JPH02250982A - Method for repairing enameled bathtub - Google Patents

Method for repairing enameled bathtub

Info

Publication number
JPH02250982A
JPH02250982A JP3023889A JP3023889A JPH02250982A JP H02250982 A JPH02250982 A JP H02250982A JP 3023889 A JP3023889 A JP 3023889A JP 3023889 A JP3023889 A JP 3023889A JP H02250982 A JPH02250982 A JP H02250982A
Authority
JP
Japan
Prior art keywords
mixed
curing agent
resin
defective part
bathtub
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP3023889A
Other languages
Japanese (ja)
Other versions
JPH0357194B2 (en
Inventor
Toshio Miyake
三宅 俊男
Yoshimasa Fujiwara
義正 藤原
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Daikyo Inc
Original Assignee
Daikyo Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Daikyo Inc filed Critical Daikyo Inc
Priority to JP3023889A priority Critical patent/JPH02250982A/en
Publication of JPH02250982A publication Critical patent/JPH02250982A/en
Publication of JPH0357194B2 publication Critical patent/JPH0357194B2/ja
Granted legal-status Critical Current

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Abstract

PURPOSE:To repair the defective part of a bathtub with high adhesive strength by a sanding in the course of applying a base coating comprising a curing agent contg. an monosilane coupling agent mixed into an epoxy resin and then applying a urethane resin stepwisely on the defective part. CONSTITUTION:The defective part on the surface of an enameled bathtub is removed in the course of a sanding. A curing agent for a base coat is mixed with 7.5 to 30 pts.wt. of an aminosilane-based coupling agent based on 100 pts.wt. of the curing agent resin, and the obtained liq. mixture is mixed into a bisphenol-based epoxy resin. The product is applied on the defective part by spray coating, etc., dried and then sanded. A urethane coating is then applied thereon and dried. Consequently, the defective part is surface-treated without using dangerous hydrogen fluoride. Furthermore, since no treatment for basal substrate is needed prior to the base coating, the working process can be reduced.

Description

【発明の詳細な説明】 (産業上の利用分野) 本発明はホウロウ浴槽の補修方法に関するものである。[Detailed description of the invention] (Industrial application field) The present invention relates to a method for repairing an enameled bathtub.

(従来技術とその問題点) 従来、ホウロウ浴槽の補修方法として、表面が荒れたり
、キズついたりしたホウロウ破損部をエポキシ樹脂パテ
で埋めて補修する方法が採用されているが、部分補修で
あるため、パテの色合わせを入念に行っても補修部分と
補修しない部分の色違いがはっきりと識別され、また、
補修彎の風呂水との浸漬を繰り返すことによってホウロ
ウとパテとの接着度が低下し、パテが剥離するという問
題点がある。そのため、ホウロウ浴槽全面に均一に塗料
を塗布する方法が採用されるが、色むらの点は解消され
るものの、塗膜剥離の問題は依然解消されない。
(Prior art and its problems) Conventionally, the method of repairing enamel bathtubs has been to fill in the damaged parts of the enamel, where the surface is rough or scratched, with epoxy resin putty, but this is only a partial repair. Therefore, even if you carefully match the putty colors, the difference in color between the repaired area and the unrepaired area can be clearly distinguished, and
There is a problem in that repeated immersion of the repair curvature in bath water reduces the degree of adhesion between the enamel and the putty, causing the putty to peel off. Therefore, a method is adopted in which paint is applied uniformly over the entire surface of the enamel bathtub, but although this solves the problem of uneven color, the problem of paint peeling still remains.

