JPH02254136A - Heat-resistant and oxidation-resistant fe-cr-al series alloy having excellent manufacturability - Google Patents

Heat-resistant and oxidation-resistant fe-cr-al series alloy having excellent manufacturability

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Publication number
JPH02254136A
JPH02254136A JP7196089A JP7196089A JPH02254136A JP H02254136 A JPH02254136 A JP H02254136A JP 7196089 A JP7196089 A JP 7196089A JP 7196089 A JP7196089 A JP 7196089A JP H02254136 A JPH02254136 A JP H02254136A
Authority
JP
Japan
Prior art keywords
rem
oxidation
foil
less
hot
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP7196089A
Other languages
Japanese (ja)
Other versions
JPH068486B2 (en
Inventor
Keiichi Omura
圭一 大村
Masayuki Tento
雅之 天藤
Masaaki Kobayashi
雅明 小林
Tomio Satsunoki
富美夫 札軒
Shinji Shibata
新次 柴田
Tomoyuki Sugino
杉野 智幸
Toshihiro Takada
登志広 高田
Yoshio Nishizawa
西沢 良雄
Akihiko Kasahara
笠原 昭彦
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Nippon Kinzoku Co Ltd
Toyota Motor Corp
Original Assignee
Nippon Steel Corp
Nippon Kinzoku Co Ltd
Toyota Motor Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Steel Corp, Nippon Kinzoku Co Ltd, Toyota Motor Corp filed Critical Nippon Steel Corp
Priority to JP1071960A priority Critical patent/JPH068486B2/en
Priority to US07/588,434 priority patent/US5045404A/en
Publication of JPH02254136A publication Critical patent/JPH02254136A/en
Publication of JPH068486B2 publication Critical patent/JPH068486B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Catalysts (AREA)
  • Exhaust Gas Treatment By Means Of Catalyst (AREA)

Abstract

PURPOSE:To prepare the heat-resistant and oxidation-resistant Fe Cr-Al series alloy having excellent manufacturability by preparing an alloy contg. specified ratios of Fe, P, Cr, Ti, Al and rare earth metal and having specified contents of C, N, S, Si, Mn and Ni in impurities. CONSTITUTION:An alloy contg., by weight, 31/233 (REM+0.021) to 0.04% P, 18 to 28% Cr, 0.02 to (0.03+4C+24N/7) Ti, 4.5 to 6.5% Al, >0.06 to 0.15% REM (REM denotes lanthanoid series among rare earth elements), in which, as impurities, <=0.015% C, <=0.015% N as well as <=0.02% C+N, <=0.003% S, <=0.5% Si, <=1.0% Mn and <=0.3% N are regulated and the balance substantial Fe is prepd. In this way, the Fe-Cr-Al series alloy having excellent heat resistance, oxidation resistance and manufacturability can be obtd., which is suitable as foil for exhaust gas purifying apparatus.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は耐熱性、耐酸化性、製造性に優れたFeCr−
Aβ系合金に関し、高温の排ガス雰囲気下で特に異常酸
化発生に対する抵抗力が要求される自動車排ガス浄化用
触媒支持体に好適の他、石油、ガス等炭化水素系の燃料
を用いる高温装置用材料、例えば石油スト−ブや温風ヒ
ーター等の各種暖房器具部品やバーナー、電熱線等の発
熱体にも有用である。
[Detailed Description of the Invention] [Industrial Application Field] The present invention provides FeCr-
Regarding Aβ alloys, they are suitable for catalyst supports for automobile exhaust gas purification, which require particularly high resistance to abnormal oxidation in high-temperature exhaust gas atmospheres, as well as materials for high-temperature equipment using hydrocarbon-based fuels such as oil and gas. For example, it is useful for parts of various heating appliances such as kerosene stoves and hot air heaters, as well as heating elements such as burners and heating wires.

なお、ここでいう異常酸化と41:Aff203主体の
酸化皮膜の保護性が失なわれ、Feを主体とした酸化物
が象速に発達し、その後短時間のうちに合金箔の中心部
まで酸化物となってしまう現象のごとである。また、以
後この異常酸化発生までの期間を便宜士異常酸化寿命と
呼ぶ。
In addition, the abnormal oxidation referred to here means that the protective properties of the oxide film mainly composed of 41:Aff203 are lost, and oxides mainly composed of Fe develop rapidly, and then the center of the alloy foil is oxidized in a short period of time. This is a phenomenon in which things become objects. Further, hereinafter, the period until abnormal oxidation occurs will be referred to as the abnormal oxidation life.

〔従来の技術] 従来、自動車を中心とした排ガス浄化装置にばセラミ・
ツク製ハニカムが使用されて来たが、近年エンジン性能
向−に等の利点があることから例えば特開昭50−92
286号公報、特開昭51−48473号公報、特開昭
56−96726号公報及び特開昭57−7]898号
公報等に開示されている如く、このハニカム体をFeC
r−ΔC系耐熱合金箔で構成する技術が提案されている
[Conventional technology] Conventionally, ceramic and
Tsuku honeycomb has been used for some time, but in recent years it has been used in Japanese Patent Application Laid-Open No. 50-92 due to its advantages such as improved engine performance.
As disclosed in JP-A No. 286, JP-A-51-48473, JP-A-56-96726, and JP-A-57-7]898, this honeycomb body is made of FeC.
A technique has been proposed in which an r-ΔC-based heat-resistant alloy foil is used.

この際、該合金箔に要求される特性として耐酸化性及び
酸化皮膜の密着性が着目され、それゆえ、その累月とし
ては旧来より耐酸化性及び皮膜の密着性に仕れているた
め電熱線や暖房器具の高温部品とし7て広く−・般に利
用されたFe −Cr−Al系合金を・\−スに、この
耐酸化性あるいは触媒の直接担持体である7−Al2O
2との密着性を改善した箔が用いられている。これらの
各技術はいずれも素Hの耐酸化性を改善する手段として
Yの利用が提案されているが、Yはきわめて高価な元素
であるため利用範囲が限られ、広く実用に供せられるに
まで至っていない。一方、特開昭58177437号公
報には主として皮膜の剥離を防止するためにFe −C
r−AE系合金に0.002〜0.05重量%のLa、
Ce、Nd、Prを含む総量0.06重量%までのRE
Mを添加した合金が開示されているが、REMが0.0
6重量%を超えると通常の調熱間加工温度で合金を加工
することが出来ないとしている。
At this time, attention was focused on oxidation resistance and oxide film adhesion as properties required for the alloy foil, and therefore, since the oxidation resistance and oxide film adhesion have been traditionally focused on, electrical Based on the Fe-Cr-Al alloy, which is widely used as hot wires and high-temperature parts of heating appliances, 7-Al2O, which is oxidation-resistant or directly supports the catalyst, is
A foil with improved adhesion to 2 is used. In each of these technologies, the use of Y has been proposed as a means to improve the oxidation resistance of elementary H, but since Y is an extremely expensive element, its range of use is limited, and it has not been widely put into practical use. I haven't reached that point yet. On the other hand, in JP-A-58177437, Fe-C is mainly used to prevent peeling of the film.
0.002 to 0.05% by weight of La in r-AE alloy,
RE with a total amount of up to 0.06% by weight including Ce, Nd, Pr
An alloy containing M is disclosed, but the REM is 0.0.
It is said that if the content exceeds 6% by weight, the alloy cannot be processed at normal processing temperatures.

また、Tiの添加は耐酸化性を低下させるためTiは添
加できないとしている。
Furthermore, it is stated that Ti cannot be added because it lowers the oxidation resistance.

