JPH0230282Y2 - - Google Patents
Info
- Publication number
- JPH0230282Y2 JPH0230282Y2 JP1983149214U JP14921483U JPH0230282Y2 JP H0230282 Y2 JPH0230282 Y2 JP H0230282Y2 JP 1983149214 U JP1983149214 U JP 1983149214U JP 14921483 U JP14921483 U JP 14921483U JP H0230282 Y2 JPH0230282 Y2 JP H0230282Y2
- Authority
- JP
- Japan
- Prior art keywords
- metal foil
- foam
- ceramic paper
- ceramic
- insulating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000000919 ceramic Substances 0.000 claims description 25
- 239000011888 foil Substances 0.000 claims description 20
- 239000000463 material Substances 0.000 claims description 17
- 229910052751 metal Inorganic materials 0.000 claims description 17
- 239000002184 metal Substances 0.000 claims description 17
- 239000006260 foam Substances 0.000 claims description 16
- 229920003002 synthetic resin Polymers 0.000 claims description 10
- 239000000057 synthetic resin Substances 0.000 claims description 10
- 230000001070 adhesive effect Effects 0.000 claims description 4
- 238000010030 laminating Methods 0.000 claims 1
- 239000000835 fiber Substances 0.000 description 10
- 239000010410 layer Substances 0.000 description 7
- 239000000853 adhesive Substances 0.000 description 5
- 239000011230 binding agent Substances 0.000 description 4
- 229920005989 resin Polymers 0.000 description 4
- 239000011347 resin Substances 0.000 description 4
- 238000009413 insulation Methods 0.000 description 3
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000010306 acid treatment Methods 0.000 description 2
- 239000004566 building material Substances 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 2
- 239000003063 flame retardant Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 229920013716 polyethylene resin Polymers 0.000 description 2
- -1 polypropylene Polymers 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 239000002335 surface treatment layer Substances 0.000 description 2
- 229920005992 thermoplastic resin Polymers 0.000 description 2
- 229920001187 thermosetting polymer Polymers 0.000 description 2
- 239000004593 Epoxy Substances 0.000 description 1
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
- 229920000877 Melamine resin Polymers 0.000 description 1
- 239000004640 Melamine resin Substances 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 229910004298 SiO 2 Inorganic materials 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 229920001807 Urea-formaldehyde Polymers 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 239000012790 adhesive layer Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 150000001718 carbodiimides Chemical class 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- KRVSOGSZCMJSLX-UHFFFAOYSA-L chromic acid Substances O[Cr](O)(=O)=O KRVSOGSZCMJSLX-UHFFFAOYSA-L 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000011162 core material Substances 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 230000009970 fire resistant effect Effects 0.000 description 1
- AWJWCTOOIBYHON-UHFFFAOYSA-N furo[3,4-b]pyrazine-5,7-dione Chemical compound C1=CN=C2C(=O)OC(=O)C2=N1 AWJWCTOOIBYHON-UHFFFAOYSA-N 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 229920000554 ionomer Polymers 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical class OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920000582 polyisocyanurate Polymers 0.000 description 1
- 239000011495 polyisocyanurate Substances 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 239000011135 tin Substances 0.000 description 1
- 238000004078 waterproofing Methods 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
Landscapes
- Building Environments (AREA)
- Laminated Bodies (AREA)
Description
【考案の詳細な説明】
本考案は、断熱性、防水、防湿性、機械的強度
に優れ、特に防火性、耐熱性の高い断熱サンドイ
ツチパネルに関する。[Detailed Description of the Invention] The present invention relates to a heat insulating sanderch panel that has excellent heat insulation properties, waterproof properties, moisture proof properties, and mechanical strength, and particularly has high fire retardant properties and heat resistance.
従来より合成樹脂発泡体を芯材として使用し、
表、裏面材として防火性、防湿性を有する金属箔
を使用した断熱サンドイツチパネルは、軽量であ
るが故に断熱建材として広く使用されつつある。 Traditionally, synthetic resin foam has been used as the core material,
Insulating sandwich panels using fire-retardant and moisture-proof metal foil as front and back materials are being widely used as an insulating building material because of their light weight.
