JPH02261804A - Preparation of spherical particle - Google Patents

Preparation of spherical particle

Info

Publication number
JPH02261804A
JPH02261804A JP8236189A JP8236189A JPH02261804A JP H02261804 A JPH02261804 A JP H02261804A JP 8236189 A JP8236189 A JP 8236189A JP 8236189 A JP8236189 A JP 8236189A JP H02261804 A JPH02261804 A JP H02261804A
Authority
JP
Japan
Prior art keywords
polymerizable monomer
soluble initiator
oil
particles
calcium phosphate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP8236189A
Other languages
Japanese (ja)
Other versions
JPH0637525B2 (en
Inventor
Takashi Senda
隆 千田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sekisui Kasei Co Ltd
Original Assignee
Sekisui Plastics Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sekisui Plastics Co Ltd filed Critical Sekisui Plastics Co Ltd
Priority to JP8236189A priority Critical patent/JPH0637525B2/en
Publication of JPH02261804A publication Critical patent/JPH02261804A/en
Publication of JPH0637525B2 publication Critical patent/JPH0637525B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F12/00Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring
    • C08F12/02Monomers containing only one unsaturated aliphatic radical
    • C08F12/04Monomers containing only one unsaturated aliphatic radical containing one ring
    • C08F12/06Hydrocarbons
    • C08F12/08Styrene

Abstract

PURPOSE:To obtain easily a spherical particle with a wrinkled surface and a large surface area by dispersing a polymerizable monomer contg. an oil-soluble initiator as an oil phase in an aq. medium contg. calcium phosphate and a water-soluble initiator and polymerizing it under rapid stirring. CONSTITUTION:A polymerizable monomer (e.g. acrylonitrile or styrene) contg. an oil-soluble initiator (e.g. benzoyl peroxide) is dispersed as an oil phase in an aq. medium contg. calcium phosphate and a water-soluble initiator (e.g. ammonium persulfate). Polymerization of the polymerizable monomer is performed in a dispersed state by bringing this dispersion under a polymerization condition of the polymerizable monomer under rapid stirring to obtain a spherical polymer particle on the surface of which a number of wrinkles are formed. It is thereby possible to prepare without using any org. solvent a spherical particle with a high strength and large surface area and suitable for an adsorbent, an ion exchange resin, etc.

Description

【発明の詳細な説明】 (イ)産業上の利用分野 この発明は球状粒子の製造方法に関する。さらに詳しく
は融状表面を宵する球状粒子の製造方法に関する。
DETAILED DESCRIPTION OF THE INVENTION (a) Field of Industrial Application This invention relates to a method for producing spherical particles. More specifically, the present invention relates to a method for producing spherical particles having a molten surface.

(ロ)従来の技術及び拝題 従来、球状粒子の表面積を大きくする方法として特に多
孔性粒子とする乙のが多数提案されており、吸着剤やイ
オン交換樹脂として重用されている。しかしながらこれ
ら多孔性粒子ではほぼ中心部まで穴がおいているために
強度的に大変脆いという欠点がある。
(B) Prior art and subject matter In the past, many methods have been proposed to increase the surface area of spherical particles, particularly by making them porous particles, which are used extensively as adsorbents and ion exchange resins. However, these porous particles have holes almost all the way to the center, so they have the disadvantage of being extremely brittle in terms of strength.

一方、粒子表面を凹凸状にして表面積を大きくする方法
が若干知られている。この方法としては、例えば特開昭
60−28402号公報に記載のものが挙げられる。
On the other hand, some methods are known in which the particle surface is made uneven to increase the surface area. Examples of this method include the method described in JP-A-60-28402.

しかしながら、上記方法による粒子の製造には有機溶剤
を使用するため、その有機溶剤の除去に困難を要してい
る。
However, since an organic solvent is used in the production of particles by the above method, it is difficult to remove the organic solvent.

この発明は上記問題点に鑑みてなされたものであり、有
機溶剤を用いることなく強度的に強くかつ表面積の大き
な粒子を製造する方法を提供しようとするものである。
This invention has been made in view of the above problems, and aims to provide a method for producing particles that are strong and have a large surface area without using organic solvents.

