JPH0234258B2 - - Google Patents
Info
- Publication number
- JPH0234258B2 JPH0234258B2 JP60262621A JP26262185A JPH0234258B2 JP H0234258 B2 JPH0234258 B2 JP H0234258B2 JP 60262621 A JP60262621 A JP 60262621A JP 26262185 A JP26262185 A JP 26262185A JP H0234258 B2 JPH0234258 B2 JP H0234258B2
- Authority
- JP
- Japan
- Prior art keywords
- sealing
- double
- rubber
- rubber composition
- seaming
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000007789 sealing Methods 0.000 claims description 88
- 229920001971 elastomer Polymers 0.000 claims description 80
- 239000005060 rubber Substances 0.000 claims description 76
- 239000000203 mixture Substances 0.000 claims description 59
- 238000004826 seaming Methods 0.000 claims description 25
- 238000010438 heat treatment Methods 0.000 claims description 21
- 238000000034 method Methods 0.000 claims description 16
- 229920001821 foam rubber Polymers 0.000 claims description 12
- 239000004088 foaming agent Substances 0.000 claims description 12
- 238000004519 manufacturing process Methods 0.000 claims description 9
- 230000002093 peripheral effect Effects 0.000 claims description 9
- 239000003929 acidic solution Substances 0.000 claims description 3
- 150000001875 compounds Chemical class 0.000 description 32
- 239000000945 filler Substances 0.000 description 18
- 238000005187 foaming Methods 0.000 description 16
- 239000007787 solid Substances 0.000 description 15
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 14
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 14
- 239000010410 layer Substances 0.000 description 14
- 229920003048 styrene butadiene rubber Polymers 0.000 description 14
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 14
- 239000004604 Blowing Agent Substances 0.000 description 13
- 239000003795 chemical substances by application Substances 0.000 description 12
- 239000000853 adhesive Substances 0.000 description 11
- 230000001070 adhesive effect Effects 0.000 description 11
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 10
- 239000002562 thickening agent Substances 0.000 description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 10
- 239000000047 product Substances 0.000 description 9
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 8
- 229910052782 aluminium Inorganic materials 0.000 description 8
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 8
- 230000001954 sterilising effect Effects 0.000 description 8
- 238000004659 sterilization and disinfection Methods 0.000 description 8
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 7
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 7
- 230000003712 anti-aging effect Effects 0.000 description 7
- 239000010432 diamond Substances 0.000 description 7
- 239000004816 latex Substances 0.000 description 7
- 229920000126 latex Polymers 0.000 description 7
- 239000004094 surface-active agent Substances 0.000 description 7
- 229940126062 Compound A Drugs 0.000 description 6
- NLDMNSXOCDLTTB-UHFFFAOYSA-N Heterophylliin A Natural products O1C2COC(=O)C3=CC(O)=C(O)C(O)=C3C3=C(O)C(O)=C(O)C=C3C(=O)OC2C(OC(=O)C=2C=C(O)C(O)=C(O)C=2)C(O)C1OC(=O)C1=CC(O)=C(O)C(O)=C1 NLDMNSXOCDLTTB-UHFFFAOYSA-N 0.000 description 6
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 6
- 239000002253 acid Substances 0.000 description 6
- XOZUGNYVDXMRKW-AATRIKPKSA-N azodicarbonamide Chemical compound NC(=O)\N=N\C(N)=O XOZUGNYVDXMRKW-AATRIKPKSA-N 0.000 description 6
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 6
- 239000004927 clay Substances 0.000 description 6
- 229910003460 diamond Inorganic materials 0.000 description 6
- 239000006185 dispersion Substances 0.000 description 6
- 235000010215 titanium dioxide Nutrition 0.000 description 6
- 239000004156 Azodicarbonamide Substances 0.000 description 5
- 235000019399 azodicarbonamide Nutrition 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 5
- 238000011049 filling Methods 0.000 description 5
- 239000006260 foam Substances 0.000 description 5
- 229920000609 methyl cellulose Polymers 0.000 description 5
- 239000001923 methylcellulose Substances 0.000 description 5
- 235000010981 methylcellulose Nutrition 0.000 description 5
- 239000003607 modifier Substances 0.000 description 5
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 5
- 238000006116 polymerization reaction Methods 0.000 description 5
- 239000000565 sealant Substances 0.000 description 5
- XJZYDXYNNXFCGS-UHFFFAOYSA-N 1-n,2-n-dinaphthalen-2-ylbenzene-1,2-diamine Chemical compound C1=CC=CC2=CC(NC3=CC=CC=C3NC=3C=C4C=CC=CC4=CC=3)=CC=C21 XJZYDXYNNXFCGS-UHFFFAOYSA-N 0.000 description 4
- -1 Azo compound Chemical class 0.000 description 4
- 229920000569 Gum karaya Polymers 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 241000934878 Sterculia Species 0.000 description 4
- 239000002174 Styrene-butadiene Substances 0.000 description 4
- 235000011114 ammonium hydroxide Nutrition 0.000 description 4
- 238000013329 compounding Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 239000000806 elastomer Substances 0.000 description 4
- 239000000231 karaya gum Substances 0.000 description 4
- 235000010494 karaya gum Nutrition 0.000 description 4
- 229940039371 karaya gum Drugs 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 239000007769 metal material Substances 0.000 description 4
- 239000003960 organic solvent Substances 0.000 description 4
- 239000000843 powder Substances 0.000 description 4
- 229920005989 resin Polymers 0.000 description 4
- 239000011347 resin Substances 0.000 description 4
- YGSDEFSMJLZEOE-UHFFFAOYSA-N salicylic acid Chemical compound OC(=O)C1=CC=CC=C1O YGSDEFSMJLZEOE-UHFFFAOYSA-N 0.000 description 4
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 4
- 235000017557 sodium bicarbonate Nutrition 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- ATRRKUHOCOJYRX-UHFFFAOYSA-N Ammonium bicarbonate Chemical compound [NH4+].OC([O-])=O ATRRKUHOCOJYRX-UHFFFAOYSA-N 0.000 description 3
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 3
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 239000012790 adhesive layer Substances 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N ammonia Natural products N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 3
- 239000007864 aqueous solution Substances 0.000 description 3
- 239000006229 carbon black Substances 0.000 description 3
- 238000000354 decomposition reaction Methods 0.000 description 3
- 238000007689 inspection Methods 0.000 description 3
- 150000002832 nitroso derivatives Chemical class 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- CZGWDPMDAIPURF-UHFFFAOYSA-N (4,6-dihydrazinyl-1,3,5-triazin-2-yl)hydrazine Chemical compound NNC1=NC(NN)=NC(NN)=N1 CZGWDPMDAIPURF-UHFFFAOYSA-N 0.000 description 2
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical class [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- FEWJPZIEWOKRBE-JCYAYHJZSA-N Dextrotartaric acid Chemical compound OC(=O)[C@H](O)[C@@H](O)C(O)=O FEWJPZIEWOKRBE-JCYAYHJZSA-N 0.000 description 2
