JPH02189356A - Oil-containing polyacetal resin composition - Google Patents

Oil-containing polyacetal resin composition

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Publication number
JPH02189356A
JPH02189356A JP1068589A JP1068589A JPH02189356A JP H02189356 A JPH02189356 A JP H02189356A JP 1068589 A JP1068589 A JP 1068589A JP 1068589 A JP1068589 A JP 1068589A JP H02189356 A JPH02189356 A JP H02189356A
Authority
JP
Japan
Prior art keywords
oil
polyacetal resin
molding
resin
resin composition
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP1068589A
Other languages
Japanese (ja)
Inventor
Masaki Egami
正樹 江上
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
NTN Engineering Plastics Corp
Original Assignee
NTN Rulon Industries Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by NTN Rulon Industries Co Ltd filed Critical NTN Rulon Industries Co Ltd
Priority to JP1068589A priority Critical patent/JPH02189356A/en
Publication of JPH02189356A publication Critical patent/JPH02189356A/en
Pending legal-status Critical Current

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Abstract

PURPOSE:To obtain the title composition excellent in all of molding stability during injection molding, skin of molding and friction and abrasion properties and capable of being used for sliding members such as bearings and gears used under severe conditions by mixing a polyacetal resin with a tetrafluoroethylene resin, talc and an ester oil. CONSTITUTION:An oil-containing polyacetal resin composition for sliding members is obtained by melt-mixing a polyacetal resin (homopolymer or copolymer of polyoxyethylene) with 5-25wt.%, based on the total composition, tetrafluoroethylene resin (desirably one prepared by heat-treating a commercially available powder at 300 deg.C or above), 5-25wt.% talc and 2-10wt.% ester oil (e.g. resin acid ester of neopentyl polyol). After the melt mixing, the mixture is ground into a powder used for fluidization dip coating or electrostatic powder coating.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 この発明は摺動部材料用の潤滑性に優れた含油ポリアセ
タール樹脂組成物に関するもρである。
DETAILED DESCRIPTION OF THE INVENTION [Industrial Field of Application] The present invention relates to an oil-impregnated polyacetal resin composition with excellent lubricity for use as a material for sliding parts.

(従来の技術〕 ポリアセタール樹脂(以下POMと略記す)は熱可塑性
樹脂として安価で大量生産が可能な上、機械強度にすぐ
れるため、従来の金属に代わって軸受、歯車など多くの
機構部品に使用されるようになった。しかし、POMの
耐摩耗性は比較的おだやかな摺動条件下では充分その用
をなすが、高速、高荷重といった過酷な条件下では溶融
焼付による急激な摩擦係数の増大、摩耗の進行が起こり
使用に耐えなくなる。
(Conventional technology) Polyacetal resin (hereinafter abbreviated as POM) is a thermoplastic resin that can be mass-produced at low cost and has excellent mechanical strength, so it is used in many mechanical parts such as bearings and gears instead of conventional metals. However, although POM's wear resistance is sufficient under relatively gentle sliding conditions, under harsh conditions such as high speeds and high loads, the coefficient of friction rapidly increases due to melting and seizing. It increases in size and wears out, making it unusable.

そこで、潤滑油をPOMに添加分散させて、POMの耐
摩耗性を向上させるという方法が、たとえば軸受、ギア
、カム、スライダーなど摺動部品に使われている。これ
らに使われる含油POMは、一般に油の保持体としてカ
ーボン、活性炭、ポリエチレン、フッ素樹脂等が配合さ
れており、混練または成形加工などの際の潤滑油の分離
を防止するとともに潤滑特性の向上を図っている。しか
し、これらの材料においては耐摩耗性は改良されている
ものの、摩擦係数はすべて運転時間の経過にともなって
増加する傾向が見られる。また保持体として硬質の材料
を配合した含油POMを軟質の相手材と摺動させた場合
、相手材を損傷する等数多くの問題があった。
Therefore, a method of adding and dispersing lubricating oil to POM to improve the wear resistance of POM is used for sliding parts such as bearings, gears, cams, and sliders. The oil-impregnated POM used in these products generally contains carbon, activated carbon, polyethylene, fluororesin, etc. as an oil retainer, which prevents separation of lubricating oil during kneading or molding, and improves lubricating properties. I'm trying. However, although the wear resistance of these materials has been improved, the friction coefficients of all these materials tend to increase over time. Furthermore, when an oil-impregnated POM containing a hard material as a holder is allowed to slide against a soft mating material, there are many problems such as damage to the mating material.