特開昭63−.15351号公報には、同じ(Fe−C
r7B系をベースとする合金において、Yの添加は高価
なものになるとして、Ce以外の、Laを主成分とした
REMを0.05重量%超0.20重景%以下の範囲で
添加することが提案されている。ごれはRFMの添加に
よる熱間加圧性の低下原因が主にCeにあり、さらにC
eには耐酸化性を低下させる作用もあるとして、Ceを
含まずにLaを主体のREM添加とすれば熱間加工が可
能となり耐酸化性も向1−するという新知見に基づくと
している。
Unexamined Japanese Patent Publication 1986-. 15351, the same (Fe-C
In alloys based on the r7B system, since the addition of Y is expensive, REM whose main component is La other than Ce is added in a range of more than 0.05% by weight and less than 0.20% by weight. It is proposed that. The dirt is mainly caused by Ce, which is the cause of the decrease in hot pressability due to the addition of RFM, and
It is based on the new knowledge that e has the effect of lowering oxidation resistance, and that if REM is added mainly of La without Ce, hot working becomes possible and oxidation resistance is also improved.

〔発明が解決しようとする課題] しかしながら、REM(希土類元素)は一般に相互の分
離が難しく、従って実質的に純粋な金属]、、aは、Y
に比べれば安価であるもののREMの混合物であるいわ
ゆるミノシj7メタルに対しては非常に高価であること
に変わりはない。また、同様に、Ceのみを分陣除去す
ることも価格の上昇を伴なうこととなる。さらに、鉄と
鋼Vo ) 、 72(1986)、31482には厚
さ50卯程度のFe−CrAl系合金箔の酸化挙動につ
いて、ある時間以降急激な反応が起って洛中6部まで酸
化物となるいわゆる異常酸化の発生は、洛中のAP全全
量A Q Jzとして消耗される時期に対応し、0.0
15重量%程度の(La +Ce )の添加はA ff
 203の内部保護性を向上する旨が報告されている。
[Problems to be Solved by the Invention] However, REM (rare earth elements) are generally difficult to separate from each other and are therefore substantially pure metals], a is Y
Although it is cheap compared to REM, it is still very expensive compared to so-called Minoshi J7 metal, which is a mixture of REM. Furthermore, similarly, removing only Ce will also result in an increase in price. Furthermore, Tetsu-to-Hagane Vo), 72 (1986), 31482 describes the oxidation behavior of Fe-CrAl alloy foil with a thickness of about 50 mm, and shows that a rapid reaction occurs after a certain time and that up to 6 parts of Rakuchu oxides and The occurrence of so-called abnormal oxidation corresponds to the time when the total amount of AP in the air is consumed as 0.0
The addition of about 15% by weight of (La + Ce) is A ff
It has been reported that the internal protection of 203 is improved.

しかしながら、上記報告は大気中での箔の酸化挙動につ
いてのものであり、本発明が対象とする燃焼排気ガス中
での箔の酸化挙動は全く異なったものであることが本発
明者らの検討により明らかとなった。
However, the above report is about the oxidation behavior of the foil in the atmosphere, and the inventors have found that the oxidation behavior of the foil in the combustion exhaust gas, which is the subject of the present invention, is completely different. This became clear.

即ち、排気ガス中では必ずしも異常酸化の発生が全Aβ
の消耗とは対応せず、全Δpが消耗されるより以前に既
に異常酸化が発生ずるのである。
In other words, the occurrence of abnormal oxidation in exhaust gas does not necessarily mean total Aβ.
Abnormal oxidation has already occurred before the entire Δp is consumed.

さらに、排気ガス中では0.03重量%程度のREMの
添加により大気中と同様酸化皮膜の耐剥離性は改善する
が、とくに長時間側で観察される箔の表面酸化皮膜の微
細なひび割れ及び点在するF e + Crを主体とし
た粒状酸化物の発生を抑えられない。
Furthermore, in exhaust gas, the peeling resistance of the oxide film is improved by adding about 0.03% by weight of REM, as in the air, but the peeling resistance of the oxide film is improved, especially when observed over a long period of time. The generation of scattered particulate oxides mainly composed of Fe + Cr cannot be suppressed.

また、大気中では長時間側でA (220:l被膜の下
層にいくらか保護性のあるCrを主体とした酸化皮膜が
形成する場合もあり、この際−時的に異常酸化の発生が
抑えられる時期が認められることもあるが、排気ガス中
ではこうした時期はごく短詩間−であり、しかもこの状
態の箔はすでに弾力的な性質が劣化している上に、箔自
体の寸法変化が大きくなっており、排ガス浄化装置用と
して使用する際には事実」二数にノ\ニカム体を構成す
る箔として寿命に達している。なお、この長時間側で認
められる箔の寸法変化は、50μm程度と板厚の薄い箔
であるがゆえに生ずる現象であり、表面酸化皮膜の成長
に伴って皮膜と金属間に生ずる応力に起因するものであ
る。
In addition, in the atmosphere for a long time, an oxide film mainly composed of Cr, which has some protective properties, may be formed under the A (220:l film), and in this case, the occurrence of abnormal oxidation can be suppressed over time. In some cases, a period of time can be recognized, but in exhaust gas, this period is only a short period of time, and in addition, the elasticity of the foil in this state has already deteriorated, and the dimensional change of the foil itself has become large. In fact, when used as an exhaust gas purification device, the foil that makes up the foil body has reached the end of its service life.The dimensional change of the foil observed over this long period is approximately 50 μm. This phenomenon occurs because the foil is thin, and is caused by the stress that occurs between the film and the metal as the surface oxide film grows.

従って、本発明は特に触媒支持体として用いた場合、燃
焼排ガス中での異常酸化に対する抵抗力が優れると同時
に製造性の優れたFe −Cr −AI!系合全合金箔
造することを主な目的としたものである。
Therefore, the present invention provides Fe-Cr-AI which has excellent resistance to abnormal oxidation in combustion exhaust gas and excellent manufacturability especially when used as a catalyst support! Its main purpose is to produce alloy foil.

〔課題を解決するための手段〕[Means to solve the problem]

本発明者らは、」−記の目的を達成するために、Fe−
Cr −AN系合金について種々検討した結果、特に燃
焼排気ガス浄化装置用合金箔として、価格上昇を抑えつ
つとくに熱間での加工性に優れ、また熱延板の靭性にも
優れ、かつ前記用途上から要求される箔としての耐酸化
性即ち排気ガス中での異常酸化発生に対する抵抗力にも
優れたFeCr −Aj!系合金を得ることに成功した
のである。
In order to achieve the purpose stated in "-", the present inventors have discovered that Fe-
As a result of various studies on Cr-AN alloys, we found that they can be used particularly as alloy foils for combustion exhaust gas purification devices, with excellent hot workability while suppressing price increases, and excellent toughness of hot-rolled sheets. FeCr-Aj has excellent oxidation resistance as a foil required from above, that is, resistance to abnormal oxidation in exhaust gas! They succeeded in obtaining a system alloy.

即ち本発明は 重量%で Cr:1B以」二28以下、 Ti  :0.02以上(0,03+ 4 C十−N 
)以下、Al:4.5以上6.5以下、 REM:0.06を超え0.15以下(ただし、I’l
EMは希土類元素のうちのランタノイド) を含有し、不純物として C: 0.015以下、 N : 0.015以下 でかつ、 C−1−N : 0.02以下、 S : 0.003以下、 Si:0.5以下、 Mn:]、O以下、 Ni:0.3以下 に制限し、 残部実質的にFeよりなることを特徴とする製造性に優
れた耐熱、耐酸化性Fe −Cr−Aff系合金であっ
て、必要に応じて、 のNbを添加することによりさらに熱延コイルの靭性及
び耐酸化性を向上させることができる。
That is, in the present invention, Cr: 1B or more and 228 or less, and Ti: 0.02 or more (0,03+4C-N
) or less, Al: 4.5 or more and 6.5 or less, REM: more than 0.06 and 0.15 or less (However, I'l
EM contains impurities (C: 0.015 or less, N: 0.015 or less, C-1-N: 0.02 or less, S: 0.003 or less, Si). : 0.5 or less, Mn: ], O or less, Ni: 0.3 or less, and the remainder is essentially Fe. Heat-resistant and oxidation-resistant Fe-Cr-Aff with excellent manufacturability. The toughness and oxidation resistance of the hot-rolled coil can be further improved by adding Nb, if necessary, to the alloy.

