JPH02253936A - Fireproof board - Google Patents

Fireproof board

Info

Publication number
JPH02253936A
JPH02253936A JP7747689A JP7747689A JPH02253936A JP H02253936 A JPH02253936 A JP H02253936A JP 7747689 A JP7747689 A JP 7747689A JP 7747689 A JP7747689 A JP 7747689A JP H02253936 A JPH02253936 A JP H02253936A
Authority
JP
Japan
Prior art keywords
core material
cellulose
glass fiber
fireproof board
corrugated cardboard
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP7747689A
Other languages
Japanese (ja)
Inventor
Michio Nagamatsu
永松 道夫
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to JP7747689A priority Critical patent/JPH02253936A/en
Publication of JPH02253936A publication Critical patent/JPH02253936A/en
Pending legal-status Critical Current

Links

Abstract

PURPOSE:To contrive lightening of a fireproof board and an improvement in a fire preventive function by preventing an injury such as a crack or a flaw, by a method wherein corrugated cardboard paper consisting mainly of phosphoric cellulose and a glass fiber is stuck to the external surface of a core material comprised of a urethane foam. CONSTITUTION:Corrugated cardboard paper 3, 3a consisting mainly of phosphoric cellulose and a glass fiber are stuck to an external surface of a core material 2 with a chloroprene of phosphoric cellulose and a glass fiber are stuck to an external surface of a core material 2 with a chloroprene adhesive material having incombustibility, in a fireproof board 1. A general flexible or semi-rigid or rigid urethane foam is used for the core material 2. Paper is manufactured by making a phosphatized fiber obtained by bonding phosphate to cellulose and a glass fiber respectively into 50 pts. wt. and made into a papery state, which is molded by corrugation-processing into a state of corrugated cardboard, in the corrugated cardboard paper 3, 3a. When the fireproof board is heated with a flame, since a carburized layer is formed firmly, generation of the flame is controlled with such the carburized layer.

Description

【発明の詳細な説明】 〔発明の目的〕 庄】[上9)引用l−野 本発明は軽量化を図ると共に、優れた耐火機能を有する
防火ボードに関するものである。
DETAILED DESCRIPTION OF THE INVENTION [Object of the Invention] [Page 9] Reference 1-No. The present invention relates to a fireproof board that is lightweight and has excellent fireproof function.

災米9韮韮 従来、建築物の壁等に使用する耐火ボードとして、グラ
スウール等の断熱材を石膏ボードにてサンドイッチ状に
したもの、又軽量コンクリートボード等の耐火ボードが
見受けられるも、かかる耐火ボードは所定の防火基準を
満たす様に施工する場合、ボード類を数枚重ねる必要が
あり、ボード単体の重量が比較的大きいため、全体とし
て相当の重量ならびに壁厚になると共に、ボード自体に
亀裂や角部の欠けが発生し易い欠点を有していた。
Traditionally, fireproof boards used for building walls, etc., have been made by sandwiching insulation materials such as glass wool with gypsum boards, and fireproof boards such as lightweight concrete boards have been found. When constructing boards to meet prescribed fire safety standards, it is necessary to stack several boards, and the weight of each board is relatively large, resulting in a considerable weight and wall thickness as a whole, and cracks in the boards themselves. It had the disadvantage of being prone to chipping and corner parts.

光皿左邂迭上主立上工にス因 本発明は密度の低い芯材と段ボール紙にて防火ボードの
軽量化を図ると共に、亀裂、欠は等の損傷を防止し、又
加熱による火炎の発生を芯材と段ボール紙とによって抑
制して優れた防火機能を奏することが出来る防火ボード
を提供せんとするものである。
The present invention uses a core material with low density and corrugated paper to reduce the weight of the fireproof board, prevents damage such as cracks and chips, and prevents flames caused by heating. It is an object of the present invention to provide a fireproof board that can suppress the occurrence of fire by using a core material and corrugated paperboard and exhibit an excellent fireproofing function.