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 2
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 2
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- FEWJPZIEWOKRBE-UHFFFAOYSA-N Tartaric acid Natural products [H+].[H+].[O-]C(=O)C(O)C(O)C([O-])=O FEWJPZIEWOKRBE-UHFFFAOYSA-N 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- VRFNYSYURHAPFL-UHFFFAOYSA-N [(4-methylphenyl)sulfonylamino]urea Chemical compound CC1=CC=C(S(=O)(=O)NNC(N)=O)C=C1 VRFNYSYURHAPFL-UHFFFAOYSA-N 0.000 description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- 239000001099 ammonium carbonate Substances 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- VJRITMATACIYAF-UHFFFAOYSA-N benzenesulfonohydrazide Chemical compound NNS(=O)(=O)C1=CC=CC=C1 VJRITMATACIYAF-UHFFFAOYSA-N 0.000 description 2
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 2
- 235000013361 beverage Nutrition 0.000 description 2
- 238000007664 blowing Methods 0.000 description 2
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 2
- 238000009924 canning Methods 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 2
- 235000015165 citric acid Nutrition 0.000 description 2
- 235000013353 coffee beverage Nutrition 0.000 description 2
- POULHZVOKOAJMA-UHFFFAOYSA-N dodecanoic acid Chemical compound CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 description 2
- 150000002148 esters Chemical class 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- 238000009472 formulation Methods 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 230000006698 induction Effects 0.000 description 2
- 239000013067 intermediate product Substances 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 229910017604 nitric acid Inorganic materials 0.000 description 2
- 239000002667 nucleating agent Substances 0.000 description 2
- 150000007524 organic acids Chemical class 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- FJKROLUGYXJWQN-UHFFFAOYSA-N papa-hydroxy-benzoic acid Natural products OC(=O)C1=CC=C(O)C=C1 FJKROLUGYXJWQN-UHFFFAOYSA-N 0.000 description 2
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 2
- 239000000049 pigment Substances 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 230000002265 prevention Effects 0.000 description 2
- 229960004889 salicylic acid Drugs 0.000 description 2
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 description 2
- 235000012239 silicon dioxide Nutrition 0.000 description 2
- 239000000344 soap Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 239000011975 tartaric acid Substances 0.000 description 2
- 235000002906 tartaric acid Nutrition 0.000 description 2
- 125000005147 toluenesulfonyl group Chemical group C=1(C(=CC=CC1)S(=O)(=O)*)C 0.000 description 2
- 229920002554 vinyl polymer Polymers 0.000 description 2
- LNAZSHAWQACDHT-XIYTZBAFSA-N (2r,3r,4s,5r,6s)-4,5-dimethoxy-2-(methoxymethyl)-3-[(2s,3r,4s,5r,6r)-3,4,5-trimethoxy-6-(methoxymethyl)oxan-2-yl]oxy-6-[(2r,3r,4s,5r,6r)-4,5,6-trimethoxy-2-(methoxymethyl)oxan-3-yl]oxyoxane Chemical compound CO[C@@H]1[C@@H](OC)[C@H](OC)[C@@H](COC)O[C@H]1O[C@H]1[C@H](OC)[C@@H](OC)[C@H](O[C@H]2[C@@H]([C@@H](OC)[C@H](OC)O[C@@H]2COC)OC)O[C@@H]1COC LNAZSHAWQACDHT-XIYTZBAFSA-N 0.000 description 1
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 1
- IXPNQXFRVYWDDI-UHFFFAOYSA-N 1-methyl-2,4-dioxo-1,3-diazinane-5-carboximidamide Chemical compound CN1CC(C(N)=N)C(=O)NC1=O IXPNQXFRVYWDDI-UHFFFAOYSA-N 0.000 description 1
- CQSQUYVFNGIECQ-UHFFFAOYSA-N 1-n,4-n-dimethyl-1-n,4-n-dinitrosobenzene-1,4-dicarboxamide Chemical compound O=NN(C)C(=O)C1=CC=C(C(=O)N(C)N=O)C=C1 CQSQUYVFNGIECQ-UHFFFAOYSA-N 0.000 description 1
- NBOCQTNZUPTTEI-UHFFFAOYSA-N 4-[4-(hydrazinesulfonyl)phenoxy]benzenesulfonohydrazide Chemical compound C1=CC(S(=O)(=O)NN)=CC=C1OC1=CC=C(S(=O)(=O)NN)C=C1 NBOCQTNZUPTTEI-UHFFFAOYSA-N 0.000 description 1
- 239000005995 Aluminium silicate Substances 0.000 description 1
- 229910000013 Ammonium bicarbonate Inorganic materials 0.000 description 1
- 239000005711 Benzoic acid Substances 0.000 description 1
- 229920002134 Carboxymethyl cellulose Polymers 0.000 description 1
- MWRWFPQBGSZWNV-UHFFFAOYSA-N Dinitrosopentamethylenetetramine Chemical compound C1N2CN(N=O)CN1CN(N=O)C2 MWRWFPQBGSZWNV-UHFFFAOYSA-N 0.000 description 1
- 229920002943 EPDM rubber Polymers 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- 229920000181 Ethylene propylene rubber Polymers 0.000 description 1
- 241000282326 Felis catus Species 0.000 description 1
- 239000004606 Fillers/Extenders Substances 0.000 description 1
- 239000013032 Hydrocarbon resin Substances 0.000 description 1
- 239000005639 Lauric acid Substances 0.000 description 1
- 229920000459 Nitrile rubber Polymers 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- 239000004372 Polyvinyl alcohol Substances 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical group O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- 235000021355 Stearic acid Nutrition 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- 244000269722 Thea sinensis Species 0.000 description 1
- 229920000800 acrylic rubber Polymers 0.000 description 1
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 235000012211 aluminium silicate Nutrition 0.000 description 1
- 235000012538 ammonium bicarbonate Nutrition 0.000 description 1
- 235000012501 ammonium carbonate Nutrition 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 1
- 239000010425 asbestos Substances 0.000 description 1
- 229910052788 barium Inorganic materials 0.000 description 1
- LDVAXRWOGUHMKM-UHFFFAOYSA-N benzene-1,3-disulfonohydrazide Chemical compound NNS(=O)(=O)C1=CC=CC(S(=O)(=O)NN)=C1 LDVAXRWOGUHMKM-UHFFFAOYSA-N 0.000 description 1
- 235000010233 benzoic acid Nutrition 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229920005549 butyl rubber Polymers 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 239000004202 carbamide Substances 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 235000014171 carbonated beverage Nutrition 0.000 description 1
- 239000001768 carboxy methyl cellulose Substances 0.000 description 1
- 235000010948 carboxy methyl cellulose Nutrition 0.000 description 1
- 125000002057 carboxymethyl group Chemical group [H]OC(=O)C([H])([H])[*] 0.000 description 1
- 239000008112 carboxymethyl-cellulose Substances 0.000 description 1
- ZCDOYSPFYFSLEW-UHFFFAOYSA-N chromate(2-) Chemical compound [O-][Cr]([O-])(=O)=O ZCDOYSPFYFSLEW-UHFFFAOYSA-N 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000008119 colloidal silica Substances 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 150000001993 dienes Chemical class 0.000 description 1
- FPAFDBFIGPHWGO-UHFFFAOYSA-N dioxosilane;oxomagnesium;hydrate Chemical compound O.[Mg]=O.[Mg]=O.[Mg]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O FPAFDBFIGPHWGO-UHFFFAOYSA-N 0.000 description 1
- 239000010459 dolomite Substances 0.000 description 1
- 229910000514 dolomite Inorganic materials 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000003995 emulsifying agent Substances 0.000 description 1
