JPH0236369B2 - - Google Patents

Info

Publication number
JPH0236369B2
JPH0236369B2 JP57089093A JP8909382A JPH0236369B2 JP H0236369 B2 JPH0236369 B2 JP H0236369B2 JP 57089093 A JP57089093 A JP 57089093A JP 8909382 A JP8909382 A JP 8909382A JP H0236369 B2 JPH0236369 B2 JP H0236369B2
Authority
JP
Japan
Prior art keywords
synthetic resin
skin material
skin
resin sheet
uneven
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP57089093A
Other languages
Japanese (ja)
Other versions
JPS58205739A (en
Inventor
Katsuya Motojima
Takashi Ooi
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Achilles Corp
Original Assignee
Achilles Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Achilles Corp filed Critical Achilles Corp
Priority to JP57089093A priority Critical patent/JPS58205739A/en
Publication of JPS58205739A publication Critical patent/JPS58205739A/en
Publication of JPH0236369B2 publication Critical patent/JPH0236369B2/ja
Granted legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C67/00Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00
    • B29C67/20Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00 for porous or cellular articles, e.g. of foam plastics, coarse-pored
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/02Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
    • B29C44/10Applying counter-pressure during expanding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C51/00Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
    • B29C51/10Forming by pressure difference, e.g. vacuum
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/25Solid
    • B29K2105/253Preform
    • B29K2105/256Sheets, plates, blanks or films

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Shaping Of Tube Ends By Bending Or Straightening (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)
  • Molding Of Porous Articles (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)

Description

【発明の詳細な説明】 本発明は熱可塑性合成樹脂シートを含む表皮材
と軟質又は半硬質合成樹脂発泡体からなるクツシ
ヨン材との積層体であつて、表皮材側の表面に凹
凸模様を付形した表皮付きのクツシヨン材の製造
方法に関するものである。
Detailed Description of the Invention The present invention is a laminate of a skin material including a thermoplastic synthetic resin sheet and a cushion material made of a soft or semi-hard synthetic resin foam, which has an uneven pattern on the surface of the skin material. The present invention relates to a method of manufacturing a cushion material with a shaped skin.

従来この種のクツシヨン材を製造する方法とし
て、たとえば特開昭55−105559号公報に示されて
いるように、表皮材と軟質合成樹脂発泡体をあら
かじめ接着しておき、軟質合成樹脂発泡体の加熱
プレス変形性を利用して、適宜凹模様状に形成し
た雄型で加熱プレス成形し、表面に凹凸模様を付
形する方法があつた。しかしながらこの方法によ
ると凹凸模様をシヤープに形成できない欠点があ
り、また熱可塑性合成樹脂シートからなる表皮材
上に高温に加熱した雄型が当接し、加熱加圧され
ることになるので表皮材表面の絞模様が流れてし
まう欠点もあり、このため絞模様と同様の模様を
雄型の表面に設けて行なつていたが、模様合せが
困難であつたり、表皮材の絞模様に合せて数多く
の雄型を用意しなければならないなどの技術上、
コスト上の欠点があつた。
Conventionally, as shown in Japanese Patent Application Laid-Open No. 55-105559, a method for manufacturing this type of cushion material is to bond the skin material and the soft synthetic resin foam in advance, and There is a method of hot press molding using a male die formed into an appropriately concave pattern by utilizing heat press deformability to form a concavo-convex pattern on the surface. However, this method has the disadvantage that it is not possible to form a sharp uneven pattern, and also because the male die heated to a high temperature comes into contact with the skin material made of a thermoplastic synthetic resin sheet and is heated and pressurized. There is also the drawback that the shibori pattern of the wafer may run, and for this reason, a pattern similar to the shibori pattern was created on the surface of the male die, but it was difficult to match the pattern, and there were many cases where it was difficult to match the pattern, and there were many cases where it was difficult to match the pattern. Due to technical reasons, such as having to prepare a male mold,
There was a cost disadvantage.

