JPH02196700A - Preparation of inlay - Google Patents
Preparation of inlayInfo
- Publication number
- JPH02196700A JPH02196700A JP1599089A JP1599089A JPH02196700A JP H02196700 A JPH02196700 A JP H02196700A JP 1599089 A JP1599089 A JP 1599089A JP 1599089 A JP1599089 A JP 1599089A JP H02196700 A JPH02196700 A JP H02196700A
- Authority
- JP
- Japan
- Prior art keywords
- inlay
- base material
- decorative material
- surface decorative
- adhesive layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000463 material Substances 0.000 claims abstract description 55
- 238000004519 manufacturing process Methods 0.000 claims description 9
- 239000012790 adhesive layer Substances 0.000 abstract description 13
- 239000000853 adhesive Substances 0.000 abstract description 7
- 230000001070 adhesive effect Effects 0.000 abstract description 7
- 238000000034 method Methods 0.000 description 5
- 239000004745 nonwoven fabric Substances 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- 239000002023 wood Substances 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 239000012943 hotmelt Substances 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000003973 paint Substances 0.000 description 3
- 239000000057 synthetic resin Substances 0.000 description 3
- 229920003002 synthetic resin Polymers 0.000 description 3
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000000123 paper Substances 0.000 description 2
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 2
- 244000094991 Acer saccharinum Species 0.000 description 1
- 235000002629 Acer saccharinum Nutrition 0.000 description 1
- 239000004925 Acrylic resin Substances 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 241000934850 Cochlospermum vitifolium Species 0.000 description 1
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- 244000184861 Juglans nigra Species 0.000 description 1
- 235000013740 Juglans nigra Nutrition 0.000 description 1
- 235000016496 Panda oleosa Nutrition 0.000 description 1
- 240000000220 Panda oleosa Species 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000007731 hot pressing Methods 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000011101 paper laminate Substances 0.000 description 1
- 239000011120 plywood Substances 0.000 description 1
- 229920001084 poly(chloroprene) Polymers 0.000 description 1
- 229920002037 poly(vinyl butyral) polymer Polymers 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
Landscapes
- Laminated Bodies (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
この発明は、家具や楽器などに象嵌を簡便に施す方法に
関する。DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to a method for easily inlaying furniture, musical instruments, and the like.
従来の象嵌方法としては、例えば木質基板の表面に象嵌
部材と同一形状の溝を彫刻などの手法によって形成し、
この溝に象嵌部材を接着剤で埋め込み、固定し、表面塗
装を行うものが一般的である。Conventional inlaying methods include, for example, forming grooves with the same shape as the inlay member on the surface of a wooden substrate using a method such as engraving.
Generally, an inlay member is embedded in this groove with an adhesive, fixed, and then the surface is painted.
しかしながら、このような象嵌の製法にあっては、溝と
象嵌部材との大きさが一致せず、微かな隙間が生じやす
く、細かな細工を施すことが困難であり、また製造工程
が多く製造コストが高く、大量生産に不適であるなどの
欠点があった。However, in this method of manufacturing inlays, the sizes of the grooves and the inlay parts do not match, and slight gaps tend to occur, making it difficult to perform fine workmanship, and there are many manufacturing steps. It had drawbacks such as high cost and unsuitability for mass production.
この発明では、基材表面に象嵌部材を固着したのち、こ
の上に表面化粧材を接着し、ついで、この表面化粧材の
表面を研削し、象嵌部材を露呈せしめることによって上
記課題を解決するようにした。In this invention, the above problem is solved by fixing the inlay member to the surface of the base material, adhering the surface decorative material thereon, and then grinding the surface of the surface decorative material to expose the inlay member. I made it.
以下、この発明の詳細な説明する。The present invention will be described in detail below.
第１図ないし第６図は、この発明の象嵌の製法の一例を
工程順に示したもので、図中符号１は基材である。1 to 6 show an example of the inlay manufacturing method of the present invention in the order of steps, and reference numeral 1 in the figures indicates a base material.
この基材１としては、例えば木質材料、金属、合成樹脂
、ガラス、セラミックスなどからなる板状体や種々の形
状の成形体などが用いられ、特に限定されるものではな
い。The base material 1 may be, for example, a plate-shaped body made of wood material, metal, synthetic resin, glass, ceramics, etc., or a molded body of various shapes, and is not particularly limited.
この基材１の一方の表面には、ついで接着層２が設けら
れる。接着層２は、この上に設けられる象嵌部材３を固
着するためのもので、基材１の表面全体に設けてもよ（
、また象嵌部材３の固着部分だけに設けてもよい。接着
層２をなす接着剤としては液状の種々のタイプでもよく
、またホットメルトタイプなどの固形状のものでもよい
。On one surface of this base material 1, an adhesive layer 2 is then provided. The adhesive layer 2 is for fixing the inlay member 3 provided thereon, and may be provided on the entire surface of the base material 1 (
Alternatively, it may be provided only on the fixed portion of the inlay member 3. The adhesive forming the adhesive layer 2 may be of various liquid types, or may be of a solid type such as a hot melt type.