〔発明の構成〕[Structure of the invention]

し叫)邂訣t、a大逓p−壬−段 本発明はかかる点に鑑み、ウレタンフオームから成る芯
材の外表面に燐酸セルロース、ガラス繊維を主体とする
段ポール紙を貼着したもの、又芯材をポリイソシアネー
ト成分及びポリオール成分を主体とし触媒、発泡剤、整
泡剤、架橋剤等を含むウレタン原料中に、黒鉛粉末を濃
硫酸で酸化処理した後、洗浄して乾燥することにて得ら
れる熱膨張性黒鉛の粉末を適宜割合で分散混合せしめて
生成した防火ボードを提供して上記欠点を解消せんとし
たものである。
In view of these points, the present invention has a corrugated pole paper mainly made of cellulose phosphate and glass fiber attached to the outer surface of a core material made of urethane foam. In addition, graphite powder is oxidized with concentrated sulfuric acid in a urethane raw material whose core material is mainly a polyisocyanate component and a polyol component and also contains a catalyst, a blowing agent, a foam stabilizer, a crosslinking agent, etc., and then washed and dried. The present invention aims to solve the above-mentioned drawbacks by providing a fireproof board produced by dispersing and mixing thermally expandable graphite powder obtained in a suitable proportion.

立−里 本発明にあっては、防火ボードを火炎にて加熱すると、
脱水炭化作用により段ボール紙に炭化層が強固に形成さ
れるため、かかる炭化層により火炎の発生を抑制し、又
熱膨張性黒鉛を含有した芯材は加熱により熱膨張性黒鉛
が膨張すると共に、黒鉛層間の反応物質を分解して酸性
ガス体を放出し、該酸化ガス体にて樹脂成分を急速に炭
化し、膨張した黒鉛粒子と共に一体化的に炭化体を形成
して火炎の発生を抑制するのである。
In the present invention, when the fireproof board is heated with flame,
A strong carbonized layer is formed on the corrugated paperboard due to dehydration and carbonization, so this carbonized layer suppresses the generation of flames, and when the core material contains thermally expandable graphite, the thermally expandable graphite expands when heated. The reactant between the graphite layers is decomposed to release an acidic gas, the resin component is rapidly carbonized by the oxidizing gas, and a carbonized body is formed integrally with the expanded graphite particles to suppress the generation of flame. That's what I do.

実立川 以下本発明の一実施例を図面に基づいて説明すると、 1は防火ボードであり、該防火ボード1は芯材2の外表
面に燐酸セルロース、ガラス繊維を主体とする段ボール
紙3.3aを、不燃性を有するクロロブレン系の接着材
にて貼着している。
Sanitachikawa An embodiment of the present invention will be described below based on the drawings. 1 is a fireproof board, and the fireproof board 1 has a core material 2 and a corrugated paper 3.3a mainly made of cellulose phosphate and glass fiber on the outer surface. are attached using a nonflammable chloroprene adhesive.

芯材2は一般的なる軟質、半硬質及び硬質のウレタンフ
オームを使用している。
The core material 2 uses general soft, semi-hard, and hard urethane foams.

又、芯材2の他の実施例では、トリレンジイソシアネー
ト(TDI)、ジフェニルメタンジイソシアネー)(M
DI)等のポリイソシアネート成分及びポリエーテルポ
リオール(PPG)、ポリエステルポリオール等のポリ
オール成分を主体とし、触媒、発泡剤、整泡剤、架橋剤
等を添加して成るウレタン原料中に適宜割合の熱膨張性
黒鉛の粉末を混合分散して生成している。
Further, in other examples of the core material 2, tolylene diisocyanate (TDI), diphenylmethane diisocyanate) (M
An appropriate proportion of heat is added to the urethane raw material, which is mainly composed of polyisocyanate components such as DI) and polyol components such as polyether polyols (PPG) and polyester polyols, with addition of catalysts, blowing agents, foam stabilizers, crosslinking agents, etc. It is produced by mixing and dispersing expandable graphite powder.

