JPH02219877A - Hydrophilic coating agent, aluminum or aluminum alloy sheet for fin and heat exchanger - Google Patents
Hydrophilic coating agent, aluminum or aluminum alloy sheet for fin and heat exchangerInfo
- Publication number
- JPH02219877A JPH02219877A JP3922589A JP3922589A JPH02219877A JP H02219877 A JPH02219877 A JP H02219877A JP 3922589 A JP3922589 A JP 3922589A JP 3922589 A JP3922589 A JP 3922589A JP H02219877 A JPH02219877 A JP H02219877A
- Authority
- JP
- Japan
- Prior art keywords
- group
- unsaturated monomer
- parts
- aluminum
- curing agent
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000011248 coating agent Substances 0.000 title claims abstract description 56
- 229910052782 aluminium Inorganic materials 0.000 title claims description 33
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims description 33
- 229910000838 Al alloy Inorganic materials 0.000 title claims description 14
- 239000000178 monomer Substances 0.000 claims abstract description 49
- 238000000576 coating method Methods 0.000 claims abstract description 42
- 239000000463 material Substances 0.000 claims abstract description 35
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims abstract description 14
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims abstract description 12
- 125000000542 sulfonic acid group Chemical group 0.000 claims abstract description 11
- XMYQHJDBLRZMLW-UHFFFAOYSA-N methanolamine Chemical group NCO XMYQHJDBLRZMLW-UHFFFAOYSA-N 0.000 claims abstract description 10
- 239000003795 chemical substances by application Substances 0.000 claims description 41
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical class OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 33
- 238000000034 method Methods 0.000 claims description 11
- 125000003368 amide group Chemical group 0.000 claims description 9
- 229920000647 polyepoxide Polymers 0.000 claims description 9
- 229920001187 thermosetting polymer Polymers 0.000 claims description 6
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 abstract description 7
- 230000000379 polymerizing effect Effects 0.000 abstract description 5
- 229920000536 2-Acrylamido-2-methylpropane sulfonic acid Polymers 0.000 abstract description 4
- XHZPRMZZQOIPDS-UHFFFAOYSA-N 2-Methyl-2-[(1-oxo-2-propenyl)amino]-1-propanesulfonic acid Chemical compound OS(=O)(=O)CC(C)(C)NC(=O)C=C XHZPRMZZQOIPDS-UHFFFAOYSA-N 0.000 abstract description 4
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical compound OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 abstract description 3
- CNCOEDDPFOAUMB-UHFFFAOYSA-N N-Methylolacrylamide Chemical compound OCNC(=O)C=C CNCOEDDPFOAUMB-UHFFFAOYSA-N 0.000 abstract 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 40
- 238000001723 curing Methods 0.000 description 37
- 229920005989 resin Polymers 0.000 description 25
- 239000011347 resin Substances 0.000 description 25
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 12
- 230000000052 comparative effect Effects 0.000 description 12
- 238000006116 polymerization reaction Methods 0.000 description 12
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 11
- 239000000203 mixture Substances 0.000 description 10
- 239000007787 solid Substances 0.000 description 9
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 8
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 8
- 238000002360 preparation method Methods 0.000 description 8
- GEHJYWRUCIMESM-UHFFFAOYSA-L sodium sulfite Chemical compound [Na+].[Na+].[O-]S([O-])=O GEHJYWRUCIMESM-UHFFFAOYSA-L 0.000 description 8
- AOBIOSPNXBMOAT-UHFFFAOYSA-N 2-[2-(oxiran-2-ylmethoxy)ethoxymethyl]oxirane Chemical compound C1OC1COCCOCC1CO1 AOBIOSPNXBMOAT-UHFFFAOYSA-N 0.000 description 7
- -1 2-hydroxypropyl Chemical group 0.000 description 7
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 7
- USDJGQLNFPZEON-UHFFFAOYSA-N [[4,6-bis(hydroxymethylamino)-1,3,5-triazin-2-yl]amino]methanol Chemical compound OCNC1=NC(NCO)=NC(NCO)=N1 USDJGQLNFPZEON-UHFFFAOYSA-N 0.000 description 7
- 235000011114 ammonium hydroxide Nutrition 0.000 description 7
- 230000015572 biosynthetic process Effects 0.000 description 7
- 238000006243 chemical reaction Methods 0.000 description 7
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 6
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 6
- 239000000126 substance Substances 0.000 description 6
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 5
- 239000004593 Epoxy Substances 0.000 description 5
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 5
- 239000002202 Polyethylene glycol Substances 0.000 description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 5
- 229910001873 dinitrogen Inorganic materials 0.000 description 5
- 229920001223 polyethylene glycol Polymers 0.000 description 5
- USHAGKDGDHPEEY-UHFFFAOYSA-L potassium persulfate Chemical compound [K+].[K+].[O-]S(=O)(=O)OOS([O-])(=O)=O USHAGKDGDHPEEY-UHFFFAOYSA-L 0.000 description 5
- 238000003786 synthesis reaction Methods 0.000 description 5
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 4
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 4
- 229910052910 alkali metal silicate Inorganic materials 0.000 description 4
- 239000012298 atmosphere Substances 0.000 description 4
- 239000003054 catalyst Substances 0.000 description 4
- 238000004132 cross linking Methods 0.000 description 4
- 238000000465 moulding Methods 0.000 description 4
- 238000006386 neutralization reaction Methods 0.000 description 4
- QUBQYFYWUJJAAK-UHFFFAOYSA-N oxymethurea Chemical compound OCNC(=O)NCO QUBQYFYWUJJAAK-UHFFFAOYSA-N 0.000 description 4
- 229950005308 oxymethurea Drugs 0.000 description 4
- 229920000642 polymer Polymers 0.000 description 4
- 235000011121 sodium hydroxide Nutrition 0.000 description 4
- 235000010265 sodium sulphite Nutrition 0.000 description 4
- 239000004094 surface-active agent Substances 0.000 description 4
- DZSVIVLGBJKQAP-UHFFFAOYSA-N 1-(2-methyl-5-propan-2-ylcyclohex-2-en-1-yl)propan-1-one Chemical compound CCC(=O)C1CC(C(C)C)CC=C1C DZSVIVLGBJKQAP-UHFFFAOYSA-N 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- 239000002253 acid Substances 0.000 description 3
- WMYWOWFOOVUPFY-UHFFFAOYSA-L dihydroxy(dioxo)chromium;phosphoric acid Chemical compound OP(O)(O)=O.O[Cr](O)(=O)=O WMYWOWFOOVUPFY-UHFFFAOYSA-L 0.000 description 3
- BGXRJLLPQWKPIH-UHFFFAOYSA-N dimethoxymethylurea Chemical compound COC(OC)NC(N)=O BGXRJLLPQWKPIH-UHFFFAOYSA-N 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 125000000524 functional group Chemical group 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 3
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 2
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 2
- BNCADMBVWNPPIZ-UHFFFAOYSA-N 2-n,2-n,4-n,4-n,6-n,6-n-hexakis(methoxymethyl)-1,3,5-triazine-2,4,6-triamine Chemical compound COCN(COC)C1=NC(N(COC)COC)=NC(N(COC)COC)=N1 BNCADMBVWNPPIZ-UHFFFAOYSA-N 0.000 description 2
- AOSPVUKRNAQARI-UHFFFAOYSA-N 2-n-(trimethoxymethyl)-1,3,5-triazine-2,4,6-triamine Chemical compound COC(OC)(OC)NC1=NC(N)=NC(N)=N1 AOSPVUKRNAQARI-UHFFFAOYSA-N 0.000 description 2
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonia chloride Chemical compound [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 2
- 239000005696 Diammonium phosphate Substances 0.000 description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 2
- TWRXJAOTZQYOKJ-UHFFFAOYSA-L Magnesium chloride Chemical compound [Mg+2].[Cl-].[Cl-] TWRXJAOTZQYOKJ-UHFFFAOYSA-L 0.000 description 2
- YGCOKJWKWLYHTG-UHFFFAOYSA-N [[4,6-bis[bis(hydroxymethyl)amino]-1,3,5-triazin-2-yl]-(hydroxymethyl)amino]methanol Chemical compound OCN(CO)C1=NC(N(CO)CO)=NC(N(CO)CO)=N1 YGCOKJWKWLYHTG-UHFFFAOYSA-N 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- ROOXNKNUYICQNP-UHFFFAOYSA-N ammonium persulfate Chemical compound [NH4+].[NH4+].[O-]S(=O)(=O)OOS([O-])(=O)=O ROOXNKNUYICQNP-UHFFFAOYSA-N 0.000 description 2
- 150000003863 ammonium salts Chemical class 0.000 description 2
- 239000012736 aqueous medium Substances 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- MNNHAPBLZZVQHP-UHFFFAOYSA-N diammonium hydrogen phosphate Chemical compound [NH4+].[NH4+].OP([O-])([O-])=O MNNHAPBLZZVQHP-UHFFFAOYSA-N 0.000 description 2
- 229910000388 diammonium phosphate Inorganic materials 0.000 description 2
- 235000019838 diammonium phosphate Nutrition 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000001530 fumaric acid Substances 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- WJRBRSLFGCUECM-UHFFFAOYSA-N hydantoin Chemical compound O=C1CNC(=O)N1 WJRBRSLFGCUECM-UHFFFAOYSA-N 0.000 description 2
