JPH0219696Y2 - - Google Patents

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Publication number
JPH0219696Y2
JPH0219696Y2 JP11604085U JP11604085U JPH0219696Y2 JP H0219696 Y2 JPH0219696 Y2 JP H0219696Y2 JP 11604085 U JP11604085 U JP 11604085U JP 11604085 U JP11604085 U JP 11604085U JP H0219696 Y2 JPH0219696 Y2 JP H0219696Y2
Authority
JP
Japan
Prior art keywords
measuring chamber
plate
main body
rotors
pair
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP11604085U
Other languages
Japanese (ja)
Other versions
JPS6224323U (en
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed filed Critical
Priority to JP11604085U priority Critical patent/JPH0219696Y2/ja
Publication of JPS6224323U publication Critical patent/JPS6224323U/ja
Application granted granted Critical
Publication of JPH0219696Y2 publication Critical patent/JPH0219696Y2/ja
Expired legal-status Critical Current

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  • Measuring Volume Flow (AREA)

Description

【考案の詳細な説明】 技術分野 本考案は、容積流量計、より詳細には、耐摩耗
性、耐腐食性、耐熱性等に優れた容積流量計に関
する。
[Detailed Description of the Invention] Technical Field The present invention relates to a volumetric flowmeter, and more particularly, to a volumetric flowmeter with excellent wear resistance, corrosion resistance, heat resistance, etc.

従来技術 現在、種々の容積流量計(以下流量計)が工業
界で使用されているが、被測定流体が固体微粒子
を含むスラリー状液体、強腐食性液体、および高
温液体については流量計の計量室部構成材質上の
問題から十分対応できる流量計は極めて少なかつ
た。即ち前記のスラリー状液体については計量室
構成部品が摩耗し、寿命も短く、強腐食性液体に
ついては腐食のメカニズムに応じてステンレス
鋼、高ニツケルステンレス鋼製流量計、更にはゴ
ムライニング、プラスチツク製流量計を使い分け
ているが、耐蝕的にも耐膨潤的にも不十分であ
り、寿命も短く、更に高温液体については計量室
部構成材料の熱膨張による計量室の隙間等の関係
から流量範囲の狭小化、短寿命等の問題点があつ
た。
PRIOR ART Currently, various positive displacement flowmeters (hereinafter referred to as flowmeters) are used in the industrial world. Due to problems with the material of the chamber, there are very few flowmeters that can adequately handle this problem. In other words, for slurry-like liquids mentioned above, the metering chamber components wear out and have a short service life, and for highly corrosive liquids, flowmeters made of stainless steel, high nickel stainless steel, rubber lining, or plastic are used, depending on the corrosion mechanism. Different flowmeters are used, but they are insufficient in terms of corrosion resistance and swelling resistance, have a short lifespan, and for high-temperature liquids, the flow rate range is limited due to gaps in the metering chamber due to thermal expansion of the materials that make up the metering chamber. There were problems such as a narrower space and a shorter lifespan.

これらの問題点の解決には耐摩耗性、耐腐食
性、耐熱性に極めて優れているセラミツクス材を
計量室部構成材料として使用すれば良いが、セラ
ミツクス材は難加工性であつて、流量計用部品の
ような精密加工部品ができないこと、更に機械的
な衝撃力に対して脆弱であるという欠点があり、
このため、セラミツク材で計量室部を構成した流
量計はいまだ製造されていない。
To solve these problems, it is possible to use ceramic materials, which have extremely excellent wear resistance, corrosion resistance, and heat resistance, as the material for constructing the metering chamber, but ceramic materials are difficult to process and cannot be used in flowmeters. It has the disadvantage of not being able to produce precision machined parts such as industrial parts, and being vulnerable to mechanical impact forces.
For this reason, flowmeters whose measuring chambers are made of ceramic material have not yet been manufactured.