そこで、本出願人はフッ化水素を主成分とするエツチン
グ液でホウロウ表面を荒らし、要すればエポキシ樹脂パ
テで傷を埋めた後、シランカップリング剤を有機溶剤で
希釈した液を下地旭理材として塗布し、次いでエポキシ
樹脂をベースコートとして塗布する処理を順次行う補修
方法を提案するに至った(特願昭62−52820号)
。しかしながら、エツチング液での表面処理は劇薬使用
のため、危険であり、また、上記表面処理後、下地旭理
、ベースコート処理、トップコート処理と全体として多
くの作業工程を必要とし、補修作業が繁雑で、しかも作
業コストが高いという問題点を招来させるに至っている
Therefore, the applicant roughened the enamel surface with an etching solution containing hydrogen fluoride as a main component, filled in the scratches with epoxy resin putty if necessary, and then applied a solution prepared by diluting a silane coupling agent with an organic solvent to the substrate. We have proposed a repair method that involves sequentially applying an epoxy resin as a base coat and then applying an epoxy resin as a base coat (Japanese Patent Application No. 52,820/1982).
. However, surface treatment with etching liquid is dangerous because it uses powerful chemicals, and after the surface treatment, many work steps are required including base coating, base coat treatment, and top coat treatment, making repair work complicated. Moreover, this has led to the problem of high work costs.

(発明が解決しようとする課題) そこで、本発明はエツチング液という劇薬を使用せず、
また、少ない作業工程で接着強度の高い補修方法を開発
して提供することを課題とする。
(Problem to be solved by the invention) Therefore, the present invention does not use a powerful chemical called etching solution,
Another objective is to develop and provide a repair method with high adhesive strength with fewer work steps.

(課題を解決するための手段) 本発明は下塗りとして使用するエポキシ樹脂としてビス
フェノール系エポキシ樹脂を用い、硬化剤にアミノシラ
ン系カップリング剤を混入して使用すれば、エツチング
処理を行わずとも、また、予め下地処理を施さずとも充
分に接着強度の高い補修処理を行うことができることに
着目してなさaたもので、ホウロウ浴槽表面劣化部分を
除去するサンディング工程と、 樹脂分100重量部を溶剤にて希釈してなる硬化剤に上
記樹脂分に対しアミノシラン系カップリング剤7.5〜
30重量部を溶剤希釈して混入し、次いで該硬化剤混合
液をビスフェノール系エポキシ樹脂に混合し、これを塗
料として塗布する下塗り工程と、 ウレタン樹脂塗料を塗布する上塗り工程とを順次行うこ
とを要旨とするホウロウ浴槽の補修方法にある。
(Means for Solving the Problems) The present invention uses a bisphenol-based epoxy resin as the epoxy resin used as an undercoat, and mixes an aminosilane-based coupling agent into the curing agent. This was developed based on the fact that it is possible to perform a repair treatment with sufficiently high adhesive strength without pre-treatment of the base, and involves a sanding process to remove deteriorated areas on the surface of the enamel bathtub, and 100 parts by weight of the resin in a solvent. The aminosilane coupling agent is added to the curing agent diluted with 7.5 to 7.5% of the above resin content.
30 parts by weight is diluted with a solvent and mixed in, and then the curing agent mixture is mixed with bisphenol-based epoxy resin, and an undercoating process in which this is applied as a paint, and a topcoating process in which a urethane resin paint is applied are sequentially performed. The main point is how to repair an enameled bathtub.

本発明方法は浴槽全体の補修方法だけでなく、部分補修
に適用されてよい。
The method of the present invention may be applied not only to the repair method of the entire bathtub but also to partial repair.

本発明方法において使用するビスフェノール系エポキシ
樹脂としてはビスフェノールA/エピクロルヒドリン型
で、分子鎖の両端にエポキシ基を有するジエボキシドが
代表的に使用され、例えば、商品名NEWベースコート
主剤(サーモグレーズ社製)で市販されているものを使
用することができる。
The bisphenol-based epoxy resin used in the method of the present invention is typically a bisphenol A/epichlorohydrin type dieboxide having epoxy groups at both ends of the molecular chain. Commercially available ones can be used.