尚、ウレタン原料中の熱膨張性黒鉛の混合割合が50%
以上の場合においては、熱膨張性黒鉛がウレタン原料と
の混合中にて沈澱等の現象が発生し均一なる混合状態を
維持出来なくなると共に、ウレタン本来の特性をも損な
うため、本発明の目的とする難燃効果の向上を達成する
ことが出来ず、好ましくは20%以下で混合するのであ
る。
In addition, the mixing ratio of thermally expandable graphite in the urethane raw material is 50%.
In the above cases, phenomena such as precipitation occur when thermally expandable graphite is mixed with the urethane raw material, making it impossible to maintain a uniform mixing state and also impairing the original properties of urethane. Therefore, it is preferable to mix at 20% or less.

又、前記ウレタン原料中に難燃効果を図る酸化アンチモ
ン、トリス(クロロエチル)ホスフェート等の難燃剤を
添加した原料中に熱膨張性黒鉛の粉末を前記した割合で
混合分散して生成してもよい。
Alternatively, it may be produced by mixing and dispersing thermally expandable graphite powder in the above ratio into the raw material of urethane to which a flame retardant such as antimony oxide or tris (chloroethyl) phosphate is added for flame retardant effect. .

又、ウレタンの原料を限定するものではなく、ウレタン
原料中に熱膨張性黒鉛を混合分散して生成したものであ
ればよい。
Moreover, the raw material of urethane is not limited, and any material produced by mixing and dispersing thermally expandable graphite in a urethane raw material may be used.

又、熱膨張性黒鉛は黒鉛粉末を分散した濃度90%以上
の濃硫酸スラリーを15〜60℃の温度を保つ様に冷却
しながら、黒鉛粉末の40重量%以下、濃度30%以上
の過酸化水素を作用させ、該過酸化水素はベルオキソ−
硫酸を形成することにより、強い酸化力を原料黒鉛にお
よぼして、黒鉛の眉間に重硫酸棋を挿入された反応生成
物が得られる。
In addition, for thermally expandable graphite, a concentrated sulfuric acid slurry with a concentration of 90% or more in which graphite powder is dispersed is cooled to maintain a temperature of 15 to 60°C, and peroxide with a concentration of 30% or more and 40% by weight or less of the graphite powder is added. When hydrogen is applied, the hydrogen peroxide is
By forming sulfuric acid, a strong oxidizing power is exerted on the raw graphite, resulting in a reaction product in which bisulfuric acid is inserted between the eyebrows of the graphite.

上記の処理によって得られる反応生成物を充分な量の水
で洗浄した後、乾燥すれば、200℃以上の温度で加熱
することによって、数十倍から数百倍に膨張する熱膨張
性黒鉛が得られる。
If the reaction product obtained by the above treatment is washed with a sufficient amount of water and then dried, it becomes thermally expandable graphite that expands tens to hundreds of times when heated at a temperature of 200°C or higher. can get.

次に、段ボール紙3.3aについては、セルロースに燐
酸塩を結合させた次式より成る燐酸化繊維を50重量部
、ガラス繊維を50重量部として抄紙して紙状と成し、
それを段ボール状にコルゲート加工して成形している。
Next, for corrugated paperboard 3.3a, paper was made using 50 parts by weight of phosphorylated fibers of the following formula in which phosphates were bonded to cellulose and 50 parts by weight of glass fibers.
It is then corrugated and molded into a cardboard shape.

(セルロース分子)  CHt  P  0NHaH そして、本発明の防火ボード】を使用して表面温度試験
を行った処、第2図乃至第5図に示す様に良好なる防火
機能を有する結果が得られた。
(Cellulose molecule) CHt P 0NHaH Then, a surface temperature test was conducted using the fireproof board of the present invention, and as shown in FIGS. 2 to 5, results showing good fireproof function were obtained.

尚、第2図及び第3図に使用した防火ボード1は段ボー
ル紙3.3aの厚さを約7.5mm、芯材2の厚さを約
10x1、又第4図及び第5図に使用した防火ボード1
は段ボール紙3.3aの厚さを約7.5n、芯材2の厚
さを約35mmにて形成している。
The fire prevention board 1 used in Figs. 2 and 3 has a corrugated paper 3.3a with a thickness of about 7.5 mm, a core material 2 with a thickness of about 10 x 1, and is used in Figs. 4 and 5. fire prevention board 1
The corrugated paperboard 3.3a has a thickness of about 7.5n, and the core material 2 has a thickness of about 35mm.