また表皮材の気密性、熱可塑性を利用して表皮
材とクツシヨン材を貼り合せた積層シートを凹凸
模様を形成した真空成形用雌型によつて加熱真空
吸引成形することも行なわれたが、この方法によ
ると表皮材の裏面に貼着したクツシヨン材の弾力
性のために復元しようとする力がかかり浅い凹凸
模様や小さい凹凸模様などは明瞭に付形すること
ができなかつた。
In addition, by utilizing the airtightness and thermoplasticity of the skin material, a laminated sheet made by bonding the skin material and the cushion material was formed by heating and vacuum suction molding using a female mold for vacuum forming with an uneven pattern. According to this method, due to the elasticity of the cushion material attached to the back surface of the skin material, a force is applied to restore the material, making it impossible to clearly form shallow uneven patterns or small uneven patterns.

本発明はこのような従来の方法の欠点を解決
し、表面の凹凸模様を明瞭に、しかも容易に付形
することができる表皮付きクツシヨン材の製造方
法を提供することを目的としたものである。
The object of the present invention is to solve the drawbacks of the conventional methods and provide a method for producing a cushion material with a skin, which allows the uneven pattern on the surface to be clearly and easily shaped. .

すなわち本発明は、あらかじめ所定温度に加熱
した凹凸意匠を有するとともに多数の吸引孔を設
けた真空成形用雌型に、熱可塑性合成樹脂シート
を含む表皮材を載置し、これをあらかじめ吸引成
形して金型に密着させ、次に所定の凹凸意匠の深
さより厚さの厚い軟質又は半硬質合成樹脂発泡体
の熱可塑性合成樹脂シートを含む表皮材との接着
面に接着剤を塗布した後、これを凹凸意匠部にセ
ツトし、該合成樹脂発泡体をあらかじめ前記雌型
より高い所定温度に加熱された雄型により加熱圧
縮して、熱可塑性合成樹脂シートを含む表皮材
と、軟質又は半硬質合成樹脂発泡体を一体に成形
することを特徴とする表面に凹凸意匠模様を付形
した表皮付クツシヨン材の製造方法である。
That is, in the present invention, a skin material including a thermoplastic synthetic resin sheet is placed on a female mold for vacuum molding which has a concavo-convex design and is provided with a large number of suction holes and is heated to a predetermined temperature in advance, and this is suction-molded in advance. Then, after applying an adhesive to the adhesive surface of the soft or semi-hard synthetic resin foam with the skin material containing the thermoplastic synthetic resin sheet, which is thicker than the depth of the predetermined uneven design, This is set in the uneven design area, and the synthetic resin foam is heated and compressed using a male mold that has been heated in advance to a predetermined temperature higher than the female mold to form a skin material containing a thermoplastic synthetic resin sheet and a soft or semi-hard material. This is a method for manufacturing a cushion material with a skin having an uneven design pattern formed on the surface, which is characterized by integrally molding a synthetic resin foam.

図面実施例に基づいて説明をする。 Explanation will be given based on drawing examples.