かかるエポキシ樹脂の硬化剤としてはビスフェノール系
エポキシ樹脂用硬化剤として通常使用されるものの内、
併用されるカップリング剤と支障なく混和されるポリア
ミド、ジエチレントリアミド等のアミン系硬化剤が好ま
しく、商品名NEWベースコート硬化剤(樹脂分35%
、溶剤分65%:サーモグレーズ社製)で市販されてい
るものを使用することができる。
As curing agents for such epoxy resins, among those commonly used as curing agents for bisphenol-based epoxy resins,
Amine-based curing agents such as polyamide and diethylene triamide that are easily miscible with the coupling agent used in combination are preferred;
, solvent content 65%: manufactured by Thermoglaze Co., Ltd.) can be used.

他方、硬化剤中に混入させるシラン系カップリング剤と
しては特にアミノシラン系カップリング剤が優れた効果
を発揮することが見い出されおり、例えば、3−アミノ
プロピルエトキシシラン、3−アミノプロピル−トリエ
トキシシラン、3−アミノプロピル−メチル−ジェトキ
シシラン、3−アミノプロピルトリメトキシシラン、3
−アミノプロピル−トリス(2−メトキシ−エトキシ−
エトキシ)シラン、N−メチル−3−アミノプロピルト
リメトキシシラン、N−アミノエチル−3−アミノプロ
ピル−トリメトキシシラン、N−アミノエチル−3−ア
ミノプロピル−トリメトキシシラン、ジアミノシラン、
N−アミノエチル−3−アミノプロピルメチル−ジメト
キシシラン、トリアミノプロピル−トリメトキシシラン
等各種市販されているアミノシラン系カップリング剤を
使用することができ、特に商品名ペインタットA(溶剤
50%含有:ダウコーニング社製)を使用するのが好適
である。
On the other hand, it has been found that aminosilane coupling agents are particularly effective as silane coupling agents to be mixed into the curing agent, such as 3-aminopropylethoxysilane, 3-aminopropyl-triethoxysilane, etc. Silane, 3-aminopropyl-methyl-jethoxysilane, 3-aminopropyltrimethoxysilane, 3
-aminopropyl-tris(2-methoxy-ethoxy-
ethoxy)silane, N-methyl-3-aminopropyltrimethoxysilane, N-aminoethyl-3-aminopropyl-trimethoxysilane, N-aminoethyl-3-aminopropyl-trimethoxysilane, diaminosilane,
Various commercially available aminosilane coupling agents such as N-aminoethyl-3-aminopropylmethyl-dimethoxysilane and triaminopropyl-trimethoxysilane can be used, and in particular, the product name Peintat A (containing 50% solvent: (manufactured by Dow Corning) is preferably used.

上記硬化剤に対するアミノシラン系カップリング剤の配
合割合は通常溶剤希釈の状態で混合されるので、硬化剤
樹脂分100重量部に対しアミノシラン系カップリング
剤の溶剤以外の重量を7゜5〜30重量部とするのが適
当で、7.5重量部以下ではビスフェノール系エポキシ
樹脂とホウロウ浴槽面との接着強度が充分でない一方、
30重量部を越えても接着強度の向上が見られないとと
もに、エポキシ樹脂の硬化が充分に行われなくなるから
である。
The blending ratio of the aminosilane coupling agent to the above curing agent is usually 7.5 to 30 parts by weight of the aminosilane coupling agent other than the solvent per 100 parts by weight of the curing agent resin. If it is less than 7.5 parts by weight, the adhesive strength between the bisphenol-based epoxy resin and the enamel bathtub surface will not be sufficient;
This is because even if the amount exceeds 30 parts by weight, no improvement in adhesive strength will be observed and the epoxy resin will not be sufficiently cured.

実際には商品名NEWベースコート硬化剤(樹脂分35
%、溶剤分65%;サーモグレーズ社製)に対し商品名
ペインダットA(溶剤50%含有;ダウコーニング社製
)を使用する場合は5〜20重量%が配合されるのが適
当である。なお、上記アミノシラン系カップリング剤の
添加は硬化剤に混入した後エポキシ樹脂主剤に加えるの
が肝要である。
Actually, the product name is NEW base coat hardener (resin content: 35
%, solvent content: 65%; manufactured by Thermoglaze Co., Ltd.), and when using the trade name Peindat A (containing 50% solvent; manufactured by Dow Corning Company), it is appropriate to mix 5 to 20% by weight. It is important to add the above aminosilane coupling agent to the epoxy resin base after mixing it into the curing agent.

