JPH02263723A - Production of calcined refractory for producing glass - Google Patents

Production of calcined refractory for producing glass

Info

Publication number
JPH02263723A
JPH02263723A JP8639989A JP8639989A JPH02263723A JP H02263723 A JPH02263723 A JP H02263723A JP 8639989 A JP8639989 A JP 8639989A JP 8639989 A JP8639989 A JP 8639989A JP H02263723 A JPH02263723 A JP H02263723A
Authority
JP
Japan
Prior art keywords
refractory
fired
glass
calcined
refractories
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP8639989A
Other languages
Japanese (ja)
Inventor
Yoshinori Kasai
笠井 義則
Junzo Wakagi
若木 純造
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Electric Glass Co Ltd
Original Assignee
Nippon Electric Glass Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Electric Glass Co Ltd filed Critical Nippon Electric Glass Co Ltd
Priority to JP8639989A priority Critical patent/JPH02263723A/en
Publication of JPH02263723A publication Critical patent/JPH02263723A/en
Pending legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B17/00Forming molten glass by flowing-out, pushing-out, extruding or drawing downwardly or laterally from forming slits or by overflowing over lips
    • C03B17/04Forming tubes or rods by drawing from stationary or rotating tools or from forming nozzles

Abstract

PURPOSE:To obtain the refractory which is not significantly eroded by glass and generates only a small amt. of bubbles by infiltrating a soln. contg. metal alkoxides into the pores of the refractory and then calcining the refractory to form a vitreous or crystalline material in the pore. CONSTITUTION:A soln. contg. metal alkoxides (e.g. a soln. of tetraethoxysilane., etc., or the soln. added with NaCl, AlCl3, etc.) is infiltrated into the pores of the refractory (e.g. the silica-alumina-based calcined refractory and chromium- based calcined refractory having about 10-25% porosity and <=40mu pore diameter), and the refractory is then calcined to form a vitreous or crystalline material in the pore. Since the erosion of the calcined refractory is reduced and the generation of bubbles is also reduced, the service life of a sleeve made of the calcined refractory is prolonged, and the yield is also increased.

Description

【発明の詳細な説明】 [産業上の利用分野] 本発明はガラス製造用焼成耐火物の製造方法に関し、特
にガラス管製造用スリーブとして好適な焼成耐火物の製
造方法に関するものである。
DETAILED DESCRIPTION OF THE INVENTION [Industrial Application Field] The present invention relates to a method for producing a fired refractory for glass production, and particularly to a method for producing a fired refractory suitable as a sleeve for glass tube production.

[従来の技術] −mにガラス管を製造する場合、溶融ガラスをI・ラフ
あるいはオリフィスから回転する円筒形のスリーブの上
端部に供給し、ガラスをスリーブの下端部から引き出し
ながらスリーブの心棒の中を通して適当な圧力の空気を
送ることによって管状に成形する方法が採られる。この
スリーブは常時800〜1300℃の高温に晒されるた
め、耐熱性に優れたシリカ−アルミナ系耐火物、シリカ
−アルミナ−ジルコニア系耐火物あるいはクロム系耐火
物等の焼成耐火物から作られるが、このような焼成耐火
物でも長時間ガラスと接触すると徐々に浸食されて外形
変化が生じ、ガラス管の寸法精度が悪くなるので定期的
に取り換える必要がある。
[Prior art] - When manufacturing a glass tube, molten glass is supplied from an I-ruff or orifice to the upper end of a rotating cylindrical sleeve, and while the glass is drawn out from the lower end of the sleeve, the molten glass is A method is used to form the tube into a tubular shape by sending air at an appropriate pressure through the tube. Since this sleeve is constantly exposed to high temperatures of 800 to 1300°C, it is made from fired refractories such as silica-alumina refractories, silica-alumina-zirconia refractories, or chromium refractories, which have excellent heat resistance. Even when such fired refractories come into contact with glass for a long period of time, they gradually erode and change their external shape, which impairs the dimensional accuracy of the glass tube, so they must be replaced periodically.

[発明が解決しようとする問題点] スリーブの使用期間は、スリーブの材質、ガラス組成及
び雰囲気温度等によって異なるが、浸食が激しい場合は
、スリーブの取り換えが頻繁に行われることになり、そ
の度にガラス管の製造が中断される。従って生産性を上
げるためにスリーブの浸食を極力抑え、使用期間を長く
することが重要課・題の一つである。
[Problem to be solved by the invention] The usage period of the sleeve varies depending on the material of the sleeve, the glass composition, the ambient temperature, etc., but if the erosion is severe, the sleeve will have to be replaced frequently, and the sleeve will need to be replaced frequently. Production of glass tubes was suspended. Therefore, in order to increase productivity, one of the important issues is to suppress the erosion of the sleeve as much as possible and extend its usage period.