- 230000001804 emulsifying effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- BEFDCLMNVWHSGT-UHFFFAOYSA-N ethenylcyclopentane Chemical compound C=CC1CCCC1 BEFDCLMNVWHSGT-UHFFFAOYSA-N 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- OIAUFEASXQPCFE-UHFFFAOYSA-N formaldehyde;1,3-xylene Chemical compound O=C.CC1=CC=CC(C)=C1 OIAUFEASXQPCFE-UHFFFAOYSA-N 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 229920006270 hydrocarbon resin Polymers 0.000 description 1
- GPRLSGONYQIRFK-UHFFFAOYSA-N hydron Chemical compound [H+] GPRLSGONYQIRFK-UHFFFAOYSA-N 0.000 description 1
- 238000010409 ironing Methods 0.000 description 1
- LRDFRRGEGBBSRN-UHFFFAOYSA-N isobutyronitrile Chemical compound CC(C)C#N LRDFRRGEGBBSRN-UHFFFAOYSA-N 0.000 description 1
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 description 1
- 239000001095 magnesium carbonate Substances 0.000 description 1
- 229910000021 magnesium carbonate Inorganic materials 0.000 description 1
- HCWCAKKEBCNQJP-UHFFFAOYSA-N magnesium orthosilicate Chemical compound [Mg+2].[Mg+2].[O-][Si]([O-])([O-])[O-] HCWCAKKEBCNQJP-UHFFFAOYSA-N 0.000 description 1
- 239000000395 magnesium oxide Substances 0.000 description 1
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 1
- 239000000391 magnesium silicate Substances 0.000 description 1
- 229910052919 magnesium silicate Inorganic materials 0.000 description 1
- 235000019792 magnesium silicate Nutrition 0.000 description 1
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002480 mineral oil Substances 0.000 description 1
- 235000010446 mineral oil Nutrition 0.000 description 1
- 150000007522 mineralic acids Chemical class 0.000 description 1
- 239000000025 natural resin Substances 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- 125000005375 organosiloxane group Chemical group 0.000 description 1
- 238000012858 packaging process Methods 0.000 description 1
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Description
発明が属する技術分野
本発明は、罐詰の用途に使用される二重巻締罐
の製法に関するもので、より詳細には、二重巻締
部分に独立気泡構造のゴム発泡体が充満され、漏
洩防止性に特に優れた二重巻締罐の製法に関す
る。
従来の技術
従来、罐詰の製造に際しては、罐胴の内容物を
充填した後、罐端(キヤン・エンド)を被蓋し、
次いで罐胴フランジと罐端周縁部との間で二重巻
締を行つて密封を行う。罐胴と罐蓋との二重巻締
部分における密封を完全にするために、罐端の周
縁に設けられた溝内に、密封用コンパウンドをラ
イニングにより施こし、前記二重巻締部に密封用
エラストマーを介在させる。このような密封用コ
ンパウンドとしては、従来スチレン−ブタジエン
ゴム、粘着剤及び充填剤を、必要により老化防止
剤、増粘剤、或いは界面活性剤と共に、有機溶媒
或いは水中に溶解乃至は分散せしめたものが一般
に使用されている。
しかしながら、このような罐用の密封用ゴム組
成物は、漏洩の完全な防止という点で未だ十分満
足し得るものではなかつた。近年、コーヒー飲料
や紅茶等の熱間充填後に加圧加熱殺菌処理される
飲料が嗜好される傾向にあり、この種の中性飲料
に於いては漏洩は内容物の変敗という重大な問題
を引起す恐れがあるので、巻締部に介在する密封
材(シーラント)よりも高度の密封性を有するも
のでなければならない。このような見地から、ラ
イニング施用可能な密封用ゴム組成物について多
くの提案、改良がなされており、例えば特公昭57
−42669号公報には、スチレン−ブタジエンゴム
中に改質剤を加えることにより、耐クリープ性を
改善することが提案されている。
発明が解決しようとする問題点
しかしながら、このような罐体の二重巻締部に
おいては、密封用ゴム組成物の密着性や耐クリー
プ性について如何に改善を行つたとしても、巻締
部からの漏洩を完全に防止することは未だ困難で
あることがわかつた。
即ち、罐胴と罐蓋との二重巻締部においては、
罐胴端部はほぼ180度折曲げられて下方に延びて
おり、この折曲げられた罐胴端部を幕み込む形で
罐蓋周辺部が巻締られており、この罐胴端部の最
下端と罐蓋周辺部との間にローワー(下方)クリ
アランス部、及び罐蓋最端縁と罐胴端部との間に
アツパー(上方)クリアランス部が形成される
が、従来の密封用ゴム組成物のライニング方式で
は、密封用ゴム組成物の層が存在するのはせいぜ
いローワークリアランス部迄であり、アツパー
(上方)クリアランス部に迄密封用ゴム組成物の
層を十分に介在させることは到底不可能である。
かくして、従来のライニング方式では二重巻締部
のクリアランス部全体にわたつて密封用ゴム組成
物を充満させて、漏洩を完全に防止することが困
難となるのである。更に、罐胴端部の内、二重巻
締締により最も問題となる部分は、加工が苛酷な
ものとなる罐胴の側面継目の部分であり、この継
目の部分にクラツク、〓間等が発生し易いことか
ら、ローワークリアランス部迄しか密封用ゴム組
成物が充満されていない二重巻締部では漏洩通路
の形成が屡々行われることになるのである。
従つて、本発明の目的は、従来の二重巻締罐に
おける上記欠点が有効に解消された二重巻締罐の
製法を提供するにある。
本発明の他の目的は、巻締部のローワークリア
ランス部のみならず、アツパークリアランス部に
も密封用ゴム組成物を〓間なしに充満されている
二重巻締罐の製法を提供するにある。
本発明の更に他の目的は、二重巻締部のクリア
ランス部に密封用ゴムが独立気泡構造で存在する
二重巻締罐の製法を提供するにある。
問題点を解決するための手段
本発明者等は、発泡剤を含有する密封用ゴム組
成物を罐端(罐蓋)部材の密封用周辺部にライニ
ングし、罐胴部材のフランジとの間に二重巻締を
行い、次いでこの巻締部を加熱するとか、巻締部
に酸性溶液を接触させるとかして巻締部のクリア
ランス部に独立気泡構造のゴム発泡体を形成し得
ると共に、アツパークリアランス部に迄〓間なし
に該ゴム発泡体を充満させることが可能となり、
前述した原因による漏洩の問題を抜本的に解決し
得ることを見出した。
本発明によれば、罐端部材の密封用周辺部に発
泡剤を含有する密封用ゴム組成物をライニングし
て、未発泡の密封用ゴム組成物のライニング層を
形成させる工程と、罐胴部材と罐端部材とを、罐
胴部材フランジ部と罐端部材周辺部との間に前記
ライニング層を介在させた状態で二重巻締する工
程と、得られる二重巻締罐の巻締部を加熱するか
或いは巻締部に酸性溶液を接触させるとかして前
記ライニング層を独立気泡構造のゴム発泡体にす
る工程と、から成ることを特徴とする二重巻締罐
の製法が提供される。
作 用
従来の罐の二重巻締部を拡大して示す第3図に
おいて、この罐は罐胴部材1と罐端部材2とから
成り、両者の間に二重巻締部3が形成される。こ
の二重巻締部3において、罐胴部材1には延長さ
れたフツク(巻締られたフランジ部)4があり、
この罐胴フツク4は付根の部分5からほぼ180度
下方に曲げられており、その最端部6が最下方に
位置している。一方、罐端部材2は周辺部7を有
しており、この周辺部7は罐胴部材1のフツク4
を包み込む形で、即ち外周環状部8と内周側のフ
ツク9との間に罐胴フツク4が挾まれる関係で巻
締が行われている。
罐端部材の周辺部7において、外周環状部8と
内周側の罐蓋フツク9との接続部乃至下方湾曲部
10は、罐胴部材1の最下端部6よりも下方に位
置しており、一方内周側のフツク9の先端11は
罐胴部材1と罐胴フツク4との付根部分5よりも
下方に位置している。既に説明した通り、罐端部
材の下方湾曲部10と罐胴部材の最下端部6との
間にはローワークリアランス部(下方間隙部)1
2があり、罐端部材の先端11と罐胴部材の湾曲
付根部分5との間にはアツパークリアランス部
(上方間隙部)13が存在する。従来の二重巻締
罐においては、密封用ゴム組成物の層14は、ロ
ーワークリアランス部12はほぼ完全に充満して
いるが、アツパークリアランス部13は完全に充
満するには達しておらず、空隙の多い構造となつ
ていることが了解されよう。この様な構造に於い
ては、アツパークリアランス部13は密封機能を
持たないから、ローワークリアランス部12のみ
で密封していることになり、漏洩につながる確率
が残る。
第4図は、罐胴部材1の側面継目における二重
巻締部を拡大して示すもので、この巻締部に対応
する罐胴フツク4では、2枚の罐胴金属素材端部
15a,15bが接着剤層16を介して接合され
た構造となつている。かくして、罐胴のフランジ
加工や罐蓋との二重巻締加工等の苛酷な加工を受
ける際に、接着剤層16或いは接着剤層16と金
属素材15a,15bとの間に介在する接着プラ
イマー層(図示せず)に、クラツク或いは破断等
が或る確率で発生すると、これらのクラツク乃至
破断を生じたところが漏洩通路となり、前述した
空隙のアツパークリアランス部を通して、漏洩を
生じることになる。
本発明による二重巻締罐は、第1図及び第2図
に示す通り、密封用ゴム組成物層14が独立気泡
構造のゴム発泡体から成ること、及びこのゴム発
泡体が罐端フツク付根5と罐端フツク先端11と
のクリアランス部、即ちアツパークリアランス部
13に隙間なしに充満されていることに新規且つ
顕著な特徴を有するものである。即ち、従来の製
罐法では、アツパークリアランス部13に密封用
ゴム組成物を隙間なしに充満させることができな
かつたのに対して、本発明によれば、二重巻締締
部に存在するゴム組成物を加熱等により発泡させ
ることにより、ゴム組成物の体積膨脹と体積膨脹
に伴なう巻締部外方への流動とを生じ、この結果
としてアツパークリアランス部13を隙間なしに
ゴム組成物で充満し尽すことが可能となる。この
ように、本発明によれば、密封用ゴム組成物が通
気性の全くない独立気泡型発泡体から成ること、
及び巻締部の内外気に最も近いアツパークリアラ
ンス部13に密封用ゴムが充満されていることか
ら、罐詰における漏洩の問題が完全に解消される
のである。
従来の二重巻締罐における側面継目部からの漏
洩の確率は百万罐当り1〜2罐程度の低いもので
あるが、この確率はかなり低いものであるとは言
え、これをゼロにすることは不可能であり、それ
を防止する有効な対策は全く知られていず、打罐
等の事後試験により漏洩罐の検出が行われている
にすぎなかつた。これに対して、本発明によれ
ば、前記密封構造を採用することにより、漏洩罐
の発生を根本的に解消し得るのであつて、産業上
の作用効果は極めて顕著である。
発明の好適実施態様の効果
本発明の構成を更に具体的に説明する。
密封用ゴム組成物
本発明において、密封用ゴム組成物としては、
加熱あるいは酸との接触により発泡可能でしかも
密封性能に優れた任意の組成物が使用される。こ
の密封用ゴム組成物は、エラストマー重合体及び
発泡剤を必須成分として含有し、更に必要に応
じ、粘着付与剤、充填剤、改質剤、界面活性剤等
の成分を含有する。
エラストマー重合体としては、エチレン−プロ
ピレンゴム、エチレン−プロピレン−ジエンゴ
ム、ポリブタジエンゴム、ポリイソプレンゴム、
ブチルゴム、スチレン−ブタジエンゴム
(SBR)、ニトリル−ブタジエンゴム、クロロプ
レンゴム、ポリウレタンゴム、アクリルゴム、エ
ポキシゴム等の任意のゴムが使用される。これら
のエラストマーは、液体媒体に溶解乃至分散させ
た組成物の形で、罐端部材にライニングする。
本発明の最も好適な態様においては、ゴム成分
としてスチレン含有量が10乃至55重量%(以下特
記しない限り、部及びパーセントは全て重量基準
である)、特に好適には23乃至55%の範囲にある
スチレン−ブタジエン・ゴムを使用する。上述し
たスチレン−ブタジエン・ゴムは、所謂SBRと
して知られており、シーラントに望ましい耐クリ
ープ特性と内容食品に対する優れた衛生性(耐抽
出性)とを有している。
本発明に使用するゴムはモーニー粘度〔ML1+4
(100℃)〕が20乃至150、特に好適には30乃至100
の範囲にあるのがよい。ムーニー粘度が上記範囲
よりも高いSBRでは、組成物の硬度が上昇する
傾向になり、結果的に加熱や酸との接触によつて
発泡させる場合に所望の発泡倍率が得難くなる。
一方、ムーニー粘度が上記範囲より低いSBRで
は、耐クリープ性等の物性が低下することにな
る。
発泡剤としては、従来ゴムの発泡に使用されて
いるそれ自体公知の任意の無機系及び有機系の発
泡剤が使用される。その例は、これに限定されな
いが次の通りである。
a 無機発泡剤
(1) 重炭酸ナトリウム
(2) 重炭酸ナトリウムの50%鉱油分散体
(3) 重炭酸ナトリウムのペースト
(4) 重炭酸アンモニウム
(5) 炭酸アンモニウム
b ニトロソ化合物
(1) N,N′−ジニトロソ・ペンタメチレン・
テトラミン(DPT)
(2) N,N′−ジメチル−N,N′−ジニトロ
ソ・テレフタルアミド(DMDNTA)
c アゾ化合物
(1) アゾジカルボンアミド(ABFA)
(2) アゾジカルボンアミドを主成分とする複合
発泡剤
(3) アジビス・イソブチロニトリル(AZDN)
(4) バリウム・アゾジカルボキシレート
d スルホニル・ヒドラジド
(1) ベンゼン・スルホニル・ヒドラジド
(BSH)
(2) P,P′−オキシビス(ベンゼンスルホニ
ル・ヒドラジド)
(3) ベンゼン−1,3−ジスルホニル・ヒドラ
ジドと塩化パラフインの混合品
(4) トルエン・スルホニル・ヒドラジド
(TSH)
(5) トルエン・スルホニル・ヒドラジド誘導体