、なお、本発明方法を実施するにあたっては、サンディ
ング処理を行う前に浴槽用洗剤で湯垢を除去したり、洗
浄用シンナーにて拭くなど脱脂処理しておくのがよい。
In carrying out the method of the present invention, it is preferable to perform a degreasing process such as removing scale with a bathtub detergent or wiping with a cleaning thinner before sanding.

以下、本発明を実施例に基づき、詳細に説明する。Hereinafter, the present invention will be explained in detail based on Examples.

(5I!施例) 第1図は本発明方法の工程を示すフローシートで、表面
地理→ベースコート地理→トップコート処理を経て完了
する。
(5I! Example) FIG. 1 is a flow sheet showing the steps of the method of the present invention, which is completed through surface geography → base coat geography → top coat treatment.

表面処理はサンディング処理を主体とし、サンドベーパ
を用い、軽く研磨して表面凸部および劣化したホウロウ
面を除去することを目的として行われる。かかるサンア
イフグ処理を行うにあたり、通常、表面脱脂を行うため
、浴槽用洗剤または洗浄用シンナー等を用いて行われる
。また、サンディング魁理後は表面水分を除去するため
、通常、乾燥地理を行う。
The surface treatment mainly involves sanding, and is performed using a sand vapor for the purpose of lightly polishing and removing surface convexities and deteriorated enamel surfaces. In carrying out such Sanai Fugu treatment, a bathtub detergent or cleaning thinner is usually used to degrease the surface. Additionally, after sanding, drying is usually performed to remove surface moisture.

次いで、ベースコート地理はビスフェノール系エポキシ
樹脂にてホウロウ層を被覆する工程をいい、ベースコー
ト用硬化剤にアミノシラン系カップリング剤を硬化剤樹
脂分100重量部に対し7゜5〜30重量部の範囲で氏
加混入して用意し、この硬化剤をベースコート主剤に適
当割合で、例えば、主剤3容量部に対しl容量部の比率
で混合し、該混合液をスプレー塗装で所定膜厚、例えば
120〜200p (ウェット状態)程度塗装し、塗装
後乾燥する。乾燥は20℃で12時間以上行うのが適当
である。乾燥後サンドベーパで表面をサンディングし、
サンディング粉を除去する。
Next, the base coat is a process of covering the enamel layer with a bisphenol-based epoxy resin, and an aminosilane coupling agent is added as a hardening agent for the base coat in a range of 7.5 to 30 parts by weight per 100 parts by weight of the hardening resin. This curing agent is mixed with the base coat main component in an appropriate ratio, for example, at a ratio of 1 part by volume to 3 parts by volume of the base coat, and the mixed solution is spray coated to a predetermined film thickness, for example 120 to 100 parts by volume. Paint approximately 200p (wet) and dry after painting. It is appropriate to dry at 20° C. for 12 hours or more. After drying, sand the surface with sand vapor,
Remove sanding powder.

最後にトップコート処理は主剤と硬化剤とからなる二液
性ウレタン樹脂を通常2:lの容量比率で混合し、この
混合液をスプレー塗装で所定膜厚、例えば100〜15
0μ程度塗装し、乾燥させる。
Finally, in the top coat treatment, a two-component urethane resin consisting of a main agent and a curing agent is mixed at a volume ratio of usually 2:1, and this mixed solution is spray-painted to a predetermined film thickness, e.g.
Paint around 0μ and let dry.

20℃で24時間以上乾燥させるのが適当である。It is appropriate to dry at 20°C for 24 hours or more.