ついで、第２図に示すようにこの接着層２上に象嵌部材
３を載置し、固着する。ここでの象嵌部材３としては、
木質材料、金属、合成樹脂、ガラス、石、貝などからな
るものであって、象嵌として価値を認められるものであ
れば特に限定されることはない。また、その形状として
は任意であってアルファベット、カナ文字、ヒラカナ文
字、漢字、数字など文字や種々の図形、模様など、広く
選択できる。Then, as shown in FIG. 2, the inlay member 3 is placed on the adhesive layer 2 and fixed. As the inlaid member 3 here,
It may be made of wood materials, metals, synthetic resins, glass, stones, shells, etc., and is not particularly limited as long as it is recognized as having value as an inlay. Further, the shape is arbitrary and can be selected from a wide range of characters such as alphabets, kana characters, hirakana characters, kanji characters, numbers, and various figures and patterns.
ついで、この象嵌部材３上を含めた基材１表面に第３図
に示すように別の接着層４を設ける。この接着層４は、
基材ｌとこの上に設けられる表面化粧材５とを接着、固
定するもので、この接着層４をなす接着剤としては、特
に限定されることなく種々の液状タイプのものやホット
メルトタイプなどの固形状のものであってもよい。Next, another adhesive layer 4 is provided on the surface of the base material 1 including the inlay member 3 as shown in FIG. This adhesive layer 4 is
It is used to bond and fix the base material 1 and the surface decorative material 5 provided thereon, and the adhesive forming the adhesive layer 4 is not particularly limited, and various liquid types, hot melt types, etc. can be used. It may be in solid form.
つぎに、第４図に示すように、基材１表面全面に表面化
粧材５を載置し、接着層４によって接着、固定する。こ
こでの表面化粧材５としては、例えば天然木化粧単板、
不織布などで裏打ちした天然木化粧単板、人工杢化粧単
板、金属板、合成樹脂板などが用いられる。表面化粧材
５の接着は、好ましくはホットプレスなどを用いた加熱
加圧接合などの方法によって、強固に接合することが望
ましく、象嵌部材３によって生じる段差部分においても
表面化粧材５の“浮き” （接合不良部分）が生じない
ようにすることが肝要である。このような表面化粧材５
の積層によって、第４図に示すように象嵌部材３に対応
する位置の表面化粧材５がやや膨出してふくらんだ状態
となる。Next, as shown in FIG. 4, a surface decorative material 5 is placed on the entire surface of the base material 1, and is adhered and fixed with an adhesive layer 4. As the surface decorative material 5 here, for example, a natural wood decorative veneer,
Natural wood decorative veneers lined with non-woven fabric, artificial heathered decorative veneers, metal plates, synthetic resin plates, etc. are used. The surface decorative material 5 is preferably bonded firmly by a method such as heat-pressure bonding using a hot press or the like, so that the surface decorative material 5 does not "float" even at the stepped portion caused by the inlay member 3. It is important to prevent (poor bonding portions) from occurring. Such surface decorative material 5
As a result of the stacking, the decorative surface material 5 at the position corresponding to the inlay member 3 bulges out a little, as shown in FIG. 4.
ついで、この表面化粧材５の表面を平坦に研削し、第５
図に示すように象嵌部材３を表面に露呈させる。この研
削によって、表面化粧材５の膨出部分がすべて研り取ら
れて切欠部が形成され、この切欠部に象嵌部材３が嵌め
込まれた状態となり、象嵌が施されることになる。ここ
での研削には、基材Ｉの表面にそって平坦に研削する必
要からレベルサングーなどの研削機を用いることが好ま
しい。Next, the surface of this surface decorative material 5 is ground flat, and a fifth
As shown in the figure, the inlay member 3 is exposed on the surface. By this grinding, all the bulging portions of the surface decorative material 5 are ground away to form a notch, and the inlay member 3 is fitted into this notch, thereby performing inlay. For this grinding, it is preferable to use a grinding machine such as a Level Sangu because it is necessary to flatten the surface of the base material I.
さらに、この研削表面には必要に応じ第６図に示すよう
に透明塗膜６を形成して、表面保護および平滑性を付与
することもできる。透明塗膜６をなす塗料としては、特
に限定されるものではなく、ウレタン樹脂塗料、アクリ
ル樹脂塗料などが主に用いられる。Furthermore, if necessary, a transparent coating film 6 may be formed on the ground surface as shown in FIG. 6 to provide surface protection and smoothness. The paint forming the transparent coating film 6 is not particularly limited, and urethane resin paint, acrylic resin paint, etc. are mainly used.
