JPH02283406A - Manufacture of interior trimming material - Google Patents
Manufacture of interior trimming materialInfo
- Publication number
- JPH02283406A JPH02283406A JP1106793A JP10679389A JPH02283406A JP H02283406 A JPH02283406 A JP H02283406A JP 1106793 A JP1106793 A JP 1106793A JP 10679389 A JP10679389 A JP 10679389A JP H02283406 A JPH02283406 A JP H02283406A
- Authority
- JP
- Japan
- Prior art keywords
- skin
- foam
- magic fastener
- insulator
- interior trimming
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000463 material Substances 0.000 title claims abstract description 21
- 238000004519 manufacturing process Methods 0.000 title claims description 5
- 238000009966 trimming Methods 0.000 title abstract 4
- 239000012212 insulator Substances 0.000 claims abstract description 13
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 claims abstract description 12
- 239000006260 foam Substances 0.000 claims abstract description 11
- 239000012778 molding material Substances 0.000 claims abstract description 11
- 238000010097 foam moulding Methods 0.000 claims abstract description 9
- 238000000034 method Methods 0.000 claims description 4
- 229920005830 Polyurethane Foam Polymers 0.000 claims description 3
- 239000011496 polyurethane foam Substances 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims 1
- 210000003491 skin Anatomy 0.000 description 15
- 210000002615 epidermis Anatomy 0.000 description 4
- -1 polyethylene Polymers 0.000 description 2
- 239000004604 Blowing Agent Substances 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
Landscapes
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は例えは自動車のエンジンルームと単室と全区画
するタラシーパネルに被着される内装側の製造方法に関
するものである。DETAILED DESCRIPTION OF THE INVENTION [Industrial Field of Application] The present invention relates to a method of manufacturing an interior side that is applied to a Talassee panel that partitions the entire engine room and single room of an automobile, for example.
例えは第４図に示すように自動車のダラシ−パネル（１
）には表皮（８）と該表皮（８）ＶＣ裏杓ちされるイン
シュレーター（４）とからなる内装材（２１が被着され
るが、該内装材（２）には床Ｆから延畏されるカーベ。For example, as shown in Figure 4, an automobile's Dalashi panel (1
) is coated with an interior material (21) consisting of a skin (8) and an insulator (4) that is ladleped on the VC backing of the skin (8). Kave to be done.
ト（５）が取付けられている。該カーペット（５１Ｇ’
ｌフエルト（６）が裏打ちされている。(5) is installed. The carpet (51G'
Lined with l felt (6).
従来は上記内装材（２）にカーベ、）（５１＆取付ける
ために、第５図に示すようＶＣマジックファスナー（７
）をタッカ−（８）によって該内装材（２）の表面に止
着していた。Conventionally, in order to attach the interior material (2) to the interior material (2), a VC magic fastener (7) was used as shown in Figure 5.
) was fixed to the surface of the interior material (2) by a tacker (8).
し力・しこのような従来構成でに内装材（２）にマジッ
クファスナー（７１タッカ−（８）ＶＣよって止着する
手間がかがる。With the conventional structure such as this, it takes time and effort to attach the interior material (2) with a magic fastener (71 tacker (8) VC).
本発明は上記従来の課題全解決するための手段として表
皮（８）Ａと、該表皮（８）Ａに裏キＪち芒れるポリウ
レタン発泡体からなるインシュレーター（４）Ａとから
なり、カーペット（５）Ａ取付個所に龜止着部材（７）
Ａが取付けらｔｌている内装材（２１Ａ’Ｔｈ製造する
方法であって、該インシュレーター（４１Ａ’に成形す
る発泡成形型（９）Ａ内に該止着部材（７）Ａと該表皮
（８）Ａとをインサートし、該表皮〔８）Ａの該止着部
材（７）Ａ取付個所には通孔（ロ）Ａ’に設け、該発泡
成形金型（９）Ａにウレタン成形材料を注入し発泡硬化
さセる際に該ウレタン成形材料が該表皮（３）Ａの通孔
ｃｌυＡから漏出して該止着部材（７１Ａ’に接着する
内装材の製造方法を提供するものである。The present invention, as a means to solve all the above-mentioned conventional problems, consists of a skin (8)A and an insulator (4)A made of polyurethane foam that is inserted into the skin (8)A. 5) Attachment member (7) to A mounting point
A is attached to an interior material (21A'Th), in which the fixing member (7) A and the skin (8 ) A, and the fixing member (7) A of the skin [8) A is installed in the through hole (B) A' at the attachment point, and the foam molding mold (9) A is filled with urethane molding material. The present invention provides a method for manufacturing an interior material in which the urethane molding material leaks out from the through hole clυA of the skin (3)A and adheres to the fastening member (71A') when it is injected and foamed and cured.