(試験例) 第2図(a)に示すホウロウ仕上げのバスタブを用意し
、これを表面処理として脱脂気運後、#240サンドペ
ーパにて軽く研磨し、ごみ除去後、ベースコートをスプ
レー塗布した。
(Test Example) An enameled bathtub shown in FIG. 2(a) was prepared, and after degreasing the bathtub as a surface treatment, it was lightly polished with #240 sandpaper, and after removing dust, a base coat was applied by spraying.

ベースコートはNEWベースコート主剤(樹脂分21.
9%、溶剤不溶分56.6%、溶剤分21゜5%)42
0mgに対し、アミノシラン系カップリング剤として商
品名ペインタツドA(溶剤50%含有、ダウコーニング
社製)14m(iをNEWペースコート硬化剤(樹脂分
35%、溶剤分65%)140mffに加えた後混合し
、これを上記主剤に混合して用いた。第2図(a)はベ
ースコートの塗り回数とその膜厚を示す。
The base coat is a NEW base coat main ingredient (resin content 21.
9%, solvent insoluble content 56.6%, solvent content 21°5%) 42
After adding 0mg of aminosilane coupling agent under the trade name Paintad A (containing 50% solvent, manufactured by Dow Corning) to 140mff of NEW pacecoat curing agent (35% resin content, 65% solvent content). This was mixed with the above-mentioned main ingredient and used. Figure 2 (a) shows the number of times the base coat was applied and its film thickness.

上記ベースコートを自然乾燥後、遠赤ヒータにて乾燥し
た後、ウレタン樹脂主剤300mI2に硬化剤150m
12を混合して第2図(b)のようにトップコートを形
成し、自然乾燥を行った。
After drying the above base coat naturally and using a far-infrared heater, add 150 m of curing agent to 300 m of urethane resin base.
12 was mixed to form a top coat as shown in FIG. 2(b), and the mixture was air-dried.

これをJIS−A−5704に準拠する煮沸試験(90
℃以上の温度に保って8時間煮沸、煮沸完了後直ちに排
水し、常温に達するまで放置、この煮沸、排水、放置の
操作を1サイクルとして12サイクルの操作を実施する
)を行ったが、ベースコートの膜厚に関係なく、7クレ
の現象は生じなかった。
This was subjected to a boiling test based on JIS-A-5704 (90
℃ or higher for 8 hours, drained immediately after boiling was completed, and left until it reached room temperature. Boiling, draining, and leaving were performed for 12 cycles (1 cycle). Regardless of the film thickness, the 7 cre phenomenon did not occur.

他方、ベースコートをスプレー塗装するにあたり、硬化
剤にアミノシラン系カップリング剤を使用することなく
、ベースコート地理を行った以外は前記試験例と同様に
補修処理を行った場合はlサイクル終了時点でパスタブ
内に11〜3mmの7タレが全面に発生した。
On the other hand, when spray painting the base coat, if the repair treatment was carried out in the same manner as in the above test example except that the aminosilane coupling agent was not used as the curing agent and the base coat was applied, the paint inside the paste tab at the end of 1 cycle was 7 sagging of 11 to 3 mm occurred on the entire surface.

(発明の効果) 以上の説明で明らかなように、本発明によれば、キズを
生じたり、変色しt;古いホウロウ浴槽をその設置場所
から取り出すことなしに新品同様にするにあたり、アミ
ノシラン系カップリング剤を混入した硬化剤をビスフェ
ノール系エポキシ樹脂に混合し、これを塗料として塗布
する下塗り工程を採用するので、ホウロウ質の劣化部分
を除去するに危険なフッ化水素を使用せずともサンディ
ング工程により簡単に充分な表面処理が行えるとともに
、ベースコート前に下地処理を施す必要がないので、作
業工数を減らせることができる。
(Effects of the Invention) As is clear from the above description, according to the present invention, an aminosilane cup is used to make an old enamel bathtub look like new without causing scratches or discoloration. Since we use an undercoating process in which a curing agent mixed with a ring agent is mixed with bisphenol-based epoxy resin and applied as a paint, it is possible to remove deteriorated parts of enamel without using dangerous hydrogen fluoride in the sanding process. This allows for easy and sufficient surface treatment, and since there is no need to perform surface treatment before base coating, the number of work steps can be reduced.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は本発明に係る補修方法の工程を示す7ローシー
ト、第2図(a)、(b)は第り図の工程におけるベー
スコートおよびトップコートの膜厚を示す説明図である
FIG. 1 is a 7-row sheet showing the steps of the repair method according to the present invention, and FIGS. 2(a) and 2(b) are explanatory diagrams showing the film thicknesses of the base coat and top coat in the step of the FIG.

