JPH0219698Y2 - - Google Patents

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Publication number
JPH0219698Y2
JPH0219698Y2 JP11604285U JP11604285U JPH0219698Y2 JP H0219698 Y2 JPH0219698 Y2 JP H0219698Y2 JP 11604285 U JP11604285 U JP 11604285U JP 11604285 U JP11604285 U JP 11604285U JP H0219698 Y2 JPH0219698 Y2 JP H0219698Y2
Authority
JP
Japan
Prior art keywords
measuring chamber
plate
cushion material
rotors
assembly plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP11604285U
Other languages
Japanese (ja)
Other versions
JPS6224325U (en
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed filed Critical
Priority to JP11604285U priority Critical patent/JPH0219698Y2/ja
Publication of JPS6224325U publication Critical patent/JPS6224325U/ja
Application granted granted Critical
Publication of JPH0219698Y2 publication Critical patent/JPH0219698Y2/ja
Expired legal-status Critical Current

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Description

【考案の詳細な説明】 技術分野 本考案は、容積流量計、より詳細には、耐摩耗
性、耐腐食性、耐熱性等に優れた容積流量計に関
する。
[Detailed Description of the Invention] Technical Field The present invention relates to a volumetric flowmeter, and more particularly, to a volumetric flowmeter with excellent wear resistance, corrosion resistance, heat resistance, etc.

従来技術 現在、種々の容積流量計(以下流量計)が工業
界で使用されているが、被測定流体が固体微粒子
を含むスラリー状液体、強腐食性液体、および高
温液体については流量計の計量室構成材質上の問
題から十分対応できる流量計は極めて少かつた、
即ち前記のスラリー状液体については計量室構成
部品が摩耗し、寿命も短く、強腐食性液体につい
ては腐食のメカニズムに応じてステンレス鋼、高
ニツケルステンレス鋼製流量計、更にはゴムライ
ニング、プラスチツク製流量計を使い分けている
が、耐蝕的にも耐膨潤的にも不十分であり、寿命
も短く、更に高温液体については計量室部構成材
料の熱膨張による計量室の隙間等の関係から流量
範囲の狭小化、短寿命等の問題点があつた。
PRIOR ART Currently, various positive displacement flowmeters (hereinafter referred to as flowmeters) are used in the industrial world. There are very few flowmeters that can adequately handle the problem due to the material of the chamber structure.
In other words, for slurry-like liquids mentioned above, the metering chamber components wear out and have a short service life, and for highly corrosive liquids, flowmeters made of stainless steel, high nickel stainless steel, rubber lining, or plastic are used, depending on the corrosion mechanism. Different flowmeters are used, but they are insufficient in terms of corrosion resistance and swelling resistance, have a short lifespan, and for high-temperature liquids, the flow rate range is limited due to gaps in the metering chamber due to thermal expansion of the materials that make up the metering chamber. There were problems such as a narrower space and a shorter lifespan.

これらの問題点の解決には耐摩耗性、耐腐食
性、耐熱性に極めて優れているセラミツクス材を
計量室部構成材料として使用すれば良いが、セラ
ミツクス材は難加工性であつて、流量計用部品の
ような精密加工部品ができないこと、更に機械的
な衝撃力に対して脆弱であるという欠点があり、
このためセラミツク材で計量室部を構成された流
量計はいまだ製造されていない。
To solve these problems, it is possible to use ceramic materials, which have extremely excellent wear resistance, corrosion resistance, and heat resistance, as the material for constructing the metering chamber, but ceramic materials are difficult to process and cannot be used in flowmeters. It has the disadvantage of not being able to produce precision machined parts such as industrial parts, and being vulnerable to mechanical impact forces.
For this reason, flowmeters whose measuring chambers are made of ceramic material have not yet been manufactured.

目 的 本考案は上述のような実情に鑑み、また、本出
願人はセラミツクス材の精密加工方法を実用化し
流量計部品をも容易に精密加工できるようにした
ので、セラミツクス材で流量計の計量室部を構成
し、更に構成されたセラミツクス部材に過激な力
が作用しないような構成として耐摩耗性、耐腐食
性、耐熱性に優れた流量計を提供することを目的
としてなされたものである。
Purpose of the present invention In view of the above-mentioned circumstances, the applicant has put into practical use a method for precision machining of ceramic materials, making it possible to easily precisely machining flowmeter parts. The purpose of this design is to provide a flowmeter with excellent wear resistance, corrosion resistance, and heat resistance, with a structure that prevents extreme forces from acting on the ceramic members that make up the chamber. .

