JPH02288108A - Wire for pressure welding terminal and connection structure of pressure welding terminal therewith - Google Patents
Wire for pressure welding terminal and connection structure of pressure welding terminal therewithInfo
- Publication number
- JPH02288108A JPH02288108A JP1107880A JP10788089A JPH02288108A JP H02288108 A JPH02288108 A JP H02288108A JP 1107880 A JP1107880 A JP 1107880A JP 10788089 A JP10788089 A JP 10788089A JP H02288108 A JPH02288108 A JP H02288108A
- Authority
- JP
- Japan
- Prior art keywords
- pressure welding
- conductor
- wire
- section
- pressure
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000003466 welding Methods 0.000 title claims abstract description 26
- 239000004020 conductor Substances 0.000 claims abstract description 51
- 238000009413 insulation Methods 0.000 claims description 13
- 239000011247 coating layer Substances 0.000 claims description 6
- 238000006073 displacement reaction Methods 0.000 claims description 4
- 238000005520 cutting process Methods 0.000 abstract description 3
- 238000003780 insertion Methods 0.000 abstract description 2
- 230000037431 insertion Effects 0.000 abstract description 2
- 239000011248 coating agent Substances 0.000 description 12
- 238000000576 coating method Methods 0.000 description 12
- 238000010586 diagram Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 239000012212 insulator Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 101100136092 Drosophila melanogaster peng gene Proteins 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は、自動車用ワイヤーハーネス等において、電線
を端子金具に圧接接続する技術に関するものである。DETAILED DESCRIPTION OF THE INVENTION [Industrial Field of Application] The present invention relates to a technology for pressure-connecting electric wires to terminal fittings in automotive wire harnesses and the like.
自動車用ワイヤーハーネスにおける端子金具と電線の接
続は、予め端部の絶縁被覆を除去して露出した導体を端
子金具のU字状圧着片内に位置させ、金型により該U字
状圧着片を該導体に加締め圧着して行っていたものであ
るが、近時においては、絶縁被覆を除去することなくし
て直ちに電線を端子金具のU字状圧接溝に圧入し、この
際にU字状圧接溝の圧接刃で絶縁被覆を切断しつつ導体
をU字状圧接刃に接触させている。To connect a terminal fitting and an electric wire in an automobile wire harness, the insulation coating at the end is removed in advance, the exposed conductor is placed inside the U-shaped crimp piece of the terminal fitting, and the U-shaped crimp piece is held in place using a mold. Previously, the wire was crimped onto the conductor, but in recent years, the wire is immediately press-fitted into the U-shaped crimp groove of the terminal fitting without removing the insulation coating. The conductor is brought into contact with the U-shaped pressure contact blade while cutting the insulation coating with the pressure contact blade in the pressure contact groove.
即ち、第7図において、lは絶縁被覆された電線、1a
は導体、1bは絶縁被覆で、2は電気接触部を省いて電
線接続部のみを示した状態の圧接端子、21は圧接溝で
ある。圧接端子2の前後に形成された二つの圧接溝21
,21の各入口部分には電線lを案内するテーパー状刃
部22 、22が形成され、圧接溝21には圧接刃23
が対向している。That is, in FIG. 7, l is an insulated wire, 1a
1b is a conductor, 1b is an insulating coating, 2 is a pressure contact terminal in which only the wire connection portion is shown without the electrical contact portion, and 21 is a pressure contact groove. Two pressure contact grooves 21 formed before and after the pressure contact terminal 2
.
are facing each other.
電線1は矢印の方向に押圧され、テーパー状刃部22.
22で絶縁被覆1bが切断されて圧接溝21内に進入し
て圧接刃23.23で挟持され、圧接端子2と電気的に
接続される。第8図は電線1と圧接端子2の圧接状態を
示し、(a)は導体1aが単線の場合で、(b)は導体
1a’が撚線の場合である。The electric wire 1 is pressed in the direction of the arrow, and the tapered blade portion 22.