〔発明が解決しようとする課題〕[Problem to be solved by the invention]

以上述べたように、従来の技術においては、摩擦係数が
低い値で安定し、摩耗係数も小さく、しかも軟質相手材
を損傷しない材料は得られないという問題があり、これ
を解決することが課題であった。
As mentioned above, in the conventional technology, there is a problem that it is not possible to obtain a material that has a stable friction coefficient at a low value, a small wear coefficient, and does not damage the soft mating material, and it is an issue to solve this problem. Met.

〔課題を解決するための手段〕[Means to solve the problem]

上記の課題を解決するために、この発明はポリアセター
ル樹脂に、四フン化エチレン樹脂を全樹脂組成物に対し
て5〜25重量%、タルクを5〜25重世%、エステル
油を2〜IO重量%配合して潤滑性に優れた含油ポリア
セタール樹脂組成物とする手段を採用したものである。
In order to solve the above problems, this invention adds 5 to 25% by weight of tetrafluoroethylene resin to the total resin composition, 5 to 25 weight% of talc, and 2 to IO of ester oil to the polyacetal resin. This method adopts a method of blending the oil-containing polyacetal resin composition in an amount of % by weight to obtain an oil-impregnated polyacetal resin composition with excellent lubricity.

以下その詳細をのべる。The details are below.

まず、この発明に使用するPO?lとはポリオキシメチ
レンホモポリマーまたは主鎖の大部分がオキシメチレン
連鎖よりなるポリアセタールコポリマであり、広く市販
のPOMの中から選定して用いることが出来る。また、
POMIこ公知の酸化防止剤、抗酸剤、補強剤、固体潤
滑剤等を添加することも出来る。
First, which PO is used for this invention? 1 is a polyoxymethylene homopolymer or a polyacetal copolymer whose main chain is mostly composed of oxymethylene chains, and can be selected from a wide variety of commercially available POMs. Also,
It is also possible to add known antioxidants, antioxidants, reinforcing agents, solid lubricants, etc. to POMI.

つぎに、この発明に使用する四フッ化エチレン樹脂は、
四フン化エチレンの重合体であり、成形用の粉末であっ
ても、また、いわゆる固体潤滑剤用の微粉末のいずれで
あってもよいが、市販の粉末を、たとえば300°C以
上の温度で加熱するなどの熱処理をしたものは成形時に
金型へのデポジントが少なく好ましい。
Next, the tetrafluoroethylene resin used in this invention is
It is a polymer of tetrafluoroethylene, and it can be either a powder for molding or a fine powder for so-called solid lubricants. Those that have been heat-treated, such as heating at a temperature, are preferable because there is less deposit on the mold during molding.

また、この発明に使用するタルクは、マグネシウムのケ
イ酸塩である。
Further, the talc used in this invention is a magnesium silicate.

さらに、この発明に使用するエステル油としては、脂肪
酸のグリセリンエステルである天然油脂、三塩基性酸の
アルコールエステルであるジエステル、ネオペンチルポ
リオールの脂肪酸エステルであるポリオールエステル、
芳香族エステル等広く市販のエステル油の中から選定し
て用いることが出来るが、熱、酸化安定性および潤滑性
にすぐれたポリオールエステル等のヒンダードエステル
が望ましい。
Furthermore, the ester oils used in this invention include natural oils and fats that are glycerin esters of fatty acids, diesters that are alcohol esters of tribasic acids, polyol esters that are fatty acid esters of neopentyl polyol,
The ester oil can be selected from a wide variety of commercially available ester oils such as aromatic esters, but hindered esters such as polyol esters, which have excellent thermal and oxidative stability and lubricity, are preferred.