第1図は本発明により得られたクツシヨン材の
断面図である。第2〜4図は製造方法を示す説明
図である。本発明においてはまず第2図に示すよ
うにクツシヨン材の表面に付形すべき凹凸模様と
同一の凹凸形状4の内面に付形した真空成形用雌
型2及び加熱圧縮用雄型3を用意する。クツシヨ
ン材の素材としては熱可塑性合成樹脂シートを含
む表皮材1と、軟質又は半硬質合成樹脂発泡体6
である。熱可塑性合成樹脂シートを含む表皮材1
は熱可塑性合成樹脂シート単独あるいは熱可塑性
合成樹脂シートと伸縮性を有する生布を貼り合せ
たいわゆる合成樹脂レザーが使用できる。合成樹
脂レザーは合成樹脂面を表側として使用すること
も生布面側を表側として使用することもどちらで
もできる。熱可塑性合成樹脂シートはすべての熱
可塑性合成樹脂からなるシート状物が使用でき
る。代表的なものはポリ塩化ビニル樹脂、アクリ
ル樹脂、ポリウレタン樹脂、ポリエチレン樹脂な
どである。軟質又は半硬質合成樹脂発泡体6はポ
リウレタンフオーム、ポリ塩化ビニルフオーム、
ポリエチレンンフオームなどでクツシヨン性を有
し、加熱プレス変形性を有するものである。使用
する発泡体の厚さは凹凸意匠の深さにより適宜選
択することができるが凹凸意匠の深さより厚く、
3〜50mmが適当である。まず、第2図に示すよう
に表皮材1を雌型2のフランジ面に載置し、押え
枠5で周囲を止め吸引孔7から吸気し真空成形を
行ない雌型内面に密着させる。次に雌型に合致し
た大きさの軟質又は半硬質合成樹脂発泡体6の熱
可塑性合成樹脂シートを含む表皮材との接着面に
接着剤を塗布して、これを、第3図に示す様に意
匠面に沿わせて載置する。この際使用する接着剤
はエマルジヨンタイプ、溶剤タイプ、ホツトメル
トタイプのものが適する。次に、凹凸意匠形状に
合成樹脂発泡体6を加熱圧縮すべく雄型3を降下
させる。表皮材1は第4図に示すように雌型2の
型面通りに容易に成形され、合成樹脂発泡体6も
所定の凹凸意匠通りの形状に加熱プレス成形され
る。この際雌型2は熱可塑性合成樹脂シートの軟
化点以下で、50〜170℃に加熱しておき、雄型3
は120〜230℃に加熱し、プレス時間は1分〜10分
である。又、吸引時間は適宜、表皮材の厚味、種
類により選択することができる。かくして、表皮
材1は真空成形によつて所定形状を保持するとと
もに凹凸意匠部においては、軟質又は半硬質合成
樹脂発泡体6が表皮材1の裏面の形状に沿つた形
状に変形し、その形状を保つたまま同時に表皮材
1と一体に接着される。また必要な場合におい
て、軟質合成樹脂発泡体6の裏面に布材などの補
強材を設けることは自由であり。このような場合
には加熱プレス成形時に同時に接着することがで
きる。なおこの実施例の場合雄型3は表面が平面
状であるが、必要に応じて凹凸形状のものを使用
することもでき、このような雄型3を使用した場
合は、軟質合成樹脂発泡体6の裏面には雄型3の
凹凸形状に応じた凹凸形状が形成される。
FIG. 1 is a sectional view of a cushion material obtained according to the present invention. 2 to 4 are explanatory diagrams showing the manufacturing method. In the present invention, first, as shown in FIG. 2, a female die 2 for vacuum forming and a male die 3 for heat compression are prepared, each having an inner surface formed with an uneven pattern 4 identical to the uneven pattern to be formed on the surface of the cushion material. do. The cushion material includes a skin material 1 containing a thermoplastic synthetic resin sheet, and a soft or semi-hard synthetic resin foam 6.
It is. Skin material 1 including thermoplastic synthetic resin sheet
For this purpose, a thermoplastic synthetic resin sheet alone or a so-called synthetic resin leather made by laminating a thermoplastic synthetic resin sheet and a stretchable raw cloth can be used. Synthetic resin leather can be used either with the synthetic resin side as the front side or with the raw cloth side as the front side. The thermoplastic synthetic resin sheet can be a sheet made of any thermoplastic synthetic resin. Typical examples include polyvinyl chloride resin, acrylic resin, polyurethane resin, and polyethylene resin. The soft or semi-hard synthetic resin foam 6 is made of polyurethane foam, polyvinyl chloride foam,
It is made of polyethylene foam or the like and has cushioning properties, and has heat press deformability. The thickness of the foam used can be selected appropriately depending on the depth of the uneven design, but it is thicker than the depth of the uneven design.
3 to 50 mm is appropriate. First, as shown in FIG. 2, the skin material 1 is placed on the flange surface of the female mold 2, the circumference is stopped with the presser frame 5, air is sucked in through the suction hole 7, and vacuum forming is performed to bring it into close contact with the inner surface of the female mold. Next, an adhesive is applied to the adhesive surface of the soft or semi-hard synthetic resin foam 6 of a size matching the female mold to the skin material containing the thermoplastic synthetic resin sheet, and this is applied as shown in FIG. Place it along the design surface. Suitable adhesives to be used in this case are emulsion type, solvent type, and hot melt type. Next, the male mold 3 is lowered to heat and compress the synthetic resin foam 6 into an uneven design shape. As shown in FIG. 4, the skin material 1 is easily molded according to the mold surface of the female mold 2, and the synthetic resin foam 6 is also hot press molded into a shape according to a predetermined uneven design. At this time, the female mold 2 is heated to 50 to 170°C below the softening point of the thermoplastic synthetic resin sheet, and the male mold 3
is heated to 120-230°C, and the pressing time is 1-10 minutes. Further, the suction time can be appropriately selected depending on the thickness and type of the skin material. Thus, the skin material 1 maintains a predetermined shape by vacuum forming, and in the uneven design portion, the soft or semi-hard synthetic resin foam 6 deforms into a shape that follows the shape of the back surface of the skin material 1, and the shape At the same time, it is bonded integrally with the skin material 1 while maintaining the same. Furthermore, if necessary, a reinforcing material such as a cloth material may be provided on the back surface of the soft synthetic resin foam 6. In such a case, bonding can be performed simultaneously during hot press molding. In this example, the male mold 3 has a flat surface, but it is also possible to use an uneven surface if necessary. If such a male mold 3 is used, a soft synthetic resin foam can be used. An uneven shape corresponding to the uneven shape of the male mold 3 is formed on the back surface of the mold 6.