The insulation coating 1b is cut at 22, enters the pressure contact groove 21, is held between the pressure contact blades 23 and 23, and is electrically connected to the pressure contact terminal 2. FIG. 8 shows the state of pressure contact between the electric wire 1 and the pressure contact terminal 2, (a) shows the case where the conductor 1a is a single wire, and (b) shows the case where the conductor 1a' is a twisted wire.
ところで、上記従来技術にあっては、圧接端子2と電線
1が充分な接触を確保するには、円形の導体1aの直径
d(第7図)と圧接溝21の幅Gは、圧接した後適当な
接圧が導体と圧接溝の間に保たれる様にa<bで尚且つ
、導体の破断や圧接刃の塑性変形を起こさない範囲で設
定する必要があり、電線1のサイズ変更により導体1a
の直径が変化したものについては、これに対応した幅の
圧接溝を有する専用の圧接端子が必要となり、そのため
に圧接端子の種類が増え、使い方が複雑になり、圧接端
子がコスト高になるという問題があった。By the way, in the above-mentioned conventional technology, in order to ensure sufficient contact between the pressure contact terminal 2 and the electric wire 1, the diameter d of the circular conductor 1a (Fig. 7) and the width G of the pressure contact groove 21 must be adjusted after pressure contact. In order to maintain an appropriate contact pressure between the conductor and the pressure welding groove, it is necessary to set a < b and within a range that does not cause breakage of the conductor or plastic deformation of the pressure welding blade. Conductor 1a
If the diameter of the terminal changes, a special pressure contact terminal with a corresponding width of pressure contact groove is required, which increases the number of types of pressure contact terminals, complicates their usage, and increases the cost of the pressure contact terminals. There was a problem.
本発明は上記した点に着目して為されたものであり、電
線のサイズ変更があってもこれら各種のサイズの電線が
共通の圧接端子に対して圧接接続できるようにしたもの
である。The present invention has been made with attention to the above-mentioned points, and is designed to enable electrical wires of various sizes to be pressure-connected to a common pressure-connecting terminal even if the size of the wires is changed.
上記の目的を達成するため、本発明の電線においては、
複数種類より成る圧接端子用電線において、短形寸法が
同一で、断面長円形の導体とその周囲に絶縁被覆層を設
けてなる成ることを特徴とし、該導体の短径側を端子金
具の圧接溝における圧接刃に接触させる接触構造を提供
するものである。In order to achieve the above object, in the electric wire of the present invention,
Electric wires for insulation displacement terminals consisting of multiple types are characterized by having a conductor with the same rectangular size and an oval cross section and an insulating coating layer provided around the conductor, and the short diameter side of the conductor is pressed against the terminal fitting. This provides a contact structure that makes contact with the pressure welding blade in the groove.
以下に本発明の一実施例を図面を用いて説明する。 An embodiment of the present invention will be described below with reference to the drawings.
第1図から第4図は本発明の実施例を示す図で、これら
の図において1は電線、11は断面形が楕円等の長円形
の導体、12は絶縁被覆層である。1 to 4 are diagrams showing embodiments of the present invention. In these figures, 1 is an electric wire, 11 is a conductor having an oblong cross section such as an ellipse, and 12 is an insulating coating layer.
断面長円形の導体11の短径寸法をb、長径寸法をCと
する。2は圧接端子で、21は圧接刃23が形成された
圧接溝、22は電線1を案内するテーパー状刃部であり
、一つの圧接端子2の前後に二つの圧接溝21.21が
設けられている。この圧接溝21の幅をaとする。The short axis dimension of the conductor 11 having an oval cross section is assumed to be b, and the long axis dimension is C. 2 is a pressure contact terminal, 21 is a pressure contact groove in which a pressure contact blade 23 is formed, and 22 is a tapered blade portion for guiding the electric wire 1. Two pressure contact grooves 21 and 21 are provided before and after one pressure contact terminal 2. ing. The width of this press-contact groove 21 is assumed to be a.