- 229940091173 hydantoin Drugs 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000007769 metal material Substances 0.000 description 2
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 2
- 150000002894 organic compounds Chemical class 0.000 description 2
- 229920000620 organic polymer Polymers 0.000 description 2
- 239000003960 organic solvent Substances 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- 229920000223 polyglycerol Polymers 0.000 description 2
- 229920001451 polypropylene glycol Polymers 0.000 description 2
- 238000007639 printing Methods 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 229910052708 sodium Inorganic materials 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- 238000009423 ventilation Methods 0.000 description 2
- ONDPHDOFVYQSGI-UHFFFAOYSA-N zinc nitrate Chemical compound [Zn+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O ONDPHDOFVYQSGI-UHFFFAOYSA-N 0.000 description 2
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- PAWQVTBBRAZDMG-UHFFFAOYSA-N 2-(3-bromo-2-fluorophenyl)acetic acid Chemical compound OC(=O)CC1=CC=CC(Br)=C1F PAWQVTBBRAZDMG-UHFFFAOYSA-N 0.000 description 1
- ZNQVEEAIQZEUHB-UHFFFAOYSA-N 2-ethoxyethanol Chemical compound CCOCCO ZNQVEEAIQZEUHB-UHFFFAOYSA-N 0.000 description 1
- GWZMWHWAWHPNHN-UHFFFAOYSA-N 2-hydroxypropyl prop-2-enoate Chemical compound CC(O)COC(=O)C=C GWZMWHWAWHPNHN-UHFFFAOYSA-N 0.000 description 1
- AGBXYHCHUYARJY-UHFFFAOYSA-N 2-phenylethenesulfonic acid Chemical compound OS(=O)(=O)C=CC1=CC=CC=C1 AGBXYHCHUYARJY-UHFFFAOYSA-N 0.000 description 1
- 239000004925 Acrylic resin Substances 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- 239000004342 Benzoyl peroxide Substances 0.000 description 1
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 1
- 239000004640 Melamine resin Substances 0.000 description 1
- 229920000877 Melamine resin Polymers 0.000 description 1
- PSEHMGJAZZCJBS-UHFFFAOYSA-N NC(=O)N.COC(OC)C=C Chemical compound NC(=O)N.COC(OC)C=C PSEHMGJAZZCJBS-UHFFFAOYSA-N 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- 229920002125 Sokalan® Polymers 0.000 description 1
- MBHRHUJRKGNOKX-UHFFFAOYSA-N [(4,6-diamino-1,3,5-triazin-2-yl)amino]methanol Chemical compound NC1=NC(N)=NC(NCO)=N1 MBHRHUJRKGNOKX-UHFFFAOYSA-N 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 150000008044 alkali metal hydroxides Chemical class 0.000 description 1
- 150000001346 alkyl aryl ethers Chemical class 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 235000019270 ammonium chloride Nutrition 0.000 description 1
- 229910001870 ammonium persulfate Inorganic materials 0.000 description 1
- 125000000129 anionic group Chemical group 0.000 description 1
- WWLOCCUNZXBJFR-UHFFFAOYSA-N azanium;benzenesulfonate Chemical class [NH4+].[O-]S(=O)(=O)C1=CC=CC=C1 WWLOCCUNZXBJFR-UHFFFAOYSA-N 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 235000019400 benzoyl peroxide Nutrition 0.000 description 1
- 230000000740 bleeding effect Effects 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 150000001728 carbonyl compounds Chemical class 0.000 description 1
- 239000003518 caustics Substances 0.000 description 1
- 239000011247 coating layer Substances 0.000 description 1
- 239000008119 colloidal silica Substances 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000006482 condensation reaction Methods 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- LDHQCZJRKDOVOX-NSCUHMNNSA-N crotonic acid Chemical compound C\C=C\C(O)=O LDHQCZJRKDOVOX-NSCUHMNNSA-N 0.000 description 1
- 239000013527 degreasing agent Substances 0.000 description 1
- 239000008367 deionised water Substances 0.000 description 1
- 229910021641 deionized water Inorganic materials 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- XXJWXESWEXIICW-UHFFFAOYSA-N diethylene glycol monoethyl ether Chemical compound CCOCCOCCO XXJWXESWEXIICW-UHFFFAOYSA-N 0.000 description 1
- 229940075557 diethylene glycol monoethyl ether Drugs 0.000 description 1
- GYZLOYUZLJXAJU-UHFFFAOYSA-N diglycidyl ether Chemical compound C1OC1COCC1CO1 GYZLOYUZLJXAJU-UHFFFAOYSA-N 0.000 description 1
- PABIPSJOWLKTPP-UHFFFAOYSA-N dimethoxymethylthiourea Chemical compound COC(OC)NC(N)=S PABIPSJOWLKTPP-UHFFFAOYSA-N 0.000 description 1
- WVJOGYWFVNTSAU-UHFFFAOYSA-N dimethylol ethylene urea Chemical compound OCN1CCN(CO)C1=O WVJOGYWFVNTSAU-UHFFFAOYSA-N 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 238000009503 electrostatic coating Methods 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 150000002334 glycols Chemical class 0.000 description 1
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 1
- CALBDOUFMLLGQH-UHFFFAOYSA-N hydroxymethylthiourea Chemical compound NC(=S)NCO CALBDOUFMLLGQH-UHFFFAOYSA-N 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 239000003999 initiator Substances 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 229910001629 magnesium chloride Inorganic materials 0.000 description 1
- QQFLQYOOQVLGTQ-UHFFFAOYSA-L magnesium;dihydrogen phosphate Chemical compound [Mg+2].OP(O)([O-])=O.OP(O)([O-])=O QQFLQYOOQVLGTQ-UHFFFAOYSA-L 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 1
- VHHBCZRHMHRNTP-UHFFFAOYSA-N methoxymethylthiourea Chemical compound COCNC(N)=S VHHBCZRHMHRNTP-UHFFFAOYSA-N 0.000 description 1
- 150000007522 mineralic acids Chemical class 0.000 description 1
- 229910000401 monomagnesium phosphate Inorganic materials 0.000 description 1
- 235000019785 monomagnesium phosphate Nutrition 0.000 description 1
- ULYOZOPEFCQZHH-UHFFFAOYSA-N n-(methoxymethyl)prop-2-enamide Chemical compound COCNC(=O)C=C ULYOZOPEFCQZHH-UHFFFAOYSA-N 0.000 description 1
- 230000003472 neutralizing effect Effects 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- 239000004584 polyacrylic acid Substances 0.000 description 1
- 239000003505 polymerization initiator Substances 0.000 description 1
- 235000019353 potassium silicate Nutrition 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000007870 radical polymerization initiator Substances 0.000 description 1
- 238000010526 radical polymerization reaction Methods 0.000 description 1
- 239000005871 repellent Substances 0.000 description 1
- HRZFUMHJMZEROT-UHFFFAOYSA-L sodium disulfite Chemical compound [Na+].[Na+].[O-]S(=O)S([O-])(=O)=O HRZFUMHJMZEROT-UHFFFAOYSA-L 0.000 description 1
- 229940001584 sodium metabisulfite Drugs 0.000 description 1
- 235000010262 sodium metabisulphite Nutrition 0.000 description 1
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 1
- AKHNMLFCWUSKQB-UHFFFAOYSA-L sodium thiosulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=S AKHNMLFCWUSKQB-UHFFFAOYSA-L 0.000 description 1
- 235000019345 sodium thiosulphate Nutrition 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- 150000003871 sulfonates Chemical class 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000001029 thermal curing Methods 0.000 description 1
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 description 1
- YWYZEGXAUVWDED-UHFFFAOYSA-N triammonium citrate Chemical class [NH4+].[NH4+].[NH4+].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O YWYZEGXAUVWDED-UHFFFAOYSA-N 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- NLVXSWCKKBEXTG-UHFFFAOYSA-N vinylsulfonic acid Chemical compound OS(=O)(=O)C=C NLVXSWCKKBEXTG-UHFFFAOYSA-N 0.000 description 1
Abstract
Description
【発明の詳細な説明】
[産業上の利用分野]
本発明は、金属、とくにアルミニウム材またはアルミニ
ウム合金材(以下単にアルミニウム合金材という)の表
面に親水性を発現させる皮膜を形成させるために塗布さ
れる組成物、その組成物を熱硬化させたアルミニウム合
金板材およびそれを被覆した熱交換器に関するものであ
る。Detailed Description of the Invention [Industrial Field of Application] The present invention relates to a coating method for forming a hydrophilic film on the surface of a metal, particularly an aluminum material or an aluminum alloy material (hereinafter simply referred to as an aluminum alloy material). The present invention relates to a composition made of aluminum alloy, an aluminum alloy plate prepared by thermosetting the composition, and a heat exchanger coated with the same.
[従来の技術]
金属材料の表面は、親水性に乏しいため、熱交換器のフ
ィンや、印刷の平板印刷版材には、親水性皮膜を被覆し
て使用されている。以下、本明細書においては空調機を
例に挙げてその熱交換器のフィンの場合について述べる
こととする。[Prior Art] Since the surface of a metal material is poor in hydrophilicity, the fins of a heat exchanger and the planographic printing plate material for printing are coated with a hydrophilic film. Hereinafter, in this specification, the case of the fins of a heat exchanger will be described using an air conditioner as an example.