(ハ)課題を解決するための手段及び作用かくしてこの
発明によれば、リン酸カルシウムを含有する水性媒体中
に、油相としての重合性単量体が分散され、かつこの水
性媒体中に水溶性開始剤が、及び分散された重合性単量
体中に油溶性開始剤が各々含有されてなる懸濁液を調製
し、この懸濁液を高速撹拌下で上記重合性単量体の重合
条件に付すことにより、重合性単量体の重合を分散状聾
で進行させて表面に多数の皺が形成された重合体球状粒
子を得ることを特徴とする球状粒子の製造方法が提供さ
れる。
(c) Means and action for solving the problems Thus, according to the present invention, a polymerizable monomer as an oil phase is dispersed in an aqueous medium containing calcium phosphate, and a water-soluble monomer is dispersed in this aqueous medium. A suspension containing an oil-soluble initiator and an oil-soluble initiator in a dispersed polymerizable monomer is prepared, and this suspension is subjected to the polymerization conditions of the above polymerizable monomer under high-speed stirring. By attaching the present invention, a method for producing spherical particles is provided, which is characterized in that polymerization of a polymerizable monomer proceeds in a dispersed manner to obtain polymer spherical particles having a large number of wrinkles formed on the surface.

この発明の方法においてリン酸カルシウムは分散剤とし
て用いられる。
Calcium phosphate is used as a dispersant in the method of this invention.

この発明に用いられる重合性単量体としては、重合性ビ
ニル系単量体が好ましく、例えばアクリロニトリル、メ
タクリロニトリル等のニトリル系単量体、スチレン、α
−メチルスチレン等のスチレン系単量体、ビニルトルエ
ン、塩化ビニル、アクリルアミド等が挙げられる。これ
らの単量体は単独または2種以上の混合物で用いられて
もよい。
The polymerizable monomer used in this invention is preferably a polymerizable vinyl monomer, such as nitrile monomers such as acrylonitrile and methacrylonitrile, styrene, α
- Styrenic monomers such as methylstyrene, vinyltoluene, vinyl chloride, acrylamide, and the like. These monomers may be used alone or in a mixture of two or more.

この発明に用いられる水溶性開始剤としては、過硫酸ア
ンモニウム、過硫酸カリウム、過硫酸ナトリウム等が挙
げられる。
Examples of the water-soluble initiator used in this invention include ammonium persulfate, potassium persulfate, and sodium persulfate.

この発明に用いられる油溶性開始剤としては、上記重合
性単量体に可溶なものであればよく、例えば通常使用さ
れる2、2′−アゾヒス(イソブチロニトリル)、2.
2−アゾビス(2,4−ジメチルバレロニトリル)等の
アゾ系化合物、過酸化ベンゾイル、過酸化ラウロイル等
の過酸化物等が挙げられる。
The oil-soluble initiator used in this invention may be any initiator as long as it is soluble in the above-mentioned polymerizable monomer, such as the commonly used 2,2'-azohis (isobutyronitrile), 2.
Examples include azo compounds such as 2-azobis(2,4-dimethylvaleronitrile), peroxides such as benzoyl peroxide, and lauroyl peroxide.

この発明において、上記リン酸カルシウム、重合性単量
体、水溶性開始剤及び油溶性開始剤は、それぞれが所定
量で水性媒体中に混合される。
In this invention, the calcium phosphate, polymerizable monomer, water-soluble initiator, and oil-soluble initiator are mixed in predetermined amounts in an aqueous medium.

上記リン酸カルシウムは重合性単量体に対して0.1〜
20重量%、好ましくは1〜15重量%の範囲で用いら
れる。この場合0.1重量%に満たないときは得られる
粒子表面に所望の皺が生じなく、方20重量%を越える
と液の粘度が高くなりすぎて重合性単量体の分散が不良
になる。 上記水溶性開始剤は重合性単量体に対して0
.01〜03重量%、好ましくは0.05〜0.2重量
%の範囲で用いられる。
The above calcium phosphate is 0.1 to 0.1 to the polymerizable monomer.
It is used in an amount of 20% by weight, preferably 1 to 15% by weight. In this case, if it is less than 0.1% by weight, the desired wrinkles will not be formed on the surface of the obtained particles, and if it exceeds 20% by weight, the viscosity of the liquid will become too high and the dispersion of the polymerizable monomer will be poor. . The above water-soluble initiator is 0% relative to the polymerizable monomer.
.. It is used in a range of 0.01 to 0.3% by weight, preferably 0.05 to 0.2% by weight.

