
央部から逆方向に圧延を行うことを特徴とする
クラツド板の圧延法。 (3) クラツド組立板を接着媒体を用いることなく
圧延ロールによつて減厚し圧着する幅出し圧延
を行うに際し、中央部から端部へ向かつてロー
ル対間隔を拡大しながら圧延することを特徴と
するクラツド板の圧延法。 クラツド板を構成する合せ材と母材は、材質が
異なることによる変形抵抗の差異は避けられず、
周囲の拘束が小さいほど変形抵抗が小さい側の圧
下率が大きくなり、余肉が後方へ押し流される量
が多くなる。このとき両板が後端で拘束されてい
ない場合には変形抵抗が小さい方の材料が大きく
伸びるが、後端が拘束された場合には後端部へ向
つてこの材料の厚さは増大することになる。 本発明では圧延の初期において合せ板と母材間
の気体を最短距離で外部へ押し出すことによつて
接着を促進し、最初の軽圧下によつて両板間の拘
束を増し、望ましくは局部的に接着せしめて次の
圧着のための大圧下圧延に備える。 本発明を詳細に説明すると、第1図ないし第3
図は本発明に使用できるクラツド組立板の例であ
つて、第1図では母材1と合せ材2とが合せ面3
を合わせて溶接によつて組立てられており、母材
と合せ材間の空隙と外気とを通じる微小孔4がそ
の四周に設けられている。 第2図は母材1に捨材5と継材6を加えて合せ
材を包囲した場合を示し、第3図は母材1と継材
6によつて2枚の合せ材を包囲した場合を示すも
ので、2組のクラツド材を同時に製造するのに適
している。 微小孔4は圧延によつて始めて開口する構造と
するかあるいはそのような物質を充てんし、加熱
中の炉内雰囲気の侵入を防ぐことができる。本発
明では第4図に示すようにクラツド組立板8の中
央部をロール9により圧縮し、ロール9を矢印1
0の方向に回転し端部へ向つて圧延を開始するの
であるが、端部の溶接部を破損しないように、か
つ端部切捨量が小さくなるように、端部に向うに
従つて次第にロール対間隔を大きくしながら圧延
する。またクラツド組立板8の対称形を保つため
に逆方向に好ましくは中央部から端部に向つて圧
延する。 以上の最初の2パスはその後の圧延方向と直交
する方向の幅出し圧延であることが望ましい。こ
の場合には2パスを終えたのちクラツド組立板を
90度回転し、再び該板の中央部から端部へ向つて
2パスの圧延を行なうが、このとき板厚は長さ方
向に変化させる必要はない。 以上のクラツド組立板の中央部から端部に向う
圧延には合せ板と母材の間の気体を最短距離で外
部へ押し出すこと、端部の破損を防止すること、
圧延仕上板の形状を整え切捨量を小さくすること
のほか、母材と合せ板を局部的に接着させて両者
の一方的な流れを互に拘束するのがねらいであつ
て、この段階で完全な接着を期待するものではな
い。従つてこの段階でとられるべき圧下率は最大
20%以下で、端部においては最初の2パスの幅出
し圧延では圧下しない部分が残つても良い。3パ
ス目、4パス目の長さ方向の中央部から端部へ向
う圧延ではすでに板幅中央部が局部的に接着され
ているため、板幅端部において20%を超える圧下
率をとつても良く、クラツド組立板の側端部は圧
延の幅方向では溶接とその構造が健全であれば破
損することはない。接着面を完全に接着するため
の圧下率はチタンと鋼の場合では25%以上を2回
以上加えることが必要であるが、この値は材料の
組合せによつて変化するものである。 なお本発明の実施に際しロール対間隔を変化さ
せる代りにクラツド組立板よりも変形抵抗の大き
な板を同時に圧延することにより、ロール対間隔
を変化させて圧下率を変化させるのと同等の効果
を得ることができる。 (実施例) 表1に実施例を示す。例1は従来法であつて4
パスを往復圧延する場合である。例2、例3は本
発明法であつてクラツド組立板の中央部をロール
9で圧縮するのにロール対間隔を狭くせず冷鋼片
ウエツジを装入して圧延しており、ウエツジの断
面はそれぞれ5.0×50(mm)の平板と5.0〜0.5×50
(mm)のテーパ板である。第5図に例3の1パス
目の説明図を示した。ウエツジ13を挿入するこ
とによつて第4図と同じ圧延効果を与えている。
前端形状不良長さと後端形状不良長さは中央部板
幅より狭い端部長さであり、本発明法は従来法に
対して改良されている。特に従来法の後端部形状
不良長さが34mmと長いのはクラツド組立板の後端
が最初のパスで破れ、合せ材が飛び出しているこ
とにより長さが助長されたものである。超音波検
査による未接着面積率(未接着面積/検査面積×
100%)は本発明により2%以下へと大きく改善
されている。クラツド比の長さ方向変化は前後端
形状不良部を除外すると、従来法が0.16〜0.24で
0.08の範囲で変化するのに対し、本発明法では
0.18〜0.23で0.05の範囲内にあり、本発明法によ
つてクラツド比の変化が小さくなつている。
(Industrial Application Field) The present invention relates to a method of manufacturing a clad plate by rolling. The present invention can be applied not only to metal clad plates but also to non-metal clad plates. (Prior art) When manufacturing a clad plate that is difficult to bond by rolling, the metal on the side with smaller deformation resistance is swept away toward the rear end in the rolling direction at the initial stage of rolling, causing the clad ratio to decrease. (Laminated material thickness/
The base material thickness) not only deviated from the target value, but also changed in the rolling direction, and the amount of edge truncation was large. When manufacturing a clad plate that is difficult to bond by rolling, it is necessary to increase the rolling reduction ratio, but in this case, the above-mentioned problems tend to increase. (Object of the invention) The present invention reduces the unbonded area ratio (unbonded area/inspection area x 100 (%)) when manufacturing clad plates that are difficult to bond by rolling, and reduces the variation in cladding ratio. The purpose of the present invention is to provide a method for reducing the amount of end truncation. (Structure and operation of the invention) The present invention is structured as follows. (1) A method of rolling a clad plate, which