最近の空調機用熱交換器は、軽量化のために、熱効率の
向上とコンパクト化が要求され、フィン間隔をでき得る
限り狭くする設計が取入れられてきた。空調機用熱交換
器は、冷房運転中に空気中の水分がアルミニウムフィン
の表面に凝縮水となって付着する。金属材料の表面は、
−般に親水性に乏しいため、この凝縮水は第1図に示す
ようにフィン表面に半円形もしくはフィン間にブリッジ
状になって存在することになる。Recent heat exchangers for air conditioners are required to have improved thermal efficiency and be more compact in order to reduce weight, and designs have been adopted in which the spacing between fins is made as narrow as possible. In heat exchangers for air conditioners, moisture in the air becomes condensed water and adheres to the surface of aluminum fins during cooling operation. The surface of the metal material is
- Since hydrophilicity is generally poor, this condensed water exists on the fin surface in a semicircular shape or in the form of a bridge between the fins, as shown in FIG.
これはフィン間の空気の流れを妨げ、通風抵抗を増大さ
せ、熱交換効率を著しく低下させる原因となっていた。This obstructs the flow of air between the fins, increases ventilation resistance, and causes a significant decrease in heat exchange efficiency.
熱交換器の熱効率を向上させるには、フィン表面の凝縮
水を迅速に排除することが必要である。この解決法とし
て、(1)アルミニウム合金フィン表面に高親水性皮膜
を形成し、凝縮水を薄い水膜として流下せしめる
(2)アルミニウム合金フィン表面に撥水性皮膜を形成
し、凝集水を表面に付着させないようにする
ことが考えられるが、(2)の方法は、現時点ではきわ
めて困難である。To improve the thermal efficiency of the heat exchanger, it is necessary to quickly eliminate condensed water on the fin surface. As a solution to this problem, (1) a highly hydrophilic film is formed on the surface of the aluminum alloy fin, allowing the condensed water to flow down as a thin water film; (2) a water-repellent film is formed on the surface of the aluminum alloy fin, and the condensed water is directed to the surface. Although it is possible to prevent the adhesion, method (2) is currently extremely difficult.
親水性を得るためには表面に塗膜を被覆するわけである
が、親水性膜の組成物は、材料表面に結露水滴が形成さ
れることを防止したり、材料表面の水膜を保持するため
に使用されている。In order to obtain hydrophilic properties, a coating film is applied to the surface, and the composition of the hydrophilic film prevents the formation of condensed water droplets on the surface of the material and maintains the water film on the surface of the material. is used for.
そこで親水性皮膜を形成させる方法が種々提案され、実
用されている。たとえば、アルミニウムフィンの表面に
アルカリケイ酸塩の皮膜を形成させる方法(特公昭53
−48177号)、水性塗料樹脂、界面活性剤および合
成シリカを含有する組成物を塗布し、親水性の皮膜を形
成させる方法(特開昭55−184284号)、アルカ
リケイ酸塩とカルボニル化合物を有する低分子有機化合
物と水溶性有機高分子化合物を含有する組成物を塗布し
、親水性の皮膜を形成させる方法(特開昭130−10
1158号)が提案されている。Therefore, various methods for forming hydrophilic films have been proposed and put into practice. For example, a method of forming an alkali silicate film on the surface of an aluminum fin (Japanese Patent Publication No. 53
-48177), a method of applying a composition containing a water-based paint resin, a surfactant, and synthetic silica to form a hydrophilic film (Japanese Patent Application Laid-Open No. 184284/1984), A method of forming a hydrophilic film by coating a composition containing a low-molecular organic compound and a water-soluble organic polymer compound (Japanese Unexamined Patent Publication No. 130-10
No. 1158) has been proposed.
[発明が解決しようとする課題]
しかし、親水性を付与するために、アルカリケイ酸塩の
皮膜を形成させる方法は、親水性の経時的な持続性に乏
しいこと、および素材に塗布され、これをフィンにする
時、皮膜硬度が高く、金型の摩耗を大きくしたり、フィ
ンに形成したとき皮膜にクラックが発生しやすい。[Problems to be Solved by the Invention] However, the method of forming an alkali silicate film in order to impart hydrophilicity has a drawback that the hydrophilicity does not last long over time, and that it When made into fins, the hardness of the coating is high, which increases wear on the mold and tends to cause cracks in the coating when formed into fins.
界面活性剤を含有するものは、界面活性剤は基本的に皮
膜の表面に向かって移行するため、ブリーディング現象
を防止することは不可能である。この結果フィン表面の
親水性は経時的に低下する。また、合成シリカを含有し
ているため、素材に塗布し、これをフィンに加工すると
き、研磨剤のような作用をして金型の摩耗を大きくする
。アルカリケイ酸塩とカルボニル化合物を有する低分子
有機化合物と水溶性有機高分子化合物を含有する組成物
を塗布し、親水性の皮膜を形成させる方法は、親水性の
持続性において改良されているが、皮膜の十分な濡れ性
を期待するためには、アルカリケイ酸塩の含有二が多く
なり、素材に塗布し、これをフィンに加工するとき、研
磨剤のような作用をして金型の摩耗を大きくする。In those containing a surfactant, it is impossible to prevent the bleeding phenomenon because the surfactant basically migrates toward the surface of the film. As a result, the hydrophilicity of the fin surface decreases over time. Also, since it contains synthetic silica, when it is applied to a material and processed into fins, it acts like an abrasive and increases wear on the mold. The method of forming a hydrophilic film by applying a composition containing a low-molecular organic compound having an alkali silicate and a carbonyl compound and a water-soluble organic polymer compound has been improved in terms of sustainability of hydrophilicity. In order to expect sufficient wettability of the film, the content of alkali silicate must be high. Increase wear.
そこで、本発明の目的は、アルミニウムに対する良好な
密着性と優れた皮膜物性を有し、親水性の経時変化がな
く、水に対する良好な濡れ性を有する皮膜組成物であっ
て、かつ、素材に塗布され、これを加工するとき、金型
の摩耗が大きくならないような親水性皮膜を形成する被
覆剤を提供するにある。Therefore, an object of the present invention is to provide a film composition that has good adhesion to aluminum and excellent film physical properties, has no change in hydrophilicity over time, and has good wettability to water. It is an object of the present invention to provide a coating agent that forms a hydrophilic film that does not cause significant wear on a mold when it is applied and processed.
[課題を解決するための手段]
本発明者らは、上記した課題を解決すべ〈従来より研究
を重ねてきた。そして、アルミニウム板に被覆された皮
膜が水に十分に濡れるためには皮膜自身が優れた親水性
を有することが必要であるが、このことは、皮膜自身の
強靭さ等の機械的特性や密着性を低下させることになり
、これらの2特性を両立させることが重要となることが
わかった。[Means for Solving the Problems] The present inventors have conducted repeated research to solve the above problems. In order for the coating on an aluminum plate to be sufficiently wetted by water, the coating itself needs to have excellent hydrophilic properties, but this depends on the mechanical properties such as the toughness of the coating itself and the adhesion. It was found that it is important to achieve both of these two properties.
そこで、さらに研究を続けた結果、被覆剤を形成する重
合体の構成単量体の組合せを選択することにより、上記
矛盾する性質、すなわち形成皮膜の濡れ性と他の特性と
の両立を図ることができることを見出し、本発明を完成
した。Therefore, as a result of further research, it was found that by selecting a combination of constituent monomers of the polymer that forms the coating material, it was possible to achieve both the above-mentioned contradictory properties, that is, the wettability of the formed film and other properties. They discovered that it is possible to do this, and completed the present invention.
本発明の要旨とするところは、Aスルホン酸基を有する
α、β不飽和単量体と、Bヒドロキシ基を有するα、β
不飽和単量体、Cカルボキシル基を有するα、β不飽和
単量体、Dアミド基および/またはメチロールアミド基
を有するα、β不飽和単量体とを重合することにより得
られた親水性被覆剤を第1の発明とし、Aスルホン酸を
有するα、β不飽和単量体と、Bヒドロキシ基を有する
α2 β不飽和LliQ体、Cカルボキシル基とを有す
るα、β不飽和単量体、Dアミド基および/またはメチ
ロールアミド基を有するα、β不飽和単量体とを重合す
ることにより得られた親水性被覆剤とメチロール硬化剤
、エーテル化メチロール硬化剤およびポリエポキシド硬
化剤からなる群から選ばれた少くとも1種の硬化剤とか
らなる熱硬化性親水性被覆剤を第2発明とし、Aスルホ
ン酸基を有するα、β不飽和単量体、Bヒドロキシ基を
有するα、β不飽和単量体、Cカルボキシル基を有する
αβ不飽和単量体、Dアミド基及び/またはメチロール
アミド基を有するα、β不飽和単量体とを重合すること
により得られた親水性被覆剤とメチロール硬化剤、エー
テル化メチロール硬化剤およびポリエポキシド硬化剤か
らなる群から選ばれた少くとも1種の硬化剤とからなる
熱硬化性親水性被覆剤をアルミニウム又はアルミニウム
合金板材に塗布、熱硬化せしめたフィン用アルミニウム
又はアルミニウム合金板材を第3の発明とし、Aスルホ
ン酸基を有するα、β不飽和単量体と、Bヒドロキシ基
を有するα、β不飽和単量体、Cカルボキシル基を有す
るαβ不飽和単量体、Dアミド基および/またはメチロ
ールアミド基を有するα、β不飽和単量体とを重合する
ことにより得られた親水性被覆剤とメチロール硬化剤、
エーテル化メチロール硬化剤およびポリエポキシド硬化
剤からなる群から選ばれた少くとも11−1の硬化剤と
から形成された親水性・熱硬化被膜をアルミニウム又は
アルミニウム合金フィンの表面に有してなる熱交換器を
第4の発明とするものである。The gist of the present invention is that A, an α,β unsaturated monomer having a sulfonic acid group, and an α,β unsaturated monomer having a B hydroxyl group.