次に本発明にかかる防火ボードの作用について説明する
と、 防火ボード1の表面を火炎により加熱すると、脱水炭化
作用により段ボール紙3.3aに炭化層が強固に形成さ
れるため、かかる炭化層により火炎の発生を抑制するの
であり、又熱膨張性黒鉛を含有した芯材2は加熱により
熱膨張性黒鉛が膨張すると共に、黒鉛層間の反応物質を
分解して酸性ガス体を放出し、酸酸化ガス体にて樹脂成
分を急速に炭化し、膨張した黒鉛粒子と共に一体化的に
炭化体を形成して火炎の発生を抑制するのである。
Next, the action of the fire prevention board according to the present invention will be explained. When the surface of the fire prevention board 1 is heated by flame, a carbonized layer is firmly formed on the corrugated paperboard 3.3a due to dehydration and carbonization, so that the fire prevention board 1 is heated by flame. In addition, when the core material 2 containing thermally expandable graphite is heated, the thermally expandable graphite expands and decomposes the reactants between the graphite layers and releases acidic gas, producing acidic oxidizing gas. The resin component is rapidly carbonized in the body, and a carbonized body is formed integrally with the expanded graphite particles, thereby suppressing the generation of flame.

(発明の効果〕 要するに本発明は、ウレタンフオームから成る芯材2の
外表面に燐酸セルロース、ガラス繊維を主体とする段ボ
ール紙3.3aを貼着したので、石膏ボード、軽量コン
クリートボードに比し、ウレタンフオーム、段ボール紙
の密度が低いため、防火ボード1の軽量化を図ることが
出来ると共に、段ボール紙3.3aは高強度であるため
、亀裂、欠は等の損傷を防止することが出来、又段ボー
ル紙3.3aを火炎にて加熱されても、脱水炭化作用に
より炭化層が強固に形成されるため、かかる個所での火
炎の発生を抑制することにより優れた防火機能先妻する
ことが出来る。
(Effects of the Invention) In short, the present invention has corrugated paper 3.3a mainly made of phosphoric acid cellulose and glass fiber attached to the outer surface of the core material 2 made of urethane foam, so it is more effective than plasterboard or lightweight concrete board. Since the density of the urethane foam and corrugated paper is low, it is possible to reduce the weight of the fire prevention board 1, and since the corrugated paper 3.3a has high strength, damage such as cracks and chips can be prevented. Furthermore, even when the corrugated paperboard 3.3a is heated with flame, a strong carbonized layer is formed due to the dehydration and carbonization effect, so by suppressing the generation of flame at such locations, excellent fire prevention function can be achieved. I can do it.

又、芯材2をポリイソシアネート成分及びポリオール成
分を主体とし触媒、発泡側、整泡剤、架橋削等を含むウ
レタン原料中に、黒鉛粉末を濃硅酸で酸化処理した後、
洗浄して乾燥することにて得られる熱膨張性黒鉛の粉末
を適宜割合で分散混合して生成したので、段ボール紙3
% 3aを介して芯材2が加熱された場合、かがる加熱
により熱膨張性黒鉛が膨張すると共に、酸性ガス体を放
出して樹脂成分を急速に炭化し、膨張した黒鉛粒子と共
に一体化的に炭化体を形成するため、芯材2においても
火炎の発生を抑制することにより、上記効果と相俟って
より一層優れた防火機能を奏することが出来、又熱膨張
性黒鉛は不活性有機化合物でないため、軟質フオーム、
硬質゛フオームの各々の特性を損することなく防火性、
1tyi熱性を向上させることが出来る等その実用的効
果甚だ大なるものである。
In addition, after oxidizing graphite powder with concentrated silicic acid in a urethane raw material whose core material 2 is mainly composed of a polyisocyanate component and a polyol component and also contains a catalyst, a foaming side, a foam stabilizer, a crosslinking agent, etc.,
Corrugated cardboard paper 3
When the core material 2 is heated through % 3a, the thermally expandable graphite expands due to the heating, and at the same time releases acidic gas to rapidly carbonize the resin component and integrate it with the expanded graphite particles. Since it forms a carbonized body, the core material 2 also suppresses the generation of flames, and in combination with the above effects, it can achieve an even better fire prevention function. Because it is not an organic compound, it has a soft foam,
Fire retardant without sacrificing the properties of rigid foam.
Its practical effects, such as being able to improve heat resistance, are tremendous.