本発明によると表皮材1は熱可塑性合成樹脂シ
ートを含むものであるから容易に真空成形するこ
とができ、成形型の内面に形成した凹凸形状通り
に明瞭に凹凸形状が付形された表皮材1となる。
同時に真空成形により表皮材1が比較的低温で容
易に付形されるため絞模様が明瞭に残る。
According to the present invention, since the skin material 1 includes a thermoplastic synthetic resin sheet, it can be easily vacuum-formed. Become.
At the same time, the skin material 1 is easily shaped at a relatively low temperature by vacuum forming, so that a drawing pattern remains clearly.

軟質合成樹脂発泡体6は加熱プレス変形性を有
するから、これを表皮材1の裏側に載置し、雄型
3と雌型2により加熱プレスすると容易に凹凸形
状が付形される。同時に表皮材1と発泡体6は加
熱圧着されるから接着剤も活性化され、硬化して
強固に接着一体化される。
Since the soft synthetic resin foam 6 has heat press deformability, when it is placed on the back side of the skin material 1 and heated and pressed using the male die 3 and the female die 2, an uneven shape is easily formed. At the same time, the skin material 1 and the foam 6 are bonded together under heat and pressure, so that the adhesive is also activated and hardened to be firmly bonded and integrated.

以上のように本発明によると真空成形と加熱プ
レス成形の併用により凹凸模様が明瞭に付形され
た表皮付きクツシヨン材がきわめて容易に得られ
るものであり、特に深い凹部模様や小さい凹部模
様などを明瞭に形成させるのに好適である。また
本発明では表皮材と発泡体をあらかじめ接着して
おく必要はないので積層工程が省略でき製造能率
も向上する。
As described above, according to the present invention, a skin-covered cushion material with a clearly shaped uneven pattern can be obtained very easily by a combination of vacuum forming and hot press forming, and in particular, it is possible to obtain a skin-covered cushion material with a clearly shaped uneven pattern. Suitable for forming clearly. Further, in the present invention, since it is not necessary to bond the skin material and the foam in advance, the lamination process can be omitted and manufacturing efficiency can be improved.

本発明によつて得られるクツシヨン材は第5図
の如くパデイングフオーム8と組み合せて車輛用
や家具用のクツシヨン材として使用することがで
きるが、他のクツシヨン材の表面に取り付けるク
ツシヨン性装飾表面材、たとえば内装用装飾クツ
シヨンとしても使用でき、その高い装飾性とクツ
シヨン性により用途は広いものである。
The cushion material obtained by the present invention can be used as a cushion material for vehicles or furniture by combining it with a padding foam 8 as shown in FIG. It can also be used as a decorative material for interior decoration, for example, and has a wide range of uses due to its high decorative and cushioning properties.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は本発明により得られる表皮付きクツシ
ヨン材の断面図、第2図、第3図、第4図は本発
明の製造方法を示す説明図、第5図はパデイング
フオームを充填した状態の断面図である。 1……熱可塑性合成樹脂シートを含む表皮材、
2……真空成形用雌型、3……加熱圧縮用雄型、
6……軟質又は半硬質合成樹脂発泡体。
Fig. 1 is a sectional view of a cushion material with a skin obtained by the present invention, Figs. 2, 3, and 4 are explanatory diagrams showing the manufacturing method of the present invention, and Fig. 5 is a state filled with padding foam. FIG. 1... Skin material containing a thermoplastic synthetic resin sheet,
2...Female mold for vacuum forming, 3...Male mold for heating compression,
6... Soft or semi-hard synthetic resin foam.