このような象嵌の製法にあっては、平坦な基材１上に象
嵌部材３を単に載置し、固着して象嵌部材３の固定が行
えるので、象嵌部材３の固定が非常に容易に行える。ま
た、表面化粧材５の象嵌部材３による膨出部分を研り取
るものであるので、象嵌部材３と表面化粧材５との間に
隙間が生じることがほとんどなく、複雑な形状の象嵌で
あっても、美しい象嵌を施すことができる。また、象嵌
部材３が結果的に表面化粧材５中に埋め込まれ、かつ両
者が同一平面で仕上がるので、これによっても美しい象
嵌を得ることが出来る。さらに、複雑で手間のかかる工
程がないので、安価に製造することができる。In such an inlay manufacturing method, the inlay member 3 can be simply placed on the flat base material 1 and fixed by fixing, so the inlay member 3 can be fixed very easily. . In addition, since the bulging portion of the surface decorative material 5 caused by the inlay member 3 is ground, there is almost no gap between the inlay member 3 and the surface decorative material 5, and it is possible to avoid inlays with complicated shapes. However, beautiful inlays can be applied. Moreover, since the inlay member 3 is eventually embedded in the decorative surface material 5 and both are finished on the same plane, a beautiful inlay can also be obtained. Furthermore, since there is no complicated and time-consuming process, it can be manufactured at low cost.
（実施例１）
厚さ３Ｑｘｘのラワン合板の両面に厚さ１．１５１ＲＩ
Ｎのフェノール樹脂含浸紙積層物を貼り合わせ、基材と
した。この基材の一方の表面にウレタン樹脂ディスバー
ジョン接着剤を固形分として２Ｑｘｘｍ″塗布し、６０
°Ｃで３０分間乾燥し、接着層とした。この接着層は１
３０℃以上の温度で活性化されるホットメルトタイプの
ものとなる。(Example 1) Thickness 1.151RI on both sides of lauan plywood with thickness 3Qxx
A phenol resin-impregnated paper laminate of N was laminated together to serve as a base material. A urethane resin dispersion adhesive was applied as a solid content of 2Qxxm on one surface of this base material, and
It was dried at °C for 30 minutes to form an adhesive layer. This adhesive layer is 1
It is a hot melt type that is activated at a temperature of 30°C or higher.
ついで、厚さ０．３ｘｍのバーズアイメープルで作られ
た花柄の象嵌部材をこの上に治具を用いて所定の位置に
載置し、離型フィルムを載置して温度１５０°Ｃ１圧力
２０に９／ＣＩＩ！！、時間３０秒で熱圧して接着、固
定した。Next, a floral inlay member made of bird's eye maple with a thickness of 0.3 x m was placed on top of this in a predetermined position using a jig, a release film was placed, and the temperature was 150°C and the pressure was 20°C. 9/CII! ! , and was bonded and fixed by hot pressing for 30 seconds.
つぎに、この基材１全表面に先と同一の接着剤を固形分
として３０ ｇ／ｍ”塗布し、同様の条件で乾燥した。Next, the same adhesive as before was applied to the entire surface of this base material 1 at a solid content of 30 g/m'' and dried under the same conditions.
さらに、厚さ０．２５ｘｘのアメリカンブラックウオー
ルナツトの表面化粧材をこの上から載置し、真空加圧プ
レスによって接着した。条件は温度１３０ ’Ｃ１圧力
１０ ｋｇ／ ｃｓ” 、時間３分とした。Furthermore, a surface decorative material of American black walnut having a thickness of 0.25xx was placed on top of this and bonded using a vacuum pressure press. The conditions were a temperature of 130'C, a pressure of 10 kg/cs'', and a time of 3 minutes.
このものをレベルサンダー（＃１８０研摩紙）で表面化
粧材の表面から平坦に研削し、象嵌部材が表面に露出し
、全体が同一平面となるまで研削した。This material was ground flat from the surface of the surface decorative material using a level sander (#180 abrasive paper) until the inlaid member was exposed on the surface and the entire surface was on the same plane.
ついで、この研削表面に通常のウレタン透明塗装（着色
、下塗り２０μｍ、研削＃３２０研摩紙。Next, the ground surface was coated with a regular urethane transparent coating (coloring, 20 μm undercoat, and #320 abrasive paper for grinding).
上塗り２０μｍ）を施して仕上げた。Finished with a 20 μm topcoat.
得られた象嵌は、象嵌部材と表面化粧材との間に隙間が
ほとんどなく、美しい仕上がりとなっていた。The resulting inlay had a beautiful finish with almost no gaps between the inlay member and the decorative surface material.
また、製造コストは従来の方法の約１／３であった。Moreover, the manufacturing cost was about 1/3 that of the conventional method.