【図面の簡単な説明】[Brief explanation of drawings]

図は本発明の一実施例を示すものにして、第1図は本発
明に係る防火ボードの断面図、第2図乃至第5図は防火
ボードの表面試験における排気温度及び発煙係数曲線で
ある。 2芯材      3.38段ボール紙以上 第1図 \ q 出願人 永   松   道   夫 図面の浄書 第2図 埋 図面の浄書 加熱時間(分) 煙 手続補正書 (方式) %式% 上記出願に関し、 第2図乃至第5図を別紙の
The figures show one embodiment of the present invention, and FIG. 1 is a cross-sectional view of a fire protection board according to the present invention, and FIGS. 2 to 5 are exhaust temperature and smoke generation coefficient curves in a surface test of the fire protection board. . 2 core material 3.38 corrugated paper or more Figure 1 \ q Applicant Michio Nagamatsu Engraving of the drawing Second engraving of the drawing Heating time (minutes) Smoke procedure amendment (method) % formula % Regarding the above application, Figures 2 to 5 are attached.

Claims (2)

【特許請求の範囲】[Claims] (1)ウレタンフォームから成る芯材の外表面に燐酸セ
ルロース、ガラス繊維を主体とする段ボール紙を貼着し
たことを特徴とする防火ボード。
(1) A fireproof board characterized by having corrugated paper mainly made of cellulose phosphate and glass fiber adhered to the outer surface of a core material made of urethane foam.
(2)芯材をポリイソシアネート成分及びポリオール成
分を主体とし触媒、発泡剤、整泡剤、架橋剤等を含むウ
レタン原料中に、黒鉛粉末を濃硫酸で酸化処理した後、
洗浄して乾燥することにて得られる熱膨張性黒鉛の粉末
を適宜割合で分散混合して生成したことを特徴とする請
求項1記載の防火ボード。
(2) After oxidizing graphite powder with concentrated sulfuric acid in a urethane raw material whose core material is mainly a polyisocyanate component and a polyol component and also contains a catalyst, a blowing agent, a foam stabilizer, a crosslinking agent, etc.
2. The fire protection board according to claim 1, which is produced by dispersing and mixing thermally expandable graphite powder obtained by washing and drying in an appropriate ratio.
JP7747689A 1989-03-28 1989-03-28 Fireproof board Pending JPH02253936A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP7747689A JPH02253936A (en) 1989-03-28 1989-03-28 Fireproof board

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP7747689A JPH02253936A (en) 1989-03-28 1989-03-28 Fireproof board

Publications (1)

Publication Number Publication Date
JPH02253936A true JPH02253936A (en) 1990-10-12

Family

ID=13635039

Family Applications (1)

Application Number Title Priority Date Filing Date
JP7747689A Pending JPH02253936A (en) 1989-03-28 1989-03-28 Fireproof board

Country Status (1)

Country Link
JP (1) JPH02253936A (en)

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1991011498A1 (en) * 1990-02-01 1991-08-08 High-Point Rendel Projects Limited Intumescent fire protection compositions
US6153674A (en) * 1998-01-30 2000-11-28 3M Innovative Properties Company Fire barrier material
US6765035B2 (en) 1999-10-07 2004-07-20 Huntsman International Llc Process for making rigid and flexible polyurethane foams containing a fire-retardant
EP1739120A1 (en) * 2005-06-28 2007-01-03 HILTI Aktiengesellschaft Polyurethane graphite oxide composites, process of manufacture and use as flame retardant in fire proof seals
WO2011072867A1 (en) * 2009-12-19 2011-06-23 Michael Wolf Flat component and use thereof
CN103465319A (en) * 2013-08-20 2013-12-25 广德亿家家俬有限公司 Technology for producing and manufacturing high-strength waterproof furniture boards
CN104047372A (en) * 2014-04-04 2014-09-17 张家港市盛港防火板业科技有限公司 Multilayer integrally formed fire-proof plate
CN110952373A (en) * 2019-11-26 2020-04-03 陈良地 High-strength ultrathin composite corrugated paper and preparation method thereof
GB2541074B (en) * 2015-05-29 2021-03-31 Nz Fire Doors Ltd Fire resistant building panel