Claims (1)

【特許請求の範囲】 1、ホウロウ浴槽表面劣化部分を除去するサンディング
工程と、 樹脂分100重量部を溶剤にて希釈してなる硬化剤に上
記樹脂分に対しアミノシラン系カップリング剤7.5〜
30重量部を溶剤希釈して混入し、次いで該硬化剤混合
液をビスフェノール系エポキシ樹脂に混合し、これを塗
料として塗布する下塗り工程と、 ウレタン樹脂塗料を塗布する上塗り工程とを順次行うこ
とを特徴とするホウロウ浴槽の補修方法。
[Scope of Claims] 1. A sanding step for removing deteriorated parts of the surface of the enamel bathtub, and a curing agent prepared by diluting 100 parts by weight of a resin with a solvent, and adding 7.5 to 7.5 parts of an aminosilane coupling agent to the above resin.
30 parts by weight is diluted with a solvent and mixed in, and then the curing agent mixture is mixed with bisphenol-based epoxy resin, and an undercoating process in which this is applied as a paint, and a topcoating process in which a urethane resin paint is applied are sequentially performed. A distinctive method for repairing enamel bathtubs.
JP3023889A 1988-12-22 1989-02-08 Method for repairing enameled bathtub Granted JPH02250982A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP3023889A JPH02250982A (en) 1988-12-22 1989-02-08 Method for repairing enameled bathtub

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP32429288 1988-12-22
JP63-324292 1988-12-22
JP3023889A JPH02250982A (en) 1988-12-22 1989-02-08 Method for repairing enameled bathtub

Publications (2)

Publication Number Publication Date
JPH02250982A true JPH02250982A (en) 1990-10-08
JPH0357194B2 JPH0357194B2 (en) 1991-08-30

Family

ID=26368551

Family Applications (1)

Application Number Title Priority Date Filing Date
JP3023889A Granted JPH02250982A (en) 1988-12-22 1989-02-08 Method for repairing enameled bathtub

Country Status (1)

Country Link
JP (1) JPH02250982A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ES2224876A1 (en) * 2003-08-21 2005-03-01 Jesus Mascarell Soler General purpose bath repair technique consists of polishing drying, application of removal mastic, and enamelling after smoothing
JP2009133002A (en) * 2007-11-02 2009-06-18 Kobelco Eco-Solutions Co Ltd Repair method of glass lining and base material for glass lining repair

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1582571A1 (en) * 2004-03-23 2005-10-05 Sika Technology AG Two-component primer composition and use of a dual compartment package

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5636867A (en) * 1979-09-03 1981-04-10 Yuasa Battery Co Ltd Sintered base-plate of alkaline storage battery
JPS58221277A (en) * 1982-06-15 1983-12-22 Matsushita Electric Works Ltd Method for repairing enamelware

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5636867A (en) * 1979-09-03 1981-04-10 Yuasa Battery Co Ltd Sintered base-plate of alkaline storage battery
JPS58221277A (en) * 1982-06-15 1983-12-22 Matsushita Electric Works Ltd Method for repairing enamelware

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ES2224876A1 (en) * 2003-08-21 2005-03-01 Jesus Mascarell Soler General purpose bath repair technique consists of polishing drying, application of removal mastic, and enamelling after smoothing
JP2009133002A (en) * 2007-11-02 2009-06-18 Kobelco Eco-Solutions Co Ltd Repair method of glass lining and base material for glass lining repair

Also Published As

Publication number Publication date
JPH0357194B2 (en) 1991-08-30

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