e その他の発泡剤
(1) P−トルエン・スルホニル・セミカルバジ
ド
(2) トリヒドラジノ・トリアジン
(3) 亜鉛−アミン錯化合物
これらの発泡剤は単独で使用し得る他、その分
解を助成し、或いは分解温度を下げる目的で発泡
助剤との組合せで使用することができる。発泡助
剤の適当な例は、サリチル酸、クエン酸、酒石
酸、ステアリン酸、ラウリン酸、フタル酸、安息
香酸等の有機酸や、尿素及び尿素誘導体である。
本発明において、発泡剤は、二重巻締部におい
て独立気泡型のゴム発泡体が形成され、しかもア
ツパークリアランス部におけるゴム発泡体の充填
が確実に生じるような量で使用される。一般に、
ゴム固形分100部に対して発泡剤を0.03乃至30部、
特に0.1乃至20部の量で使用するのがよい。即ち、
発泡剤の量が上記範囲よりも少ない場合には、ア
ツパークリアランス部に迄十分ゴム組成物を充填
させることが困難となる傾向があり、一方上記範
囲よりも多いと、気泡が阻大化したり或いは連通
型の気泡の生成が多くなる傾向があり、密封性能
が低下する場合がある。特に好適な発泡剤の使用
量は、発泡剤の種類によつても相違し、また安全
性基準等も考慮して決定するのがよい。
ライニングにより施すコンパウンドと罐端との
接着性を改善するために、本発明のゴム組成物に
は、粘着付与剤を含有せしめるのが好ましい。こ
のような粘着付与剤はそれ自体周知であり、これ
らの内耐抽出性やフレバー特性の良いものを選択
使用する。その適当な例は、ロジン、水素添加ロ
ジン、硬化ロジン、ロジンまたは水素添加ロジン
の各種エステル等のロジン樹脂;テルベン樹脂;
フエノール・ホルムアルデヒド樹脂、ロジン−或
いはテルペン−等の天然樹脂変性フエノール樹
脂;キシレン−ホルムアルデヒド樹脂或いはその
変性樹脂;直鎖炭化水素樹脂(Piccopale樹脂)
等である。
更に、本発明の密封用ゴム組成物には、溶液乃
至は分散液のレオロジー的特性を改善し、更に乾
燥皮膜の硬さを調節する目的で充填剤を含有せし
めることが望ましい。このような充填剤として
は、無機の体質顔料や着色顔料の多くのものが使
用される。その適当な例は、コロイダルシリカ、
無水ケイ酸、含水ケイ酸、合成ケイ酸塩等のシリ
カ質充填剤;軽質乃至重質炭酸カルシウム、活性
化炭酸カルシウム;カオリン、焼成クレイ;アル
ミナ・ホワイト;タルク粉;ドロマイト;硫酸ア
ルミナ;硫酸バリウム;炭酸マグネシウム、酸化
マグネシウム、ケイ酸マグネシウム;硫酸カルシ
ウム;軽石粉;ガラス粉;アスベスト粉;酸化亜
鉛;二酸化チタン;カーボンブラツクである。
本発明のゴム組成物は、耐クリープ性等を改善
する目的で、熱可塑性エラストマーを改質剤とし
て配合し得る。このような改質剤の適当な例は、
ビニル芳香族化合物と共役ジエンとから成り且つ
ビニル芳香族化合物を40乃至90%、特に好適には
55乃至80%の範囲の量で含有するランダム共重合
体である。
本発明の密封用ゴム組成物には、所望に応じ
て、それ自体周知の配合剤を公知の処方に従つて
配合することができる。例えば、本発明のゴム組
成物には、アミン系、アルデヒド−アミン反応生
成物系、ケトン−アミン反応生成物系、混合アミ
ン系、フエノール系、或いはその他の老化防止剤
乃至は酸化防止剤や着色剤を配合することができ
る。また、デイスパージヨン乃至はラテツクス形
態のゴム組成物には、各種界面活性剤から成る乳
化乃至は分散安定剤;水素イオン調節剤;或いは
アルギン酸ナトリウム、メチルセルロース、カル
ボキシメチルセルロース、カルボキシメチル澱
粉、ポリビニルアルコール、ポリアクリル酸ナト
リウム等の増粘剤;或いはソルビン酸等の防腐剤
を配合することができる。これらの配合剤詳細
は、ラバーダイジエスト社発行「便覧ゴム・プラ
スチツク配合薬品」(昭和41年6月15日)に記載
されている。また、気泡サイズを調節する目的で
無機微粉末の核剤(Nucleating Aqent)や、発
泡サイズを均一化させる目的で有機オルガノシロ
キサン系界面活性剤を配合することができる。
密封用ゴム組成物の好適な処方例を示すと次の
通りである。処 方
重量部
ゴ ム 100
発泡剤 0.01〜30
発泡助剤 0〜20
粘着付与剤 5〜200
充填剤 30〜200
改質剤 0〜200
界面活性剤 0〜10
これらの各成分は、有機溶媒或いは水等の分散
用液体媒体に溶解乃至分散させて、ライニング用
組成物とする。例えば、ソルベント型の組成物の
場合、ヘプタン、n−ヘキサン等の脂肪族炭化水
素液体;トルエン、キシレン等の芳香族炭化水素
液体;アセトン;MEK等のケトン類;ジオキサ
ン、テトラヒドロフラン等のエーテル類;酢酸エ
チル等のエステル類等の有機溶媒を使用し、この
有機溶媒中に前述したゴム成分及び配合成分を溶
解乃至分散させる。一方、水性分散液型の組成物
の場合には、前述したゴム成分を配合剤と共に、
乳化剤により乳化分散させる。これらの溶液乃至
は分散液において、施用時の固形分濃度は、ライ
ニングに適した適度の展延性とライニング後の形
成保持性とを組合せが得られるように、20乃至90
%の範囲のうちから、所望の値に設定する。この
うちでも、ソルベント型の組成物の場合には30乃
至50%の固形分濃度となるように、また水性分散
液型の組成物の場合には30乃至70%の固形分濃度
となるようにすることが好適である。
罐胴及び罐端並びに二重巻締
本発明の密封用ゴム組成物は、種々の罐体にお
けるライニング用シーラントとして有用である。
このような罐体として、プラスチツクスチール、
錫鍍金鋼板、テイン・フリー・スチール或いはア
ルミニウム等の金属素材(プランク)を、所要サ
イズに裁断し、半田、接着剤或いは熔接等の手段
により重ね合わせ継ぎ目(サイド・ラツプ・シー
ム)或いはフツク・シームを形成させた罐胴を用
いるスリー・ピース罐や、或いは前述した金属素
材を絞り加工、絞りしごき加工、或いはインパク
ト・エクストルージヨン加工で形成したシームレ
ス罐胴を用いるツーピース罐が知られているが、
本発明のゴム組成物は、これら何らの罐体に対し
ても、罐胴フランジと罐端(罐蓋)との間で介在
させるシーラントを形成させるために適用するこ
とができる。
本発明の密封用ゴム組成物は、種々のライニン
グ手段により罐端の周縁部の溝に施すことができ
る。例えば、ゴム組成物のライニングは、打抜成
形された罐端を回転させながら塗布を行うチヤツ
ク回転型ノズルライナーや、罐端を停止させノズ
ルを回転させながらゴム組成物の塗布を行うノズ
ル回転型ノズルライナーや、或いはゴム組成物を
一度ダイに転移し更に罐端に転写するダイライナ
ーを用いて行うことができる。
本発明の密封用ゴム組成物は、罐端周囲の溝の
部分に上述した手段で施した後必要により、乾燥
してシーラントの層とする。
罐胴と罐端との二重巻締は、それ自体公知の手
法、例えばシーマーを用いることにより容易に行
うことができる。この場合、巻締部の諸寸法は、
罐の大きさや罐素材の厚みによつても相違する
が、罐の板厚(罐胴のフランジ厚みと罐蓋周縁部
の厚みと平均値として定義する)をtとしたと
き、罐胴フツクと罐端フツクとのオーバーラツプ
長OL及び巻締部高さWが下記式
OL=3t〜10t ………(1)
W=5t〜15t ………(2)
を満足するように二重巻締を行うことが、本発明
の作用効果を十分に発現させるために望ましい。
発 泡
本発明によれば、かくして得られる二重巻締罐
の巻締部を加熱あるいは酸と接触させて、前述し
たライニング層を独立気泡構造のゴム発泡体に転
化させる。勿論、巻締部の加熱温度は、ライニン
グ層中に含有させる発泡剤が分解するに足るもの
であり、この温度は一般に50乃至350℃、特に80
乃至250℃の範囲にあることが望ましい。即ち、
この温度が上記範囲よりも低い場合には、発泡剤
の分解の程度が低く、アツパークリアランス部に
十分に発泡体をいきわたらせることが困難となる
傾向があり、また上記範囲よりも高い場合には、
罐胴又は罐蓋の塗料の焦げ等が生じるので好まし
くない。
加熱時期及び加熱手段等は、巻締後に加熱が行
われる限り任意のものであつてよい。ライニング
層の加熱は、巻締部を高周波誘導加熱コイルによ
つて選択的に加熱する方法、巻締部を加熱媒体、
例えば熱水、熱水蒸気、熱空気、加熱オイル、加
熱ロール、加熱板、熱フレーム等と接触させて加
熱する方法等が特に制限なく採用できる。加熱に
よる充填用ゴム組成物の発泡は、内容物の加熱殺
菌乃至滅菌とは別個の工程で、殺菌の前又は後に
行うこともできるし、また加熱殺菌と同時に行う
ことができる。例えば内容物の加熱殺菌は一般に
80乃至130℃の温度で5乃至120分間の熱処理で行
われることから、この熱処理条件で密封用ゴム組
成物の発泡をも同時に実施することができ、有利
である。
酸との接触により発泡させる場合には、これに
限定されないが二重巻締部を無機酸例えば、塩
酸、硫酸、リン酸、硝酸や有機酸例えば、クエン
酸、酒石酸等の水溶液に浸漬するとか、これらの
水溶液を二重巻締部に噴霧するとかの方法が採用
しうる。酸との接触により発泡させる場合には、
発泡完了後に余剰の酸が残留しない様に十分に洗
浄することが好ましい。
本発明において、独立気泡型ゴム発泡体の発泡
倍率は、ゴムの種類や二重巻締罐の用途によつて
も種々変化させ得るが、一般的に言つて、この発
泡倍率(発泡前体積当りの発泡後体積の比率)は
1.1乃至10倍、特に1.2乃至3倍の範囲にあるのが
よい。この発泡倍率が上記範囲よりも低い場合に
は、アツパークリアランス部に十分なゴムを充填
することが困難となることが多く、一方上記範囲
よりも高い場合には密封性能が低下する傾向があ
る。
本発明により形成される罐体或いは罐詰は、加
熱殺菌処理(レトルト)、加温処理等の罐詰工程
は勿論のこと、長期間にわたつて保存した場合に
も漏洩を生じることがなく、この利点は炭酸ガス
を高濃度で含有する清涼飲料用の内圧罐や、罐内
部が高度の真空状態となる外圧罐においても同様
に達成される。
発明の作用効果及び実施例
本発明の優れた作用効果を次の例により詳細に
説明する。なお、特にことわらない限り、部はゴ
ム固形分100重量部当りの部で表わす。
実施例 1
スチレン−ブタジエン共重合体ゴム(SBR;
スチレン含有量35%、乾燥ゴムのムーニー粘度
40、重合温度50℃)のラテツクス(ラテツクス中
の固形分50%)を準備し、クレー(充填剤):90
部、チタンホワイト(充填剤):10部、カーボン
ブラツク(充填剤):1部、水素添加ロジン(粘
着剤):80部、カラヤゴム(増粘剤):2部、メチ
ルセルロース(増粘剤):1部、ジ−β−ナフチ
ルフエニレンジアミン(老化防止剤):1部、ア
ゾジカルボンアミド(発泡剤):2部を加えて撹
拌混合してシーリングコンパウンドAを作製し
た。又、その際、水とアンモニア水を加えて、固
形分含量が40%、PH11となる様に調整した。一
方、比較試料1はシーリングコンパウンドAと同
様に作製したが、発泡剤アゾジカルボンアミドは
添加しなかつた。
この2種類のシーリングコンパウンドを200ダ
イヤのアルミニウム製罐蓋とTFS製罐蓋に塗布
し、90℃で10分間乾燥した。アルミニウム製罐蓋
を、250ml202ダイヤのサイドラツプシーム接着罐
胴(巻締部近傍はネツクドイン加工されて200ダ
イヤになつている)の一端に二重巻締めした後、
95℃のコーヒー飲料を充填し、他の一端にTFS
製罐蓋を二重巻締めした。これらの罐詰を125℃
40分のレトルト殺菌に賦して製品とした。
これらの製品罐詰を室温で1ケ月保存後、罐詰
製造業者による製品出荷時の密封検査に賦した。
密封検査は全数を打検し、音響不良罐については
罐内の真空度を測定して真空度の低下しているも
のを漏洩罐とした。
検査結果を表1に示す。本発明による二重巻締
罐(シーリングコンパウンドAを使用)は、従来
の二重巻締罐(比較試料1を使用)に比較して密
封性が優れていることが判る。
Technical field to which the invention pertains The present invention relates to a method for manufacturing a double-wrapped can used for canning purposes, and more specifically, the double-sealed portion is filled with rubber foam having a closed cell structure, This invention relates to a method for manufacturing a double-wrapped can with particularly excellent leakage prevention properties. Conventional technology Conventionally, when producing canned goods, after filling the contents of the can body, the can end is covered,
Next, double seaming is performed between the can body flange and the peripheral edge of the can end to seal the can. In order to completely seal the double-sealed portion of the can body and can lid, a sealing compound is applied as a lining in the groove provided at the periphery of the can end, and the double-sealed portion is sealed. interpose an elastomer for Such a sealing compound is conventionally prepared by dissolving or dispersing styrene-butadiene rubber, adhesive, and filler in an organic solvent or water, along with an antiaging agent, thickener, or surfactant, if necessary. is commonly used. However, such rubber compositions for sealing cans have not yet been fully satisfactory in terms of complete prevention of leakage. In recent years, there has been a trend toward favoring beverages such as coffee and tea that are sterilized by pressure and heat after hot filling, and for these types of neutral beverages, leakage can cause serious problems such as deterioration of the contents. Therefore, it must have a higher degree of sealing performance than the sealant interposed in the seamed part. From this point of view, many proposals and improvements have been made regarding sealing rubber compositions that can be used as linings.