また通常スリーブとして用いられる焼成耐火物は、10
〜25%の高い気孔率を有しており、浸食によって焼成
耐火物の気孔内に存在する泡がガラス中に巻き込まれて
不良品の原因となりやすいため、従来より焼成耐火物の
気孔率や気孔径を小さくすることによって泡の発生を少
なくし歩留りを向上することが望まれていた。
Furthermore, the fired refractories normally used as sleeves are 10
It has a high porosity of ~25%, and the bubbles that exist in the pores of fired refractories due to erosion tend to get caught up in the glass and cause defective products. It has been desired to reduce the generation of bubbles and improve the yield by reducing the pore diameter.

本発明はガ・ラスによる浸食作用が小さいため従来の焼
成耐火物に比べて使用期間が長くなり、且つ泡の発生も
少ないガラス製造用焼成耐火物の製造方法を提供するこ
とを目的とするものである。
It is an object of the present invention to provide a method for manufacturing fired refractories for glass production, which has a longer service life than conventional fired refractories and generates fewer bubbles due to less corrosive action by glass. It is.

[問題点を解決するための手段] 本発明のガラス製造用焼成耐火物の製造方法は、耐火物
の気孔内に金属のアルコキシドを含む溶液を含浸させた
後、焼成することによって該気孔内にガラス質および、
/又は結晶質を形成させることを特徴とする。
[Means for Solving the Problems] The method for producing a fired refractory for glass production according to the present invention involves impregnating the pores of the refractory with a solution containing a metal alkoxide, and then firing it. vitreous and
/or characterized by forming a crystalline substance.

本発明で使用する焼成耐火物としては、先記したシリカ
−アルミナ系焼成耐火物、シリカ−アルミナ−ジルコニ
ア系焼成耐火物、クロム系焼成耐火物等スリーブに用い
られる焼成耐火物であればいずれも適用可能であり、こ
れらの焼成耐火物の気孔率は約lθ〜25%、気孔径は
40μI以下である。
The fired refractories used in the present invention include any fired refractories used for sleeves, such as the above-mentioned silica-alumina fired refractories, silica-alumina-zirconia fired refractories, and chromium-based fired refractories. The porosity of these fired refractories is about 1θ to 25%, and the pore diameter is 40 μI or less.

また本発明で用いる金属のアルコキシドを含む溶液は、
水を加えると加水分解とともに重縮合が起こって金属−
酸素−金属の結合を含むアルコキシド高分子またはコロ
イド状重合体が生じてゾルとなり、さらに重合が進むと
ゲルとして固化し、約400〜1000℃の熱処理を施
すことによってAl2O3,5i02、ZrO2、Na
2O、に20 、CaO、MgO,BaO1SrO、F
e2O3、Y2O3、TiO2の1者又は2者以上の酸
化物から構成されるガラス質又は結晶質になるもので、
具体的にはテトラメトキシシラン、テトラエトキシシラ
ン、テトラプロポキシシラン、テトラブトキシシラン、
メチルトリエトキシシラン、トリエトキシアルミニウム
、トリプロポキシアルミニウム、トリブトキシアルミニ
ウム、テトラプロポキシジルコニウム、テトラブトキシ
ジルコニウム等の金属のアルコキシドからなる溶液ある
いはこれにNaC1、KCI 、CaCl2 、^1c
13 、NaNO3等の塩化物や硝酸化物を加えた溶液
が用いられる。
Further, the solution containing metal alkoxide used in the present invention is
When water is added, polycondensation occurs along with hydrolysis, resulting in metal-
An alkoxide polymer or colloidal polymer containing an oxygen-metal bond is formed and becomes a sol, and as the polymerization progresses, it solidifies as a gel, and by heat treatment at about 400 to 1000°C, Al2O3,5i02, ZrO2, Na
2O, Ni20, CaO, MgO, BaO1SrO, F
A glassy or crystalline substance composed of one or more oxides of e2O3, Y2O3, and TiO2,
Specifically, tetramethoxysilane, tetraethoxysilane, tetrapropoxysilane, tetrabutoxysilane,
A solution consisting of a metal alkoxide such as methyltriethoxysilane, triethoxyaluminum, tripropoxyaluminum, tributoxyaluminum, tetrapropoxyzirconium, tetrabutoxyzirconium, etc., or a solution containing NaCl, KCI, CaCl2, ^1c
13, a solution containing chloride or nitrate such as NaNO3 is used.