Hydrophilicity obtained by polymerizing an unsaturated monomer, an α,β unsaturated monomer having a C carboxyl group, an α,β unsaturated monomer having a D amide group and/or a methylolamide group The first invention is a coating agent, and includes an α,β unsaturated monomer having A sulfonic acid, B an α2 β unsaturated LliQ body having a hydroxy group, and an α,β unsaturated monomer having a C carboxyl group. , a hydrophilic coating obtained by polymerizing an α,β unsaturated monomer having a D amide group and/or a methylolamide group, and a methylol curing agent, an etherified methylol curing agent, and a polyepoxide curing agent. The second invention provides a thermosetting hydrophilic coating agent comprising at least one curing agent selected from A, an α,β unsaturated monomer having a sulfonic acid group, and B an α,β unsaturated monomer having a hydroxyl group. A hydrophilic coating material obtained by polymerizing an unsaturated monomer, an αβ unsaturated monomer having a C carboxyl group, and an α,β unsaturated monomer having a D amide group and/or a methylolamide group. and at least one type of curing agent selected from the group consisting of a methylol curing agent, an etherified methylol curing agent, and a polyepoxide curing agent, is applied to an aluminum or aluminum alloy plate material and thermosetted. The third invention is an aluminum or aluminum alloy plate material for fins, which has A an α, β unsaturated monomer having a sulfonic acid group, B an α, β unsaturated monomer having a hydroxy group, and a C carboxyl group. A hydrophilic coating material and a methylol curing agent obtained by polymerizing an αβ unsaturated monomer, an α,β unsaturated monomer having a D amide group and/or a methylolamide group,
A heat exchanger comprising a hydrophilic thermosetting coating formed on the surface of an aluminum or aluminum alloy fin, which is formed from at least 11-1 curing agent selected from the group consisting of an etherified methylol curing agent and a polyepoxide curing agent. The fourth invention is a container.
本発明の親水性被覆剤を構成する重合体の製造に使用す
る単量体について説明する。The monomers used in the production of the polymer constituting the hydrophilic coating material of the present invention will be explained.
A成分のスルホン酸基を有するα、β不飽和単量体成分
は、アニオン性の強靭水性を有し、ポリマーを水溶化す
る働きをし、A成分により、形成された皮膜は表面の水
に対する濡れ性がよくなる。このA成分としては、例え
ば、2−アクリルアミド−2−メチルプロパンスルホン
酸、ビニルスルホン酸、スチ1ノンスルホン酸等を挙げ
ることができるが、とくに 2−アクリルアミド−2−
メチルプロパンスルホン酸が好ましい。The α, β unsaturated monomer component having a sulfonic acid group of component A has strong anionic water properties and functions to make the polymer water-soluble. Improves wettability. Examples of this component A include 2-acrylamide-2-methylpropanesulfonic acid, vinylsulfonic acid, and stylinonesulfonic acid, but in particular 2-acrylamide-2-
Methylpropanesulfonic acid is preferred.
また、B成分のヒドロキシ基を有するα、β不飽和単量
体成分は、硬化剤成分と架橋反応を起し、アルミニウム
板に対する密着性、強靭さ可撓性等の皮膜の物理的、化
学的特性に優れた熱硬化性樹脂を形成させる。このB成
分とじては、たとえば、2−ヒドロキシエチル(メタ)
アクリレート、 2−ヒドロキシプロピル(メタ)アク
リレート、2−ヒドロキシブチル(メタ)アクリレート
および下記構造式に表されるポリエチレングリコールモ
ノ(メタ)アクリレート、ポリプロピレングリコールモ
ノ(メタ)アクリレート
?
R鳴11.CL
R−H,CIlコ
等を挙げることができるが、とくに2−ヒドロキシエチ
ル(メタ)アクリレート、 2−ヒドロキシプロピル(
メタ)アクリレートが好ましい。In addition, the α, β unsaturated monomer component having a hydroxyl group in component B causes a crosslinking reaction with the curing agent component, and improves the physical and chemical properties of the film, such as adhesion to the aluminum plate, toughness, and flexibility. Forms a thermosetting resin with excellent properties. This B component is, for example, 2-hydroxyethyl (meth)
Acrylate, 2-hydroxypropyl (meth)acrylate, 2-hydroxybutyl (meth)acrylate, and polyethylene glycol mono(meth)acrylate and polypropylene glycol mono(meth)acrylate represented by the following structural formula? R ring 11. Examples include CL R-H, CIl, etc., especially 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (
Meth)acrylates are preferred.
C成分のカルボキシル基を有するα、β不飽和単量体成
分は、硬化剤成分と架橋反応を起す。The α,β unsaturated monomer component having a carboxyl group, component C, causes a crosslinking reaction with the curing agent component.
また、硬化剤成分のメチロール基あるいはエーテル化さ
れたメチロール基とB成分ヒドロキシ基を有するα、β
不飽和単量体との縮合反応の促進効果を図ると共に自ら
もB成分との反応に寄与する。また、この成分はアンモ
ニア等、揮発性塩基と塩を形成している場合でも焼付時
にはカルボキシル基が遊離し、これがアルミニウム板に
対してアンカー効果の役割をはたし、密着性を向上させ
る。このC成分としては、たとえば、(メタ)アクリル
酸、無水マレイン酸、クロトン酸、イタコン酸、フマー
ル酸、あるいはマレイン酸、フマール酸、イタコン酸半
エステル等が挙げられ、このうちアクリル酸、メタアク
リル酸がとくに好ましい。In addition, α, β having a methylol group or an etherified methylol group as a curing agent component and a hydroxy group as a component B
It not only promotes the condensation reaction with the unsaturated monomer, but also contributes to the reaction with component B. Further, even when this component forms a salt with a volatile base such as ammonia, carboxyl groups are liberated during baking, which acts as an anchor effect to the aluminum plate and improves adhesion. Examples of this C component include (meth)acrylic acid, maleic anhydride, crotonic acid, itaconic acid, fumaric acid, maleic acid, fumaric acid, and itaconic acid half ester, among which acrylic acid, methacrylic acid, and Acids are particularly preferred.
D成分のアミド基および/またはメチロールアミド基を
有するα、β不飽和単量体は、C成分と共に硬化剤との
架橋点となる。また皮膜に可撓性等を付与する働きをす
る。このようなり成分としては、たとえば、(メタ)ア
クリルアミド、N−メチロール(メタ)アクリルアミド
、N−メトキシメチル(メタ)アクリルアミド、N−ブ
トキシメチル(メタ)アクリルアミド、N−メチル(メ
タ)アクリルアミド、N−エチル(メタ)アクリルアミ
ド等が挙げられ、その中で(メタ)アクリルアミド、N
−メチロール(メタ)アクリルアミド、N−メトキシメ
チル(メタ)アクリルアミドがとくに好ましい。The α,β unsaturated monomer having an amide group and/or methylolamide group of component D serves as a crosslinking point with the curing agent together with component C. It also functions to impart flexibility to the film. Examples of such components include (meth)acrylamide, N-methylol(meth)acrylamide, N-methoxymethyl(meth)acrylamide, N-butoxymethyl(meth)acrylamide, N-methyl(meth)acrylamide, N- Examples include ethyl (meth)acrylamide, among which (meth)acrylamide, N
-Methylol (meth)acrylamide and N-methoxymethyl (meth)acrylamide are particularly preferred.
これらA、、B、C,D成分の重合は、水性媒体中でラ
ジカル重合により行われる。共重合体(7)4n成比ハ
A/B/C/DfJ(ffIffi%テ20〜70/l
O〜GO15〜Q515〜40の範囲が好ましい。The polymerization of these components A, B, C, and D is carried out by radical polymerization in an aqueous medium. Copolymer (7) 4n composition ratio A/B/C/DfJ (ffIffi% 20-70/l
The range of O to GO15 to Q515 to 40 is preferable.
重合開始剤としては、一般にビニル単量体の重合におい
て使用されるものが使用できるが、とくに水溶性の過硫
酸アンモニウム、過硫酸カリウムが好ましく、これら単
独であるいはメタ重亜硫酸ナトリウム、またはチオ硫酸
ナトリウムとの組合せによるナトリウムレドックス系で
行うか、アゾビスイソブチロニトリルのような油溶性の
開始剤を少量のアルコールに溶解し、重合系に微分散さ
せる方法で行ってもよい。ラジカル重合開始剤は、単量
体に対してO91〜5!rI量%で使用するのが好まし
い。As the polymerization initiator, those generally used in the polymerization of vinyl monomers can be used, but water-soluble ammonium persulfate and potassium persulfate are particularly preferred, and these can be used alone or in combination with sodium metabisulfite or sodium thiosulfate. The polymerization may be carried out using a sodium redox system using a combination of the following, or an oil-soluble initiator such as azobisisobutyronitrile may be dissolved in a small amount of alcohol and finely dispersed in the polymerization system. The radical polymerization initiator is O91-5! relative to the monomer. It is preferable to use rI amount%.