Publication No. 42669 proposes improving creep resistance by adding a modifier to styrene-butadiene rubber. Problems to be Solved by the Invention However, no matter how much the adhesion and creep resistance of the sealing rubber composition are improved in the double-sealed portion of such a case, It has been found that it is still difficult to completely prevent leakage. In other words, at the double seam part between the can body and the can lid,
The end of the can body is bent approximately 180 degrees and extends downward, and the area around the can lid is wrapped around the bent end of the can body. A lower clearance part is formed between the bottom edge and the can lid periphery, and an upper clearance part is formed between the can lid outermost edge and the can body end, but conventional sealing rubber is not used. In the composition lining method, the layer of the sealing rubber composition is present at most up to the lower clearance area, and it is impossible to sufficiently interpose the layer of the sealing rubber composition up to the upper clearance area. It's impossible.
Thus, with the conventional lining method, it is difficult to completely prevent leakage by filling the entire clearance area of the double seam with the sealing rubber composition. Furthermore, the part of the can body end where double seaming causes the most problems is the side seam of the can body, which requires severe machining, and cracks, gaps, etc. may occur at this seam. Since leakage is likely to occur, leakage passages are often formed in double-sealed areas where only the lower clearance area is filled with the sealing rubber composition. SUMMARY OF THE INVENTION Accordingly, an object of the present invention is to provide a method for manufacturing a double-wound can that effectively eliminates the above-mentioned drawbacks of conventional double-wound cans. Another object of the present invention is to provide a method for manufacturing a double-sealed can in which not only the lower clearance part of the seamed part but also the upper clearance part is filled with a sealing rubber composition without any delay. be. Still another object of the present invention is to provide a method for manufacturing a double-sealed can in which sealing rubber exists in a closed-cell structure in the clearance portion of the double-sealed portion. Means for Solving the Problems The present inventors lined the sealing periphery of a can end (can lid) member with a sealing rubber composition containing a foaming agent, and lined it between the sealing rubber composition containing a foaming agent and the flange of the can body member. By performing double seaming and then heating this seamed part or bringing an acidic solution into contact with the seamed part, a rubber foam with a closed cell structure can be formed in the clearance area of the seamed part, and the upper part can be It becomes possible to fill the clearance area with the rubber foam without any delay,
It has been found that the problem of leakage due to the causes mentioned above can be fundamentally solved. According to the present invention, the step of lining the sealing periphery of a can end member with a sealing rubber composition containing a foaming agent to form a lining layer of an unfoamed sealing rubber composition; and a can end member with the lining layer interposed between the flange portion of the can body member and the peripheral portion of the can end member, and a seaming portion of the resulting double-sealed can. There is provided a method for producing a double-wrapped can, comprising the steps of: heating the lining layer or bringing an acidic solution into contact with the seamed portion to make the lining layer into a rubber foam with a closed cell structure. . Function In FIG. 3, which shows an enlarged view of the double-sealed portion of a conventional can, this can is composed of a can body member 1 and a can end member 2, and a double-sealed portion 3 is formed between the two. Ru. In this double-sealed portion 3, the can body member 1 has an extended hook (sealed flange portion) 4;
This can body hook 4 is bent approximately 180 degrees downward from the root portion 5, and the extreme end 6 is located at the lowest position. On the other hand, the can end member 2 has a peripheral part 7, and this peripheral part 7 is connected to the hook 4 of the can body member 1.
Sealing is performed in such a manner that the can body hook 4 is sandwiched between the outer annular portion 8 and the inner hook 9. In the peripheral part 7 of the can end member, the connecting part between the outer annular part 8 and the can lid hook 9 on the inner peripheral side or the downwardly curved part 10 is located below the lowermost end part 6 of the can body member 1. On the other hand, the tip 11 of the hook 9 on the inner peripheral side is located below the root portion 5 of the can body member 1 and the can body hook 4. As already explained, there is a lower clearance part (lower gap part) 1 between the lower curved part 10 of the can end member and the lowermost end part 6 of the can body member.
2, and an upper clearance portion (upper gap portion) 13 exists between the tip 11 of the can end member and the curved root portion 5 of the can body member. In the conventional double-wrapped can, the layer 14 of the sealing rubber composition is almost completely filled in the lower clearance part 12, but the upper clearance part 13 is not completely filled. , it can be seen that the structure has many voids. In such a structure, since the upper clearance part 13 does not have a sealing function, only the lower clearance part 12 is used for sealing, and there remains a possibility of leakage. FIG. 4 shows an enlarged view of the double seam portion at the side seam of the can body member 1, and the can body hook 4 corresponding to this seam portion has two can body metal material end portions 15a, 15b are joined via an adhesive layer 16. Thus, when subjected to severe processing such as flanging of the can body or double seaming with the can lid, the adhesive primer interposed between the adhesive layer 16 or between the adhesive layer 16 and the metal materials 15a, 15b. When cracks or breaks occur with a certain probability in a layer (not shown), the places where these cracks or breaks occur become leakage passages, and leakage occurs through the above-mentioned upper clearance portion of the gap. As shown in FIGS. 1 and 2, the double-wrapped can according to the present invention is characterized in that the sealing rubber composition layer 14 is made of a rubber foam having a closed cell structure, and that this rubber foam is attached to the base of the can end hook. 5 and the tip 11 of the can end hook, that is, the upper clearance section 13 is completely filled with no gaps, which is a novel and remarkable feature. That is, in the conventional can manufacturing method, it was not possible to fill the upper clearance part 13 with the sealing rubber composition without any gaps, whereas according to the present invention, the sealing rubber composition could not be filled in the upper clearance part 13 without any gaps. By foaming the rubber composition by heating or the like, the rubber composition expands in volume and flows outward from the seaming part due to the volume expansion, and as a result, the upper clearance part 13 is formed without any gaps. It becomes possible to fill it with rubber composition. Thus, according to the present invention, the sealing rubber composition is composed of a closed-cell foam having no air permeability;
Also, since the upper clearance part 13 closest to the air inside and outside the seamed part is filled with sealing rubber, the problem of leakage during packing is completely eliminated. The probability of leakage from the side joints in conventional double-wrapped cans is as low as 1 to 2 cans per million cans, but although this probability is quite low, it can be reduced to zero. It is impossible to do so, and there are no known effective measures to prevent this, and the only way to detect leaking cans is by conducting post-tests on cans and the like. On the other hand, according to the present invention, by employing the above-mentioned sealing structure, the occurrence of leaky cans can be fundamentally eliminated, and the industrial effects are extremely significant. Effects of Preferred Embodiments of the Invention The configuration of the present invention will be explained in more detail. Sealing Rubber Composition In the present invention, the sealing rubber composition includes:
Any composition that can be foamed by heating or contact with an acid and has excellent sealing performance can be used. This sealing rubber composition contains an elastomer polymer and a blowing agent as essential components, and further contains components such as a tackifier, a filler, a modifier, and a surfactant, as necessary. Examples of elastomer polymers include ethylene-propylene rubber, ethylene-propylene-diene rubber, polybutadiene rubber, polyisoprene rubber,
Any rubber can be used, such as butyl rubber, styrene-butadiene rubber (SBR), nitrile-butadiene rubber, chloroprene rubber, polyurethane rubber, acrylic rubber, epoxy rubber, etc. These elastomers line the can ends in the form of compositions dissolved or dispersed in a liquid medium. In the most preferred embodiment of the present invention, the rubber component has a styrene content ranging from 10 to 55% by weight (unless otherwise specified, all parts and percentages are by weight), particularly preferably from 23 to 55%. Some styrene-butadiene rubber is used. The above-mentioned styrene-butadiene rubber is known as SBR and has desirable creep resistance properties for sealants and excellent hygienic properties (extraction resistance) for food contents. The rubber used in the present invention has a Morny viscosity [ML 1+4
(100℃)] is 20 to 150, particularly preferably 30 to 100
It is good that it is within the range of . When SBR has a Mooney viscosity higher than the above range, the hardness of the composition tends to increase, and as a result, it becomes difficult to obtain the desired expansion ratio when foaming is performed by heating or contact with an acid.