第2図は本発明の断面長円形の導体11を有する電線1
の断面を示す。断面長円形の導体11は、短径寸法すを
一定にしつつ、長径寸法Cを種々に変化させることによ
りサイズ変更を行って形成される複数より成る。FIG. 2 shows an electric wire 1 having a conductor 11 having an oval cross section according to the present invention.
A cross section of is shown. The conductor 11 having an oval cross section is formed by changing the size by keeping the short axis constant and varying the long axis C.
例えば、短径寸法b = 0.9 mmとした場合、c
= 0.9 traで
断面積0.5儒相当の電線となる。For example, when the short axis dimension b = 0.9 mm, c
= 0.9 tra, resulting in a wire with a cross-sectional area equivalent to 0.5 tra.
c = 1.2鵬で 断面積0.85−相当の電線となる。c = 1.2 peng The wire has a cross-sectional area of 0.85.
c = 1.9 maで 断面積1.25 mm相当の電線となる。c = 1.9 ma The wire has a cross-sectional area of 1.25 mm.
第3図(a) 、 (b)に示すように、圧接溝21の
幅aは、短径寸法b = 0.9 mmに対して最適な
幅に形成されているので、一種類の圧接端子2で種々の
断面積の電線lを圧接接続できることとなる。As shown in FIGS. 3(a) and 3(b), the width a of the pressure welding groove 21 is formed to the optimum width for the minor axis dimension b = 0.9 mm, so that it can be used as a single type of pressure contact terminal. In step 2, electric wires l having various cross-sectional areas can be connected by pressure contact.
圧接端子2と電線1の接続は次のように行う。The pressure contact terminal 2 and the electric wire 1 are connected as follows.
まず、第4図(a)から(b)に示すようにテーパー状
刃部22に電線を置き、電線lをゆっくりと、たとえば
、矢符号R方向に回して圧接溝21に対する挿入姿勢を
決める。この状態で、電線1を圧接溝2工に圧入すると
、テーパー状刃部22によって絶縁被覆12が切断され
、断面長円形の導体11の短径と圧接溝21が一致した
とき、第4図(C)に示すように電線1は圧接溝21内
に進入し、電線1と圧接端子2が接続される。First, as shown in FIGS. 4(a) to 4(b), an electric wire is placed on the tapered blade portion 22, and the electric wire 1 is slowly rotated, for example, in the direction of the arrow mark R to determine the insertion attitude into the pressure contact groove 21. In this state, when the electric wire 1 is press-fitted into the pressure welding groove 2, the insulation coating 12 is cut by the tapered blade 22, and when the short diameter of the conductor 11, which has an oval cross section, coincides with the pressure welding groove 21, as shown in FIG. As shown in C), the electric wire 1 enters the press-contact groove 21, and the electric wire 1 and the press-contact terminal 2 are connected.
この場合、圧接方向が外部から明確に分かれば、作業は
簡単になる。たとえば、絶縁被覆層12の厚さをどの方
向でも同じ厚さにすれば、電線1の外形も断面長円形に
なり、外部からでも圧接方向が容易にわかるようになる
。他方、電線1の外形は円形に形成し、そのかわり断面
長円形の導体11の長径または短径に相当する位置に微
小な溝やリブなどの表示を付けることによっても圧接方
向を知ることができる。In this case, the work will be easier if the direction of pressure welding can be clearly seen from the outside. For example, if the thickness of the insulating coating layer 12 is made the same in all directions, the outer shape of the electric wire 1 will also have an oval cross section, and the direction of pressure contact will be easily recognized even from the outside. On the other hand, the direction of pressure welding can also be known by forming the outer shape of the electric wire 1 into a circular shape and instead adding a mark such as a minute groove or rib at a position corresponding to the major axis or minor axis of the conductor 11, which has an oval cross section. .