ここで、本発明にいうR,E Mとは、希土類元素のう
ちのランタノイドの混合物のことであり、含まれる元素
の比率はおおむねCe=6〜4.1−a−3−2、Pr
 =1−2 、 Nd =1〜2程度で、鋼への添加原
料であるいわゆるミ・ノシュメタルの成分変動あるいは
製鋼歩留り等によりこの比率は若干変動するがCeが最
も多量に含まれる。また、他の希土類元素の合計はごく
わずかであり、事実上分析結果として検出できるのは上
記4元素である。
Here, R and EM as used in the present invention refer to a mixture of lanthanoids among rare earth elements, and the ratio of the contained elements is approximately Ce=6 to 4.1-a-3-2, Pr
= 1-2, Nd = about 1 to 2, and Ce is contained in the largest amount, although this ratio varies slightly depending on compositional fluctuations in so-called Mi-Noche metal, which is a raw material added to steel, steel manufacturing yield, etc. Furthermore, the total amount of other rare earth elements is very small, and in fact only the above four elements can be detected as an analysis result.

このような構成をもつ本発明のFe −CrAl系合金
は0.06%を超えるREMを含有せしめることにより
、Fe、Crを主体とした粒状酸化物の発生を抑えるこ
とができ、加えて微量のTi と複合させるとさらに大
きな効果が得られる。この際、Ce単独又はLa単独添
加とするよりも、これらREMの混合物であるいわゆる
ミノシュメタルで添加した場合の方がより長時間まで効
果が持続する。
By containing REM exceeding 0.06%, the Fe-CrAl alloy of the present invention having such a structure can suppress the generation of particulate oxides mainly composed of Fe and Cr, and in addition, can suppress the generation of particulate oxides mainly composed of Fe and Cr. Even greater effects can be obtained when combined with Ti. At this time, the effect lasts for a longer time when so-called minosmetal, which is a mixture of these REMs, is added than when Ce alone or La is added alone.

また、0.06%を超えるREMを含有せしめることに
より、REM量が少ない場合に比べて、主として酸化物
の可塑性が向上するため前記した箔の変形量を小さくす
ることができる。
Furthermore, by containing more than 0.06% of REM, the plasticity of the oxide is mainly improved compared to when the amount of REM is small, so that the amount of deformation of the foil described above can be reduced.

さらに、このREM量に関係してPの量を調整すること
により熱間における加工を蓉易ならしめ、もってREM
の混合物添加を可能とすることで成分元素費上昇を抑え
、さらにC及びNを極めて低下させた上でこの両者の量
とある特定関係をもったTiNとすることで熱延コイル
の靭性を向上させ、もって製造工程をより簡略ならしめ
ることによって工程増によるコス]・上昇を抑えること
が可能となるものである。
Furthermore, by adjusting the amount of P in relation to the amount of REM, hot machining can be made easier, resulting in REM.
By making it possible to add a mixture of C and N, the increase in component element costs can be suppressed, and by significantly lowering C and N and using TiN that has a specific relationship with the amounts of both, the toughness of the hot rolled coil can be improved. By simplifying the manufacturing process, it is possible to suppress the increase in costs due to additional steps.

さらに、Nl)をも添加した場合はとくに熱延コイルの
靭性がさらに向上するものである。
Furthermore, when Nl) is also added, the toughness of the hot rolled coil is further improved.

〔作 用〕[For production]

次に、本発明乙こおりる成分の限定理由ならびにその作
用について説明する。なお、ここにいう含有量はすべて
重量%である。
Next, the reasons for limiting the ingredients used in the present invention and their effects will be explained. In addition, all the contents mentioned here are weight %.

(1,)C,N: ともに熱延コイルの靭性を著しく低下する元素である。(1,)C,N: Both are elements that significantly reduce the toughness of hot rolled coils.

本発明にあっては後述するT1との関係によってこの作
用を極力抑えることができるが、それぞれ0.015%
を超えて存在する場合もしくはC+ Nで0.02%を
超える場合にはT1添加によっても室温付近での熱延コ
イルの靭性が満足な値にまで回復せず、例えば熱延コイ
ルをほどく時により高い温度までの再加熱を要す等のコ
ストアップ要因となる王程増が必要となる。従ってC及
びNはそれぞれ0.015%以下でかつC+ Nの総量
を0.02%以十′とする必要がある。
In the present invention, this effect can be suppressed as much as possible depending on the relationship with T1, which will be described later.
If T1 is present in an amount exceeding 0.02% or C+N exceeds 0.02%, the toughness of the hot-rolled coil at around room temperature will not recover to a satisfactory value even if T1 is added, and for example, when unwinding the hot-rolled coil, Reheating to a high temperature is required, which increases the cost. Therefore, each of C and N must be at most 0.015%, and the total amount of C+N must be at least 0.02%.

(2)Ti Tiは本発明にあっては上述したC及びNの熱延コイル
靭性に与える悪影響を防止し、併せてとくに排ガス中で
の耐酸化性をも向−Lする有用な元素である。熱延板靭
性を改善するためには少なくとも0602%以上の添加
が必要である。一方、本発明者らの検削によれば1゛i
添加とともに靭性は一旦は著しく向−ヒするが、逆にC
及びN量に対し1゛が過剰に含まれるとかえって靭性が
極度に低ドするようになってしまう。さらに詳しく検討
したところ、これはTiが過剰に含まれる場合には10
側を超えるような多数の粗大な角型のTiNを(−部T
i (C,N))を主とした析出物あるいは介在物が鋳
造時あるいは、それに続< 1350°Cを超えるよう
な高温時にすでに形成されており、これが熱延後も脆性
的な破壊に対する材料の感受性を著しく高めているため
であることが明らかとなった。従って、Ti量にはこの
意味から上限値が存在し、本発明者らの検討によれば、
その値は(0,03−1−4C−+N)%である。すな
わち、この量を超えζTiを含有せしめた場合には、T
l量が0.02%に満たない場合とはまた異なった理由
により熱延板の靭性が1貝なねれるのである。従って本
発明にあっては熱延板の靭性改善のために添加するTi
は0.02%以上(0,03+4 C+ −−−−・N
)%以下という比較的微量なものとなる。
(2) Ti In the present invention, Ti is a useful element that prevents the above-mentioned adverse effects of C and N on the toughness of the hot rolled coil, and also particularly improves the oxidation resistance in exhaust gas. . In order to improve hot rolled sheet toughness, it is necessary to add at least 0.602% or more. On the other hand, according to the inspection conducted by the present inventors, 1゛i
Once the toughness is significantly decreased with the addition of C, on the contrary, the toughness
If an excess of 1゛ is contained in relation to the amount of N, the toughness will actually become extremely low. Upon further examination, it was found that when Ti is included in excess, 10
A large number of coarse square-shaped TiN exceeding the side (- part T
i (C,N)) precipitates or inclusions are already formed during casting or at subsequent high temperatures exceeding < 1350°C, and these precipitates or inclusions are likely to remain in the material even after hot rolling. It has become clear that this is due to the fact that the sensitivity of Therefore, in this sense, there is an upper limit to the amount of Ti, and according to the studies of the present inventors,
Its value is (0,03-1-4C-+N)%. That is, when ζTi is contained in excess of this amount, T
The toughness of the hot-rolled sheet deteriorates by one level for a different reason than when the l content is less than 0.02%. Therefore, in the present invention, Ti is added to improve the toughness of hot rolled sheets.
is 0.02% or more (0.03+4 C+ -----・N
)%, which is a relatively small amount.