On the other hand, in SBR whose Mooney viscosity is lower than the above range, physical properties such as creep resistance will deteriorate. As the blowing agent, any inorganic or organic blowing agent known per se that is conventionally used for foaming rubber can be used. Examples include, but are not limited to: a Inorganic blowing agent (1) Sodium bicarbonate (2) 50% dispersion of sodium bicarbonate in mineral oil (3) Paste of sodium bicarbonate (4) Ammonium bicarbonate (5) Ammonium carbonate b Nitroso compound (1) N,N ′-Dinitroso pentamethylene
Tetramine (DPT) (2) N,N'-dimethyl-N,N'-dinitroso terephthalamide (DMDNTA) c Azo compound (1) Azodicarbonamide (ABFA) (2) Complex containing azodicarbonamide as the main component Blowing agents (3) Azibis isobutyronitrile (AZDN) (4) Barium azodicarboxylate d Sulfonyl hydrazide (1) Benzene sulfonyl hydrazide (BSH) (2) P,P′-oxybis(benzenesulfonyl・Hydrazide) (3) Mixture of benzene-1,3-disulfonyl hydrazide and chlorinated paraffin (4) Toluene sulfonyl hydrazide (TSH) (5) Toluene sulfonyl hydrazide derivative e Other blowing agents (1) P-toluene sulfonyl semicarbazide (2) Trihydrazino triazine (3) Zinc-amine complex compound These blowing agents can be used alone or in combination with blowing aids to assist their decomposition or lower the decomposition temperature. Can be used in combination. Suitable examples of blowing aids are organic acids such as salicylic acid, citric acid, tartaric acid, stearic acid, lauric acid, phthalic acid, benzoic acid, and urea and urea derivatives. In the present invention, the blowing agent is used in an amount that ensures that a closed-cell rubber foam is formed in the double seam portion and that the upper clearance portion is filled with the rubber foam. in general,
0.03 to 30 parts of blowing agent per 100 parts of rubber solid content;
In particular, it is preferable to use it in an amount of 0.1 to 20 parts. That is,
If the amount of the blowing agent is less than the above range, it tends to be difficult to fill the rubber composition sufficiently into the upper clearance area, while if it is more than the above range, the bubbles may become enlarged or Alternatively, there is a tendency for a large number of open air bubbles to be generated, resulting in a decrease in sealing performance. A particularly suitable amount of the blowing agent to be used varies depending on the type of blowing agent, and is preferably determined in consideration of safety standards and the like. In order to improve the adhesion between the compound applied by lining and the can edge, the rubber composition of the present invention preferably contains a tackifier. Such tackifiers are well known per se, and those with good internal extraction resistance and flavor characteristics are selected and used. Suitable examples thereof are rosin resins such as rosin, hydrogenated rosin, hardened rosin, various esters of rosin or hydrogenated rosin; terbene resins;
Natural resin modified phenolic resin such as phenol-formaldehyde resin, rosin or terpene; Xylene-formaldehyde resin or its modified resin; Straight chain hydrocarbon resin (Piccopal resin)
etc. Furthermore, the sealing rubber composition of the present invention preferably contains a filler for the purpose of improving the rheological properties of the solution or dispersion and further adjusting the hardness of the dried film. As such fillers, many inorganic extender pigments and color pigments are used. A suitable example is colloidal silica,
Siliceous fillers such as anhydrous silicic acid, hydrous silicic acid, and synthetic silicates; light to heavy calcium carbonate, activated calcium carbonate; kaolin, calcined clay; alumina white; talcum powder; dolomite; alumina sulfate; barium sulfate ; magnesium carbonate, magnesium oxide, magnesium silicate; calcium sulfate; pumice powder; glass powder; asbestos powder; zinc oxide; titanium dioxide; carbon black. The rubber composition of the present invention may contain a thermoplastic elastomer as a modifier for the purpose of improving creep resistance and the like. Suitable examples of such modifiers are:
It consists of a vinyl aromatic compound and a conjugated diene, and the vinyl aromatic compound accounts for 40 to 90%, particularly preferably
It is a random copolymer containing an amount ranging from 55 to 80%. If desired, the sealing rubber composition of the present invention may contain compounding agents known per se according to known formulations. For example, the rubber composition of the present invention may contain amine-based, aldehyde-amine reaction product-based, ketone-amine reaction product-based, mixed amine-based, phenol-based, or other anti-aging agents or antioxidants or colorants. Agents can be added. In addition, the rubber composition in the form of a dispersion or latex may contain an emulsifying or dispersing stabilizer consisting of various surfactants; a hydrogen ion regulator; or sodium alginate, methyl cellulose, carboxymethyl cellulose, carboxymethyl starch, polyvinyl alcohol, A thickener such as sodium polyacrylate; or a preservative such as sorbic acid may be added. Details of these compounding agents are described in ``Handbook of Rubber and Plastic Compounded Chemicals'' published by Rubber Digest Co., Ltd. (June 15, 1966). In addition, an inorganic fine powder nucleating agent (nucleating agent) can be blended for the purpose of adjusting the bubble size, and an organic organosiloxane surfactant can be blended for the purpose of making the foam size uniform. A preferred formulation example of the sealing rubber composition is as follows. Prescription weight parts Rubber 100 Foaming agent 0.01~30 Foaming aid 0~20 Tackifier 5~200 Filler 30~200 Modifier 0~200 Surfactant 0~10 Each of these components is an organic solvent or It is dissolved or dispersed in a dispersing liquid medium such as water to form a lining composition. For example, in the case of a solvent type composition, aliphatic hydrocarbon liquids such as heptane and n-hexane; aromatic hydrocarbon liquids such as toluene and xylene; acetone; ketones such as MEK; ethers such as dioxane and tetrahydrofuran; An organic solvent such as esters such as ethyl acetate is used, and the above-mentioned rubber component and compounding components are dissolved or dispersed in this organic solvent. On the other hand, in the case of an aqueous dispersion type composition, the above-mentioned rubber component is combined with a compounding agent.
Emulsify and disperse using an emulsifier. In these solutions or dispersions, the solid content concentration at the time of application is between 20 and 90% in order to obtain a combination of appropriate spreadability suitable for lining and formation retention after lining.
Set to a desired value within the range of %. Among these, in the case of a solvent type composition, the solid content concentration should be 30 to 50%, and in the case of an aqueous dispersion type composition, the solid content concentration should be 30 to 70%. It is preferable to do so. Can body, can end, and double seaming The sealing rubber composition of the present invention is useful as a lining sealant for various cans.
As such a case, plastic steel,
Metal materials (planks) such as tin-plated steel sheets, stain-free steel, or aluminum are cut to the required size and side lap seams or hook seams are created by means such as soldering, adhesives, or welding. There are three-piece cans that use a can body formed with , or two-piece cans that use a seamless can body that is formed from the aforementioned metal material by drawing, drawing, ironing, or impact extrusion. ,
The rubber composition of the present invention can be applied to any of these containers to form a sealant interposed between the can body flange and the can end (can lid). The sealing rubber composition of the present invention can be applied to the groove on the periphery of the can end by various lining means. For example, rubber composition linings can be applied using a rotary chuck nozzle liner, in which the rubber composition is applied while rotating the punched can end, or a rotary nozzle liner, in which the can end is stopped and the rubber composition is applied while rotating the nozzle. This can be carried out using a nozzle liner or a die liner that transfers the rubber composition once to a die and then transfers it to the can end. The sealing rubber composition of the present invention is applied to the groove portion around the can end by the above-mentioned means and then, if necessary, dried to form a sealant layer. Double seaming of the can body and can end can be easily performed by a method known per se, for example, by using a seamer. In this case, the dimensions of the seaming part are:
Although it varies depending on the size of the can and the thickness of the can material, when the can plate thickness (defined as the average value of the flange thickness of the can body and the thickness of the can lid periphery) is t, the can body hook and Double seam so that the overlap length OL with the can end hook and the seaming part height W satisfy the following formulas: OL = 3t~10t......(1) W = 5t~15t......(2) It is desirable to carry out this procedure in order to fully realize the effects of the present invention. Foaming According to the present invention, the seam portion of the double seam can thus obtained is heated or brought into contact with acid to convert the aforementioned lining layer into a rubber foam having a closed cell structure. Of course, the heating temperature of the seaming part is sufficient to decompose the foaming agent contained in the lining layer, and this temperature is generally 50 to 350°C, particularly 80°C.
The temperature is preferably in the range of 250°C to 250°C. That is,
If this temperature is lower than the above range, the degree of decomposition of the foaming agent is low and it tends to be difficult to spread the foam sufficiently into the upper clearance area, and if it is higher than the above range for,
This is not preferable because it may cause the paint on the can body or lid to burn. The heating timing, heating means, etc. may be arbitrary as long as heating is performed after seaming. The lining layer can be heated by selectively heating the seamed portion with a high-frequency induction heating coil, by heating the seaming portion with a heating medium,
For example, a method of heating by contacting with hot water, hot steam, hot air, heated oil, a heated roll, a heated plate, a heated flame, etc. can be adopted without particular limitation. Foaming of the rubber composition for filling by heating is a step separate from heat sterilization or sterilization of the contents, and can be carried out before or after sterilization, or can be carried out simultaneously with heat sterilization. For example, heat sterilization of contents is generally
Since the heat treatment is carried out at a temperature of 80 to 130° C. for 5 to 120 minutes, the sealing rubber composition can be foamed at the same time under these heat treatment conditions, which is advantageous. When foaming is caused by contact with an acid, the double seam part may be immersed in an aqueous solution of an inorganic acid such as hydrochloric acid, sulfuric acid, phosphoric acid, nitric acid, or an organic acid such as citric acid or tartaric acid, but is not limited thereto. , a method such as spraying these aqueous solutions onto the double-sealed portion may be adopted. When foaming is caused by contact with acid,
After foaming is completed, it is preferable to wash thoroughly so that excess acid does not remain. In the present invention, the expansion ratio of the closed-cell rubber foam can be varied depending on the type of rubber and the use of the double-wrapped can, but generally speaking, the expansion ratio (per volume before foaming) (volume ratio after foaming) is
It is preferably in the range of 1.1 to 10 times, particularly 1.2 to 3 times. If this expansion ratio is lower than the above range, it is often difficult to fill the upper clearance area with sufficient rubber, while if it is higher than the above range, sealing performance tends to deteriorate. . The container or canned product formed according to the present invention does not leak even when stored for a long period of time, as well as during packaging processes such as heat sterilization (retort) and heating treatment. This advantage is similarly achieved in internal pressure cans for soft drinks containing a high concentration of carbon dioxide gas and in external pressure cans in which the inside of the can is in a highly vacuum state. Advantages and Examples of the Invention The excellent effects of the invention will be explained in detail by the following examples. In addition, unless otherwise specified, parts are expressed as parts per 100 parts by weight of rubber solid content. Example 1 Styrene-butadiene copolymer rubber (SBR;
Styrene content 35%, dry rubber Mooney viscosity
40, polymerization temperature: 50℃) Prepare latex (solid content in latex: 50%), clay (filler): 90
parts, titanium white (filler): 10 parts, carbon black (filler): 1 part, hydrogenated rosin (adhesive): 80 parts, Karaya gum (thickener): 2 parts, methylcellulose (thickener): 1 part of di-β-naphthylphenylenediamine (antiaging agent) and 2 parts of azodicarbonamide (foaming agent) were added and mixed with stirring to prepare sealing compound A. At that time, water and aqueous ammonia were added to adjust the solid content to 40% and pH to 11. On the other hand, Comparative Sample 1 was prepared in the same manner as Sealing Compound A, but the blowing agent azodicarbonamide was not added. These two types of sealing compounds were applied to a 200-diamond aluminum can lid and a TFS can lid, and dried at 90°C for 10 minutes. After double-sealing an aluminum can lid to one end of the 250ml 202 diamond side-lap seam adhesive can body (near the seaming part has been necked in to become 200 diamonds),
Fill the coffee beverage at 95℃ and TFS on the other end
The can lid was double-tightened. Canned these at 125℃
The product was prepared by subjecting it to retort sterilization for 40 minutes. After storing these canned products at room temperature for one month, they were submitted to a canning manufacturer for sealing inspection at the time of product shipment.