重合温度は、1ノドツクス系の場合は20〜40℃が好
ましく、その他の場合は60〜80℃が好ましい。The polymerization temperature is preferably 20 to 40°C in the case of 1-nodox type, and 60 to 80°C in other cases.
また、水性媒体中での単量体濃度は、10〜30%がよ
い。重合調整剤としては水溶性有機溶剤を用いる。この
ような有機溶剤と1.では、たとえばメタノール、エタ
ノール、インプロパツール等の低級アルコール、エチレ
ングリコールモノエチルエーテル、ジエチレングリコー
ルモノエチルエーテル等のグリコールのモノアルキルエ
ーテルが挙げられ、その他アセトン、ジオキサン等も使
用できる。Moreover, the monomer concentration in the aqueous medium is preferably 10 to 30%. A water-soluble organic solvent is used as the polymerization regulator. Such an organic solvent and 1. Examples include lower alcohols such as methanol, ethanol, and impropatol, monoalkyl ethers of glycols such as ethylene glycol monoethyl ether, diethylene glycol monoethyl ether, and others such as acetone and dioxane.
このようにして得られた親水性樹脂は、その重合体鎖中
にスルホン酸基とカルボキシル基を含むが、スルホン酸
基は、樹脂が親水性を十分に発現する範囲内でその一部
ないし全部が、またカルボキシル基も一部ないし全部が
中和される。この中和は任意の時点で行うことができ、
すなわち、任意の時点で行うことができ、すなわち、重
合後行ってもよく、また重合前の単量体の状態において
行うこともできる。The hydrophilic resin thus obtained contains a sulfonic acid group and a carboxyl group in its polymer chain, and the sulfonic acid group is partially or completely contained within the range where the resin sufficiently exhibits hydrophilicity. However, some or all of the carboxyl groups are also neutralized. This neutralization can be done at any time,
That is, it can be carried out at any time, that is, it can be carried out after polymerization, or it can be carried out in the monomer state before polymerization.
中和剤としては、A成分に対しては水酸化ナトリウム、
水酸化カリウム等のアルカリ金属の水酸化物を使用する
のが好ましく、またC成分に対してはアンモニア水、又
は揮発性の有機アミンを使用するのが好ましい。As a neutralizing agent, sodium hydroxide for component A;
It is preferable to use an alkali metal hydroxide such as potassium hydroxide, and for component C, it is preferable to use aqueous ammonia or a volatile organic amine.
硬化剤としては、前記親水性樹脂中のヒドロキシ基、カ
ルボキシル基と架橋反応を生起する官能基を有するもの
が使用できるが、本発明においてはメチロール硬化剤、
エーテル化メチロール硬化剤およびポリエポキシド硬化
剤からなる群から選ばれた少くとも1tJの硬化剤を用
いる。該硬化剤の選択により機械的特性、密着性、親水
性のいずれもが優れた皮膜を形成することができる。As the curing agent, those having a functional group that causes a crosslinking reaction with the hydroxy group or carboxyl group in the hydrophilic resin can be used, but in the present invention, a methylol curing agent,
At least 1 tJ of curing agent selected from the group consisting of etherified methylol curing agents and polyepoxide curing agents is used. By selecting the curing agent, a film having excellent mechanical properties, adhesion, and hydrophilicity can be formed.
本発明におけるメチロール硬化剤としてはジメチロール
尿素、トリメチロールメラミン脅ヘキサメチロールメラ
ミン、モノメチロールチオ尿素、ジメチロール尿素、ジ
メチロールエチレン尿素等のN−メチロール化合物が挙
げられる。Examples of the methylol curing agent in the present invention include N-methylol compounds such as dimethylol urea, trimethylol melamine, hexamethylol melamine, monomethylol thiourea, dimethylol urea, and dimethylol ethylene urea.
この中でもとくにジメチロール尿素、トリメチロールメ
ラミン、ヘキサメチロールメラミンが好ましい。Among these, dimethylol urea, trimethylol melamine, and hexamethylol melamine are particularly preferred.
また、エーテル化メチロール硬化剤としては、ジメトキ
シメチル尿素、トリメトキシメチルメラミン、ヘキサメ
トキシメチルメラミン、モノメトキシメチルチオ尿素、
ジメトキシメチルチオ尿素、ジメトキシメチルエチレン
尿素等が挙げられ、この中でジメトキシメチル尿素、ト
リメトキシメチルメラミン、ヘキサメトキシメチルメラ
ミンがとくに好ましい。In addition, as the etherified methylol curing agent, dimethoxymethylurea, trimethoxymethylmelamine, hexamethoxymethylmelamine, monomethoxymethylthiourea,
Examples include dimethoxymethylthiourea, dimethoxymethylethyleneurea, and among these, dimethoxymethylurea, trimethoxymethylmelamine, and hexamethoxymethylmelamine are particularly preferred.
本発明のポリエポキシド硬化剤としては、なかでも好ま
しいものは多価アルコールのグリシジルエーテル型ポリ
エポキシドである。Among the polyepoxide curing agents of the present invention, glycidyl ether type polyepoxides of polyhydric alcohols are particularly preferred.
このようなエポキシ樹脂の具体例としては、たとえば、
(1)ポリエチレングリコールジグリシジルエーテル、
(2)ポリプロピレングリコールジグリシジルエーテル
、
(3)ポリグリセロールポリグリシジルエーテル、(4
)グリセロールポリグリシジルエーテル(5)ヒダント
インジグリシジル
等を挙げることができる。Specific examples of such epoxy resins include (1) polyethylene glycol diglycidyl ether, (2) polypropylene glycol diglycidyl ether, (3) polyglycerol polyglycidyl ether, (4)
) glycerol polyglycidyl ether (5) hydantoin diglycidyl, and the like.
硬化剤の使用量は、樹脂中の官能基、硬化剤中の官能基
の量によって異なるが、親水性樹脂(10%濃度)に対
し0.1〜eo重量%の範囲で用いられる。The amount of the curing agent used varies depending on the amount of functional groups in the resin and the functional groups in the curing agent, but is used in the range of 0.1 to eo weight % based on the hydrophilic resin (10% concentration).
本発明の親水性被覆剤には、さらに硬化触媒を使用する
ことができる。本発明に使用できる硬化触媒を例示すれ
ば、
■ 塩化アンモニウム、硝酸アンモニウム、第2燐酸ア
ンモニウム等の無機酸のアンモニウム塩、
■ 塩化マグネシウム、硝酸亜鉛、2水素化燐酸マグネ
シウム等の無機金属塩、
■ シュウ酸アンモニウム塩、クエン酸アンモニウム塩
等の有機酸アンモニウム塩、
■ 2−アミノ−2−メチル−1−プロパツール塩酸塩
およびリン酸塩、
■ パラトルエンスルホン酸アンモニウム塩、ベンゼン
スルホン酸アンモニウム塩等の有機スルホン酸塩、
等を挙げることができる。A curing catalyst can further be used in the hydrophilic coating of the present invention. Examples of curing catalysts that can be used in the present invention include: (1) ammonium salts of inorganic acids such as ammonium chloride, ammonium nitrate, and diammonium phosphate; (2) inorganic metal salts such as magnesium chloride, zinc nitrate, and magnesium dihydrogen phosphate; organic acid ammonium salts such as acid ammonium salts and citrate ammonium salts; ■ 2-amino-2-methyl-1-propatur hydrochloride and phosphate; ■ para-toluenesulfonic acid ammonium salts, benzenesulfonic acid ammonium salts, etc. Organic sulfonates, etc. can be mentioned.
使用に当っては上記促進剤を単独或いは併用で使用する
ことができる。しかし、硬化触媒は熱硬化時の温度と時
間、或いは硬化剤の1!類にも大きな影響を受け、メチ
ロールメラミンの様な塩基性の強い硬化剤や或いは20
0℃以上の高部下での硬化条件が採用される場合には、
一般に硬化触媒は不要であり、むしろ使用した場合皮膜
の物性を悪化させる原因となる。In use, the above accelerators can be used alone or in combination. However, the curing catalyst depends on the temperature and time during thermal curing, or the curing agent. It is also greatly influenced by strong basic curing agents such as methylolmelamine, or
When curing conditions at temperatures above 0°C are adopted,
Generally, a curing catalyst is not necessary, and if used, it causes deterioration of the physical properties of the film.
本発明の親水性被覆剤は被塗物に親水性皮膜を形成する
ことができるが、とくにアルミニウムおよびアルミニウ
ム合金板およびこれらの化成処理面等にコーティングす
ることができる。The hydrophilic coating agent of the present invention can form a hydrophilic film on an object to be coated, and can particularly be applied to aluminum and aluminum alloy plates and chemically treated surfaces thereof.
また、より高度の耐食性を必要とするときは、本発明の
親水性被覆剤と該被塗面との間に耐食性有機樹脂をコー
ティングすることができる。Moreover, when a higher degree of corrosion resistance is required, a corrosion-resistant organic resin can be coated between the hydrophilic coating agent of the present invention and the surface to be coated.