さらに本発明にあっては、Ti はこのように比較的微
量な添加であっても、耐酸化性ことに排ガス中での耐異
常酸化性の向上効果を有する。
Furthermore, in the present invention, even when added in such a relatively small amount, Ti has the effect of improving oxidation resistance, particularly resistance to abnormal oxidation in exhaust gas.

この場合、(4c+−−N)%以上の添加で効果がより
大きくなるが、過剰に添加してもTiによる耐酸化性の
向上効果が急速に飽和するため、熱延コイルの靭性を考
慮した範囲がTi の添加範囲となる。従って本発明の
Tiは0.02%以上(0,03+4 C十−−−N 
)%以下となる。
In this case, the effect becomes greater when Ti is added in an amount of (4c+--N)% or more, but even if Ti is added in excess, the oxidation resistance improvement effect due to Ti quickly saturates, so the toughness of the hot-rolled coil was taken into account. This range corresponds to the addition range of Ti. Therefore, the Ti content of the present invention is 0.02% or more (0,03+4 C + - N
)% or less.

Si : Si は耐酸化性向上には有用であるものの、著しく熱
延コイルの靭性を低下させるため、もともと耐酸化性を
有するが靭性の低いFe −Cr12系合金を対象とし
た本発明にあっては0.5%以下とする。
Si: Although Si is useful for improving oxidation resistance, it significantly reduces the toughness of hot-rolled coils. shall be 0.5% or less.

Mn : Mnは本発明にあっては耐酸化性をやや低Fする傾向を
持つため1,0%以下とする。
Mn: In the present invention, Mn tends to lower the oxidation resistance slightly, so it is set to 1.0% or less.

置 Pは本発明にあってはREl、Aとの関わりにおいて熱
間での加工性を向上するのに重要な意味を持つ元素であ
る。
In the present invention, P is an element that has an important meaning in improving hot workability in relation to REL and A.

即ち、0.06%を超える比較的多量のREMを添れる
際には、熱間圧延に際し、全く問題なく加工(即ち圧延
)ができることが本発明者らの検討により明らかとなっ
た。この際、例えばREMの中で最も多量に含まれるC
eの一部は3I1m前後の比較的微細な粒状のりん化物
として鋼中に存在するため従来考えられていたようなF
eとの化合物を形成することによる熱間での加工性の低
下が未然に防止できるのである。
That is, studies by the present inventors have revealed that when a relatively large amount of REM exceeding 0.06% is added, processing (that is, rolling) can be performed without any problem during hot rolling. At this time, for example, C, which is contained in the largest amount in REM,
A part of e exists in steel as relatively fine granular phosphides of around 3I1m, so F
This makes it possible to prevent deterioration in hot workability due to the formation of compounds with e.

しかして、Pは多量のREMの添加に際してはこのよう
な有用な作用をもっことになるが、一方でFe−Cr−
A7!系合金のとくに450〜520°C程度の温度域
でのぜい化を促進するため、その上限は0.04%に制
限される。
Therefore, P has such a useful effect when a large amount of REM is added, but on the other hand, Fe-Cr-
A7! In order to promote the embrittlement of the alloy, especially in the temperature range of about 450 to 520°C, its upper limit is limited to 0.04%.

%以下となる。% or less.

Sは耐酸化性を低下させるため本発明にあっては0.0
03%以下とする。
S decreases oxidation resistance, so in the present invention it is 0.0
03% or less.

Cr Crはステンレス鋼の耐食性及び耐熱性を確保する最も
基本的な添加元素である。本発明にあっては、18%未
満では耐酸化性及び皮膜の密着性が十分確保されず、一
方28%を超えると特に熱延コイルの靭性及び冷間での
加工性(圧延性)が著しく低下しはじめるためその範囲
は18%以上28%以下となる。
Cr Cr is the most basic additive element that ensures corrosion resistance and heat resistance of stainless steel. In the present invention, if it is less than 18%, oxidation resistance and film adhesion cannot be sufficiently ensured, while if it exceeds 28%, the toughness and cold workability (rollability) of the hot rolled coil will be significantly deteriorated. Since it begins to decrease, the range becomes 18% or more and 28% or less.

/lは本発明にあっては耐酸化性を確保する基本元素で
ある。4.5%未満ではとくに箔の場合排気ガス中では
酸化皮膜の保護性が極度に悪く、排ガス浄化装置用とし
てその使用に耐えない。一方6.5%を超えて添加した
場合には、排ガス中の箔のくり返し加熱に際して皮膜に
微細な割れが発生し、REM及びTi の添加によって
も本発明の範囲ではこれを十分抑えることができない。
/l is a basic element that ensures oxidation resistance in the present invention. If it is less than 4.5%, the protective properties of the oxide film in exhaust gas will be extremely poor, especially in the case of foil, and it will not be able to withstand use as an exhaust gas purification device. On the other hand, if it is added in excess of 6.5%, fine cracks will occur in the film when the foil is repeatedly heated in the exhaust gas, and this cannot be sufficiently suppressed within the scope of the present invention even by adding REM and Ti. .

また、過剰なANは熱延板の靭性が極端に低下し、一方
で箔圧延に際しシワの発生を防止する適正なテンション
範囲が狭くなってしまう。
In addition, excessive AN extremely reduces the toughness of the hot-rolled sheet, and on the other hand, the appropriate tension range for preventing wrinkles during foil rolling becomes narrow.

従って、ANは本発明にあっては、4.5%以上6.5
%以下とする。
Therefore, in the present invention, AN is 4.5% or more and 6.5%.
% or less.

N1 : Ni は、11との結合力の強い元素でありFeCr−
Aβ系合金を著しく脆化させるため、本発明にあっては
0.3以下とする。
N1: Ni is an element with strong bonding force with 11, and FeCr-
In the present invention, it is set to 0.3 or less because it significantly embrittles the Aβ alloy.

RBM: REMは本発明にあっては、とくに排気ガス中での箔の
異常酸化発生に対する抵抗力を顕著に向−トさせる。加
熱冷却をくり返した場合には0.03%程度のREMの
添加がA e ZO:1皮膜の耐剥離性を改善すること
は公知であったが、本発明の如き燃焼排気ガス中では顕
著な皮膜の剥離は認められない場合でも箔の表面皮膜に
ごく微細なひび割れが長時間使用中に発生し一部ではこ
のひびの中及びふちにFeを主体とした微細な酸化物粒
子が認められ皮膜の保護性を低下することが明らかとな
った。また、このようなひび割れが発生しない場合でも
排気ガス中の長時間使用中に表面からの微視的観察によ
りA 1 zO3を主体とした酸化皮膜の中にFe及び
Crを主体とした酸化物粒子が点在するようになり、そ
の部分でやはり皮膜の保護性が低下する。これらの現象
は笛中の全人ρが消費される時期以前でも認められる。
RBM: In the present invention, REM significantly improves the foil's resistance to abnormal oxidation, especially in exhaust gas. It has been known that the addition of about 0.03% REM improves the peeling resistance of the Ae ZO:1 film when heating and cooling are repeated, but this is noticeable in combustion exhaust gas as in the present invention. Even if no peeling of the film is observed, very fine cracks occur on the surface film of the foil during long-term use, and in some cases, fine oxide particles mainly composed of Fe are observed in the cracks and around the edges, causing the film to deteriorate. It was revealed that the protective properties of In addition, even if such cracks do not occur, oxide particles mainly composed of Fe and Cr are found in the oxide film mainly composed of A 1 zO3 by microscopic observation from the surface during long-term use in exhaust gas. The film becomes scattered, and the protective properties of the film decrease in these areas. These phenomena are observed even before the total ρ in the flute is consumed.