All cans were inspected for sealing, and for acoustically defective cans, the degree of vacuum inside the can was measured, and those in which the degree of vacuum had decreased were identified as leaking cans. The test results are shown in Table 1. It can be seen that the double-wound can according to the present invention (using sealing compound A) has superior sealing performance compared to the conventional double-wound can (using comparative sample 1).
【表】
一方、これらの罐詰の二重巻締内部、殊にアツ
パークリアランスのシーリングコンパウンドの存
在状態を観察した。二重巻締部近傍の罐蓋部材を
フツク9を残して研削、除去し、罐胴部材を露出
させる。
更に、罐胴部材表面の塗膜を研麿して鉄面を露
出させ、この状態で希硝酸に浸漬して鉄を溶解・
除去し、更に必要に応じて猫塩酸、濃硫酸で処理
して、クロメート処理被膜、塗膜等を除去して、
アツパークリアランス部、ローワークリアランス
部のコンパウンドを露出させた。観察の結果、本
発明の二重巻締罐では、シーリングコンパウンド
(シーリングコンパウンドA)は約2倍に発泡し
て独立気泡構造を形成しており、アツパークリア
ランス部、ローワークリアランス部ともに隙間な
く充満していることが確認された。一方、従来の
二重巻締罐(比較試料1を使用)ではシーリング
コンパウンドの発泡は認められず、アツパークリ
アランス部でのコンパウンドの充満状態は不完全
であつた。又、アルミニウム製罐蓋巻締部と
TFS製罐蓋巻締部ではシーリングコンパウンド
の存在状態に差は認められなかつた。
実施例 2
実施例1に於いて作製したアルミニウム製罐蓋
を二重巻締めした接着罐胴とTFS製罐蓋を用い、
炭酸飲料(ガスボリユーム:約4)を充填した罐
詰を作製した。これらの罐詰を塩酸でPH2.0に調
整された水浴中を1分間通過させた後に水洗して
罐詰製品とした。
これらの罐詰について、罐詰製造家による製品
出荷時の密封検査を行つた。密封検査は目視で行
い、巻締部近傍に罐詰内容品あるいはその乾燥残
分の付着が認められるものを漏洩罐とした。検査
結果を表2に示す。本発明による二重巻締罐(シ
ーリングコンパウンドAを使用)は従来の二重巻
締罐(比較試料1を使用)に比較して密封性が優
れていることが判る。[Table] On the other hand, the presence of the sealing compound inside the double-sealed cans, especially the upper clearance, was observed. The can lid member near the double seam part is ground and removed leaving the hook 9, and the can body member is exposed. Furthermore, the coating film on the surface of the can body is polished to expose the iron surface, and in this state it is immersed in dilute nitric acid to dissolve and dissolve the iron.
Remove the chromate treatment film, paint film, etc. by treating with cat hydrochloric acid or concentrated sulfuric acid as necessary.
The compound of the upper clearance area and lower clearance area was exposed. As a result of observation, in the double-wound can of the present invention, the sealing compound (sealing compound A) foams approximately twice as much to form a closed cell structure, and both the upper and lower clearance areas are filled without any gaps. It was confirmed that On the other hand, in the conventional double-wound can (comparative sample 1 was used), no foaming of the sealing compound was observed, and the filling state of the compound in the upper clearance portion was incomplete. In addition, the aluminum can lid seam part and
No difference was observed in the presence of sealing compound in the TFS can lid seam area. Example 2 Using an adhesive can body made by double-sealing the aluminum can lid produced in Example 1 and a TFS can lid,
A can filled with a carbonated beverage (gas volume: approximately 4) was prepared. These canned products were passed through a water bath adjusted to pH 2.0 with hydrochloric acid for 1 minute and then washed with water to obtain canned products. For these canned products, a canned manufacturer conducted a sealing inspection at the time of product shipment. The sealing inspection was conducted visually, and any cans in which the contents of the canned product or its dried residue were found to be attached near the seaming part were considered to be leaky cans. The test results are shown in Table 2. It can be seen that the double-wrapped can according to the present invention (using sealing compound A) has superior sealing performance than the conventional double-wound can (using comparative sample 1).
【表】
更に、実施例1に示した方法に従つて、アツパ
ークリアランス部及びローワークリアランス部の
シーリングコンパウンドの存在状態を確認した。
シーリングコンパウンドAを使用した二重巻締罐
では、実施例1の場合と同様に、シーリングコン
パウンドは約2倍に発泡して独立気泡構造を形成
しており、アツパークリアランス、ローワークリ
アランスとも隙間なく充満されていた。一方、比
較試料1を使用した従来の二重巻締罐ではシーリ
ングコンパウンドの発泡は認められず、アツパー
クリアランス部でのシーリングコンパウンドの充
満状態は不完全であつた。
実施例 3
シーリングコンパウンドBは以下の要領で調製
した。スチレン−ブタジエン共重合体ゴム(ステ
レン含量23.5%、乾燥ゴムのムーニー粘度50、重
合温度5℃)のラテツクス(ラテツクス中の固形
分52%)にクレー(充填剤):80部、チタンホワ
イト(充填剤):10部、ロジン(粘着剤):60部、
カラヤゴム(増粘剤):2部、メチルセルロース
(増粘剤):1部、ジ−β−ナフチルフエニレンジ
アミン(老化防止剤):1部、重炭酸ナトリウム
(発泡剤):10部を撹拌混合した。この際、固形分
含有量が40%、PHが11となる様に水とアンモニア
水を添加した。
シーリングコンパウンドCは以下の要領で調製
した。スチレン−ブタジエン共重合体ゴム(スチ
レン含有量35%、乾燥ゴムのムーニー粘度35、重
合温度50℃)の固形ゴムに、クレー(充填剤):
100部、チタンホワイト(充填剤):15部、ジ−β
−ナフチルフエニレンジアミン(老化防止剤):
1部を加えてバンバリーミキサーで混練りし、更
に、ロジン(粘着剤):100部、カラヤゴム(増粘
剤):2部、メチルセルロース(増粘剤):1部、
ロジン石けん(界面活性剤):5部とp,p′−オ
キシビス(ベンゼンスルホニル・ヒドラジド)
(発泡剤):3部を加えて高速ミキサーで水中に分
散せしめた。この際、固形分40%、PH11となる様
にアンモニア水を添加した。
シーリングコンパウンドDは以下の要領で調製
した。スチレン−ブタジエン共重合体ゴム(スチ
レン含有量35%、乾燥ゴムのムーニー粘度35、重
合温度50℃)の固形ゴムに、クレー(充填剤):
60部、チタンホワイト(充填剤):20部、ジ−β
−ナフチルフエニレンジアミン(老化防止剤):
1部を加えて、バンバリーミキサーで混練りし、
更に、ロジン(粘着剤):80部とN,N′−ジント
ロソ・ペンタメチレン・テトラミン(発泡剤):
5部、サリチル酸(発泡助剤):1部とともにヘ
キサン中に溶解・分解せしめた。この際、固形分
は40%に調整した。
これら3種のシーリングコンパウンドを200ダ
イヤのアルミニウム製罐蓋とTFS製罐蓋に塗布
し、シーリングコンパウンドB及びCは90℃で10
分間加熱乾燥し、シーリングコンパウンドDはそ
のままで1日放置後供試した。
これらの罐蓋を250ml202ダイヤのサイドラツプ
シーム接着罐胴(巻締部近傍はネツクドイン加工
されて200ダイヤになつている)に二重巻締した。
サンプルは、3種のシーリングコンパウンドとア
ルミニウム製罐蓋、TFS製罐蓋につき各60罐準
備した。このうち、各20罐は、巻締部近傍を高周
波誘導加熱により約5秒間で約300℃に達する様
に加熱した。別の各20罐については、150℃に設
定された空気加熱型オーブン中に10分間放置し
た。更に別の各20罐については、PH2.0に調整さ
れた酢酸水溶液を罐外面側から巻締部近傍に噴霧
し、2分後に水洗した。
これらのサンプルについて、実施例1に示した
手法に従つて、巻締部内部のシーリングコンパウ
ンドの存在状態を観察した。その結果、いずれの
サンプルについても、シーリングコンパウンドは
約2倍に発泡して独立気泡構造を形成しており、
アツパークリアランス部、ローワークリアランス
部とも隙間なく充満していた。
実施例 4
スチレン−ブタジエン共重合体ゴム(スチレン
含有量35%、乾燥ゴムのモーニー粘度30、重合温
度50℃)のラテツクス(ラテツクス中の固形分50
%)にクレー(充填剤):100部、チタンホワイト
(充填剤):10部、カーボンブラツク(充填剤):
1部、水素添加ロジン(粘着剤):70部、カラヤ
ゴム(増粘剤):2部、メチルセルロース(増粘
剤):1部、ジ−β−ナフチルフエニレンジアミ
ン(老化防止剤):1部とロジン石けん(界面活
性剤):2部を添加し、撹拌混合してシーリング
コンパウンドの中間製品を作製した。その際、水
とアンモニア水を加えて固形分40%、PH11となる
様に調製した。
この中間製品に、表3に示す量のアゾジカルボ
ンアミドを添加して撹拌混合して5種の試料シー
リングコンパウンドを作製した。これらのシーリ
ングコンパウンドを202ダイヤのアルミニウム製
罐蓋に塗布・乾燥し、実施例1で使用したのと同
種の罐胴に二重巻締めし、更に、125℃40分の加
熱蒸気殺菌処理によりシーリングコンパウンドを
発泡せしめた。
これらの罐の巻締部内部のシーリングコンパウ
ンドの存在状態を実施例1に示した手法によつて
観察した結果、いずれの試料に於いてもシーリン
グコンパウンドの発泡が認められた。その発泡倍
率は表3に併せて示した。シーリングコンパウン
ドはいずれの罐に於いても、巻締部内部のアツパ
ークリアランス、ローワークリアランスともに隙
間なく充満し尽していた。又、シーリングコンパ
ウンドE、F、G、Hに於いては独立気泡構造を
形成していることが確認されたが、シーリングコ
ンパウンドでは一部で気泡が連続し、独立気泡
構造とはならなかつた。[Table] Furthermore, according to the method shown in Example 1, the presence of the sealing compound in the upper clearance part and the lower clearance part was confirmed.