この場合0.01重量%に満たないときは最終的に得ら
れる粒子表面に所望の皺が生じなく、一方0.3重量%
を越えると粒子が中空状態でかつ粒子表面に所望の皺が
生じない。
In this case, if the amount is less than 0.01% by weight, the desired wrinkles will not be formed on the final particle surface;
If it exceeds this, the particles will be in a hollow state and the desired wrinkles will not be formed on the particle surface.

この発明において水系媒体中への上記リン酸カルシウム
、重合性単量体、水溶性開始剤及び油溶性開始剤の添加
・混合は、リン酸カルシウムを含有する水性媒体中に、
油相としての重合性単量体が分散され、かつこの水性媒
体中に水溶性開始剤が、及び分散された重合性単量体中
に油溶性開始剤が各々含有されてた懸濁液が調製される
ように行われる。この場合、水系媒体中に分散された重
合性単量体が重合条件に付される前に、この水系媒体中
に上記リン酸カルシウム、重合性単量体、水溶性開始剤
及び油溶性開始剤の各所定量が混合されてさえいればよ
く、従って水系媒体中に上記リン酸カルシウム、重合性
単量体、水溶性開始剤及び油溶性開始剤が一度に混合さ
れるものであってもよく、また、水系媒体中にまずリン
酸カルシウムを添加した後、重合性単量体、水溶性開始
剤及び油溶性開始剤を添加するものであってもよく、さ
らにまた、リン酸カルシウム及び水溶性開始剤を水性媒
体中に添加しておき、ここに油溶性開始剤を含む重合性
開始剤を添加するものであってらよい。 上記懸濁液に
おける重合性単量体の分散は、高速撹拌により達成され
る。この高速撹拌の条件は最終的に得られる粒子の表面
状態に影響を及ぼすl因と考えられるので、撹拌翼の先
端の周速度が少なくとも2.3m/s以上である高速撹
拌が適している。詳しくは実施例の記載が参照される。
In this invention, the above-mentioned calcium phosphate, polymerizable monomer, water-soluble initiator, and oil-soluble initiator are added and mixed into the aqueous medium containing calcium phosphate,
A suspension in which a polymerizable monomer as an oil phase is dispersed, a water-soluble initiator contained in this aqueous medium, and an oil-soluble initiator contained in the dispersed polymerizable monomer is prepared. Done as prepared. In this case, before the polymerizable monomer dispersed in the aqueous medium is subjected to polymerization conditions, the calcium phosphate, the polymerizable monomer, the water-soluble initiator, and the oil-soluble initiator are added to each part of the aqueous medium. It is only necessary that a fixed amount of the calcium phosphate, polymerizable monomer, water-soluble initiator, and oil-soluble initiator be mixed in the aqueous medium at the same time. After adding calcium phosphate to the aqueous medium, the polymerizable monomer, water-soluble initiator, and oil-soluble initiator may be added.Furthermore, calcium phosphate and the water-soluble initiator may be added to the aqueous medium. It is sufficient that a polymerization initiator containing an oil-soluble initiator is added thereto. Dispersion of the polymerizable monomer in the suspension is achieved by high-speed stirring. Since the conditions for this high-speed stirring are considered to be a factor influencing the surface condition of the particles finally obtained, high-speed stirring in which the circumferential speed of the tip of the stirring blade is at least 2.3 m/s or more is suitable. For details, refer to the description of the examples.

上記のごとく得られろ懸濁液は、分散された油相である
重合性単量体の重合条件に付される。この条件としては
、懸濁液を50〜90℃、好ましくは55〜80℃の温
度に加熱する等が挙げられる。
The suspension obtained as described above is subjected to polymerization conditions for the dispersed oil phase of the polymerizable monomer. Examples of this condition include heating the suspension to a temperature of 50 to 90°C, preferably 55 to 80°C.