目 的 本考案は、上述のような実情に鑑み、また、本
出願人はセラミツクス材の精密加工方法を実用化
し流量計部品をも容易に精密加工できるようにし
たので、セラミツクス材で流量計の計量室部を構
成し、更に、構成されたセラミツクス部材に過激
な力が作用しないような構造として耐摩耗性、耐
腐食性、耐熱性に優れた流量計を提供することを
目的としてなされたものである。
Purpose The present invention was developed in view of the above-mentioned circumstances, and also because the applicant has put into practical use a precision processing method for ceramic materials and has made it possible to easily precisely process flowmeter parts. The purpose of this design is to provide a flowmeter that has excellent abrasion resistance, corrosion resistance, and heat resistance, and has a structure that prevents extreme forces from acting on the ceramic members that constitute the metering chamber. It is.

構 成 第1図は、本考案による流量計の一実施例を説
明するための側断面図、第2図は、第1図の−
線断面図、第3図は、第1図の−線断面
図、第4図、第1図の−線方向から見た図
で、図中、1は流入流路1a、流出流路1b、及
び、計量室部1cを有する計量室本体、2は計量
室上板、3は計量室下板、4及び5は非円形回転
子(以後回転子)で、周知のように、流入流路1
aよりの被測定流体によつて回転子4及び5を回
転し、該回転子の回転数を検出して計量室部1c
内を通過する流量を計測するものである。具体的
には、被測定流体によつて回転子4,5が矢印方
向に回転し、該回転子が1回転する間に図中に斜
線Vにて示す部分の体積の4倍に相当する流量が
流れるので、いずれか一方の回転子の端面に例え
ば永久磁石6を埋め込んでおき、この永久磁石6
をセンサ10側に設けられた感磁素子によつて検
出して回転子4又は5の回転数を検出して流量を
計測するものである。而して、上述のごとき従来
の材料で製作した流量計において、被測定流体が
感光乳剤、塗料および化学処理廃水等、或いは、
高温液体である場合には、被測定流体が通過する
部材の表面が摩耗したり腐食したりし、或いは、
各部材が熱膨張する等して、回転子同志の接触面
間、回転子と計量室本体との隙間、或いは、回転
子の上面又は下面と計量室上板又は計量室下板と
の隙間が増大し、これより被測定流体がリークし
て計量誤差を増大したり回転子軸受が摩耗又は腐
食して回転不能となる欠点があつた。このような
摩耗、腐食、熱膨張に対しては、当然のことなが
ら、耐摩耗、耐腐食、耐熱性の例えばセラミツク
ス材を使用すればよいが、セラミツクス材は機械
的な衝撃力に対して弱いので、計量器全体をこれ
らセラミツクス材部品に外力が加わらないよう構
成する必要がある。
Configuration Fig. 1 is a side sectional view for explaining one embodiment of the flowmeter according to the present invention, and Fig. 2 is a - of Fig. 1.
The line sectional view and FIG. 3 are the - line sectional view of FIG. 1, FIG. 4, and a view seen from the - line direction of FIG. and a metering chamber main body having a metering chamber portion 1c; 2 is a metering chamber upper plate; 3 is a metering chamber lower plate; 4 and 5 are non-circular rotors (hereinafter referred to as rotors);
The rotors 4 and 5 are rotated by the fluid to be measured from a, and the number of rotations of the rotors is detected to measure the measuring chamber 1c.
It measures the flow rate passing through the tube. Specifically, the rotors 4 and 5 are rotated in the direction of the arrow by the fluid to be measured, and during one rotation of the rotor, a flow rate equivalent to four times the volume of the portion indicated by the diagonal line V in the figure is generated. For example, a permanent magnet 6 is embedded in the end face of one of the rotors, and this permanent magnet 6
is detected by a magnetic sensing element provided on the sensor 10 side, the number of revolutions of the rotor 4 or 5 is detected, and the flow rate is measured. Therefore, in a flowmeter manufactured using the above-mentioned conventional materials, the fluid to be measured is a photosensitive emulsion, paint, chemically processed wastewater, etc., or
If the fluid is a high temperature liquid, the surface of the member through which the measured fluid passes may be worn or corroded, or
Due to thermal expansion of each member, the gap between the contact surfaces of the rotors, the rotor and the metering chamber body, or the gap between the top or bottom surface of the rotor and the top plate of the metering chamber or the bottom plate of the metering chamber increases. As a result, the fluid to be measured leaks, increasing measurement errors, and the rotor bearing wears or corrodes, making it impossible to rotate. Naturally, ceramic materials, which are wear-resistant, corrosion-resistant, and heat-resistant, can be used to protect against such wear, corrosion, and thermal expansion, but ceramic materials are weak against mechanical impact forces. Therefore, it is necessary to construct the entire measuring instrument so that no external force is applied to these ceramic parts.