構 成 第1図は、本考案による流量計の一実施例を説
明するための側断面図、第2図は、第1図の−
線断面図、第3図は、第1図の−線断面
図、第4図は、第1図の−線方向から見た図
で、図中、1は流入流路1a、流出流路1b、及
び、計量室部1cを有する計量室本体、2は計量
室上板、3は計量室下板、4及び5は非円形回転
子(以降回転子)で、周知のように、流入流路1
aよりの被測定流体によつて回転子4及び5を回
転し、該回転子の回転数を検出して計量室部1c
内を通過する流量を計測するものである。具体的
には、被測定流体によつて回転子4,5が矢印方
向に回転し、該回転子が1回転する間に図中に斜
線Vにて示す部分の体積の4倍に相当する流量が
流れるので、いずれか一方の回転子の端面に例え
ば永久磁石6を埋め込んでおき、この永久磁石6
をセンサ10側に設けられた感磁素子によつて検
出して回転子4又は5の回転数を検出して流量を
計測するものである。而して、上述のごとき従来
の材料で製作した流量計において、被測定流体が
感光乳液、塗料、および化学処理廃水等、或い
は、高温液体である場合には、被測定流体が通過
する部材の表面が摩耗したり腐食したりし、或い
は、各部材が熱膨張する等して、回転子同志の接
触面間、回転子と計量室本体との隙間、或いは、
回転子の上面又は下面と計量室上板又は計量室下
板との隙間が増大し、これより被測定流体がリー
クして計量誤差を増大したり、回転子軸受が摩耗
又は腐食して回転不能となる欠点があつた。この
ような摩耗、腐食、熱膨張に対しては、当然のこ
とながら、耐摩耗、耐腐食、耐熱膨性の材料とし
て例えばセラミツクス材を使用すればよいが、セ
ラミツクス材は機械的な衝撃力に対して弱いの
で、計量器全体をこれらセラミツクス材部品に外
力が加わらないよう構成する必要がある。本考案
は、上述のごとき点を考慮してなされたもので、
図中、11は計量室上板2の上に配設されたクツ
シヨン材、12は計量室下板3の下側、図示例の
場合、回転子軸4a,5aが支持される部分から
の液漏れを防ぐ漏洩防止板3aの下側に配設され
たクツシヨン材12を有し、上部クツシヨン材1
1の上側に上部組付板13を、また、下部クツシ
ヨン材12の下側に下部組付板14を配置し、こ
れら上部組付板13と下部組付板14をボルト1
5にて相互に緊締するようにしている。従つて、
前記計量室本体1、計量室上板2及び下板3、及
び、回転子4,5に対して垂直方向に加わる力は
前記クツシヨン材11,12によつて効果的に緩
衝される。更に、上記上下組付板13,14の両
側部はフランジ部材16,17によつて挟持し、
ボルト18によつて緊締するが、その際の締め付
力は上下組付板13,14によつて受け、セラミ
ツクス部材12にはかからないような構造になつ
ている。なお、19はフランジ取付け用のネジ穴
である。
Configuration Fig. 1 is a side sectional view for explaining one embodiment of the flowmeter according to the present invention, and Fig. 2 is a - of Fig. 1.
3 is a sectional view taken along the - line in FIG. 1, and FIG. 4 is a view taken from the - line direction in FIG. , and a measuring chamber main body having a measuring chamber part 1c, 2 is a measuring chamber upper plate, 3 is a measuring chamber lower plate, 4 and 5 are non-circular rotors (hereinafter referred to as rotors), and as is well known, an inflow flow path 1
The rotors 4 and 5 are rotated by the fluid to be measured from a, and the number of rotations of the rotors is detected to measure the measuring chamber 1c.
It measures the flow rate passing through the tube. Specifically, the rotors 4 and 5 are rotated in the direction of the arrow by the fluid to be measured, and during one rotation of the rotor, a flow rate equivalent to four times the volume of the portion indicated by the diagonal line V in the figure is generated. For example, a permanent magnet 6 is embedded in the end face of one of the rotors, and this permanent magnet 6
is detected by a magnetic sensing element provided on the sensor 10 side, the number of revolutions of the rotor 4 or 5 is detected, and the flow rate is measured. In a flowmeter manufactured using the conventional materials mentioned above, when the fluid to be measured is a photosensitive emulsion, paint, chemically processed wastewater, etc., or a high-temperature liquid, it is necessary to Due to surface abrasion or corrosion, or thermal expansion of each member, gaps between the contact surfaces of the rotors, between the rotor and the measuring chamber body, or
The gap between the top or bottom surface of the rotor and the top or bottom plate of the metering chamber increases, causing fluid to be measured to leak and increasing measurement errors, or rotor bearings becoming worn or corroded and unable to rotate. There was a drawback. Naturally, to deal with such wear, corrosion, and thermal expansion, it is possible to use a ceramic material, for example, as a wear-resistant, corrosion-resistant, and thermal expansion-resistant material, but ceramic materials are resistant to mechanical impact forces. Therefore, it is necessary to construct the entire measuring instrument so that no external force is applied to these ceramic parts. This invention was made taking into account the above points,
In the figure, 11 is a cushion material disposed on the upper measuring chamber plate 2, 12 is the lower side of the lower measuring chamber plate 3, and in the case of the illustrated example, the liquid flows from the part where the rotor shafts 4a and 5a are supported. It has a cushion material 12 disposed below the leak prevention plate 3a to prevent leakage, and an upper cushion material 1.
An upper assembly plate 13 is placed above the bolt 1, and a lower assembly plate 14 is placed below the lower cushion material 12.
5, we are trying to tighten each other. Therefore,
Forces applied in the vertical direction to the metering chamber main body 1, the upper and lower plates 2 and 3 of the metering chamber, and the rotors 4 and 5 are effectively buffered by the cushion materials 11 and 12. Furthermore, both sides of the upper and lower assembly plates 13 and 14 are sandwiched by flange members 16 and 17,
Although it is tightened with bolts 18, the structure is such that the tightening force at that time is received by the upper and lower assembly plates 13 and 14 and is not applied to the ceramic member 12. Note that 19 is a screw hole for attaching a flange.