第3図(a)は断面長円形の導体11が単線の場合の電
線lと圧接端子2の圧接状態で、第3図(b)は同じく
撚線の場合の圧接状態を示す。FIG. 3(a) shows a state of pressure contact between the electric wire 1 and the pressure contact terminal 2 when the conductor 11 having an oval cross section is a single wire, and FIG. 3(b) shows a state of pressure contact when the conductor 11 having an oval cross section is a stranded wire.
次に第5図(a)から(C)によって、断面長円形の導
体11を有する電線1の製造方法を説明する。Next, a method for manufacturing the electric wire 1 having the conductor 11 having an oval cross section will be explained with reference to FIGS. 5(a) to 5(C).
第5図(a)に示すように、押し出し成形機3によって
素線11“から通常の円形断面を有する従来通りの導体
11’を成形する。As shown in FIG. 5(a), a conventional conductor 11' having a normal circular cross section is formed from a wire 11'' by an extrusion molding machine 3.
この導体11′を第5図(b)に示すように、矢印の方
向に回転する一対のローラー4,4間に挟んで偏平状に
し、断面長円形の導体11を得る。このとき断面長円形
の導体11の短径寸法すは、群の電線すなわち、長径寸
法が異なる複数種類のサイズの電線に対して同一の寸法
に形成される。As shown in FIG. 5(b), this conductor 11' is flattened by being sandwiched between a pair of rollers 4, 4 rotating in the direction of the arrow, to obtain a conductor 11 having an oval cross section. At this time, the short axis dimension of the conductor 11 having an oval cross section is formed to have the same dimension for a group of electric wires, that is, electric wires of a plurality of sizes having different long axis dimensions.
次に第5図(C)に示すように、上記の断面長円形の導
体11を絶縁体押出機5に供給する。このとき、ローラ
ー4,4の直後に絶縁体押出機5を設置するなどして、
断面長円形の導体11の長径または短径の向きを一定に
保つようにする。絶縁体押出機5内には加熱溶融した絶
縁被覆材料12′があり、圧力Pが加えられて断面長円
形の導体11の周囲を被覆して絶縁被覆12を形成し、
断面長円形の導体11を有する電線1ができあがる。Next, as shown in FIG. 5(C), the conductor 11 having an oval cross section is fed to the insulator extruder 5. At this time, by installing an insulator extruder 5 immediately after the rollers 4, 4,
The direction of the major axis or minor axis of the conductor 11 having an oval cross section is kept constant. Inside the insulator extruder 5, there is a heated and melted insulation coating material 12', and a pressure P is applied to cover the conductor 11 having an oval cross section to form an insulation coating 12.
An electric wire 1 having a conductor 11 having an oval cross section is completed.
このようにして形成された各サイズの電線1は、短径寸
法すが同一であるから一種類の圧接端子に圧接接続が可
能となる。短径寸法すは、電線を、その導体の断面積の
大きさに応じてグループ分けし、各グループ毎に−の寸
法で統一しておくとよい。Since the electric wires 1 of each size thus formed have the same short axis dimension, they can be press-connected to one type of press-contact terminal. It is preferable to divide the electric wires into groups according to the size of the cross-sectional area of the conductor, and to unify the short axis dimension for each group.
絶縁被覆12の断面形状は、押出機の出口51の形状に
よって自由に設定することができる。すなわち、第6図
(a)に示すような断面長円形の導体11と対応する断
面長円形状とする場合に限らず、第6図Cb)に示すよ
うに円形断面の絶縁被覆12’とすることもあり、この
場合には絶縁被覆12′の外面に溝、リブ等の表示12
a′を付して断面長円形の導体11の姿勢を表示する。The cross-sectional shape of the insulating coating 12 can be freely set depending on the shape of the outlet 51 of the extruder. That is, it is not limited to the case where the conductor 11 has an oval cross section as shown in FIG. 6(a), but also the insulating coating 12' has a circular cross section as shown in FIG. 6Cb). In this case, there may be grooves, ribs, etc. on the outer surface of the insulation coating 12'.