しかしながら、REVを0.06%を超えて添加した場
合には、こうした現象が顕著に抑えられ、排気ガス中で
の異常酸化寿命が著しく向上する。
However, when REV is added in an amount exceeding 0.06%, this phenomenon is significantly suppressed and the life of abnormal oxidation in exhaust gas is significantly improved.

また、このREM添加による効果は、Ce単独添加又は
Laの単独添加の場合よりも上記混合物として添加した
方が大きいことが見い出された。
Furthermore, it has been found that the effect of REM addition is greater when the mixture is added than when Ce is added alone or when La is added alone.

一方、前記特開昭58−177437号公報ではREM
は皮膜の剥離を防止するが、多量に添加した場合には熱
間での加工が不可能になるとしている。
On the other hand, the REM
Although it prevents the film from peeling off, it is said that if added in large quantities, hot processing becomes impossible.

さらに前記特開昭63−45351号公報では、REM
の中の各元素を区別して吟味した結果、REMの多量添
加の場合Ceを除けば熱間での加工が可能としている。
Furthermore, in the above-mentioned Japanese Patent Application Laid-Open No. 63-45351, REM
As a result of examining each element separately, it was found that hot processing is possible with the exception of Ce when a large amount of REM is added.

本発明にあっては、前記の如く箔の排気ガス中での酸化
特性に与えるREMの効果から前記混合物でのREMの
多量添加を可能ならしめる技術としてPとの関係が重要
であり、これを前述したある特定の量的関係に維持すれ
ば通常の熱間圧延プロセスで十分製造可能であることが
明らかとなった。
In the present invention, the relationship with P is important as a technique that makes it possible to add a large amount of REM to the mixture due to the effect of REM on the oxidation properties of the foil in exhaust gas as described above. It has become clear that it is possible to sufficiently manufacture the film by a normal hot rolling process if the above-mentioned specific quantitative relationship is maintained.

しかしながら、REMを0.15%を超えて添加した場
合には、りん化物の量及び大きさとも増大し、50n程
度の箔にまで圧延することが困難になる。
However, when REM is added in an amount exceeding 0.15%, both the amount and size of phosphides increase, making it difficult to roll the foil into a foil of about 50 nm.

また、鋳造後の鋼塊表面にわれ様の欠陥が多発し製造性
が極度に低下してしまう。
Furthermore, defects such as cracks frequently occur on the surface of the steel ingot after casting, resulting in extremely low productivity.

しかして、REMの添加範囲は本発明にあっては0.0
6%を超え、0.15%以下となる。
Therefore, the addition range of REM is 0.0 in the present invention.
It exceeds 6% and becomes 0.15% or less.

また、REMについては溶製の最終段階、即ち鋳造の直
前に添加することが望ましい。
Further, it is desirable to add REM at the final stage of melting, that is, immediately before casting.

Nb : Nbは本発明にあっては選択的に添加することが出来る
Nb: Nb can be added selectively in the present invention.

Nb添加の目的とするところは本発明にあっては、主と
して熱延コイルの靭性の向上であるが、REMとの共存
により皮膜の密着性も改善される。
In the present invention, the purpose of adding Nb is mainly to improve the toughness of the hot-rolled coil, but coexistence with REM also improves the adhesion of the coating.

靭性確保の点から少なくとも0.05%以上が必要であ
るが、逆に多量に含まれる場合には、鋳造後の鋼塊が冷
却中に割れを起こしやすくなる。靭性の向」−の点から
Nbの添加量の上限はC及びNとN)%を超えて添加し
ても靭性向上効果は、飽和してしま・う。
From the viewpoint of ensuring toughness, at least 0.05% or more is required, but if it is contained in a large amount, the steel ingot after casting is likely to crack during cooling. In terms of the direction of toughness, the upper limit for the amount of Nb added is that even if it is added in excess of C and N%, the toughness improvement effect will be saturated.

また、Nbには、REVと複合添加された場合にはこと
に皮膜の密着性を向上させる効果があるが、本発明にあ
っては補助的な効果であるに過ぎない。
Furthermore, when Nb is added in combination with REV, it has the effect of particularly improving the adhesion of the film, but in the present invention, this is only an auxiliary effect.

しかして、Nbの選択による添加範囲は、以下となる。Therefore, the addition range depending on the selection of Nb is as follows.

また、この選択的に添加するN bは、溶製の際Ti 
より以前に添加することが望ましい。
In addition, this selectively added Nb is added to Ti during melting.
It is desirable to add it earlier.

〔実施例〕〔Example〕

次に実施例により、さらに本発明の詳細な説明する。 Next, the present invention will be further explained in detail with reference to Examples.

(実施例−1) 第1表に本発明の実施例の合金箔化学成分及び比較例の
合金の化学成分を示す。
(Example-1) Table 1 shows the chemical composition of the alloy foil of the example of the present invention and the chemical composition of the alloy of the comparative example.

これらの鋼はいずれも真空高周波誘導炉によって25k
g溶製し、インゴット鋳造した後、l]80’cにてl
hr保定後直ちに熱間圧延を開始し厚さ4 mmにまで
圧延した後、自然放冷し、板の表面温度が550“Cに
なったところで500°Cの加熱炉中に装入しlhrの
検定後炉冷した。この際Y2には割れが発生したが、鋼
塊が分断されるにまでは至らなかったため厚さ4Ill
I11の板にまで仕」−げた。
Both of these steels are processed to 25k in a vacuum high frequency induction furnace.
After g melting and ingot casting, l] at 80'c.
Immediately after the hr holding time, hot rolling was started and the plate was rolled to a thickness of 4 mm. After that, it was allowed to cool naturally, and when the surface temperature of the plate reached 550"C, it was charged into a heating furnace at 500°C and rolled for 1hr. After inspection, the furnace was cooled.At this time, cracks occurred in Y2, but the steel ingot did not break apart, so the thickness was 4Ill.
He even made it to the board of I11.

またYllにも圧延中割れが若干発生し、仕上り後の板
を観察したところ、比較的軽微ではあるが、耳割れ及び
表面割れが認1められた。他の鋼はXシリーズ、Yシリ
ーズとも熱間圧延にて特に問題は発生していない。これ
らの結果を第2表の熱間加]二性の欄に熱延板に割れの
発生したものはX印で、問題のなかったものはO印でま
とめて示す。
In addition, some cracking occurred in Yll during rolling, and when the finished plate was observed, edge cracking and surface cracking were observed, although they were relatively minor. No particular problem occurred during hot rolling for the other steels, neither the X series nor the Y series. These results are summarized in Table 2 in the column of hot-rolling property with X marks for those in which cracks occurred in the hot-rolled sheets, and O marks for those without any problems.

次にこれらの熱延板の靭性をサブサイズシャルピー試験
片にて調べた。
Next, the toughness of these hot rolled sheets was examined using sub-sized Charpy test pieces.

Y3 、Y7及びY8はサブサイズシャルピーテスト試
験片加工中にいずれも試験片に割れが発生したり又は、
試験片の一部がかけ落ちる現象が多発した。このことか
ら、これら3鋼種は靭性が極度に悪いと判断できたため
シャルピー衝撃試験は行なわなかった。
For Y3, Y7, and Y8, cracks occurred in the sub-size Charpy test specimens during processing, or
A phenomenon in which part of the test piece fell off occurred frequently. From this, it was determined that these three steel types had extremely poor toughness, so Charpy impact tests were not conducted.

第2表にこれらの熱延板靭性調査結果を示す。Table 2 shows the results of the hot rolled sheet toughness investigation.