更に、上記構造において高温用に使用するため
にはセラミツクス材の計量室本体1、計量室上板
2、計量室下板3と金属材のボルト15との線膨
張係数差からボルト15の締結力が弱まる恐れが
あるので、クツシヨン11,12はボルト15よ
り線膨張係数の大きい材料とする必要もある。ま
た、計量室本体1と計量室上板2および計量室下
板3との接合面、ならびに計量室下板3と漏洩防
止板3aとの接合面を鏡面仕上げとすれば接合面
のリンギング現象により或る圧力までOリング1
d,3bを不要とした構造で無漏洩使用ができ
る。更にまた、回転子4,5の軸受面又は回転子
軸4a,5aの必要部の何れかに直線又はスパイ
ラル溝を設けることにより計量液による潤滑が良
く行われ、精度特性を向上することができる。
Furthermore, in order to use the above structure for high temperature applications, the fastening force of the bolts 15 must be increased due to the difference in linear expansion coefficient between the metering chamber body 1, the metering chamber upper plate 2, the metering chamber lower plate 3 made of ceramics and the bolts 15 made of metal. Therefore, the cushions 11 and 12 need to be made of a material with a larger coefficient of linear expansion than the bolt 15. Furthermore, if the joint surfaces between the measuring chamber main body 1, the measuring chamber upper plate 2, and the measuring chamber lower plate 3, and the joint surfaces between the measuring chamber lower plate 3 and the leakage prevention plate 3a are mirror-finished, the ringing phenomenon of the joint surfaces can be prevented. O-ring 1 up to a certain pressure
The structure eliminates the need for d and 3b, allowing leak-free use. Furthermore, by providing linear or spiral grooves on either the bearing surfaces of the rotors 4, 5 or necessary parts of the rotor shafts 4a, 5a, lubrication with the metering fluid can be performed well, and accuracy characteristics can be improved. .