本発明の親水性被覆剤のコーティング法としては、ハケ
塗り、浸漬、スプレー、静電コーティング、ロールコー
タ−等の周知の各種方法が適用できる。コーティング皮
膜に美装、その他の目的で着色剤等を添加することもで
きる。As a coating method for the hydrophilic coating material of the present invention, various known methods such as brushing, dipping, spraying, electrostatic coating, and roll coater can be applied. A coloring agent or the like may be added to the coating film for aesthetic purposes or other purposes.
コーティングされた親水性被覆剤の乾燥硬化条件は、製
造ラインのスピードに合せて考慮すべきであるが、通常
加熱温度120〜280℃、加熱時間5秒〜20分間の
条件で行うことができる。硬化により、親水性が大きい
ばかりか、塗膜物性にも優れた硬化樹脂コーティング層
を形成することができる。The drying and curing conditions of the coated hydrophilic coating should be taken into consideration in accordance with the speed of the production line, but it can usually be carried out under the conditions of a heating temperature of 120 to 280°C and a heating time of 5 seconds to 20 minutes. By curing, it is possible to form a cured resin coating layer that is not only highly hydrophilic but also has excellent coating film properties.
また、フィン材の熱交換器への加工は、公知の方法によ
って行うことができ、熱交換器フィンへの本発明被覆剤
のコーティングはプレコーティング法、ポストコーティ
ング法いずれによってもよい。Further, processing of the fin material into a heat exchanger can be performed by a known method, and coating of the coating material of the present invention on the heat exchanger fins may be performed by either a pre-coating method or a post-coating method.
[実施例] 以下に、実施例を挙げ本発明をさらに詳細に説明する。[Example] Hereinafter, the present invention will be explained in more detail with reference to Examples.
実施例1
■ 親水性樹脂の合成
撹拌機、温度計、冷却管及び窒素ガス導入管を備えた1
51セパラブルフラスコに2−アクリルアミド−2−メ
チルプロパンスルホン酸(30部)、メタアクリル酸(
20部)、2−ヒドロキシエチルアクリI/−)(30
部)、アクリルアミド(20部)を仕込み、イソプロパ
ツール100部、脱塩水400部を加え均一に溶解した
。この溶液に苛性ソー710部を脱塩水100部に溶解
した溶液を加えて中和を行った。Example 1 ■ Synthesis of hydrophilic resin 1 equipped with a stirrer, thermometer, cooling pipe, and nitrogen gas introduction pipe
51 In a separable flask, add 2-acrylamido-2-methylpropanesulfonic acid (30 parts) and methacrylic acid (
20 parts), 2-hydroxyethyl acrylic I/-) (30 parts
100 parts of isopropanol and 400 parts of demineralized water were added and uniformly dissolved. A solution prepared by dissolving 710 parts of caustic saw in 100 parts of demineralized water was added to this solution for neutralization.
窒素ガス雰囲気下、過硫酸カリウム0.4部、亜硫酸ナ
トリウム0.2部を加えレドックス系で、30℃で6時
間重合を行った。その後脱塩水によりlO%濃度に調整
した。Under a nitrogen gas atmosphere, 0.4 parts of potassium persulfate and 0.2 parts of sodium sulfite were added, and polymerization was carried out at 30° C. for 6 hours in a redox system. Thereafter, the concentration was adjusted to 10% with demineralized water.
■ 親水性被覆剤の調製
上記■で合成した親水性樹脂 50部トリメチロー
ルメラミン 2部アンモニア水によりpH■
7に調製し、イオン交換水により固形分含量を5%とし
た。■ Preparation of hydrophilic coating agent Hydrophilic resin synthesized in above ■ 50 parts trimethylol melamine 2 parts pH with aqueous ammonia ■
7, and the solid content was adjusted to 5% with ion-exchanged water.
■ アルミニウム上への塗布
厚さが0.12(le+eの工業用純アルミニウム(A
1050− H22)条を市販の弱アルカリ系脱脂剤を
用いて脱脂洗浄した。次いでリン酸クロメート系化成溶
液(商品名アロジン401/45日本ペイント■社製)
にてスプレー処理して、リン酸クロメート皮膜(Crj
lとして2[]B/+’ )を形成した後、水洗乾燥さ
せた。次いでこの化成皮膜上に上記実施例に示す親水性
被覆剤をロールコータで塗布し、熱風循環式乾燥炉で温
度230℃、時間30秒で焼付けて親水性樹脂皮膜層(
厚さ1μff1)を得た。■ The coating thickness on aluminum is 0.12 (le+e) industrial pure aluminum (A
1050-H22) was degreased and washed using a commercially available weak alkaline degreaser. Next, a phosphoric acid chromate-based chemical solution (trade name: Allozin 401/45, manufactured by Nippon Paint ■)
After spray treatment, a phosphoric acid chromate film (Crj
After forming 2[]B/+') as 1, it was washed with water and dried. Next, the hydrophilic coating material shown in the above example was applied onto this chemical conversion film using a roll coater, and baked in a hot air circulation drying oven at a temperature of 230°C for 30 seconds to form a hydrophilic resin film layer (
A thickness of 1 μff1) was obtained.
実施例2
実施例1で合成した親水性樹脂を用いて以下の処方で親
水性被覆剤を調製した。Example 2 A hydrophilic coating material was prepared using the hydrophilic resin synthesized in Example 1 according to the following formulation.
実施例1■で合成した親水性樹脂 50部ジメトキシメ
チル尿素 2.8部第2燐酸アンモニウム
0.1部アンモニア水によりpH=7に調整
し、イオン交換水により固形分含量を5%とした。Hydrophilic resin synthesized in Example 1■ 50 parts dimethoxymethyl urea 2.8 parts diammonium phosphate
The pH was adjusted to 7 with 0.1 part ammonia water, and the solid content was brought to 5% with ion-exchanged water.
こうして得られた被覆剤を実施例1と同様にリン酸クロ
メート処理したアルミニウム上に塗布し、240℃で3
0秒間加熱乾燥した。The coating material thus obtained was applied onto phosphoric acid chromate treated aluminum in the same manner as in Example 1, and
It was heated and dried for 0 seconds.
実施例3
■ 親水性樹脂の合成
2−アクリルアミド−2−メチルプロパンスルホン酸1
0部、スチレンスルホン酸20部、2−ヒドロキシプロ
ピルアクリレート10部、ポリエチレングリコール(n
−4)モノメタクリレート25部、メタクリル酸25M
、N−メトキシメチルアクリルアミド10部、脱塩水4
00部、インプロパツール100部を加え、均一に溶解
した。Example 3 ■ Synthesis of hydrophilic resin 2-acrylamido-2-methylpropanesulfonic acid 1
0 parts, 20 parts of styrene sulfonic acid, 10 parts of 2-hydroxypropyl acrylate, polyethylene glycol (n
-4) 25 parts of monomethacrylate, 25M of methacrylic acid
, 10 parts of N-methoxymethylacrylamide, 4 parts of demineralized water
00 parts and 100 parts of Improper Tool were added and uniformly dissolved.
苛性ソーダ8部により中和、次いで25%アンモニア水
でpH−7に調整後、ベンゾイルバーオキサイトロ、5
部を分散、溶解後60〜70℃で6時間玉合を行った。Neutralized with 8 parts of caustic soda, then adjusted to pH-7 with 25% aqueous ammonia, and then dissolved in benzoyl peroxide, 5 parts.
After dispersion and dissolution, the mixture was mixed at 60 to 70°C for 6 hours.
その後脱塩水により10部濃度に調整した。Thereafter, the concentration was adjusted to 10 parts with demineralized water.
■ 親水性被覆剤の調製
上記■で合成された親水性樹脂 50部ジメチロール
尿素 1.4部トリメチロールメラミン
1.0部をイオン交換水により固形分含量を
5%とした。(2) Preparation of hydrophilic coating agent 50 parts of the hydrophilic resin synthesized in (1) above, 1.4 parts of dimethylol urea, and 1.0 parts of trimethylol melamine were adjusted to a solid content of 5% with ion-exchanged water.
■ アルミニウム板への塗布
上記■で得られた被覆剤を実施例1と同様にしてアルミ
ニウム面に塗布した。(2) Application to aluminum plate The coating material obtained in (1) above was applied to an aluminum surface in the same manner as in Example 1.
実施例4
■ 親水性被覆剤の調製
実施例3■で合成された親水性樹脂
50部
ジメトキシメチルエチレン尿素 1.0部ポリエチレ
ングリコールジグリシジル
エーテル(n −22> (エポキシ当量587)1
.5部
ポリグリセロールポリグリシジル
エーテル(n=3)(エポキシ当量183)0.7部
をイオン交換水により固形分含量を5%と1゜た。Example 4 ■ Preparation of hydrophilic coating agent 50 parts of hydrophilic resin synthesized in Example 3 ■ 1.0 parts of dimethoxymethylethylene urea Polyethylene glycol diglycidyl ether (n -22> (epoxy equivalent: 587) 1
.. 5 parts of polyglycerol polyglycidyl ether (n=3) (epoxy equivalent: 183) and 0.7 parts were brought to a solid content of 5% and 1° with deionized water.
■ アルミニウム板への塗布
上記■で得られた被覆剤を実施例1と同様にしてアルミ
ニウム面に塗布した。(2) Application to aluminum plate The coating material obtained in (1) above was applied to an aluminum surface in the same manner as in Example 1.