この発明の方法において、上記懸濁重合終了後常法に従
って、口利、水洗浄、脱水、乾燥することにより、融状
の表面を有する球状粒子が得られる。
In the method of the present invention, after the above suspension polymerization is completed, spherical particles having a molten surface are obtained by washing with water, dehydration, and drying according to conventional methods.

(ニ)実施例 以下実施例によりこの発明の詳細な説明するが、これに
よりこの発明は限定されるらのではない。
(d) Examples The present invention will be explained in detail with reference to Examples below, but the present invention is not limited thereby.

実施例1 5Qオートクレーブ中に、水3200 g、リン酸カル
シウム32g1過硫酸カリウム0.80g、アゾビスイ
ソブチロニトリル8g1スチレン800gを仕込み、温
度70℃の条件下、周速度3.7m/sにおいて10時
間!!%濁重合に付した。40℃に冷却後、口過、洗浄
、乾燥を行い、球状粒子を得た。
Example 1 In a 5Q autoclave, 3200 g of water, 32 g of calcium phosphate, 0.80 g of potassium persulfate, 8 g of azobisisobutyronitrile, and 800 g of styrene were charged and heated at a temperature of 70°C and a peripheral speed of 3.7 m/s for 10 hours. ! ! % turbidity polymerization. After cooling to 40° C., filtration, washing and drying were performed to obtain spherical particles.

上記球状粒子を電子顕微鏡写真(倍率2000倍)で観
察したところ、規則正しく皺が刻まれた表面を有するし
のであった。この写真を第1図として添付する。またこ
の皺の深さは5〜IOμmであった。
When the above-mentioned spherical particles were observed using an electron microscope photograph (magnification: 2000 times), they were found to have a surface with regular wrinkles. This photograph is attached as Figure 1. Moreover, the depth of this wrinkle was 5 to IO μm.

実施例2 リン酸カルシウムの使用量を80gに変える以外は実施
例1と同様にして粒子を製造した。
Example 2 Particles were produced in the same manner as in Example 1 except that the amount of calcium phosphate used was changed to 80 g.

得られた粒子は表面に皺を有するものであり、平均粒径
35μmで、実施例!で得られたものよりも皺の数が多
いものであった。
The obtained particles had wrinkles on the surface and had an average particle size of 35 μm. The number of wrinkles was greater than that obtained in .

実施例3 過硫酸カリウムの使用量を0.40gに変える以外は実
施例1と同様にして粒子を製造した。
Example 3 Particles were produced in the same manner as in Example 1 except that the amount of potassium persulfate used was changed to 0.40 g.

得られた粒子は表面に皺を有するものであり、平均粒径
50μmで、実施例1で得られたものよりも皺の深さが
浅いものでありfこ。
The obtained particles had wrinkles on the surface, had an average particle size of 50 μm, and had shallower wrinkles than those obtained in Example 1.

実施例4 過硫酸カリウム0.80gに変えて、過硫酸アンモニウ
ム0.8Q、を用いる以外は実施例1と同様にして粒子
を製造した。
Example 4 Particles were produced in the same manner as in Example 1, except that 0.8Q of ammonium persulfate was used instead of 0.80g of potassium persulfate.

得られた粒子は表面に皺を有するものであり、平均粒径
30μmで、表面状態は実施例1で得られたものとほぼ
同様なものであった。
The obtained particles had wrinkles on the surface, had an average particle size of 30 μm, and had a surface condition almost similar to that obtained in Example 1.

比較例1 リン酸カルシウムの使用量を0.4g変える以外は実施
例1と同様にして粒子を製造した。
Comparative Example 1 Particles were produced in the same manner as in Example 1 except that the amount of calcium phosphate used was changed by 0.4 g.

得られた粒子には、その表面に皺が形成されていなかっ
た。
The obtained particles had no wrinkles formed on their surfaces.

比較例2 過硫酸カリウムの使用量を4gに変える以外は実施例1
と同様にして粒子を製造した。
Comparative Example 2 Example 1 except that the amount of potassium persulfate used was changed to 4 g
Particles were produced in the same manner.

得られた粒子には、その表面に皺が形成されていなく、
さらに強度の弱い中空粒子てあった。
The obtained particles have no wrinkles formed on their surfaces,
There were also hollow particles with even weaker strength.