（実施例２）
実施例１において、表面化粧材として坪量３０ｇ／ｍ’
のアクリル系不織布を裏打ちした厚さ０１２５ｘｘのブ
ラジリアンローズを使用した以外は同様にして象嵌を製
造した。得られた象嵌は、同様に象嵌部材と表面化粧材
との間に隙間が生じることがな（、美麗なものであった
。(Example 2) In Example 1, the surface decorative material had a basis weight of 30 g/m'
An inlay was produced in the same manner except that Brazilian rose with a thickness of 0125xx and backed with an acrylic nonwoven fabric was used. The resulting inlay was also beautiful, with no gaps occurring between the inlay member and the decorative surface material.
（実施例３）
実施例１において、象嵌部材の裏面に、クロロブレンゴ
ム系接着剤を３０ ｇ／ｍ”含浸した不織布プリプレグ
を貼り付け、接着層とし、この接着層によって象嵌部材
を基材に固着した以外は同様にして象嵌を製造した。(Example 3) In Example 1, a nonwoven fabric prepreg impregnated with 30 g/m'' of chloroprene rubber adhesive is pasted on the back side of the inlaid member to serve as an adhesive layer, and this adhesive layer connects the inlay member to the base material. An inlay was produced in the same manner except that it was fixed.
得られた象嵌も同様に美麗なものであった。The resulting inlay was equally beautiful.
（実施例４）
実施例３において、基材と表面化粧材との接着にフェノ
ールブチラール樹脂を３０ｇ／ｃｍ”含浸させた不織布
プリプレグを用い、これの接着条件として温度１３０°
Ｃ１圧力１０ ｋｇ／ ｃｍ” 、時間１０分とした以
外は同様にして象嵌を製造した。(Example 4) In Example 3, a nonwoven fabric prepreg impregnated with 30 g/cm'' of phenol butyral resin was used to bond the base material and the surface decorative material, and the bonding conditions were a temperature of 130°C.
An inlay was produced in the same manner except that the C1 pressure was 10 kg/cm'' and the time was 10 minutes.
（実施例５）
実施例１において、基材として厚さ１．Ｏｕのアルミニ
ウム合金板（Ａ５０５２．Ｈ３４）を用いた以外は同様
にして象嵌を製造した。(Example 5) In Example 1, the base material had a thickness of 1. An inlay was produced in the same manner except that an Ou aluminum alloy plate (A5052.H34) was used.
以上説明したように、この発明の象嵌の製法は、基材表
面に象嵌部材を固着したのち、この上に表面化粧材を接
着し、ついで、この表面化粧材の表面を研削し、象嵌部
材を露呈せしめるものであるので、簡単な作業によって
美麗な象嵌を安価に製造することができる。As explained above, the inlay production method of the present invention involves fixing the inlay member to the surface of the base material, adhering the decorative surface material thereon, and then grinding the surface of the decorative surface material to remove the inlay member. Since it is exposed, beautiful inlays can be manufactured at low cost through simple operations.
第１図ないし第６図は、この発明の象嵌の製法の一例を
工程順に示した概略断面図である。
■・・・・・・基材、
３・・・・・・象嵌部材、
５・・・・・・表面化粧材。1 to 6 are schematic sectional views showing an example of the inlay manufacturing method of the present invention in the order of steps. ■... Base material, 3... Inlaid member, 5... Surface decorative material.
Claims (1)
材を接着し、ついで、この表面化粧材の表面を研削し、
象嵌部材を露呈せしめることを特徴とする象嵌の製法。After fixing the inlay member to the surface of the base material, a surface decorative material is adhered thereon, and then the surface of this surface decorative material is ground,
A method for producing inlays characterized by exposing the inlay parts.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1599089A JPH02196700A (en) | 1989-01-25 | 1989-01-25 | Preparation of inlay |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1599089A JPH02196700A (en) | 1989-01-25 | 1989-01-25 | Preparation of inlay |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH02196700A true JPH02196700A (en) | 1990-08-03 |
Family
ID=11904097
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP1599089A Pending JPH02196700A (en) | 1989-01-25 | 1989-01-25 | Preparation of inlay |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH02196700A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20020004636A (en) * | 2000-07-06 | 2002-01-16 | 김재웅 | the manufacturing method of a mat |
| JP2008261982A (en) * | 2007-04-11 | 2008-10-30 | Nagashima Kogei Kk | Inlaid display panel and manufacturing method thereof |
-
1989
- 1989-01-25 JP JP1599089A patent/JPH02196700A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20020004636A (en) * | 2000-07-06 | 2002-01-16 | 김재웅 | the manufacturing method of a mat |
| JP2008261982A (en) * | 2007-04-11 | 2008-10-30 | Nagashima Kogei Kk | Inlaid display panel and manufacturing method thereof |
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