し作 用〕
発泡成形型内の所定位置に止着部材をインサトシ、更Ｖ
Ｃ（の上から表皮？インブートする。該表皮の止着部材
取付個所にに通孔が設けである。Function] Insert the fixing member into the specified position in the foam mold, and
Insert the skin from above C. A through hole is provided in the skin where the fastening member is attached.
次いで該発泡成形型内にウレタン成形材料全注入して発
泡硬化訟せるが、この際、該ウレタン成形材料は表皮の
通孔から漏出し止着部材に接触し、この状態で発泡硬化
し、該止着部材ｒ、ｒ＋の結果表皮の裏側からポリウレ
タン発泡体でるるインシュレーターの該通孔漏出部分に
よって接着芒れる。Next, the entire urethane molding material is injected into the foam mold and allowed to foam and harden. At this time, the urethane molding material leaks out from the holes in the skin and comes into contact with the fastening member, and in this state, the urethane molding material foams and hardens. As a result of the fastening members r and r+, the polyurethane foam is bonded from the back side of the skin by the leaking portion of the through hole of the insulator.
したかって本発明においては、内装材のインシュレータ
ーを発泡成形する時に同時ＶＣカーペットの止着部材が
該内装材に取付けられるから、タッカ−止め等の止着部
材取付けの手間が省略づれる。Therefore, in the present invention, when the insulator of the interior material is foam-molded, the fixing member of the VC carpet is attached to the interior material at the same time, so that the trouble of attaching the fixing member such as a tacker stopper can be omitted.
本発明ケ第１図〜第８図に示す一実施例によって説明す
れは、上型ＯηＡと下型０２Ａと凌・らなる発泡成形型
（９）Ａ内には止着部材であるマジックファスナー（７
）Ａと表皮（８）Ａとがインサートさｔ［るか、該マジ
ックファスナー（７１Ａｆ１．該発泡成形型（９１Ａの
下型（イ）Ａの所定の位置に設けらＴ［ている四部（ト
）Ａ内にインサートされ、表皮（８１ＡＪｆｆ、その上
刃ら下型ＶＩＩＡ上ＶＣインサート嘔れ、該表皮（３）
Ａのマジックファスナー（７）Ａ取付個所ＶＣに通孔Ｃ
３１）Ａ、Ｃ３ηＡか設けられている。該表皮（８）Ａ
はポリ塩化ビニル、ポリエチレン、ポリプロピレン、ポ
リウレタン、ポリアミド、繊維編織物、不織布等からな
る。上記発泡成形型（９１Ａ ｖｃ、 ｒｗウレタン成
成形科料例えはウレタンプレポリマー、硬化触媒１発泡
剤、所望によジアスファルト等が注入され発泡硬化して
インシュレーター（４）Ａが形成芒れるが、この際第２
図に示すように表皮（８）ＡＯ通孔Ｃ１１ｌ）Ａ、Ｃ１
ηＡから該ウレタン成形材料か漏出しマジックファスナ
ー（７）Ａに接触した状態で発泡硬化する。このように
該マジックファスナー（７１ＡＵインシユレーター（４
）Ａの通孔０１）Ａ、Ｃ１ｌηＡ漏出部分（ロ）Ａ、（
６）ＡＶＣよって内装材（２）Ａ表面に接着される。The present invention will be explained with reference to an embodiment shown in FIGS. 1 to 8. In a foam mold (9) A consisting of an upper mold OηA and a lower mold 02A, there is a magic fastener (a fastening member). 7
) A and the outer skin (8) A are inserted into the magic fastener (71Af1. ) A, the epidermis (81AJff, the upper blade of the lower type VIIA upper VC insert eroded, the epidermis (3)
A magic fastener (7) A through hole C in mounting point VC
31) A and C3ηA are provided. The epidermis (8)A
is made of polyvinyl chloride, polyethylene, polypropylene, polyurethane, polyamide, fiber knitted fabrics, nonwoven fabrics, etc. The foaming mold (91A vc, rw) is injected with urethane molding materials such as urethane prepolymer, curing catalyst 1, blowing agent, and optionally diaasphalt, and is foamed and cured to form insulator (4) A. 2nd border
As shown in the figure, the epidermis (8) AO through hole C11l) A, C1
The urethane molding material leaks from ηA and is foamed and hardened in contact with the magic fastener (7)A. In this way, the magic fastener (71AU insulator (4
) A through hole 01) A, C1lηA leakage part (b) A, (
6) Adhered to the surface of interior material (2) A by AVC.