In the double-wrapped can using sealing compound A, as in Example 1, the sealing compound foams approximately twice as much to form a closed cell structure, with no gaps in both the upper and lower clearances. It was full. On the other hand, in the conventional double-wrapped can using Comparative Sample 1, no foaming of the sealing compound was observed, and the sealing compound was incompletely filled in the upper clearance area. Example 3 Sealing compound B was prepared as follows. Styrene-butadiene copolymer rubber (sterene content 23.5%, dry rubber Mooney viscosity 50, polymerization temperature 5°C) latex (solid content in latex 52%), clay (filler): 80 parts, titanium white (filler) agent): 10 parts, rosin (adhesive): 60 parts,
Karaya gum (thickener): 2 parts, methyl cellulose (thickener): 1 part, di-β-naphthylphenylenediamine (anti-aging agent): 1 part, sodium bicarbonate (foaming agent): 10 parts are stirred and mixed. did. At this time, water and aqueous ammonia were added so that the solid content was 40% and the pH was 11. Sealing compound C was prepared in the following manner. Solid rubber of styrene-butadiene copolymer rubber (styrene content 35%, dry rubber Mooney viscosity 35, polymerization temperature 50°C), clay (filler):
100 parts, titanium white (filler): 15 parts, G-β
- Naphthylphenylenediamine (anti-aging agent):
Add 1 part and knead with a Banbury mixer, and then add rosin (adhesive): 100 parts, Karaya gum (thickener): 2 parts, methylcellulose (thickener): 1 part,
Rosin soap (surfactant): 5 parts and p,p'-oxybis(benzenesulfonyl hydrazide)
(Foaming agent): 3 parts were added and dispersed in water using a high speed mixer. At this time, ammonia water was added so that the solid content was 40% and the pH was 11. Sealing compound D was prepared in the following manner. Solid rubber of styrene-butadiene copolymer rubber (styrene content 35%, dry rubber Mooney viscosity 35, polymerization temperature 50°C), clay (filler):
60 parts, titanium white (filler): 20 parts, di-β
- Naphthylphenylenediamine (anti-aging agent):
Add 1 part and mix with a Banbury mixer,
Furthermore, rosin (adhesive): 80 parts and N,N'-gintroso pentamethylene tetramine (foaming agent):
5 parts and 1 part of salicylic acid (foaming aid) were dissolved and decomposed in hexane. At this time, the solid content was adjusted to 40%. These three types of sealing compounds were applied to a 200 diamond aluminum can lid and a TFS can lid.
After heating and drying for a minute, Sealing Compound D was left as it was for one day and then tested. These can lids were double-sealed to a 250ml 202-diamond side-lap seam adhesive can body (the area near the seam was necked in to become 200-diamond).
Sixty samples were prepared for each of three types of sealing compounds, aluminum can lids, and TFS can lids. Of these, each of 20 cans was heated in the vicinity of the seaming part by high-frequency induction heating to reach approximately 300°C in approximately 5 seconds. Each of the other 20 cans was placed in an air heated oven set at 150°C for 10 minutes. For each of the other 20 cans, an acetic acid aqueous solution adjusted to pH 2.0 was sprayed from the outside of the can to the vicinity of the seaming part, and washed with water after 2 minutes. Regarding these samples, the presence state of the sealing compound inside the seamed portion was observed according to the method shown in Example 1. As a result, for all samples, the sealing compound expanded to about twice its size and formed a closed cell structure.
Both the upper and lower clearance areas were filled with no gaps. Example 4 Latex of styrene-butadiene copolymer rubber (styrene content 35%, dry rubber Morney viscosity 30, polymerization temperature 50°C) (solid content in latex 50%)
%), clay (filler): 100 parts, titanium white (filler): 10 parts, carbon black (filler):
1 part, hydrogenated rosin (adhesive): 70 parts, Karaya gum (thickener): 2 parts, methylcellulose (thickener): 1 part, di-β-naphthylphenylenediamine (antiaging agent): 1 part and rosin soap (surfactant): 2 parts were added and mixed with stirring to prepare an intermediate product of a sealing compound. At that time, water and aqueous ammonia were added to adjust the solid content to 40% and pH to 11. To this intermediate product, azodicarbonamide in the amount shown in Table 3 was added and mixed with stirring to prepare five types of sample sealing compounds. These sealing compounds were applied to a 202-diamond aluminum can lid, dried, double wrapped around the same type of can body as used in Example 1, and then sealed by heat steam sterilization at 125°C for 40 minutes. The compound was foamed. As a result of observing the presence of the sealing compound inside the seam of these cans using the method shown in Example 1, foaming of the sealing compound was observed in all samples. The foaming ratio is also shown in Table 3. The sealing compound was completely filled with the sealing compound in both the upper and lower clearances inside the seaming section. In addition, it was confirmed that sealing compounds E, F, G, and H formed closed cell structures, but in the sealing compounds, the cells were continuous in some areas and did not form a closed cell structure.
第1図は本発明による二重巻締罐の巻締部を示
す拡大断面図、第2図は第1図の罐の罐胴重ね合
せ継目に対応する巻締部を示す拡大断面図、第3
図は従来の二重巻締罐の巻締部を示す拡大断面
図、第4図は第3図の罐の重ね合せ継目に対応す
る巻締部を示す拡大断面図である。
1は罐胴部材、2は罐端部材、3は二重巻締
部、4は罐胴フツク、9は罐端フツク、12はロ
ーワークリアランス、13はアツパークリアラン
ス、14はゴム組成物層を表わす。
FIG. 1 is an enlarged cross-sectional view showing the seaming part of the double-wrap can according to the present invention, FIG. 2 is an enlarged cross-sectional view showing the seaming part corresponding to the can body overlap joint of the can of FIG. 3
The figure is an enlarged sectional view showing a seaming part of a conventional double seam can, and FIG. 4 is an enlarged sectional view showing a seaming part corresponding to the overlapping seam of the can shown in FIG. 1 is a can body member, 2 is a can end member, 3 is a double seam part, 4 is a can body hook, 9 is a can end hook, 12 is a lower clearance, 13 is an upper clearance, 14 is a rubber composition layer. represent
Claims (1)
密封用ゴム組成物をライニングして、未発泡の密
封用ゴム組成物のライニング層を形成させる工程
と、 罐胴部材と罐端部材とを、罐胴部材フランジ部
と罐端部材周辺部との間に前記ライニング層を介
在させた状態で二重巻締する工程と、 得られる二重巻締罐の巻締部を加熱して前記ラ
イニング層を独立気泡構造のゴム発泡体にする工
程と から成ることを特徴とする二重巻締罐の製法。 2 罐端部材の密封用周辺部に発泡剤を含有する
密封用ゴム組成物をライニングして、未発泡の密
封用ゴム組成物のライニング層を形成させる工程
と、 罐胴部材と罐端部材とを、罐胴部材フランジ部
と罐端部材周辺部との間に前記ライニング層を介
在させた状態で二重巻締する工程と、 得られる二重巻締罐の巻締部に酸性溶液を接触
させて前記ライニング層を独立気泡構造のゴム発
泡体にする工程と から成ることを特徴とする二重巻締罐の製法。[Scope of Claims] 1. A step of lining the sealing periphery of the can end member with a sealing rubber composition containing a foaming agent to form a lining layer of an unfoamed sealing rubber composition, and a can body. A step of double seaming the member and the can end member with the lining layer interposed between the flange portion of the can body member and the peripheral portion of the can end member, and seaming the resulting double seamed can. A method for manufacturing a double-wrapped can, comprising the step of heating the lining layer to form a closed-cell rubber foam. 2. A step of lining the sealing periphery of the can end member with a sealing rubber composition containing a foaming agent to form a lining layer of an unfoamed sealing rubber composition; and a can body member and a can end member. double seaming with the lining layer interposed between the flange part of the can body member and the peripheral part of the can end member, and contacting the seamed part of the resulting double seamed can with an acidic solution. A method for manufacturing a double-wound can, comprising the step of: forming the lining layer into a rubber foam having a closed cell structure.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP26262185A JPS62124039A (en) | 1985-11-25 | 1985-11-25 | Double wind-clamped can and its manufacture |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP26262185A JPS62124039A (en) | 1985-11-25 | 1985-11-25 | Double wind-clamped can and its manufacture |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS62124039A JPS62124039A (en) | 1987-06-05 |
JPH0234258B2 true JPH0234258B2 (en) | 1990-08-02 |
Family
ID=17378331
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP26262185A Granted JPS62124039A (en) | 1985-11-25 | 1985-11-25 | Double wind-clamped can and its manufacture |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS62124039A (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6278747A (en) * | 1985-10-02 | 1987-04-11 | Matsushita Electric Ind Co Ltd | Optical information memory carrier |
JPH0747184B2 (en) * | 1988-08-09 | 1995-05-24 | 東洋製罐株式会社 | Method of winding metal can |
JP2008121595A (en) * | 2006-11-14 | 2008-05-29 | Denso Corp | Engine control system for vehicle |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS50142650A (en) * | 1974-04-01 | 1975-11-17 | ||
JPS5289148A (en) * | 1976-01-20 | 1977-07-26 | Southland Corp | Thermoplastic cannbrim sealing agent compositions |
JPS5714675A (en) * | 1980-06-30 | 1982-01-25 | Nissan Motor Co Ltd | Sealing agent composition and sealing method |
-
1985
- 1985-11-25 JP JP26262185A patent/JPS62124039A/en active Granted
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS50142650A (en) * | 1974-04-01 | 1975-11-17 | ||
JPS5289148A (en) * | 1976-01-20 | 1977-07-26 | Southland Corp | Thermoplastic cannbrim sealing agent compositions |
JPS5714675A (en) * | 1980-06-30 | 1982-01-25 | Nissan Motor Co Ltd | Sealing agent composition and sealing method |
Also Published As
Publication number | Publication date |
---|---|
JPS62124039A (en) | 1987-06-05 |
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