本考案は、上述のごとき点を考慮してなされた
もので、図中、21はセラミツクス材の計量室構
成部品を収納する外筐であつて、下側組付板14
がボルト23により緊締されている。(なお、下
側組付板14は外筐21に底付一体として構成さ
れても良い。)この外筐21の内部に下側クツシ
ヨン材12、漏洩防止板3a、Oリング3b、回
転子軸4a,5aを固着した計量室下板3、Oリ
ング1d、および計量室本体1を順次に組込み、
計量室本体1には磁石6を埋設した回転子4,5
を回転子軸4a,5aに軸支させて装着し、更
に、計量室本体1の上部にOリング1d、計量室
上板2、上側クツシヨン材11の順に組込んで上
側組付板13をボルト22で緊締して組立てる。
なお、上側組付板13には感磁センサ10が取り
付けてあり、磁石6を検知して回転子4,5の回
転数を計測している。
The present invention has been made in consideration of the above-mentioned points, and in the figure, 21 is an outer casing that houses the measuring chamber components made of ceramic material, and the lower assembly plate 14
are tightened with bolts 23. (Incidentally, the lower assembly plate 14 may be configured integrally with the bottom of the outer casing 21.) Inside this outer casing 21 are the lower cushion material 12, the leakage prevention plate 3a, the O-ring 3b, and the rotor shaft. Insert the measuring chamber lower plate 3, O-ring 1d, and measuring chamber main body 1 in order with fixing 4a and 5a,
Rotors 4 and 5 with magnets 6 embedded in the measuring chamber main body 1
are attached to the rotor shafts 4a and 5a, and then the O-ring 1d, the measuring chamber upper plate 2, and the upper cushion material 11 are assembled in this order into the upper part of the measuring chamber main body 1, and the upper assembly plate 13 is bolted. Tighten and assemble with 22.
A magnetic sensor 10 is attached to the upper assembly plate 13 to detect the magnet 6 and measure the rotational speed of the rotors 4 and 5.

上述のような構成であるためセラミツクス材部
品に作用するボルト22,23の緊締力及びその
他の該緊締力と同一方向の力を緩衝させると共に
打撃等の外力が直接セラミツクス材部品に作用し
ないよう防護されている。更に外筐21の両側面
にセラミツクス材の流入路管24、流出路管25
を具備し、クツシヨン材28,29を介して流入
側フランジ30、流出側フランジ31でボルト3
2により緊締され、且つOリング26,27、バ
ツクアツプリング26a,27aを介して計量室
本体1の流入流路1aおよび流出流路1bに連通
している。このような構造になつているため流入
側フランジ30、流出側フランジ31に作用する
力を緩衝させることができる。なお、流入路管2
4および流出路管25は被計測液体の性状によつ
てはプラスチツク材又は硬質ゴム材でも良く、更
にはセラミツクスライニング又はプラスチツクラ
イニング又はガラスライニングでも良い。
With the above-mentioned configuration, the tightening force of the bolts 22 and 23 acting on the ceramic parts and other forces in the same direction as the tightening force can be buffered, and the ceramic parts can be protected from external forces such as impacts from directly acting on the ceramic parts. has been done. Furthermore, an inlet pipe 24 and an outlet pipe 25 of ceramic material are provided on both sides of the outer casing 21.
The bolt 3 is connected to the inflow side flange 30 and the outflow side flange 31 via the cushion members 28 and 29.
2, and communicates with the inflow passage 1a and the outflow passage 1b of the metering chamber main body 1 via O-rings 26, 27 and back-up springs 26a, 27a. With such a structure, the force acting on the inflow side flange 30 and the outflow side flange 31 can be buffered. In addition, the inflow pipe 2
4 and the outlet pipe 25 may be made of plastic or hard rubber depending on the properties of the liquid to be measured, and may also be lined with ceramic, plastic, or glass.