is characterized in that when the assembled clad plate is reduced in thickness and crimped with rolling rolls without using an adhesive medium, rolling is started from the center toward the ends. (2) When reducing the thickness of the clad assembly plate and crimping it using rolling rolls without using an adhesive medium, the method is characterized in that the plate is rolled from the center to the edges and then rolled in the opposite direction from the center. Rolling method for clad plate. (3) When carrying out tentering rolling in which the clad assembled plate is thinned and crimped by rolling rolls without using an adhesive medium, rolling is performed while increasing the distance between the roll pairs from the center to the ends. Rolling method for clad plate. Differences in deformation resistance due to the different materials of the cladding material and base material that make up the clad plate cannot be avoided.
The smaller the surrounding restraint, the larger the reduction ratio on the side with lower deformation resistance, and the more excess metal is swept away backwards. At this time, if both plates are not restrained at the rear end, the material with lower deformation resistance will stretch more, but if the rear end is restrained, the thickness of this material will increase toward the rear end. It turns out. In the present invention, in the early stage of rolling, the gas between the mating plates and the base material is pushed out to the outside through the shortest distance to promote adhesion, and the initial light rolling increases the restraint between the two plates, preferably localized. to prepare for large reduction rolling for the next crimping. To explain the present invention in detail, FIGS.
The figure shows an example of a clad assembly plate that can be used in the present invention, and in FIG. 1, the base material 1 and the mating material 2 are
They are assembled together by welding, and micro holes 4 are provided around the four circumferences of the base material to communicate with the outside air and the gap between the base material and the bonded material. Figure 2 shows the case where the base material 1 is added with waste material 5 and joint material 6 to surround the cladding material, and Figure 3 shows the case where the base material 1 and the joint material 6 surround the two laminate materials. It is suitable for manufacturing two sets of cladding materials at the same time. The micropores 4 may be constructed such that they open only after rolling, or may be filled with such a material to prevent the atmosphere in the furnace from entering during heating. In the present invention, as shown in FIG. 4, the central part of the clad assembly plate 8 is compressed by a roll 9, and the roll 9 is
It rotates in the direction of 0 and starts rolling toward the end, but in order to avoid damaging the welded part at the end and to reduce the amount of end truncation, it gradually rolls toward the end. Rolling is performed while increasing the distance between rolls. Further, in order to maintain the symmetrical shape of the clad assembly plate 8, rolling is performed in the opposite direction, preferably from the center toward the ends. It is desirable that the first two passes described above are tenter rolling in a direction perpendicular to the subsequent rolling direction. In this case, after completing 2 passes, remove the clad assembly board.