本実施例の内装材（２）ＡＨ第８図に示すようにダラシ
−パネル（１）Ａに被着され、床Ｆ上から延畏されるカ
ーベｙ）（５）Ａの端縁が該内装材（２）Ａにマジック
ファスナー（７）八を介して止着される。該カーペット
（５）Ａ Ｋ Ｈフェルト（６）Ａが裏打ちされる。Interior material (2) AH of this example As shown in FIG. It is fixed to the material (2) A via the magic fastener (7). The carpet (5) A K H felt (6) A is lined.
本実施例以外、例えば止着部材にフック、ホック、ボタ
ン等でもよい。Other than this embodiment, for example, the fastening member may be a hook, a hook, a button, etc.
第１図〜第８図は本発明の一実施例を示すものであシ、
第１図にマジックファスナーと表皮とインサートした発
泡成形型の部分側断面図、第２図にインシュレーターを
発泡成形した発泡成形型の部分側断面図、第８図は内装
材會ダッシーパネルに被着した状態の側断面図、第４図
および第５図に従来例を示すものであり、第４図は内装
材倉ダ、シーパネルに被着した状態の側断面図、第５図
はマジックファスナー取付部分側断面図である。
図中、 （ＩＩＡ・・・・ダラシ−パネル、（２１Ａ・
・・・内装材、（８］Ａ・・・・表皮、（ロ）Ａ・・・
・通孔、（４１Ａ・−・−インシュレーター１０１）Ａ
・・・・漏出部分、（５）Ａ・−・・カーペット％ （
７１Ａ・・・・マジックファスナー、（９１Ａ・・・・
発泡成形型1 to 8 show an embodiment of the present invention,
Fig. 1 is a partial side sectional view of the foam molding mold in which the magic fastener and skin are inserted, Fig. 2 is a partial sectional side view of the foam molding mold in which the insulator is foam-molded, and Fig. 8 is a partial sectional side view of the foam molding mold in which the magic fastener and skin are inserted. The conventional example is shown in Fig. 4 and Fig. 5. Fig. 4 is a side sectional view of the state in which the interior material is attached to the cargo cargo and sea panel, and Fig. 5 is the magic fastener installed. It is a partial side sectional view. In the figure, (IIA...Dallasy panel, (21A...
... Interior material, (8) A ... Outer skin, (B) A ...
・Through hole, (41A...-Insulator 101)A
...Leakage part, (5)A...Carpet% (
71A... Magic fastener, (91A...
foam mold
Claims (1)
なるインシュレーターとからなり、カーペット取付個所
には止着部材が取付けられている内装材を製造する方法
であって、該インシュレーターを成形する発泡成形型内
に該止着部材と該表皮とをインサートし、該表皮の該止
着部材取付個所には通孔を設け、該発泡成形金型にウレ
タン成形材料を注入し発泡硬化させる際に該ウレタン成
形材料が該表皮の通孔から漏出して該止着部材を接着す
ることを特徴とする内装材の製造方法。A method for manufacturing an interior material comprising a skin and an insulator made of polyurethane foam lined with the skin, and a fastening member is attached to the carpet attachment area, the method comprising a foam molding mold for molding the insulator. The fastening member and the skin are inserted into the skin, a through hole is provided in the skin where the fastening member is attached, and when the urethane molding material is injected into the foam mold and the foam is cured, the urethane molding material is inserted into the foam mold. A method for manufacturing an interior material, characterized in that the material leaks from a hole in the skin to adhere the fastening member.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1106793A JPH02283406A (en) | 1989-04-25 | 1989-04-25 | Manufacture of interior trimming material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1106793A JPH02283406A (en) | 1989-04-25 | 1989-04-25 | Manufacture of interior trimming material |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH02283406A true JPH02283406A (en) | 1990-11-20 |
Family
ID=14442771
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP1106793A Pending JPH02283406A (en) | 1989-04-25 | 1989-04-25 | Manufacture of interior trimming material |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH02283406A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH03224707A (en) * | 1990-01-30 | 1991-10-03 | Daihatsu Motor Co Ltd | Manufacture of foam molding |
-
1989
- 1989-04-25 JP JP1106793A patent/JPH02283406A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH03224707A (en) * | 1990-01-30 | 1991-10-03 | Daihatsu Motor Co Ltd | Manufacture of foam molding |
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