なお、この発明において、全樹脂組成物に対して四フン
化エチレン樹脂を5〜25重看%配合する理由は、5重
量%未満の少量では油を充分に保持できずに油が分離す
るからであり、25重債%を越える多量では機械的特性
が著しく低下するとともに射出成形性が、損われるから
である。また、タルクを5〜25重量%配合する理由は
、5重量%未満では摩擦係数を低い値で安定化できない
からであり、25重量%を越えると摩耗特性が悪化する
からである。さらに、エステル油を2〜IO重量%配合
する理由は、2重量%未満では充分な潤滑効果が得られ
ず、10重量%を越えると成形加工時の油分離により成
形加工時の安定性が損われるからである。
In addition, in this invention, the reason why the tetrafluorinated ethylene resin is blended at 5 to 25% by weight based on the total resin composition is that if the amount is less than 5% by weight, the oil cannot be retained sufficiently and the oil will separate. This is because if the amount exceeds 25%, the mechanical properties will be significantly reduced and injection moldability will be impaired. Further, the reason why 5 to 25% by weight of talc is blended is that if it is less than 5% by weight, the coefficient of friction cannot be stabilized at a low value, and if it exceeds 25% by weight, the wear characteristics deteriorate. Furthermore, the reason why 2 to IO weight % of ester oil is blended is that if it is less than 2 weight %, a sufficient lubricating effect cannot be obtained, and if it exceeds 10 weight %, oil separation during molding will result in loss of stability during molding. This is because you will be exposed.

以上述べたこの発明の各原材料を混合するには、従来か
らよく知られた方法を利用することができる。たとえば
合成樹脂と前期の配合成分を個別に、ヘンシェルミキサ
ー、ボールミル、タンブラ−ミキサー等の混合機によっ
て混合した後、溶融混合性のよい射出成形機もしくは溶
融押出機に供給するか、または予め熱ローラ、ニーダ、
バンバリーミキサ−1溶融押出機などを使用して溶融混
合してもよい。
Conventionally well-known methods can be used to mix the raw materials of the present invention described above. For example, the synthetic resin and the previous compounding components may be mixed individually using a mixer such as a Henschel mixer, a ball mill, or a tumbler mixer, and then fed to an injection molding machine or melt extruder with good melt-mixing properties, or they may be pre-mixed using a heated roller. , Needa,
Melt mixing may be performed using a Banbury Mixer 1 melt extruder or the like.

また、この発明の組成物を成形するにあたっては、その
方法を特に限定するものではないが、圧縮成形、押出成
形、射出成形などが実用的である。
Further, in molding the composition of the present invention, the method is not particularly limited, but compression molding, extrusion molding, injection molding, etc. are practical.

その他、この発明の組成物を溶融混合した後にジェット
ミル、冷凍粉砕機等を用いて粉砕し、そのまままたは所
望の粒径に分級した粉末を粉末塗料として流動浸漬塗装
、静電粉体塗装等に用いることもできる。
In addition, after melt-mixing the composition of this invention, it is pulverized using a jet mill, frozen pulverizer, etc., and the powder is used as a powder coating, either as it is or after being classified into a desired particle size, for fluidized dip coating, electrostatic powder coating, etc. It can also be used.

なお、この発明の組成物には、一般に合成樹脂に広く配
合し得る添加剤を含油ポリアセタール樹脂組成物の特性
を低下させない範囲の量で適宜配合することもできる。
The composition of the present invention may also contain additives that are generally widely compatible with synthetic resins in amounts that do not deteriorate the properties of the oil-containing polyacetal resin composition.

[作用] この発明の含油ポリアセタール樹脂組成物においては、
ポリアセタール樹脂中に分散された四フッ化エチレン樹
脂、タルクが固体潤滑剤として潤滑性を付与すると同時
にエステル油の保持体として働き、油の分散を均一にし
分離を防ぐことになる。エステル油は摺動面に供給され
て潤滑剤としての役割を果たし、またタルクは摩擦係数
を低い値で安定させ、従来の含油PO?lの欠点がすべ
て解消されるものと考えられる。
[Function] In the oil-containing polyacetal resin composition of this invention,
Tetrafluoroethylene resin and talc dispersed in the polyacetal resin provide lubricity as a solid lubricant and at the same time act as a retainer for the ester oil, uniformly dispersing the oil and preventing separation. The ester oil is supplied to the sliding surface and plays the role of a lubricant, and the talc stabilizes the coefficient of friction at a low value, unlike conventional oil-containing PO? It is considered that all the shortcomings of 1 will be eliminated.