耐火物に金属のアルコキシドを含む溶液を含浸させる方
法としては、刷毛塗り法やスプレーガンによる噴霧塗布
法あるいは耐火物を溶液に浸漬する方法が適当であり、
これらの方法によって溶液を焼成耐火物の表面に塗布す
ると毛管現象によって溶液が気孔内に含浸する。この含
浸の程度であ゛るが、出来るだけ焼成耐火物の中心部付
近の気孔まで含浸させる方が浸食作用を抑える効果が大
であるが、スリーブに適用する場合は1cm程度含浸さ
せれば十分である。
Appropriate methods for impregnating the refractory with a solution containing a metal alkoxide include a brush coating method, a spray coating method using a spray gun, or a method of immersing the refractory in the solution.
When a solution is applied to the surface of a fired refractory using these methods, the solution impregnates into the pores due to capillary action. Regarding the degree of impregnation, it is more effective to suppress the erosion effect if the pores near the center of the fired refractory are impregnated as much as possible, but when applied to a sleeve, impregnation of about 1 cm is sufficient. It is.

先記した耐火物は、焼成前の耐火物あるいは焼成耐火物
のどちらを使用しても良く、すなわち耐火物を成形し、
乾燥させた後に金属のアルコキシドを含む溶液を含浸さ
せても良いし、耐火物を成形した後、−旦乾燥、焼成し
てから該溶液を含浸させても良い。
The above-mentioned refractories may be either pre-fired refractories or fired refractories; in other words, the refractories may be shaped,
After drying, the refractory may be impregnated with a solution containing a metal alkoxide, or after the refractory is formed, it may be dried and fired, and then impregnated with the solution.

[実施例] 以下本発明のガラス製造用焼成耐火物の製造方法を実施
例に基づいて説明する。
[Example] The method for producing a fired refractory for glass production according to the present invention will be described below based on Examples.

まずシリカ−アルミナ系の耐火物を鋳込み成形した後、
1400℃の温度で4時間焼成し、6.5 X11゜5
x 50cmの大きさの焼成耐火物を作製しな。この焼
成耐火物の気孔率を測定したところ25.3%であった
。次にこの焼成耐火物から5 X 5 X 2 cmの
耐火物を切り出し、テトラエトキシシラン、NaCl、
AlCl3からなるアルコール溶液に浸漬し、1100
℃の温度で4時間焼成した。こうして作製した焼成耐火
物の断面を顕微鏡で観察したところその表面にはアルミ
ナ−シリカ系の薄いガラス層が形成され、またほとんど
の気孔内に同じ成分系のガラス質が形成されていること
が確認された。またこの焼成耐火物の気孔率を測定した
ところ20.1%であった。
First, after casting and forming a silica-alumina refractory,
Baked at a temperature of 1400℃ for 4 hours, 6.5 x 11゜5
Make a fired refractory with a size of x 50 cm. The porosity of this fired refractory was measured and found to be 25.3%. Next, a 5 x 5 x 2 cm refractory was cut out from this fired refractory and treated with tetraethoxysilane, NaCl,
Immersed in an alcohol solution consisting of AlCl3,
It was baked for 4 hours at a temperature of °C. When we observed the cross-section of the fired refractory produced in this way using a microscope, we confirmed that a thin alumina-silica glass layer was formed on its surface, and that glass of the same composition was formed within most of the pores. It was done. Furthermore, the porosity of this fired refractory was measured and found to be 20.1%.

次に先記した溶液を塗布する前と塗布した後の焼成耐火
物の浸食試験を行った。
Next, an erosion test was conducted on the fired refractories before and after applying the solution described above.

先記したシリカ−アルミナ系の耐火物を鋳込み成形した
後、1400℃の温度で4時間焼成し、18φ×701
の試料を2ヶ作製し、一方に先記した溶液を刷毛を用い
て含浸させ、他方は何も処理しなかった。この2つの試
料をASTM C−621に規定されている方法に基づ
いて、白金るつぼ内のガラス融液(重量%で5i02 
724%、A1□0.6.8%、B20310.3%、
Ca0 0.8  %、Ba0 2.1%、Na2O6
,4%、K2O1,3%)中に各々一部浸漬し、135
0℃72時間の粂件下に置いた後、ガラス融液表面に接
する試料の浸食状態を調べなところ、溶液で処理した試
料は1.4 mo+の深さまでしか浸食されていなかっ
たが、未処理の試料は2.2 +amの深さまで浸食さ
れていた。
After casting the silica-alumina refractory described above, it was fired at a temperature of 1400°C for 4 hours to form a 18φ×701
Two samples were prepared, one of which was impregnated with the above-mentioned solution using a brush, and the other was not treated with anything. These two samples were melted into a glass melt (5i02 by weight%) in a platinum crucible based on the method specified in ASTM C-621.
724%, A1□0.6.8%, B20310.3%,
Ca0 0.8%, Ba0 2.1%, Na2O6
, 4%, K2O 1, 3%).
After being placed under the 0°C condition for 72 hours, the erosion condition of the sample in contact with the surface of the glass melt was investigated.The sample treated with the solution was eroded only to a depth of 1.4 mo+, but no The treated samples had been eroded to a depth of 2.2 + am.