更に、上記構造において高温用に使用するため
には、セラミツクス材の計量室本体1、計量室上
板2、計量室下板3と他属材の外筐およびボルト
22,23およびセラミツクス材の流入路管2
4、流出路管25とボルト32との線膨張係数差
からボルト22,23,32の締結力が弱まる恐
れがあるので、クツシヨン材11,12,28,
29はボルト22,23,32より線膨張係数の
大きい材料とする必要もある。また、計量室本体
1と計量室上板2および計量室下板3との接合
面、ならびに計量室下板3と漏洩防止板3aとの
接合面を鏡面仕上げとすれば接合面のリンギング
現象により或る圧力までOリング1d,3bを不
要とした構造で無漏洩使用ができる。更にまた、
回転子4,5の軸受面又は回転子軸4a,5aの
必要部の何れかに直線又はスパイラル溝を設ける
ことにより計量液による潤滑が良く行われ、精度
特性を向上することができる。
Furthermore, in order to use the above structure for high temperature applications, the measuring chamber main body 1 made of ceramic material, the measuring chamber upper plate 2, the measuring chamber lower plate 3, the outer casing and bolts 22, 23 of other metal materials, and the inflow of ceramic material are required. Pipe 2
4. Since the tightening force of the bolts 22, 23, 32 may be weakened due to the difference in linear expansion coefficient between the outflow pipe 25 and the bolt 32, the cushion materials 11, 12, 28,
It is also necessary that the material 29 has a larger coefficient of linear expansion than the bolts 22, 23, and 32. Furthermore, if the joint surfaces between the measuring chamber main body 1, the measuring chamber upper plate 2, and the measuring chamber lower plate 3, and the joint surfaces between the measuring chamber lower plate 3 and the leakage prevention plate 3a are mirror-finished, the ringing phenomenon of the joint surfaces can be prevented. The structure eliminates the need for O-rings 1d and 3b up to a certain pressure, allowing leak-free use. Furthermore,
By providing linear or spiral grooves on either the bearing surfaces of the rotors 4, 5 or the necessary parts of the rotor shafts 4a, 5a, lubrication by the metering fluid can be performed well and accuracy characteristics can be improved.

効 果 以上の説明から明らかなように、本考案はセラ
ミツクス材を用いた耐摩耗性、耐腐食性、耐熱性
の機能に優れ且つセラミツクス材部品を完全に外
力から防護する構造とした流量計を提供できるの
で、スラリー状液体の計測がネツクであつた業
界、強腐食性液体の計測に苦しんできた化学業
界、更には高熱液体単独に、または高温であるが
故に強腐食性となる液体の計測に多大の貢献がで
きることは明らかである。
Effects As is clear from the above explanation, the present invention is a flowmeter that uses ceramic material and has excellent wear resistance, corrosion resistance, and heat resistance, and has a structure that completely protects the ceramic parts from external forces. This makes it ideal for industries where it has been difficult to measure slurry liquids, the chemical industry that has struggled with measuring highly corrosive liquids, and even high-temperature liquids alone or liquids that are highly corrosive due to their high temperatures. It is clear that this can make a significant contribution.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は、本考案による流量計の一実施例を説
明するための側断面図、第2図は、第1図の−
線断面図、第3図は、第1図の−線断面
図、第4図は、第1図の−線方向から見た図
である。 1……計量室板、2……計量室上板、3……計
量室下板、4,5……回転子、11,12……ク
ツシヨン材、13,14……組付板、21……外
筐、24,25……流路管、26,27……Oリ
ング、30,31……フランジ部材。
FIG. 1 is a side sectional view for explaining one embodiment of a flowmeter according to the present invention, and FIG.
3 is a sectional view taken along the - line in FIG. 1, and FIG. 4 is a view taken from the - line direction in FIG. 1. 1...Measuring chamber plate, 2...Measuring chamber upper plate, 3...Measuring chamber lower plate, 4, 5...Rotor, 11, 12...Cushion material, 13, 14...Assembling plate, 21... ... Outer casing, 24, 25 ... Channel pipe, 26, 27 ... O-ring, 30, 31 ... Flange member.