しかしながら金属箔だけを使用した断熱サンド
イツチパネルは防火性能が不十分であり、このた
め金属板、無機板等でパネルの表面を保護する方
法が使用されていたが、重量が増加したり、施工
に長時間を必要とするなど多くの問題があつた。 However, insulating sanderch panels that use only metal foil have insufficient fire protection performance, and for this reason, methods have been used to protect the surface of the panel with metal plates, inorganic plates, etc., but this increases the weight and prevents construction. There were many problems, such as the long time required.
本考案は、このような防火性断熱サンドイツチ
パネルの有する欠点を解消し、軽量でかつ高い防
火性、耐熱性を有する断熱サンドイツチパネルを
得ることを目的とするものである。 The object of the present invention is to eliminate the drawbacks of such a fireproof insulating sanderch panel and to obtain a lightweight insulating sanderch panel having high fireproofness and heat resistance.
すなわち本考案の断熱サンドイツチパネルは、
表面材１０、合成樹脂発泡体２０、裏面材３０か
らなるサンドイツチパネルにおいて、表面材１０
および裏面材３０がセラミツクペーパー１、金属
箔３を順次接着したものであり、セラミツクペー
パー面側に樹脂発泡体をその反応時の自己接着性
により一体に形成させてなるものである。 In other words, the insulating sanderch panel of the present invention is
In a sanderch panel consisting of a surface material 10, a synthetic resin foam 20, and a back material 30, the surface material 10
The back material 30 is made by sequentially adhering the ceramic paper 1 and the metal foil 3, and the resin foam is integrally formed on the surface side of the ceramic paper by its self-adhesive property during reaction.
本考案のセラミツクペーパー１は、２〜3μの
繊維径、200mm以下の長さを持つセラミツクフア
イバーと有機系バインダーを75重量％以上、25重
量％以下の重量比にて抄紙したものである。 Ceramic paper 1 of the present invention is made from ceramic fibers having a fiber diameter of 2 to 3 μm and a length of 200 mm or less and an organic binder in a weight ratio of 75% to 25% by weight.
セラミツクフアイバーは一例としてAl2O3，
sio2を主成分としAl2O3／SiO2＝40／60〜60／40
の重量比からなるものがある。 Examples of ceramic fibers include Al 2 O 3 ,
Al 2 O 3 /SiO 2 = 40/60 to 60/40 with sio 2 as the main component
There is a weight ratio of
セラミツクペーパーは、200g／m2以上、好ま
しくは300g／m2〜700g／m2がよい。 Ceramic paper has a weight of 200 g/m 2 or more, preferably 300 g/m 2 to 700 g/m 2 .
金属箔３は、アルミニウム箔、鋼箔、鉄箔、鋼
箔、ステンレス箔などがある。金属箔３の厚味は
7μmから100μm、好ましくは15μmから50μmが良
い。金属箔３は、防錆のために金属箔の表又は表
裏面に表面処理層を積層してもよい。表面処理層
としては、亜鉛、ニツケル、スズ等の電気メツキ
層、リン酸処理、クロム酸処理層、塗料層、合成
樹脂シート層がある。 Examples of the metal foil 3 include aluminum foil, steel foil, iron foil, steel foil, and stainless steel foil. The thickness of metal foil 3 is
7 μm to 100 μm, preferably 15 μm to 50 μm. The metal foil 3 may have a surface treatment layer laminated on the front or front and back surfaces of the metal foil for rust prevention. Examples of the surface treatment layer include an electroplated layer of zinc, nickel, tin, etc., a phosphoric acid treatment layer, a chromic acid treatment layer, a paint layer, and a synthetic resin sheet layer.