尚、焼成耐火物の気孔率は、JIS R2205に規定
されている方法に基づいて測定したもので、まず焼成耐
火物に水を含浸させた時の重量とこれを乾燥させて水を
全て蒸発させた時の重量を計ることによって含浸した水
の容積を計り、次に焼成耐火物を水中に沈めることによ
ってその容積を計り、め焼成耐火物の浸食作用が少なく
、且つ、泡の発生が減少するので、この焼成耐火物をス
リーブに適用すると使用期間を長くすることができると
共に歩留りを上げることができる。
The porosity of fired refractories is measured based on the method specified in JIS R2205. First, the weight of fired refractories impregnated with water and the weight of the fired refractories that are dried to evaporate all the water are measured. The volume of the impregnated water is measured by measuring the weight of the fired refractory, and then the volume is measured by submerging the fired refractory in water. Therefore, if this fired refractory is applied to the sleeve, the period of use can be extended and the yield can be increased.

また本発明の製造方法は、スリーブ以外にもトラフ、ゲ
ートおよびオリフィス等の焼成耐火物にも応用できるこ
とは言うまでもない。
It goes without saying that the manufacturing method of the present invention can also be applied to fired refractories such as troughs, gates, and orifices in addition to sleeves.

特許出願人  日本電気硝子株式会社 代表者 岸 1)清 作 [発明の効果゛]Patent applicant: Nippon Electric Glass Co., Ltd. Representative Kishi 1) Kiyoshi Saku [Effect of invention]

Claims (1)

【特許請求の範囲】[Claims]  耐火物の気孔内に金属のアルコキシドを含む溶液を含
浸させた後、焼成することによって該気孔内にガラス質
および/又は結晶質を形成させることを特徴とするガラ
ス製造用焼成耐火物の製造方法。
A method for producing a fired refractory for glass production, which comprises impregnating the pores of the refractory with a solution containing a metal alkoxide and then firing to form glass and/or crystals within the pores. .
JP8639989A 1989-04-04 1989-04-04 Production of calcined refractory for producing glass Pending JPH02263723A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP8639989A JPH02263723A (en) 1989-04-04 1989-04-04 Production of calcined refractory for producing glass

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP8639989A JPH02263723A (en) 1989-04-04 1989-04-04 Production of calcined refractory for producing glass

Publications (1)

Publication Number Publication Date
JPH02263723A true JPH02263723A (en) 1990-10-26

Family

ID=13885794

Family Applications (1)

Application Number Title Priority Date Filing Date
JP8639989A Pending JPH02263723A (en) 1989-04-04 1989-04-04 Production of calcined refractory for producing glass

Country Status (1)

Country Link
JP (1) JPH02263723A (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20100040778A1 (en) * 2008-08-14 2010-02-18 General Electric Company Refractory Material with Improved Resistance to Molten Slag
JP2012121779A (en) * 2010-12-10 2012-06-28 Nippon Electric Glass Co Ltd Glass production apparatus, method for fabricating glass production apparatus, and method for producing glass
JP2012121740A (en) * 2010-12-06 2012-06-28 Nippon Electric Glass Co Ltd Glass production apparatus and glass production method using the same
CN104176906A (en) * 2013-05-27 2014-12-03 贺利氏材料工艺有限及两合公司 Precious metal evaporating barrier

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20100040778A1 (en) * 2008-08-14 2010-02-18 General Electric Company Refractory Material with Improved Resistance to Molten Slag
JP2011530482A (en) * 2008-08-14 2011-12-22 ゼネラル・エレクトリック・カンパニイ Heat-resistant material with improved resistance to molten slag
US8481152B2 (en) * 2008-08-14 2013-07-09 General Electric Company Refractory material with improved resistance to molten slag
JP2012121740A (en) * 2010-12-06 2012-06-28 Nippon Electric Glass Co Ltd Glass production apparatus and glass production method using the same
JP2012121779A (en) * 2010-12-10 2012-06-28 Nippon Electric Glass Co Ltd Glass production apparatus, method for fabricating glass production apparatus, and method for producing glass
CN104176906A (en) * 2013-05-27 2014-12-03 贺利氏材料工艺有限及两合公司 Precious metal evaporating barrier
JP2014227337A (en) * 2013-05-27 2014-12-08 ヘレーウス マテリアルズ テクノロジー ゲゼルシャフト ミット ベシュレンクテル ハフツング ウント コンパニー コマンディートゲゼルシャフトHeraeus Materials Technology GmbH & Co. KG Precious metal evaporation barrier

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