〔実施例〕〔Example〕

まず、以下に示す実施例および比較例に使用した原材料
はつぎのとおりである。なお〔〕中は略号を示す ■POM (ポリプラスチックス社製;ジュラコンM9
0−02)  (POM)、 ■四フッ化エチレン樹脂(喜多村社製: KT−400
M) (PTFE)、 ■エステル油(日本油脂社製:ユニスターH)[0IL
)、 ■タルク(松材産業社製:クラウンタルクPP)[TA
LC)、 ■ウオラストナイト(丸和バイオケミカル社製: AS
B−8) (WN)。
First, the raw materials used in the Examples and Comparative Examples shown below are as follows. The symbol in [] indicates the abbreviation ■POM (manufactured by Polyplastics; Duracon M9
0-02) (POM), ■Tetrafluoroethylene resin (manufactured by Kitamura Co., Ltd.: KT-400
M) (PTFE), ■Ester oil (manufactured by NOF Corporation: Unistar H) [0IL
), ■ Talc (Matsuzai Sangyo Co., Ltd.: Crown Talc PP) [TA
LC), ■Wollastonite (manufactured by Maruwa Biochemical Co., Ltd.: AS
B-8) (WN).

実施例1〜3: poFIに第1表に示すような各添加剤を配合し、室温
にて万能型混合機を用いて予備混合を行なった後、二軸
混練押出機に投入して190’c”i’?8融混練りを
行ない、造粒を行ってペレットを作製した。
Examples 1 to 3: Each additive shown in Table 1 was blended with poFI, premixed using a universal mixer at room temperature, and then put into a twin screw kneading extruder for 190'c"i'?8 Melt kneading was performed and granulation was performed to produce pellets.

このペレットを190°Cで射出成形し、内径14鵬、
外径23舗、長さ13−のリング状試験片を得た。
This pellet was injection molded at 190°C, with an inner diameter of 14mm,
A ring-shaped test piece with an outer diameter of 23 mm and a length of 13 mm was obtained.

得られたリング状試験片に対して摩擦摩耗試験を行なっ
た。ここで、摩擦係数は滑り速度毎分lOm、荷重10
kg/cdの条件下でスラスト型!i!擦試験機を用い
て測定し、運転開始1分後、および90分後の摩擦係数
を求め、また、摩耗係数は滑り速度毎分32m、荷重3
.1kg/cIMの条件でスラスト型摩擦試験機を用い
て求め、いずれも相手材には軸受鋼5UJ−2(焼入れ
、研削仕上げ)を使用した。得られた結果は第1表にま
とめたが、摩耗係数については、アルミニウムA305
6を相手材とした場合も測定し、摩耗係数とともに相手
材の損傷性をも調べ、それらの結果も第1表に併記した
。なお、損傷性は損傷しない(○印)、やや損傷する(
Δ印)および損傷する(×印)の三段階評価で表わした
A friction and wear test was conducted on the obtained ring-shaped test piece. Here, the coefficient of friction is sliding speed lOm/min, load 10
Thrust type under kg/cd conditions! i! The friction coefficient was measured using a friction tester, and the friction coefficient was determined 1 minute after the start of operation and 90 minutes after the start of operation.
.. It was determined using a thrust type friction tester under the condition of 1 kg/cIM, and bearing steel 5UJ-2 (quenched and ground finished) was used as the mating material in both cases. The results obtained are summarized in Table 1. Regarding the wear coefficient, aluminum A305
6 was also used as a mating material, and the wear coefficient and damage property of the mating material were also investigated, and the results are also listed in Table 1. In addition, the damage property is not damaged (○ mark), or slightly damaged (marked with ○).
The damage was evaluated in three stages: Δ) and damaged (x).

比較例1〜8: 第1表に示す配合割合およびその配合に伴う成形条件が
一部異なる以外は実施例1と全く同様に試験片を成形し
、その緒特性を調べ、得られた結果を第1表に併記した
。なお、比較例4は射出成形時に著しく増粘した。そこ
で成形温度を上げたところPOMが熱分解したので成形
を取り止めた。
Comparative Examples 1 to 8: Test pieces were molded in exactly the same manner as in Example 1, except that the blending ratios shown in Table 1 and the molding conditions associated with the blending were partially different, and their properties were examined. It is also listed in Table 1. In Comparative Example 4, the viscosity increased significantly during injection molding. When the molding temperature was raised, the POM thermally decomposed, so molding was canceled.

また、比較例日は射出成形の際にペレットがスクリュー
上で滑って食い込まず成形できなかった。
In addition, on the day of the comparative example, the pellets slipped on the screw during injection molding and did not dig in, making molding impossible.