セラミツクペーパー１と金属箔３を接着する接
着剤２としては、熱可塑性樹脂、熱硬化性樹脂の
どちらでもよい。熱可塑性樹脂としては、ポリエ
チレン樹脂、ポリプロピレン樹脂共重合系ポリエ
チレン樹脂（アイオノーマを含む）等があり、又
熱硬化性樹脂としては、ウレタン樹脂、メラミン
樹脂、ユリア樹脂、エポキシ樹脂、フエノール樹
脂等がある。 The adhesive 2 for bonding the ceramic paper 1 and the metal foil 3 may be either a thermoplastic resin or a thermosetting resin. Thermoplastic resins include polyethylene resin, polypropylene resin copolymerized polyethylene resin (including ionomer), etc., and thermosetting resins include urethane resin, melamine resin, urea resin, epoxy resin, phenol resin, etc. .
合成樹脂発泡体としては、具体的には硬質ウレ
タンフオーム、ウレタン変成イソシアヌレートフ
オーム、ポリイソシアヌレートフオーム、カルボ
ジイミドフオーム、フエノールフオームアミドイ
ミドフオーム、エポキシフオームなどがある。 Specific examples of the synthetic resin foam include hard urethane foam, urethane-modified isocyanurate foam, polyisocyanurate foam, carbodiimide foam, phenol foam amide-imide foam, and epoxy foam.
本考案の断熱サンドイツチパネルの製造方法
は、合成樹脂をセラミツクペーパー、金属箔を接
着した面材の上に流延し、この液体上に上記面材
と同種の面材を所定の厚さの液体の均一な拡がり
となるように直接適用し、フオーム発泡硬化を行
わしめる条件下にて連続又は非連続に製造する。 The manufacturing method of the insulating sandwich panel of the present invention involves casting a synthetic resin onto a facing material to which ceramic paper and metal foil are bonded, and then placing the same type of facing material as the above mentioned facing material on top of this liquid to a predetermined thickness. It is produced continuously or discontinuously under conditions that allow for direct application of the liquid so that it spreads uniformly, and that causes the foam to harden.
本考案の断熱サンドイツチパネルは、金属箔と
発泡体の中間層に耐熱性に優れるセラミツクペー
パーを使用しているため、防火性能が著しく向上
する。つまり、セラミツクペーパーの主成分であ
るセラミツク繊維が1000℃以上の高温においてフ
アイバーの変形が少なく劣化がほとんどない。し
かし高温下においてバインダーが分解、燃焼して
しまうため、セラミツクペーパーの強度は低下し
脆くなる。このため面材がセラミツクペーパー単
独のものや、紙、合成樹脂シートなど耐火性のな
いシート状物とセラミツクペーパーとの積層体で
あると、高温下においてセラミツクペーパーのバ
インダーが分解してしまうとセラミツク繊維自体
がくずれ落ちてしまいセラミツク繊維の耐火性が
有効に生かされなくなつてしまう。 The heat-insulating sandwich panel of the present invention uses ceramic paper, which has excellent heat resistance, as the intermediate layer between the metal foil and the foam, so its fire protection performance is significantly improved. In other words, the ceramic fibers, which are the main component of ceramic paper, undergo little deformation and almost no deterioration at high temperatures of 1000°C or higher. However, because the binder decomposes and burns at high temperatures, the strength of ceramic paper decreases and it becomes brittle. For this reason, if the facing material is ceramic paper alone or a laminate of ceramic paper and a non-fire resistant sheet material such as paper or synthetic resin sheet, the binder of the ceramic paper will decompose under high temperatures and the ceramic paper will break down. The fibers themselves will crumble and fall, and the fire resistance of the ceramic fibers will no longer be utilized effectively.
本考案のようにセラミツクペーパーと金属箔と
の積層体であると、金属箔表面が高温下にさらさ
れてセラミツクペーパーのバインダーが分解して
も、セラミツク繊維の集合体は金属箔によつて支
持されてくずれ落ちることがなく、また接着剤を
用いることなく合成樹脂発泡体の自己接着性によ
り一体に形成するものであるからセラミツク繊維
集合体のくずれ落ちがその接着剤の分解、燃焼等
により助長されることがなく、セラミツク繊維の
耐火性を損うことがなくなつたものである。 With a laminate of ceramic paper and metal foil as in the present invention, even if the surface of the metal foil is exposed to high temperatures and the binder of the ceramic paper decomposes, the assembly of ceramic fibers will still be supported by the metal foil. Moreover, since the ceramic fiber aggregate does not fall off due to the self-adhesive properties of the synthetic resin foam without the use of adhesives, the falling off of the ceramic fiber aggregate is facilitated by the decomposition and combustion of the adhesive. The fire resistance of ceramic fibers is no longer impaired.