The plate is rotated 90 degrees and rolled again in two passes from the center to the ends, but at this time it is not necessary to change the plate thickness in the longitudinal direction. For rolling from the center to the ends of the above clad assembly plates, it is necessary to push the gas between the laminated plates and the base material to the outside in the shortest distance, and to prevent damage to the ends.
In addition to adjusting the shape of the finished rolled plate and reducing the amount of cutoff, the aim is to locally bond the base material and the laminated plate to restrain the unilateral flow of both. Complete adhesion is not expected. Therefore, the reduction rate that should be taken at this stage is the maximum
If it is less than 20%, there may be a portion left at the end that is not rolled down in the first two passes of tentering rolling. In the third and fourth passes of rolling from the center to the ends in the longitudinal direction, the central part of the plate width is already locally bonded, so a rolling reduction of more than 20% is taken at the ends of the plate width. The side edges of the clad assembly plate will not be damaged in the rolling width direction if the welding and structure are sound. In order to completely bond the adhesive surfaces, in the case of titanium and steel, it is necessary to apply a reduction rate of 25% or more twice or more, but this value changes depending on the combination of materials. In carrying out the present invention, instead of changing the distance between the roll pairs, a plate having a higher deformation resistance than the clad assembly plate is rolled at the same time, thereby obtaining the same effect as changing the rolling reduction ratio by changing the distance between the roll pairs. be able to. (Example) Table 1 shows examples. Example 1 is the conventional method and 4
This is a case where the passes are rolled back and forth. Examples 2 and 3 are the methods of the present invention, in which the central part of the clad assembly plate is compressed by the roll 9, but the distance between the rolls is not narrowed, and a cold steel billet wedge is charged and rolled. are respectively 5.0×50 (mm) flat plate and 5.0~0.5×50
(mm) taper plate. FIG. 5 shows an explanatory diagram of the first pass of Example 3. By inserting the wedge 13, the same rolling effect as in FIG. 4 is provided.
The front end shape defect length and the rear end shape defect length are end lengths narrower than the center plate width, and the method of the present invention is improved over the conventional method. In particular, the length of the defective shape at the rear end of the conventional method is as long as 34 mm because the rear end of the clad assembly plate was torn during the first pass, and the length was increased by the fact that the cladding material protruded. Unbonded area rate by ultrasonic inspection (unbonded area/inspection area x
100%) has been greatly improved to 2% or less by the present invention. The change in the cladding ratio in the longitudinal direction is 0.16 to 0.24 for the conventional method, excluding the defective shape at the front and rear ends.
While it varies in the range of 0.08, the method of the present invention
It is within the range of 0.18 to 0.23 and 0.05, and the change in cladding ratio is reduced by the method of the present invention.