判断指標としては、2mmVノツチ1/3サブサイズシ
ャルピー衝撃試験片の吸収エネルギーの各温度3点にお
ける平均値が5.5 kg・rn / c+aを超える
温度とし、この温度が60°C以下であるものを◎印、
60°C超90°C以下のものを○印、90’C超12
0°C以下のものをX印、さらに】20°C超のものを
××印とした。なお、◎印のものは工場での大量生産時
にも何ら特別の処置を要さずに通板製造可能であり、O
印は若干の加熱処理を必要とする場合もあるが基本的に
は十分大量生産可能なものである。一方×印は工場通板
が全(不可能ではないもののその際には常に板の温度管
理に注意が必要であり、生産性が極度に低下し、著しい
コストアップをひきおこす。さらに××印のものは熱延
コイルによる通常のステンレス鋼板の工場生産工程では
事実上製造が不可能と判断されるものである。
As a judgment indicator, the average value of the absorbed energy of a 2mm V notch 1/3 sub-size Charpy impact test piece at three points at each temperature exceeds 5.5 kg・rn/c+a, and this temperature is 60°C or less. Mark things with ◎,
Over 60°C and under 90°C marked with ○, over 90'C with 12
Those below 0°C were marked with an X, and those above 20°C were marked with an XX mark. In addition, those marked with ◎ can be manufactured without any special treatment even during mass production at a factory, and O
The mark may require some heat treatment, but basically it can be mass-produced. On the other hand, the ones marked with an "X" are completely passed through the factory (although it is not impossible, care must always be taken to control the temperature of the board at that time, resulting in an extremely low productivity and a significant increase in costs. It is judged that it is practically impossible to manufacture this product using the normal factory production process for stainless steel sheets using hot-rolled coils.

次に、こうして得られた熱延板のうち、熱間圧延にて割
れの発生したY2及びYllと熱延板の靭性が著しく低
いYl 、Y3 、Y7.Y8及びYIOを除く各素材
を冷間圧延後(一部のものは温間圧延した) 950 
’Cにて焼鈍した後厚さ1.5 mm、幅2On+m、
長さ25mmのクーポン状酸化試験片に加Yし、表面を
No、 # 1500エメリーペーパーにて湿式研摩仕
上げした。これらの試験片を人気中、1200°Cに゛
ζ20時間加熱後直ちに金属製シャーレ中にとり込み自
然冷却し、このとき生ずる酸化皮膜の剥離脱落分を回収
する試験を5回くり返した。こうし°C回収された脱落
した酸化スケールの重量を測定し、各試料のスケールの
耐7、り離性を調べた。
Next, among the hot-rolled sheets obtained in this way, Y2 and Yll, which had cracks during hot rolling, and Yl, Y3, and Y7, whose hot-rolled sheets had extremely low toughness. After cold rolling each material except Y8 and YIO (some were warm rolled) 950
After annealing at 'C, the thickness is 1.5 mm, the width is 2 On+m,
It was attached to a coupon-shaped oxidation test piece with a length of 25 mm, and the surface was wet-polished with No. 1500 emery paper. These test pieces were heated to 1200°C for 20 hours, then immediately placed in a metal petri dish, allowed to cool naturally, and the test was repeated 5 times to collect the resulting peeled off oxide film. The weight of the fallen oxide scale collected at this temperature was measured, and the scale resistance and releasability of each sample were examined.

この結果を第2表大気中耐剥離性の欄にまとめる。The results are summarized in the column of atmospheric peeling resistance in Table 2.

表中◎印は5回加熱後の剥離したスケールの総重量が0
.5 mg以下のもの、○印は0.5 mgl 2.0
 mg以下のもの、X印は2.0 mg超のものである
。供試した中で、′Fi無添加でREMの添加量も少な
いYl、4で剥離量がやや多いが、他の綱はこのテスト
による!、11離量が2.0 mg以下と非常に小さい
The ◎ mark in the table indicates the total weight of peeled scale is 0 after heating 5 times.
.. 5 mg or less, ○ mark is 0.5 mgl 2.0
mg or less, and X marks exceed 2.0 mg. Among the tested ropes, Yl and 4, which have no 'Fi added and a small amount of REM added, had a slightly higher amount of peeling, but the other ropes were based on this test! , 11 distance is very small, less than 2.0 mg.

次に、冷延焼鈍板をさらに50IITnの箔にまで圧延
した後、Tl]3 Q mm長さ50mmに切断してガ
ソリンエンジン排気ガス中、1150°Cにて7時間加
熱後放冷する試験を各箔に異常酸化が発生ずるまで行な
った。
Next, the cold-rolled annealed sheet was further rolled to a foil of 50 IITn, cut into Tl]3Q mm lengths of 50 mm, heated in gasoline engine exhaust gas at 1150°C for 7 hours, and then allowed to cool. The process was continued until abnormal oxidation occurred on each foil.

なお、このときの供試箔は501!m−L1μmあり各
成分について3体を供試し、その平均値を該成分箔の異
常酸化寿命とした。
In addition, the sample foil at this time was 501! Three specimens were tested for each component with m-L of 1 μm, and the average value was taken as the abnormal oxidation life of the component foil.

またエンジン排ガスは排気t1800ccの4気筒のガ
ソリンエンジンを回転数1500rpm負荷5 kg 
−mの運転条件下で空燃比13にて発生さ−け、150
 ’Cに保温した導管より加熱炉内に導入した。
In addition, the engine exhaust gas is a 4-cylinder gasoline engine with an exhaust of 1800 cc at a rotation speed of 1500 rpm and a load of 5 kg.
- Occurs at an air-fuel ratio of 13 under operating conditions of 150
It was introduced into the heating furnace through a conduit kept at a temperature of 'C.

これらの結果を第2表中の排ガス中寿命の欄にまとめた
。本発明例のX1〜10の各鋼箔はいずれも370 h
r以上の長寿命を示す。
These results are summarized in the column of exhaust gas life in Table 2. Each of the steel foils of X1 to X10 of the present invention examples was used for 370 h.
It shows a long life of more than r.

(実施例−2) 第1表中本発明例としてxl及びX3、また比較例とし
てY9.Yl3及びYl6の合計5種の、厚さ50μm
の箔を[1]65 mmの銅帯とし、これに周期3、5
 mm、振幅3.2 mmの正弦波状の波付加工したも
の(波板)を、この加工なしの箔(平板)帯と重ね合わ
せて巻き込み、見掛けの直径42mm程度、長さ65m
mのハニカム状円筒体を作製し、波板/平板接触部に適
宜市販のNi基ロウ材粉末を付着せしめたものを、3 
Xl0−’Torr程度の真空中にて加熱し、ロウ付処
理した。
(Example-2) In Table 1, xl and X3 are examples of the present invention, and Y9 is a comparative example. A total of 5 types of Yl3 and Yl6, thickness 50 μm
The foil [1] is a 65 mm copper strip, and a period of 3 and 5 is attached to this.
A piece of corrugated material (corrugated sheet) with a sinusoidal waveform of 3.2 mm in width and amplitude of 3.2 mm is rolled up by overlapping this unprocessed foil (flat plate) band to an apparent diameter of about 42 mm and a length of 65 m.
A honeycomb-shaped cylindrical body of 3 m was prepared, and a commercially available Ni-based brazing material powder was appropriately adhered to the corrugated plate/flat plate contact part.
It was heated in a vacuum of about Xl0-'Torr and subjected to brazing treatment.

こうして得られたロウ付は後のハニカム構造体を炉芯管
の内径45mmの横型管状加熱炉に装置し、炉芯管の一
方の端から前記したと同様のエンジン排気ガスを流入量
10 E /min (150°Cにて)導入しつつ】
100°Cにて300 br加熱した。
The honeycomb structure thus obtained was placed in a horizontal tubular heating furnace with an inner diameter of 45 mm in the furnace core tube, and the same engine exhaust gas as described above was introduced from one end of the furnace core tube at an inflow rate of 10 E / min (at 150°C)]
Heated at 100°C and 300 br.