第３図に示すごとく、断熱サンドイツチパネル
の端面を面材でおおう事によりパネルの防火性、
耐熱性は更に向上するとともに防湿、防水性に優
れ、断熱性能の低下もほとんどなく好ましい。ま
た必要により合成樹脂フイルム、プリント紙、塗
料などにより金属箔の表面を表面化粧４する事が
可能である。 As shown in Figure 3, by covering the end faces of the insulated sanderch panels with facing materials, the fire resistance of the panels can be improved.
The heat resistance is further improved, the moisture proofing and waterproofing properties are excellent, and there is almost no deterioration in the heat insulation performance, which is preferable. Furthermore, if necessary, the surface of the metal foil can be decorated 4 with a synthetic resin film, printed paper, paint, or the like.
本考案の断熱サンドイツチパネルはこのように
優れた防火性、耐熱性、防水防湿性、断熱性に優
れ、しかも軽量であり、パネルに反りが生じるこ
となく、断熱建材として広い用途を有するもので
ある。 The insulating sanderch panel of the present invention has excellent fire retardancy, heat resistance, waterproof and moisture-proof properties, and excellent heat insulation properties, and is also lightweight, and the panel does not warp, making it suitable for a wide range of uses as an insulating building material. be.
第１図、第２図、第３図は本考案の実施例を示
す断面図である。
１……セラミツクペーパー、２……接着剤層、
３……金属箔、４……表面化粧層、１０……表面
材、２０……合成樹脂発泡体、３０……裏面材。
1, 2, and 3 are sectional views showing embodiments of the present invention. 1... Ceramic paper, 2... Adhesive layer,
3... Metal foil, 4... Surface decorative layer, 10... Surface material, 20... Synthetic resin foam, 30... Back material.
Claims (1)
ドイツチパネルにおいて、表面材および裏面材が
セラミツクペーパー、金属箔を順次積層したもの
であり、セラミツクペーパー面側に樹脂発泡体を
その反応時の自己接着性により一体に形成させて
なる断熱サンドイツチパネル。 In a sandwich panel consisting of a surface material, a synthetic resin foam, and a back material, the surface material and the back material are made by sequentially laminating ceramic paper and metal foil. A heat-insulating sandwich panel made of one piece with adhesive properties.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP14921483U JPS6056531U (en) | 1983-09-27 | 1983-09-27 | insulated sandwich panels |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP14921483U JPS6056531U (en) | 1983-09-27 | 1983-09-27 | insulated sandwich panels |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS6056531U JPS6056531U (en) | 1985-04-20 |
| JPH0230282Y2 true JPH0230282Y2 (en) | 1990-08-15 |
Family
ID=30331296
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP14921483U Granted JPS6056531U (en) | 1983-09-27 | 1983-09-27 | insulated sandwich panels |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS6056531U (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102015111667A1 (en) * | 2015-07-17 | 2017-01-19 | Rogers Germany Gmbh | Substrate for electrical circuits and method for producing such a substrate |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS543108A (en) * | 1977-06-07 | 1979-01-11 | Electro Nite | Complex heattresistant protective pipe |
| JPS5444414U (en) * | 1977-09-02 | 1979-03-27 |
-
1983
- 1983-09-27 JP JP14921483U patent/JPS6056531U/en active Granted
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS543108A (en) * | 1977-06-07 | 1979-01-11 | Electro Nite | Complex heattresistant protective pipe |
| JPS5444414U (en) * | 1977-09-02 | 1979-03-27 |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS6056531U (en) | 1985-04-20 |
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