比較例3 周速度を1.8m/sに変更する以外は実施例I同様に
して粒子を製造した。
Comparative Example 3 Particles were produced in the same manner as in Example I except that the peripheral speed was changed to 1.8 m/s.

得られた粒子には、その表面に皺が形成されていなかっ
た。
The obtained particles had no wrinkles formed on their surfaces.

以上のことから、この実施例1〜4の方法によれば、表
面に皺が形成されかつ内部が充填された強度のつよい球
状粒子を得ることができる。
From the above, according to the methods of Examples 1 to 4, strong spherical particles with wrinkles formed on the surface and filled inside can be obtained.

(ホ)発明の効果 この発明によれば、層状の表面を有する表面積の大きい
球状粒子を得ることができる。またこの方法によれば有
侵溶剤を用いないので、極めて簡便に鼓状粒子を得るこ
とができる。またさらにこの発明によれば、内部が充填
された強度の強い鼓状粒子を得ることができる。
(E) Effects of the Invention According to the present invention, spherical particles having a layered surface and a large surface area can be obtained. Moreover, according to this method, since no invasive solvent is used, it is possible to obtain drum-shaped particles very easily. Furthermore, according to the present invention, it is possible to obtain strong drum-shaped particles whose interior is filled.

【図面の簡単な説明】[Brief explanation of drawings]

第1図はこの発明の方法により製造される球状粒子の一
例の表面構造を写真で示す図である。 第 1 図
FIG. 1 is a photograph showing the surface structure of an example of spherical particles produced by the method of the present invention. Figure 1

Claims (1)

【特許請求の範囲】[Claims] 1、リン酸カルシウムを含有する水性媒体中に、油相と
しての重合性単量体が分散され、かつこの水性媒体中に
水溶性開始剤が、及び分散された重合性単量体中に油溶
性開始剤が各々含有されてなる懸濁液を調製し、この懸
濁液を高速撹拌下で上記重合性単量体の重合条件に付す
ことにより、重合性単量体の重合を分散状態で進行させ
て表面に多数の皺が形成された重合体球状粒子を得るこ
とを特徴とする球状粒子の製造方法。
1. A polymerizable monomer as an oil phase is dispersed in an aqueous medium containing calcium phosphate, and a water-soluble initiator is added to the aqueous medium, and an oil-soluble initiator is added to the dispersed polymerizable monomer. By preparing a suspension containing each of the agents and subjecting this suspension to the polymerization conditions for the polymerizable monomer described above under high-speed stirring, the polymerization of the polymerizable monomer proceeds in a dispersed state. A method for producing spherical particles, the method comprising obtaining spherical polymer particles having a large number of wrinkles formed on the surface.
JP8236189A 1989-03-31 1989-03-31 Method for producing spherical particles Expired - Lifetime JPH0637525B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP8236189A JPH0637525B2 (en) 1989-03-31 1989-03-31 Method for producing spherical particles

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP8236189A JPH0637525B2 (en) 1989-03-31 1989-03-31 Method for producing spherical particles

Publications (2)

Publication Number Publication Date
JPH02261804A true JPH02261804A (en) 1990-10-24
JPH0637525B2 JPH0637525B2 (en) 1994-05-18

Family

ID=13772442

Family Applications (1)

Application Number Title Priority Date Filing Date
JP8236189A Expired - Lifetime JPH0637525B2 (en) 1989-03-31 1989-03-31 Method for producing spherical particles

Country Status (1)

Country Link
JP (1) JPH0637525B2 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009029953A (en) * 2007-07-27 2009-02-12 Jsp Corp Method for producing vinyl resin particle
JP2016132762A (en) * 2015-01-22 2016-07-25 コニカミノルタ株式会社 Hollow resin particle and production method of the same

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009029953A (en) * 2007-07-27 2009-02-12 Jsp Corp Method for producing vinyl resin particle
JP2016132762A (en) * 2015-01-22 2016-07-25 コニカミノルタ株式会社 Hollow resin particle and production method of the same

Also Published As

Publication number Publication date
JPH0637525B2 (en) 1994-05-18

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