実施例5
■ 親水性被覆剤の調製
実施例1■で合成された親水性樹脂
50部
ヒダントインジグリシジル
(エポキシ当量L15) ’l、91
部オン交換水で固形分含量を5%とした。Example 5 ■ Preparation of hydrophilic coating agent 50 parts of hydrophilic resin synthesized in Example 1 ■ Hydantoin diglycidyl (epoxy equivalent L15) 'l, 91
The solids content was brought to 5% with partially exchanged water.
■ アルミニウム板への塗布
上記■で得られた被覆剤を実施例1と同様にしてアルミ
ニウム面に塗布した。(2) Application to aluminum plate The coating material obtained in (1) above was applied to an aluminum surface in the same manner as in Example 1.
実施例6
■ 親水性被覆剤の調製
実施列1■で合成された親水性樹脂
50部
ポリエチレングリコールジグリシジル
エーテル量(ロー22)(エポキシ当量587)5.0
部
グリセロールポリグリシジルエーテル
(エポキシ当量141) 1.2部イ
オン交換水により固形分含量を5%とした。Example 6 ■ Preparation of hydrophilic coating agent 50 parts of hydrophilic resin synthesized in Example 1 ■ Amount of polyethylene glycol diglycidyl ether (Rho 22) (Epoxy equivalent 587) 5.0
1 part glycerol polyglycidyl ether (epoxy equivalent: 141) 1.2 parts ion-exchanged water to bring the solids content to 5%.
■ アルミニウム板への塗布
上記■で得られた被覆剤を実施例1と同様にしてアルミ
ニウム面に塗布する。(2) Application to aluminum plate The coating material obtained in (1) above is applied to an aluminum surface in the same manner as in Example 1.
上記実施例1〜6で得られた親水性皮膜を形成したフィ
ン材について、皮膜特性(親水性、密着性、連続成形性
)を調べた。その結果を表1に示す。The film properties (hydrophilicity, adhesion, continuous formability) were investigated for the fin materials on which the hydrophilic films obtained in Examples 1 to 6 were formed. The results are shown in Table 1.
親水性は室温の水中に2分間浸漬し、次いで6分間冷風
乾燥することの組合せを1サイクルとし、それを500
サイクル行った後で水との接触角を測定し次のように評
価した。すなわち、◎は非常に良好(接触角206以下
)、oは良好(接触角20〜40″)、×は不良(接触
角40″超え)とした。その結果、実施例1〜6はいず
れも接触角は40″以下と非常に良好な親水性を示すこ
とがわかった。For hydrophilicity, one cycle is a combination of immersion in water at room temperature for 2 minutes and then drying with cold air for 6 minutes.
After the cycle, the contact angle with water was measured and evaluated as follows. That is, ◎ is very good (contact angle 206 or less), o is good (contact angle 20 to 40''), and × is poor (contact angle over 40''). As a result, it was found that Examples 1 to 6 all exhibited very good hydrophilicity, with contact angles of 40'' or less.
密着性はゴバン目テープ剥離試験により行い、剥離して
いない目の数を調べ評価した。いずれも剥離するものは
なかった。Adhesion was evaluated by a cross-cut tape peeling test, and the number of stitches that did not peel off was determined. None of them peeled off.
連続成形性は連続10万バンチフインプレス後に成形工
具の摩耗状況と成形後のフィンの外観とを肉眼で観察し
たが、いずれも金型摩耗もなく全(良好であった。Continuous moldability was determined by visually observing the wear of the molding tools and the appearance of the fins after molding after 100,000 consecutive bunch fin presses, and they were all good with no mold wear.
比較例1〜2
実施例と同じ要領で化成皮膜を形成した後に、その化成
膜上に比較例1ではコロイダルシリカ、水溶性アクリル
・メラミン樹脂、界面活性剤よりなる水溶性コーティン
グ剤を塗布250℃×30秒で乾燥させて厚さ 1μの
親水性皮膜を得た。Comparative Examples 1 to 2 After forming a chemical conversion film in the same manner as in Examples, in Comparative Example 1, a water-soluble coating agent consisting of colloidal silica, water-soluble acrylic/melamine resin, and surfactant was applied onto the chemical conversion film. It was dried at ℃ x 30 seconds to obtain a hydrophilic film with a thickness of 1 μm.
また比較例2ではナトリウム系水ガラス、ポリアクリル
酸、硬化剤とからなる水溶性コーティング剤を塗布乾燥
させて5iffiとして70B/i’の厚さの親水性皮
膜を得た。In Comparative Example 2, a water-soluble coating agent consisting of sodium-based water glass, polyacrylic acid, and a curing agent was applied and dried to obtain a hydrophilic film with a thickness of 70 B/i' as 5iffi.
比較例3
■ 親水性樹脂の合成
メタアクリル酸40部、2−ヒドロキシエチルアクリレ
ート30部、アクリルアミド30部を仕込み、エタノー
ル200部を加え、脱塩水300部を加え均一に溶解し
た。窒素ガス雰囲気下過硫酸カリウム0.4部、亜硫酸
ナトリウム002部を加え、レドックス系で30℃で6
時間重合を行った。その後脱塩水によりlO%濃度に調
整した。Comparative Example 3 (1) Synthesis of hydrophilic resin 40 parts of methacrylic acid, 30 parts of 2-hydroxyethyl acrylate, and 30 parts of acrylamide were charged, 200 parts of ethanol was added, and 300 parts of demineralized water were added and uniformly dissolved. Add 0.4 parts of potassium persulfate and 0.02 parts of sodium sulfite under a nitrogen gas atmosphere, and heat at 30°C using a redox system.
Time polymerization was performed. Thereafter, the concentration was adjusted to 10% with demineralized water.
■ 親水性被覆剤の調製
上記■で合成された親水性樹脂 50部トリメチロー
ルメラミン 3.0部アンモニア水によりpH
−7に調整し、イオン交換水により固形分含量を5%と
した。■ Preparation of hydrophilic coating agent Hydrophilic resin synthesized in step (■) above 50 parts Trimethylolmelamine 3.0 parts pH adjusted with aqueous ammonia
-7, and the solid content was brought to 5% with ion-exchanged water.
■ アルミニウム板への塗布
上記■で得られた被覆剤を実施例1と同様にしてアルミ
ニウム面に塗布した。(2) Application to aluminum plate The coating material obtained in (1) above was applied to an aluminum surface in the same manner as in Example 1.
比較例4
■ 親水性樹脂の合成
2−アクリルアミド−2−メチルプロパンスルホン酸4
0部、2−ヒドロキシエチルアクリレート30部、アク
リルアミド30部を仕込み、インプロパツール100部
、脱塩水400部を加え、均一に溶解した。この溶液に
苛性ソーダ13部を脱塩水 100部に溶解した溶液を
加えて中和を行った。窒素ガス雰囲気下、過硫酸カリウ
ム0.4部、亜硫酸ナトリウム0.2部を加え、レドッ
クス系で30℃で6時間重合を行った。その後脱塩水に
よりlO%濃度に調整した。Comparative Example 4 ■ Synthesis of hydrophilic resin 2-acrylamide-2-methylpropanesulfonic acid 4
0 parts, 30 parts of 2-hydroxyethyl acrylate, and 30 parts of acrylamide were added, and 100 parts of Impropatool and 400 parts of demineralized water were added to uniformly dissolve. A solution prepared by dissolving 13 parts of caustic soda in 100 parts of demineralized water was added to this solution for neutralization. Under a nitrogen gas atmosphere, 0.4 parts of potassium persulfate and 0.2 parts of sodium sulfite were added, and polymerization was carried out at 30° C. for 6 hours in a redox system. Thereafter, the concentration was adjusted to 10% with demineralized water.
■ 親水性被覆剤の調製
上記■で合成された親水性樹脂 50部トリメチロー
ルメラミン 1.1部アンモニア水によりpH
−7に調整し、イオン交換水により固形分濃度を5%と
した。■ Preparation of hydrophilic coating agent Hydrophilic resin synthesized in above (■) 50 parts trimethylolmelamine 1.1 parts pH with aqueous ammonia
-7, and the solid content concentration was made 5% with ion-exchanged water.
■ アルミニウム板への塗布
上記■で得られた被覆剤を実施例1と同様にしてアルミ
ニウム面に塗布した。(2) Application to aluminum plate The coating material obtained in (1) above was applied to an aluminum surface in the same manner as in Example 1.
比較例5
■ 親水性樹脂の合成
2−アクリルアミド−2−メチルプロパンスルホン酸5
0部、メタアクリル酸50部を仕込み、イソプロパツー
ル100部、脱塩水400部を加え、均一に溶解した。Comparative Example 5 ■ Synthesis of hydrophilic resin 2-acrylamido-2-methylpropanesulfonic acid 5
0 parts and 50 parts of methacrylic acid were added, and 100 parts of isopropanol and 400 parts of demineralized water were added to uniformly dissolve.
この溶液に苛性ソーダ16.5部を脱塩水100部に溶
解した溶液を加えて中和を行った。窒素ガス雰囲気下、
過硫酸カリウム0.4部、亜硫酸ナトリウム0.2部を
加え、レドックス系で30℃で6時間重合を行った。そ
の後脱塩水により10部濃度に調整した。A solution prepared by dissolving 16.5 parts of caustic soda in 100 parts of demineralized water was added to this solution for neutralization. Under nitrogen gas atmosphere,
0.4 parts of potassium persulfate and 0.2 parts of sodium sulfite were added, and polymerization was carried out at 30° C. for 6 hours in a redox system. Thereafter, the concentration was adjusted to 10 parts with demineralized water.