The orientation of the conductor 11 having an oval cross section is indicated by a'.
なお、導体11が撚り線であっても、上記の方法に準じ
て同様に形成することができる。Note that even if the conductor 11 is a stranded wire, it can be similarly formed according to the above method.
以上説明したように本発明によれば、複数種類のサイズ
の電線を一種類の圧接端子と圧接接続できるようになり
、圧接端子の種類を大幅に減少させ、管理が容易になる
。As described above, according to the present invention, electric wires of a plurality of sizes can be connected by pressure contact with one type of pressure contact terminal, which greatly reduces the number of types of pressure contact terminals and facilitates management.
また、種類が減少したことにより、圧接端子の選択が簡
単になり、使用が容易になる。In addition, since the number of types is reduced, selection of pressure contact terminals becomes easier, and use becomes easier.
さらに、種類が減少したことにより、圧接端子の成形用
治具などの種類も減少でき、圧接端子のコストを下げる
ことが可能になった。Furthermore, since the number of types has been reduced, the number of types of molding jigs for press-contact terminals can also be reduced, making it possible to lower the cost of press-contact terminals.
第1図は断面長円形の導体を有する電線と圧接端子の圧
接前の状態の斜視図、
第2図は断面長円形の導体を有する電線の断面図、
第3図は圧接端子と断面長円形の導体を有する電線との
圧接状態を示す図で、(a)は導体が単線の場合を示し
、(b)は同じく撚り線の場合を含む。
第4図(a) 、 (b) 、 (C)は圧接端子に断
面長円形の導体を有する電線を圧接する工程を示す図、
第5図(a) 、 (b) 、 (C)は断面長円形の
導体を有する電線を製造する工程を示す図、
第6図(a) 、 (b)は、本発明に係る電線の実施
例を示す斜視図、
第7図は従来の電線と圧接端子の圧接前の状態の斜視図
、
第8図は圧接端子と従来の電線との圧接状態を示す図で
、(a)は導体が単線の場合、b)は同じく撚り線の場
合の図である。
l・・・電線、11・・・断面長円形の導体、12・・
・絶縁被覆、2・・・圧接端子、21・・・圧接溝、2
3・・・圧接刃、a・・・圧接溝幅、b・・・短径寸法
、C・・・長径寸法。
特許出願人 矢崎総業株式会社
(b)
(C)
第
図
ノ
(bl
(cl
第
図
(G)
第
図
第
図Figure 1 is a perspective view of a wire with a conductor with an oval cross section and a pressure contact terminal before pressure contact. Figure 2 is a sectional view of a wire with a conductor with an oval cross section. Figure 3 is a pressure contact terminal with an oval cross section. FIG. 2 is a diagram showing a state of pressure contact with an electric wire having a conductor, in which (a) shows the case where the conductor is a single wire, and (b) also includes the case where the conductor is a stranded wire. FIGS. 4(a), (b), and (C) are diagrams showing the process of pressure-welding an electric wire having a conductor with an oval cross section to a pressure-welding terminal;
FIGS. 5(a), (b), and (C) are diagrams showing the process of manufacturing an electric wire having a conductor with an oval cross section, and FIGS. 6(a) and (b) are views showing the implementation of the electric wire according to the present invention. FIG. 7 is a perspective view of a conventional electric wire and a pressure contact terminal before pressure contact. FIG. 8 is a diagram showing a state of pressure contact between a pressure contact terminal and a conventional wire. In the case of a single wire, b) is also a diagram for a twisted wire. l... Electric wire, 11... Conductor with oval cross section, 12...