Claims (1)

【特許請求の範囲】[Claims] 1 あらかじめ所定温度に加熱した凹凸意匠を有
するとともに多数の吸引孔を設けた真空成型用雌
型に、熱可塑性合成樹脂シートを含む表皮材を載
置し、これをあらかじめ吸引成型して金型に密着
させ、次に所定の凹凸意匠の深さより厚さの厚い
軟質又は半硬質合成樹脂発泡体の熱可塑性合成樹
脂シートを含む表皮材との接着面に接着剤を塗布
した後これを凹凸意匠部にセツトし、該合成樹脂
発泡体をあらかじめ前記雌型より高い所定温度に
加熱された雄型により加熱圧縮して、熱可塑性合
成樹脂シートを含む表皮材と軟質又は半硬質合成
樹脂発泡体を一体に成型することを特徴とする表
面に凹凸意匠模様を付形した表皮付きクツシヨン
材の製造方法。
1. A skin material containing a thermoplastic synthetic resin sheet is placed on a female mold for vacuum molding which has a concavo-convex design and a large number of suction holes, which has been heated to a predetermined temperature in advance, and is suction-molded in advance into the mold. Then, after applying an adhesive to the adhesive surface of the soft or semi-hard synthetic resin foam that is thicker than the depth of the predetermined unevenness design and the skin material containing the thermoplastic synthetic resin sheet, this is applied to the unevenness design area. The synthetic resin foam is heated and compressed using a male mold that has been previously heated to a predetermined temperature higher than the female mold to integrate the skin material containing the thermoplastic synthetic resin sheet and the soft or semi-hard synthetic resin foam. A method for producing a cushion material with a skin, the surface of which is formed with an uneven design pattern.
JP57089093A 1982-05-26 1982-05-26 Production of cushioning material with skin provided with rugged pattern on surface Granted JPS58205739A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP57089093A JPS58205739A (en) 1982-05-26 1982-05-26 Production of cushioning material with skin provided with rugged pattern on surface

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP57089093A JPS58205739A (en) 1982-05-26 1982-05-26 Production of cushioning material with skin provided with rugged pattern on surface

Publications (2)

Publication Number Publication Date
JPS58205739A JPS58205739A (en) 1983-11-30
JPH0236369B2 true JPH0236369B2 (en) 1990-08-16

Family

ID=13961262

Family Applications (1)

Application Number Title Priority Date Filing Date
JP57089093A Granted JPS58205739A (en) 1982-05-26 1982-05-26 Production of cushioning material with skin provided with rugged pattern on surface

Country Status (1)

Country Link
JP (1) JPS58205739A (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6129514A (en) * 1984-07-20 1986-02-10 Kurabo Ind Ltd Manufacture of integrally moldedl product for interior design
GB8527023D0 (en) * 1985-11-01 1985-12-04 Wiggins Teape Group Ltd Moulded fibre reinforced plastic articles
JP2020100991A (en) * 2018-12-21 2020-07-02 株式会社タイボー Roof tile and outer wall material manufacturing method

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5117269A (en) * 1974-08-01 1976-02-12 Mtp Kasei Kk HATSUHOGOSEIJUSHISEIKEIHINNO SEIZOHOHO
JPS55118837A (en) * 1979-03-06 1980-09-12 Meiwa Sangyo Kk Manufacture of polystyrene beed foam molded article having outer layer

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5117269A (en) * 1974-08-01 1976-02-12 Mtp Kasei Kk HATSUHOGOSEIJUSHISEIKEIHINNO SEIZOHOHO
JPS55118837A (en) * 1979-03-06 1980-09-12 Meiwa Sangyo Kk Manufacture of polystyrene beed foam molded article having outer layer

Also Published As

Publication number Publication date
JPS58205739A (en) 1983-11-30

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