さらに、その後これらのハニカム構造体を切断解体し、
箔表面の酸化状況をSEMにて観察するとともに、EP
−Aにて洛中のAβ濃度を測定した。
Furthermore, these honeycomb structures are then cut and disassembled,
While observing the oxidation status of the foil surface using SEM,
The Aβ concentration in Kyoto was measured at -A.

なお、この際、ハニカム体たて割り断面を目視観察した
ところ、Yl3は緑変色しており、一部に異常酸化の発
生が認められた。またY9にもまだら状に緑変した部位
が認められ、Yl6はロウ相部付近で緑変した部分が認
められた。これに対し、Xl及びX3では全体に灰白色
を呈していた。
At this time, when the vertically split cross section of the honeycomb body was visually observed, Yl3 had turned green, and abnormal oxidation was observed in some parts. In addition, a patchy green area was observed in Y9, and a green area was observed in Yl6 near the wax phase. On the other hand, Xl and X3 exhibited a grayish white color overall.

−]二連したSBM及びEPMΔの結果を第3表に示す
-] Duplicate SBM and EPMΔ results are shown in Table 3.

SEMによる観察結果により、REM量が少ないYl3
では箔表面のA e 203皮膜にびび割れが多発して
おり、一部ではこの割れの中にFe系の酸化物粒子が認
められた。また、Y9及びYl6にも、Yl3よりは軽
微であるがやはり皮膜のひび割れが認められ一部にはY
l3と同様Fe系酸化物の発生も確認された。これに対
し、Xl及びχ3には、皮膜表面に、素地の結晶粒界に
対応した段差は認められるものの皮膜のひび割れは認め
られなかった。
According to the observation results by SEM, Yl3 with a small amount of REM
There were many cracks in the Ae 203 film on the surface of the foil, and Fe-based oxide particles were observed in some of the cracks. In addition, cracks in the film were also observed in Y9 and Yl6, although it was milder than Yl3, and some cracks were observed in Y9 and Yl6.
Similar to 13, generation of Fe-based oxides was also confirmed. On the other hand, in Xl and χ3, steps corresponding to the crystal grain boundaries of the substrate were observed on the coating surface, but no cracks were observed in the coating.

さらに、EPMAによるAβの残量はYl3では0.7
%のAllが残存している。またY9には09%がさら
にYl6.Xl及びX3にはそれぞれ1.1%、1.0
%、】、4%が残存している。
Furthermore, the remaining amount of Aβ by EPMA is 0.7 for Yl3.
% of All remains. In addition, 09% of Y9 was further Yl6. 1.1% and 1.0 for Xl and X3, respectively
%, ], 4% remain.

このことから、本発明による箔を用いたハニカム構造体
は、排気ガス中でも、皮膜の微細なひび割れに対する抵
抗力が高く、また異常酸化発生に対する抵抗力にも優れ
ていることが明らかである。
From this, it is clear that the honeycomb structure using the foil according to the present invention has high resistance to minute cracks in the film even in exhaust gas, and is also excellent in resistance to abnormal oxidation.

(実施例−3) 第4表に示す成分の鋼を100 kg真空高周波炉にて
溶製、鋳造後、1200°Cに加熱し熱間にて30%の
圧延後空冷し、さらζこ1150°Cにて熱間圧延して
厚さ2.5 n+mの熱延板を得た。
(Example-3) 100 kg of steel having the composition shown in Table 4 was melted and cast in a vacuum high-frequency furnace, heated to 1200°C, hot rolled to 30%, air cooled, and further heated to ζ1150. A hot-rolled sheet with a thickness of 2.5 n+m was obtained by hot rolling at °C.

さらに、これをジョンドブラスト、酸洗、冷間圧延、焼
鈍、脱脂、酸洗、箔圧延、脱脂、スリット、箔圧延、真
空焼鈍の手順にて厚さ50廂、中65mmの7八二1(
ルを作製した。
Furthermore, this was processed into a 7821 (7821) with a thickness of 50 cm and a medium size of 65 mm by the steps of John de blasting, pickling, cold rolling, annealing, degreasing, pickling, foil rolling, degreasing, slitting, foil rolling, and vacuum annealing.
A file was created.

この箔を前記したと同様の手法により直径42m111
、長さ65mmのロウ付は処理した円筒状ハニカム構造
体とし、炉芯管内径45mmの横型管状加熱炉に装着し
た。この加熱炉の一方端から、模凝排ガスとして02約
2 Vo1%残部N2の混合ガスを室温にて151! 
/minの流量とし7つつ露点を53°Cに調整して流
入し、該ハニカム状試験体を1070゛Cに加熱しつつ
、50hr毎に取り出して放冷後型量変化及び両端面中
央部間の長さ変化を測定する操作を12回(合羽600
時間加熱に相当)くり返した。
The diameter of this foil was 42 m111 by using the same method as described above.
A brazed cylindrical honeycomb structure with a length of 65 mm was prepared and installed in a horizontal tubular heating furnace with a core tube inner diameter of 45 mm. From one end of this heating furnace, a mixed gas of about 0.2 Vo, 1% and the balance N2 is fed as a simulated coagulation exhaust gas at room temperature.
The honeycomb-shaped test specimen was heated to 1070°C and taken out every 50 hours, and after cooling, the mold amount changed and the distance between the center portions of both end faces was measured. 12 times to measure the change in length (copper 600
(equivalent to heating time) was repeated.

この結果を第1図及び第2回に示す。The results are shown in Figure 1 and the second round.

600hr経過後の重量増加及び寸法変化とも本発明に
よるXllの方が比較例YIBに比べ著しく小さく、排
ガス浄化装置の構成箔として用いた場合、その耐久性に
優れていることが明らかである。
Both the weight increase and dimensional change after 600 hours were significantly smaller in Xll according to the present invention than in Comparative Example YIB, and it is clear that it has excellent durability when used as a constituent foil of an exhaust gas purification device.

第2表 第3表 第2表続き 2541.36 (12) 〔発明の効果〕 実施例からも明らかな如く、本発明によるFeCr−−
Ae系合金は、より安価な形で添加元素成分を選択可能
である上に、熱間での加丁性及び熱延板靭性が良好で箔
等の製造性に優れているため製造コストをより低く抑え
ることが可能であり、かつ酸化皮膜の耐剥離性はもとよ
り合金箔としての排ガス中での異常酸化発生に対する抵
抗力に優れ、さらに合金箔のロウ付けによるハニカム構
造体としても排ガス中での耐酸化性及び形状変化に対す
る抵抗力にも優れている。
Table 2 Table 3 Table 2 Continued 2541.36 (12) [Effects of the invention] As is clear from the examples, FeCr-- according to the present invention
Ae-based alloys allow the selection of additive elements at a lower cost, have good hot cutability and hot rolled sheet toughness, and are excellent in the manufacture of foils, etc., so manufacturing costs can be reduced. In addition to the peeling resistance of the oxide film, it also has excellent resistance to abnormal oxidation in exhaust gas as an alloy foil, and even as a honeycomb structure made of brazed alloy foil, it has excellent peeling resistance in exhaust gas. It also has excellent oxidation resistance and resistance to shape change.