効 果 以上の説明から明らかなように、本考案は、セ
ラミツクス材を用いた耐摩耗性、耐蝕性、耐熱性
に優れた且つセラミツクス材部品を効果的に外力
から防護する構造の流量計を提供できるので、ス
ラリー状液体の計測がネツクであつた業界、強腐
食性液体の計測に苦しんできた化学業界、更には
高熱液体単独に、または高温であるが故に強腐食
性となる液体の計測に多大の貢献ができることは
明らかである。
Effects As is clear from the above explanation, the present invention provides a flowmeter that uses ceramic material and has a structure that has excellent wear resistance, corrosion resistance, and heat resistance, and that effectively protects ceramic parts from external forces. This makes it ideal for industries where it has been difficult to measure slurry liquids, the chemical industry that has struggled with measuring highly corrosive liquids, and even for measuring high-temperature liquids alone or liquids that are highly corrosive due to their high temperatures. It is clear that a significant contribution can be made.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は、本考案による流量計の一実施例を説
明するための側断面図、第2図は、第1図の−
線断面図、第3図は、第1図の−線断面
図、第4図は、第1図の−線方向から見た図
である。 1……計量室本体、2……計量室上板、3……
計量室下板、4,5……回転子、11,12……
クツシヨン材、13,14……組付板、16,1
7……フランジ部材。
FIG. 1 is a side sectional view for explaining one embodiment of a flowmeter according to the present invention, and FIG.
3 is a sectional view taken along the - line in FIG. 1, and FIG. 4 is a view taken from the - line direction in FIG. 1. 1...Measuring chamber main body, 2...Measuring chamber upper plate, 3...
Measuring chamber lower plate, 4, 5... Rotor, 11, 12...
Cushion material, 13, 14... Assembly plate, 16, 1
7...Flange member.

Claims (1)

【実用新案登録請求の範囲】 (1) 流入流路及び流出流路を有し、内部に計量室
部を有する計量室本体と、計量室上板と、計量
室下板と、前記計量室本体内に配設された一対
の回転子とを有し、前記流入流路より前記計量
室部に被測定流体を流入して前記一対の回転子
を回転させて前記流出流路より排出し、その際
の前記回転子の回転数より前記被測定流体の流
量を計測する流量計において、前記計量室本
体、計量室上板、計量室下板及び前記一対の回
転子および回転子軸をセラミツクス材で構成す
るとともに、前記計量室上板の上に上側クツシ
ヨン材を、前記計量室下板の下に下側クツシヨ
ン材を具備し、また、上側クツシヨン材の上に
上側組付板を、下側クツシヨン材の下に下側組
付板を具備し、これら上側組付板と下側組付板
を前記クツシヨン材を介して相互に緊締し、更
に、前記上側組付板及び下側組付板の両側部を
フランジ部材にて挟持し、該フランジ部材を相
互に緊締して固定したことを特徴とする容積流
量計。 (2) 前記クツシヨン材を締結ボルト材より線膨張
係数の大きい材料としたことを特徴とする実用
新案登録請求の範囲第(1)項に記載の容積流量
計。
[Claims for Utility Model Registration] (1) A measuring chamber main body having an inflow channel and an outflow channel and having a measuring chamber section inside, a measuring chamber upper plate, a measuring chamber lower plate, and the measuring chamber main body. a pair of rotors disposed within the chamber, the fluid to be measured flows into the measuring chamber section from the inflow channel, rotates the pair of rotors, and discharges the fluid from the outflow channel; In the flow meter that measures the flow rate of the fluid to be measured based on the rotational speed of the rotor, the measuring chamber main body, the measuring chamber upper plate, the measuring chamber lower plate, the pair of rotors, and the rotor shaft are made of ceramic material. In addition, an upper cushion material is provided on the upper plate of the measuring chamber, a lower cushion material is provided below the lower plate of the measuring chamber, an upper assembly plate is provided on the upper cushion material, and a lower cushion material is provided on the upper cushion material. A lower assembly plate is provided below the material, the upper assembly plate and the lower assembly plate are tightened together via the cushion material, and the upper assembly plate and the lower assembly plate are further tightened together. A volumetric flowmeter characterized in that both sides are sandwiched between flange members, and the flange members are tightened and fixed together. (2) The positive displacement flowmeter according to claim (1), wherein the cushion material is a material having a coefficient of linear expansion larger than that of the fastening bolt material.
JP11604285U 1985-07-29 1985-07-29 Expired JPH0219698Y2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP11604285U JPH0219698Y2 (en) 1985-07-29 1985-07-29

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP11604285U JPH0219698Y2 (en) 1985-07-29 1985-07-29

Publications (2)

Publication Number Publication Date
JPS6224325U JPS6224325U (en) 1987-02-14
JPH0219698Y2 true JPH0219698Y2 (en) 1990-05-30

Family

ID=31000266

Family Applications (1)

Application Number Title Priority Date Filing Date
JP11604285U Expired JPH0219698Y2 (en) 1985-07-29 1985-07-29

Country Status (1)

Country Link
JP (1) JPH0219698Y2 (en)

Also Published As

Publication number Publication date
JPS6224325U (en) 1987-02-14

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