【表】 (発明の効果) 以上述べた様に本発明は爆着工程を必要とせ
ず、圧延のみによつて接着の信頼性が高く、かつ
寸法精度が高くさらに歩留の高いクラツド材を大
量生産できる方法であつて、産業上裨益するとこ
ろが極めて大である。
[Table] (Effects of the invention) As stated above, the present invention does not require an explosion bonding process, and only by rolling can produce a large amount of clad material with high reliability of adhesion, high dimensional accuracy, and high yield. It is a method that can be produced, and the industrial benefits are extremely large.

【図面の簡単な説明】[Brief explanation of drawings]

第1図ないし第3図は本発明に用いるクラツド
組立板の例を示す説明図、第4図、第5図は本発
明の実施の態様を示す説明図であつて第4図はロ
ール対間隔を変化する場合、第5図はウエツジを
挿入する場合を示す。 1:母材、2:合せ材、3:接着面、4:微小
孔、5:捨材、6:継材、7:分離面、8:クラ
ツド組立板、9:圧延ロール、10:ロール回転
方向、11:クラツド組立板進行方向、12:圧
延前クラツド組立板中央線、13:ウエツジ。
1 to 3 are explanatory views showing examples of the clad assembly plate used in the present invention, and FIGS. 4 and 5 are explanatory views showing embodiments of the present invention. FIG. 5 shows the case where a wedge is inserted. 1: Base material, 2: Laminating material, 3: Adhesive surface, 4: Microhole, 5: Waste material, 6: Joint material, 7: Separation surface, 8: Clad assembly plate, 9: Rolling roll, 10: Roll rotation Direction, 11: Traveling direction of the clad assembly plate, 12: Center line of the clad assembly plate before rolling, 13: Wedge.

Claims (1)

【特許請求の範囲】 1 クラツド組立板を接着媒体を用いることなく
圧延ロールによつて減厚し圧着するに際し、中央
部から端部へ向かつて圧延を開始することを特徴
とするクラツド板の圧延法。 2 クラツド組立板を接着媒体を用いることなく
圧延ロールによつて減厚し圧着するに際し、中央
部から端部へ向かつて圧延した後、次いで中央部
から逆方向に圧延を行うことを特徴とするクラツ
ド板の圧延法。 3 クラツド組立板を接着媒体を用いることなく
圧延ロールによつて減厚し圧着する幅出し圧延を
行うに際し、中央部から端部へ向かつてロール対
間隔を拡大しながら圧延することを特徴とするク
ラツド板の圧延法。
[Scope of Claims] 1. Rolling of a clad plate, characterized in that when the clad assembly plate is reduced in thickness and crimped by rolling rolls without using an adhesive medium, rolling is started from the center toward the ends. Law. 2. When reducing the thickness of the clad assembly board and crimping it using rolling rolls without using an adhesive medium, the method is characterized in that the plate is rolled from the center to the ends, and then rolled in the opposite direction from the center. Rolling method for clad plate. 3. When carrying out tentering rolling in which the clad assembly plate is thinned and crimped by rolling rolls without using an adhesive medium, rolling is performed while increasing the distance between the roll pairs from the center to the ends. Rolling method for clad plate.
JP11362483A 1983-06-04 1983-06-25 Rolling method of clad plate Granted JPS606284A (en)

Priority Applications (5)

Application Number Priority Date Filing Date Title
JP11362483A JPS606284A (en) 1983-06-25 1983-06-25 Rolling method of clad plate
US06/616,168 US4638939A (en) 1983-06-04 1984-06-01 Method for producing a clad plate by rolling
CA000455736A CA1243456A (en) 1983-06-04 1984-06-04 Method for producing a clad plate by rolling
DE8484303743T DE3465715D1 (en) 1983-06-04 1984-06-04 Method for producing a clad plate by rolling
EP84303743A EP0132937B1 (en) 1983-06-04 1984-06-04 Method for producing a clad plate by rolling

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP11362483A JPS606284A (en) 1983-06-25 1983-06-25 Rolling method of clad plate

Publications (2)

Publication Number Publication Date
JPS606284A JPS606284A (en) 1985-01-12
JPH023675B2 true JPH023675B2 (en) 1990-01-24

Family

ID=14616930

Family Applications (1)

Application Number Title Priority Date Filing Date
JP11362483A Granted JPS606284A (en) 1983-06-04 1983-06-25 Rolling method of clad plate

Country Status (1)

Country Link
JP (1) JPS606284A (en)

Also Published As

Publication number Publication date
JPS606284A (en) 1985-01-12

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