し7たがって、本願発明のFe −Cr −Aji系合
金は排気ガス浄化装置用の箔として好適であり、とりわ
け自動車の排気ガス浄化装置の触媒支持体として最適で
ある。
Therefore, the Fe-Cr-Aji alloy of the present invention is suitable as a foil for an exhaust gas purification device, and is particularly suitable as a catalyst support for an automobile exhaust gas purification device.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は、本願発明に係る合金箔をロウ付したハニカ1
、構造体の、模擬排ガス中ての1070°C加熱による
重量変化の経時変化を示すグラフ、第2図は同じく長さ
変化の経時変化を示すグラフである。 (5)10r(&を喜11 (田山)喜敗断2誓
FIG. 1 shows a honeycomb 1 brazed with alloy foil according to the present invention.
FIG. 2 is a graph showing the change in weight over time of the structure due to heating at 1070° C. in simulated exhaust gas, and FIG. 2 is a graph showing the change in length over time. (5) 10r (& woki 11 (Tayama) Kishudan 2 vows

Claims (1)

【特許請求の範囲】 1、重量%で P:31/233(REM+0.021)以上0.04
%以下、Cr:18以上28以下、 Ti:0.02以上(0.03+4C+24/7N)以
下、Al:4.5以上6.5以下、 REM:0.06を超え0.15以下(ただし、REM
は希土類元素のうちのランタノイド) を含有し、不純物として C:0.015以下、 N:0.015以下でかつ、 C+N:0.02以下、 S:0.003以下、 Si:0.5以下、 Mn:1.0以下、 Ni:0.3以下に制限し、 残部実質的にFeよりなることを特徴とする製造性に優
れた耐熱、耐酸化性Fe−Cr−Al系合金。 2、さらに重量%で Nb:0.05以上[0.1+(93/12)・C+(
93/14)・N]以下を含有することを特徴とする請
求項1記載の合金。
[Claims] 1. P in weight%: 31/233 (REM+0.021) or more 0.04
% or less, Cr: 18 or more and 28 or less, Ti: 0.02 or more (0.03+4C+24/7N) or less, Al: 4.5 or more and 6.5 or less, REM: more than 0.06 and 0.15 or less (however, R.E.M.
is a lanthanoid among rare earth elements), and contains C: 0.015 or less, N: 0.015 or less as impurities, and C+N: 0.02 or less, S: 0.003 or less, Si: 0.5 or less. A heat-resistant and oxidation-resistant Fe-Cr-Al alloy with excellent manufacturability, characterized in that Mn: 1.0 or less, Ni: 0.3 or less, and the remainder substantially consists of Fe. 2. Furthermore, Nb: 0.05 or more [0.1+(93/12)・C+(
93/14).N] or less.
JP1071960A 1989-03-27 1989-03-27 Heat- and oxidation-resistant Fe-Cr-A (1) type alloy with excellent manufacturability Expired - Fee Related JPH068486B2 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
JP1071960A JPH068486B2 (en) 1989-03-27 1989-03-27 Heat- and oxidation-resistant Fe-Cr-A (1) type alloy with excellent manufacturability
US07/588,434 US5045404A (en) 1989-03-27 1990-09-26 Heat-resistant stainless steel foil for catalyst-carrier of combustion exhaust gas purifiers

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP1071960A JPH068486B2 (en) 1989-03-27 1989-03-27 Heat- and oxidation-resistant Fe-Cr-A (1) type alloy with excellent manufacturability

Publications (2)

Publication Number Publication Date
JPH02254136A true JPH02254136A (en) 1990-10-12
JPH068486B2 JPH068486B2 (en) 1994-02-02

Family

ID=13475550

Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
JP (1) JPH068486B2 (en)

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0790500A (en) * 1993-09-22 1995-04-04 Nippon Yakin Kogyo Co Ltd Ferritic stainless steel excellent in high temperature oxidation resistance
EP0667400A1 (en) * 1994-02-09 1995-08-16 Allegheny Ludlum Corporation Creep resistant iron-chromium-aluminium alloy substantially free of molybdenum
EP0668366A1 (en) * 1994-02-09 1995-08-23 Allegheny Ludlum Corporation Creep resistant iron-chromium-aluminum alloy and article thereof
EP1580288A4 (en) * 2002-11-20 2006-02-01 Nippon Steel Corp HIGH-Al STAINLESS STEEL PLATE AND DOUBLE-LAYERED PLATE, PROCESS FOR PRODUCING THE SAME, A HONEYCOMB STRUCTURE THEREFROM AND PROCESS FOR PRODUCING THE HONEYCOMB STRUCTURE
US20090280350A1 (en) * 2006-11-21 2009-11-12 Tooru Inaguma Steel sheet having high plane integration and method of production of same
CN103725972A (en) * 2014-01-13 2014-04-16 盐城市鑫洋电热材料有限公司 Low-carbon multi-element high-resistance electrothermal alloy and preparation method thereof
US9028625B2 (en) 2004-10-21 2015-05-12 Nippon Steel Materials Co., Ltd. High Al-content steel sheet excellent in workability and method of production of same
CN104831174A (en) * 2015-05-08 2015-08-12 上海蓝铸特种合金材料有限公司 High-temperature oxidation resistant metal material and preparation method thereof
JP2016102231A (en) * 2014-11-27 2016-06-02 Jfeスチール株式会社 Stainless foil

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Publication number Priority date Publication date Assignee Title
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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6345351A (en) * 1986-04-21 1988-02-26 Kawasaki Steel Corp Fe-cr-al alloy having superior resistance to stripping of oxide scale
JPS6376850A (en) * 1986-09-17 1988-04-07 Kawasaki Steel Corp Fe-cr-al-nd alloy having superior resistance to peeling of oxide scale
JPH01255648A (en) * 1988-04-05 1989-10-12 Kawasaki Steel Corp Fe-cr-al alloy excellent in oxidation resistance and resistance to high temperature embrittlement

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6345351A (en) * 1986-04-21 1988-02-26 Kawasaki Steel Corp Fe-cr-al alloy having superior resistance to stripping of oxide scale
JPS6376850A (en) * 1986-09-17 1988-04-07 Kawasaki Steel Corp Fe-cr-al-nd alloy having superior resistance to peeling of oxide scale
JPH01255648A (en) * 1988-04-05 1989-10-12 Kawasaki Steel Corp Fe-cr-al alloy excellent in oxidation resistance and resistance to high temperature embrittlement

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0790500A (en) * 1993-09-22 1995-04-04 Nippon Yakin Kogyo Co Ltd Ferritic stainless steel excellent in high temperature oxidation resistance
EP0667400A1 (en) * 1994-02-09 1995-08-16 Allegheny Ludlum Corporation Creep resistant iron-chromium-aluminium alloy substantially free of molybdenum
EP0668366A1 (en) * 1994-02-09 1995-08-23 Allegheny Ludlum Corporation Creep resistant iron-chromium-aluminum alloy and article thereof
EP1580288A4 (en) * 2002-11-20 2006-02-01 Nippon Steel Corp HIGH-Al STAINLESS STEEL PLATE AND DOUBLE-LAYERED PLATE, PROCESS FOR PRODUCING THE SAME, A HONEYCOMB STRUCTURE THEREFROM AND PROCESS FOR PRODUCING THE HONEYCOMB STRUCTURE
EP2048258A1 (en) * 2002-11-20 2009-04-15 Nippon Steel Corporation Honeycomb bodies employing high Al stainless steel sheet and process for production thereof
US7601672B2 (en) 2002-11-20 2009-10-13 Nippon Steel Corporation High Al stainless steel sheet and honeycomb bodies employing them
US9028625B2 (en) 2004-10-21 2015-05-12 Nippon Steel Materials Co., Ltd. High Al-content steel sheet excellent in workability and method of production of same
US9616411B2 (en) 2004-10-21 2017-04-11 Nippon Steel & Sumkin Materials Co., Ltd. High Al-content steel sheet excellent in workability and method of production of same
US20090280350A1 (en) * 2006-11-21 2009-11-12 Tooru Inaguma Steel sheet having high plane integration and method of production of same
CN103725972A (en) * 2014-01-13 2014-04-16 盐城市鑫洋电热材料有限公司 Low-carbon multi-element high-resistance electrothermal alloy and preparation method thereof
JP2016102231A (en) * 2014-11-27 2016-06-02 Jfeスチール株式会社 Stainless foil
CN104831174A (en) * 2015-05-08 2015-08-12 上海蓝铸特种合金材料有限公司 High-temperature oxidation resistant metal material and preparation method thereof

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