・Insulation coating, 2... Pressure contact terminal, 21... Pressure contact groove, 2
3... Pressure welding blade, a... Pressure groove width, b... Short diameter dimension, C... Long diameter dimension. Patent applicant Yazaki Sogyo Co., Ltd. (b) (C) Figure (bl (cl Figure (G) Figure
Claims (4)
寸法が同一で、断面長円形の導体とその周囲に絶縁被覆
層を設けてなる圧接端子用電線。(1) An electric wire for insulation displacement terminals consisting of a plurality of types of electric wires for insulation displacement terminals, which includes a conductor having the same rectangular size and an oval cross section and an insulating coating layer provided around the conductor.
断面長円形に構成されている請求項(1)の圧接端子用
電線。(2) The electric wire for a pressure contact terminal according to claim (1), wherein the insulating coating layer has an oval cross-section so as to correspond to the conductor having an oval cross-section.
導体の長、短形方向を示す表示が付されている請求項(
1)の圧接端子用電線。(3) The insulating coating layer has a circular cross section, and on its surface,
Claims with indications indicating the length and rectangular direction of the conductor (
1) Wire for insulation displacement terminal.
有する電線を圧接端子の圧接溝に圧入するものに於いて
、該導体の短径側を該圧接溝の圧接刃に接触させて成る
ことを特徴とする圧接端子と電線の接続構造。(4) When press-fitting an electric wire having a conductor having an oval cross section consisting of a long diameter and a short diameter into a pressure welding groove of a pressure contact terminal, the short diameter side of the conductor is brought into contact with the pressure welding blade of the pressure welding groove. A connection structure between a pressure contact terminal and an electric wire.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1107880A JPH0697575B2 (en) | 1989-04-28 | 1989-04-28 | Wire for pressure contact terminal and connection structure with pressure contact terminal |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1107880A JPH0697575B2 (en) | 1989-04-28 | 1989-04-28 | Wire for pressure contact terminal and connection structure with pressure contact terminal |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH02288108A true JPH02288108A (en) | 1990-11-28 |
JPH0697575B2 JPH0697575B2 (en) | 1994-11-30 |
Family
ID=14470426
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP1107880A Expired - Fee Related JPH0697575B2 (en) | 1989-04-28 | 1989-04-28 | Wire for pressure contact terminal and connection structure with pressure contact terminal |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0697575B2 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2011238508A (en) * | 2010-05-12 | 2011-11-24 | Toyota Motor Corp | Electric cable and electric connector |
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JPS5199280A (en) * | 1975-02-27 | 1976-09-01 | Oki Electric Cable | |
JPS5199289A (en) * | 1975-02-27 | 1976-09-01 | Oki Electric Cable | |
JPS51104575A (en) * | 1975-03-12 | 1976-09-16 | Oki Electric Cable | GOSEIKEEBURU |
JPS5682823U (en) * | 1979-11-29 | 1981-07-04 | ||
JPS6050423U (en) * | 1983-09-14 | 1985-04-09 | 株式会社フジクラ | Communication cable with tear wire |
-
1989
- 1989-04-28 JP JP1107880A patent/JPH0697575B2/en not_active Expired - Fee Related
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5199280A (en) * | 1975-02-27 | 1976-09-01 | Oki Electric Cable | |
JPS5199289A (en) * | 1975-02-27 | 1976-09-01 | Oki Electric Cable | |
JPS51104575A (en) * | 1975-03-12 | 1976-09-16 | Oki Electric Cable | GOSEIKEEBURU |
JPS5682823U (en) * | 1979-11-29 | 1981-07-04 | ||
JPS6050423U (en) * | 1983-09-14 | 1985-04-09 | 株式会社フジクラ | Communication cable with tear wire |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2011238508A (en) * | 2010-05-12 | 2011-11-24 | Toyota Motor Corp | Electric cable and electric connector |
US8993890B2 (en) | 2010-05-12 | 2015-03-31 | Toyota Jidosha Kabushiki Kaisha | Electric cable and electric connector |
Also Published As
Publication number | Publication date |
---|---|
JPH0697575B2 (en) | 1994-11-30 |
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