Claims (1)

【実用新案登録請求の範囲】 (1) 流入流路及び流出流路を有し、内部に計量室
部を有する計量室本体と、計量室上板と、計量
室下板と、前記計量室本体内に配設された一対
の回転子とを有し、前記流入流路より前記計量
室部に被測定流体を流入して前記一対の回転子
を回転させて前記流出流路より排出し、その際
の前記回転子の回転数より前記被測定流体の流
量を計測する流量計において、前記計量室本
体、計量室上板、計量室下板、漏洩防止板及び
前記一対の回転子および回転子軸をセラミツク
ス材で構成するとともに、前記漏洩防止板、計
量室下板、一対の回転子を組込んだ計量室本
体、計量室上板、上側クツシヨン材の順に下側
組付板を締結した外筐内に下側クツシヨン材を
介して嵌合装着し、上側クツシヨン材を介して
上側組付板で締結し、更に外筐の両側面に、セ
ラミツクス材で構成した流入路管および流出路
管を流入側フランジ部材および流出側フランジ
部材で緊締して具備し、前記計量室本体の流入
流路および流出流路とパツキングを介して連通
してなることを特徴とする容積流量計。 (2) 前記クツシヨン材を外筐および締結ボルト材
より線膨張係数の大きい材料としたことを特徴
とする実用新案登録請求の範囲第(1)項に記載の
容積流量計。 (3) 前記流入路管および流出路管が硬質ゴム材又
はプラスチツク材で構成されていることを特徴
とする実用新案登録請求の範囲第(1)項に記載の
容積流量計。 (4) 前記流入路管および流出路管の接液部分にガ
ラスライニング又はプラスチツクライニング又
はセラミツクスライニングが施されていること
を特徴とする実用新案登録請求の範囲第(1)項に
記載の容積流量計。
[Claims for Utility Model Registration] (1) A measuring chamber main body having an inflow channel and an outflow channel and having a measuring chamber section inside, a measuring chamber upper plate, a measuring chamber lower plate, and the measuring chamber main body. a pair of rotors disposed within the chamber, the fluid to be measured flows into the measuring chamber section from the inflow channel, rotates the pair of rotors, and discharges the fluid from the outflow channel; In the flowmeter that measures the flow rate of the fluid to be measured based on the rotational speed of the rotor during operation, the metering chamber main body, a metering chamber upper plate, a metering chamber lower plate, a leakage prevention plate, the pair of rotors and a rotor shaft. The outer casing is made of ceramic material, and the lower assembly plate is fastened to the leakage prevention plate, the measuring chamber lower plate, the measuring chamber main body incorporating the pair of rotors, the measuring chamber upper plate, and the upper cushion material in this order. The inner housing is fitted and installed through the lower cushion material, and is fastened with the upper assembly plate through the upper cushion material, and an inlet pipe and an outlet pipe made of ceramic material are installed on both sides of the outer casing. 1. A volumetric flowmeter, characterized in that the volumetric flow meter is provided with a side flange member and an outflow side flange member tightened together, and communicates with an inflow channel and an outflow channel of the metering chamber main body via packing. (2) The positive displacement flowmeter according to claim 1, wherein the cushion material is a material having a coefficient of linear expansion larger than that of the outer casing and the fastening bolt material. (3) The positive displacement flowmeter according to claim 1, wherein the inlet pipe and the outlet pipe are made of a hard rubber material or a plastic material. (4) The volumetric flow rate according to claim (1) of the utility model registration claim, characterized in that the liquid contact portions of the inlet pipe and the outlet pipe are provided with glass lining, plastic lining, or ceramic lining. Total.
JP11604085U 1985-07-29 1985-07-29 Expired JPH0219696Y2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP11604085U JPH0219696Y2 (en) 1985-07-29 1985-07-29

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP11604085U JPH0219696Y2 (en) 1985-07-29 1985-07-29

Publications (2)

Publication Number Publication Date
JPS6224323U JPS6224323U (en) 1987-02-14
JPH0219696Y2 true JPH0219696Y2 (en) 1990-05-30

Family

ID=31000262

Family Applications (1)

Application Number Title Priority Date Filing Date
JP11604085U Expired JPH0219696Y2 (en) 1985-07-29 1985-07-29

Country Status (1)

Country Link
JP (1) JPH0219696Y2 (en)

Also Published As

Publication number Publication date
JPS6224323U (en) 1987-02-14

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