以上の実施例1〜3と比較例1〜8とを比べると、第1
表から明らかなように、比較例においては摩擦係数が低
い値で安定しない(比較例1.2および5)か、摩耗係
数が大きい(比較例3および6)か、摩擦係数が大きい
(比較例7)か、成形性が悪い(比較例4および8)か
、または軟質相手材を損傷する(比較例2)かであって
、いずれも期待する性質は得られていない。これに対し
て実施例1〜3はいずれも摩擦係数が低い値で安定し、
摩耗係数が小さく、成形性もよく、従来の含油ポリアセ
タール樹脂の欠点を現わすこともなくきわめて好ましい
ものであった。また摺動時に軟質相手材を損傷させるこ
ともなかった。
Comparing Examples 1 to 3 and Comparative Examples 1 to 8 above, the first
As is clear from the table, in the comparative examples, either the friction coefficient is low and unstable (Comparative Examples 1.2 and 5), the wear coefficient is large (Comparative Examples 3 and 6), or the friction coefficient is large (Comparative Examples 7), the moldability was poor (Comparative Examples 4 and 8), or the soft mating material was damaged (Comparative Example 2), and the expected properties were not obtained in either case. On the other hand, in Examples 1 to 3, the friction coefficient was stable at a low value,
It has a small abrasion coefficient, good moldability, and does not exhibit the drawbacks of conventional oil-impregnated polyacetal resins, making it extremely desirable. Furthermore, the soft mating material was not damaged during sliding.

(効果〕 このようにこの発明の含油ポリアセタール樹脂組成物は
射出成形加工時の成形安定性、成形表面肌、*擦摩耗特
性のいずれにも優れ、従来のPOM組成物では摩耗が激
しく、または摩擦係数が高くて使用できなかった過酷な
条件下において使用される軸受、ギア、スライダーなど
の摺動部品にも用いることが出来る。さらにこの発明の
含油ポリアセタール樹脂組成物は本来の色が白色である
ことから、顔料の添加により任意に着色出来るという利
点をも有している。したがって、この発明の意義はきわ
めて大きい。
(Effects) As described above, the oil-containing polyacetal resin composition of the present invention is excellent in molding stability during injection molding processing, molding surface texture, and *abrasion characteristics. It can also be used for sliding parts such as bearings, gears, sliders, etc. that are used under harsh conditions where the coefficient is too high to use.Furthermore, the oil-impregnated polyacetal resin composition of this invention is originally white in color. Therefore, it also has the advantage that it can be colored arbitrarily by adding a pigment.Therefore, the significance of this invention is extremely large.

特許出願人   洋ベア・ルーロン工業株式会社同Patent applicant: Western Bear Rulon Industrial Co., Ltd.

Claims (1)

【特許請求の範囲】[Claims] (1)ポリアセタール樹脂に、四フッ化エチレン樹脂を
全樹脂組成物に対して5〜25重量%、タルクを5〜2
5重量%、エステル油を2〜10重量%配合したことを
特徴とする含油ポリアセタール樹脂組成物。
(1) Polyacetal resin, 5 to 25% by weight of tetrafluoroethylene resin based on the total resin composition, and 5 to 2% of talc
An oil-impregnated polyacetal resin composition characterized in that it contains 5% by weight of ester oil and 2 to 10% by weight of ester oil.
JP1068589A 1989-01-19 1989-01-19 Oil-containing polyacetal resin composition Pending JPH02189356A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP1068589A JPH02189356A (en) 1989-01-19 1989-01-19 Oil-containing polyacetal resin composition

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP1068589A JPH02189356A (en) 1989-01-19 1989-01-19 Oil-containing polyacetal resin composition

Publications (1)

Publication Number Publication Date
JPH02189356A true JPH02189356A (en) 1990-07-25

Family

ID=11757123

Family Applications (1)

Application Number Title Priority Date Filing Date
JP1068589A Pending JPH02189356A (en) 1989-01-19 1989-01-19 Oil-containing polyacetal resin composition

Country Status (1)

Country Link
JP (1) JPH02189356A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5783619A (en) * 1994-03-24 1998-07-21 E. I. Du Pont De Nemours And Company Polyacetal resin composition and sliding parts
JP2009503162A (en) * 2005-07-28 2009-01-29 ティコナ ゲゼルシャフト ミット ベシュレンクテル ハフツング Low-emission, tribology-modified polyoxymethylene molding material and articles made therefrom

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5783619A (en) * 1994-03-24 1998-07-21 E. I. Du Pont De Nemours And Company Polyacetal resin composition and sliding parts
JP2009503162A (en) * 2005-07-28 2009-01-29 ティコナ ゲゼルシャフト ミット ベシュレンクテル ハフツング Low-emission, tribology-modified polyoxymethylene molding material and articles made therefrom

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