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1991011498A1 (en) * 1990-02-01 1991-08-08 High-Point Rendel Projects Limited Intumescent fire protection compositions
US6153674A (en) * 1998-01-30 2000-11-28 3M Innovative Properties Company Fire barrier material
US6765035B2 (en) 1999-10-07 2004-07-20 Huntsman International Llc Process for making rigid and flexible polyurethane foams containing a fire-retardant
EP1739120A1 (en) * 2005-06-28 2007-01-03 HILTI Aktiengesellschaft Polyurethane graphite oxide composites, process of manufacture and use as flame retardant in fire proof seals
US7776955B2 (en) * 2005-06-28 2010-08-17 Hilti Aktiengesellschaft Polyurethane-graphite oxide composite material, method for its preparation and its use as a flame retardant and as a fire-proof seal
WO2011072867A1 (en) * 2009-12-19 2011-06-23 Michael Wolf Flat component and use thereof
CN103465319A (en) * 2013-08-20 2013-12-25 广德亿家家俬有限公司 Technology for producing and manufacturing high-strength waterproof furniture boards
CN104047372A (en) * 2014-04-04 2014-09-17 张家港市盛港防火板业科技有限公司 Multilayer integrally formed fire-proof plate
GB2541074B (en) * 2015-05-29 2021-03-31 Nz Fire Doors Ltd Fire resistant building panel
CN110952373A (en) * 2019-11-26 2020-04-03 陈良地 High-strength ultrathin composite corrugated paper and preparation method thereof

Similar Documents

Publication Publication Date Title
EP0694372B1 (en) Fire retardant oriented strand board structural element
DE3100626C2 (en) Flame-retardant plastics, especially those which can be used as building materials or the like, processes for their production and their use as components
KR101575989B1 (en) Lightweight, Sound absorbing And Thermal Insulating Panel with Expaned Graphite And Manufacturing Method of The Same
EP1090089A1 (en) Fire retardant intumescent coating for lignocellulosic materials
CA2525927A1 (en) Multi-layer fire-barrier systems
JPH02253936A (en) Fireproof board
JPH0360474A (en) Inorganic foam and preparation thereof
KR101885583B1 (en) Binder composition, inorganic fiber insulator for refractory structure comprising the same and method for preparing inorganic fiber insulator
PL183890B1 (en) Fire-proofing element of laminar structure, especially that constituting an insert in protective fire-proof door, intermediate product for use in such fire-proofing element, method of making such element and method of making such intermediate product
KR102557526B1 (en) A semi-nonflammable foam used as insulation
JP2619818B2 (en) Thermal expansion inorganic fiber sealing material
KR100687484B1 (en) Polyester flame-retarded board and process of producing thereof
JPH02215857A (en) Flame-retardant polyurethane foam
KR101532274B1 (en) Flame retardant compositiom for coating styroform and styroform coated the same and method for manufacturing styroform
KR102334180B1 (en) Method of manufacturing porous foam insulation board and porous foam insulation board manufactured thereby
KR102409495B1 (en) A semi-nonflammable insulation material and manufacturing method for it
KR102638208B1 (en) Emi-incombustible polyurethane foam composition for spraying
JPH071637A (en) Fire resistive composite plate
JPH02209229A (en) Heat insulating composite panel
RU2805414C1 (en) Method for producing fire-resistant rigid polyurethane foam
KR102638311B1 (en) Polyurethane foam having semi-incombustibility and method for producing polyurethane foam having semi-incombustibility for producing the same
KR102491062B1 (en) Semi-incombustible polyurethane board and its manufacturing method.
JP3659364B2 (en) Architectural panel
KR200330933Y1 (en) panel for inner finishing materials
KR20030035281A (en) A non-bearing wall having fireproof