■ 親水性被覆剤の調製
上記■で合成された親水性樹脂 50部トリメチロー
ルメラミン 2.4部アンモニア水によりpH
−7に調整し、イオン交換水により固形分含量を5%と
した。■ Preparation of hydrophilic coating agent Hydrophilic resin synthesized in step (■) above 50 parts Trimethylolmelamine 2.4 parts pH adjusted with aqueous ammonia
-7, and the solid content was brought to 5% with ion-exchanged water.
■ アルミニウム板への塗布
上記■で得られた被覆剤を実施例1と同様にしてアルミ
ニウム面に塗布した。(2) Application to aluminum plate The coating material obtained in (1) above was applied to an aluminum surface in the same manner as in Example 1.
上記比較例1〜5で得られた皮膜の特性を実施例と同様
に調べ、その結果を表1に示した。The properties of the films obtained in Comparative Examples 1 to 5 were investigated in the same manner as in the Examples, and the results are shown in Table 1.
比較例ユ、2.3のいずれも密着性は良好であったもの
の、1.2は金型摩耗が認められ、さらに比較例1では
接触角が51°を超え、比較例3でも45″を超えてお
り親水性は不十分てあった。比較例4.5は親水性は良
好であるが、連続成形後の加工部皮膜に剥離や割れが発
生した。Although the adhesion was good in both Comparative Examples U and 2.3, mold wear was observed in Comparative Example 1, and in Comparative Example 1, the contact angle exceeded 51°, and in Comparative Example 3, the contact angle exceeded 45". In Comparative Example 4.5, the hydrophilicity was good, but peeling and cracking occurred in the processed part film after continuous molding.
表1
用いて製作した熱交換器には、フィン間の通風を妨害す
る半月状水滴、ブリッジ等の形成を見ることがなく、熱
交換効率を向上することができる。In the heat exchanger manufactured using Table 1, there is no formation of crescent-shaped water droplets, bridges, etc. that obstruct ventilation between the fins, and the heat exchange efficiency can be improved.
第1図は従来の熱交換器のフィン間に水滴が付着する状
態を説明する図。
C発明の効果]
以上説明したように、本発明の構成による親水性被覆剤
は、水に対する優れた濡れ性を有し、下地との密着性が
良好で、さらに成形加工時の金型摩耗のない硬化被膜を
形成することができる。また、該被覆剤を塗布したフィ
ン用アルミニウム板材は親水性が顕著に改善され、これ
を特許出願人 住友軽金属工業株式会社
特許出願人 共栄社油詣化学工業株式会社代理人 弁理
士 小 松 秀 岳
代理人 弁理士 旭 宏FIG. 1 is a diagram illustrating a state in which water droplets adhere between the fins of a conventional heat exchanger. C. Effects of the invention] As explained above, the hydrophilic coating material according to the structure of the present invention has excellent wettability with water, good adhesion to the substrate, and further reduces mold wear during molding. It is possible to form a cured film without any hardening. In addition, the hydrophilicity of the aluminum plate material for fins coated with the coating material is significantly improved, and this patent is patented by Sumitomo Light Metal Industries, Ltd., patent applicant, Kyoeisha Aburashi Chemical Industry Co., Ltd., agent, and patent attorney, Takeshi Komatsu, agent. People Patent Attorney Hiroshi Asahi
Claims (4)
ヒドロキシ基を有するα,β不飽和単量体、Cカルボキ
シル基を有するα,β不飽和単量体、Dアミド基および
/またはメチロールアミド基を有するα,β不飽和単量
体とを重合することにより得られたことを特徴とする親
水性被覆剤。(1) A α, β unsaturated monomer having a sulfonic acid group, B
Polymerize with an α,β unsaturated monomer having a hydroxy group, an α,β unsaturated monomer having a C carboxyl group, an α,β unsaturated monomer having a D amide group and/or a methylolamide group A hydrophilic coating material obtained by.
ヒドロキシ基を有するα,β不飽和単量体、Cカルボキ
シル基を有するα,β不飽和単量体、Dアミド基および
/またはメチロールアミド基を有するα,β不飽和単量
体とを重合することにより得られた親水性被覆剤とメチ
ロール硬化剤、エーテル化メチロール硬化剤およびポリ
エポキシド硬化剤からなる群から選ばれた少くとも1種
の硬化剤とからなることを特徴とする熱硬化性親水性被
覆剤。(2) A α,β unsaturated monomer having a sulfonic acid group, B
Polymerize with an α,β unsaturated monomer having a hydroxy group, an α,β unsaturated monomer having a C carboxyl group, an α,β unsaturated monomer having a D amide group and/or a methylolamide group A thermosetting hydrophilic coating material comprising a hydrophilic coating material obtained by the method and at least one curing agent selected from the group consisting of a methylol curing agent, an etherified methylol curing agent, and a polyepoxide curing agent. Coating agent.
ヒドロキシ基を有するα,β不飽和単量体、Cカルボキ
シル基を有するα,β不飽和単量体、Dアミド基および
/またはメチロールアミド基を有するα,β不飽和単量
体とを重合することにより得られた親水性被覆剤とメチ
ロール硬化剤、エーテル化メチロール硬化剤およびポリ
エポキシド硬化剤からなる群から選ばれた少くとも1種
の硬化剤とからなる熱硬化性親水性被覆剤をアルミニウ
ム又はアルミニウム合金板材に塗布、熱硬化せしめたこ
とを特徴とするフィン用アルミニウム又はアルミニウム
合金板材。(3) A α, β unsaturated monomer having a sulfonic acid group, B
Polymerize with an α,β unsaturated monomer having a hydroxy group, an α,β unsaturated monomer having a C carboxyl group, an α,β unsaturated monomer having a D amide group and/or a methylolamide group Aluminum or An aluminum or aluminum alloy plate material for fins, which is coated on an aluminum alloy plate material and heat-cured.
ヒドロキシ基を有するα,β不飽和単量体、Cカルボキ
シル基を有するα,β不飽和単量体、Dアミド基および
/またはメチロールアミド基を有するα,β不飽和単量
体とを重合することにより得られた親水性被覆剤とメチ
ロール硬化剤、エーテル化メチロール硬化剤およびポリ
エポキシド硬化剤からなる群から選ばれた少くとも1種
の硬化剤とから形成された親水性熱硬化皮膜をアルミニ
ウム又はアルミニウム合金フィンの表面に有してなるこ
とを特徴とする熱交換器。(4) A α, β unsaturated monomer having a sulfonic acid group, B
Polymerize with an α,β unsaturated monomer having a hydroxy group, an α,β unsaturated monomer having a C carboxyl group, an α,β unsaturated monomer having a D amide group and/or a methylolamide group A hydrophilic thermosetting film formed from the hydrophilic coating material obtained by this method and at least one curing agent selected from the group consisting of a methylol curing agent, an etherified methylol curing agent, and a polyepoxide curing agent is coated on aluminum or A heat exchanger characterized by comprising aluminum alloy fins on the surface thereof.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP3922589A JPH02219877A (en) | 1989-02-21 | 1989-02-21 | Hydrophilic coating agent, aluminum or aluminum alloy sheet for fin and heat exchanger |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP3922589A JPH02219877A (en) | 1989-02-21 | 1989-02-21 | Hydrophilic coating agent, aluminum or aluminum alloy sheet for fin and heat exchanger |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH02219877A true JPH02219877A (en) | 1990-09-03 |
Family
ID=12547190
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP3922589A Pending JPH02219877A (en) | 1989-02-21 | 1989-02-21 | Hydrophilic coating agent, aluminum or aluminum alloy sheet for fin and heat exchanger |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH02219877A (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2009006231A (en) * | 2007-06-27 | 2009-01-15 | Kansai Paint Co Ltd | Method for manufacturing hydrophilically-treated aluminum plate |
JP2012207068A (en) * | 2011-03-29 | 2012-10-25 | Nippon Shokubai Co Ltd | Novel polymer and method of manufacturing the same |
JP2016155923A (en) * | 2015-02-24 | 2016-09-01 | 関西ペイント株式会社 | Hydrophilic paint composition and heat exchanger aluminum fin material |
JP2017020015A (en) * | 2015-07-14 | 2017-01-26 | 関西ペイント株式会社 | Hydrophilic treatment agent for heat exchanger aluminum fin |
-
1989
- 1989-02-21 JP JP3922589A patent/JPH02219877A/en active Pending
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2009006231A (en) * | 2007-06-27 | 2009-01-15 | Kansai Paint Co Ltd | Method for manufacturing hydrophilically-treated aluminum plate |
JP2012207068A (en) * | 2011-03-29 | 2012-10-25 | Nippon Shokubai Co Ltd | Novel polymer and method of manufacturing the same |
JP2016155923A (en) * | 2015-02-24 | 2016-09-01 | 関西ペイント株式会社 | Hydrophilic paint composition and heat exchanger aluminum fin material |
JP2017020015A (en) * | 2015-07-14 | 2017-01-26 | 関西ペイント株式会社 | Hydrophilic treatment agent for heat exchanger aluminum fin |
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