JPH02182906A - Ornamental pad and production thereof - Google Patents

Abstract

PURPOSE:To obtain ornamental pad without deforming even in washing or dry cleaning and having excellent feeling of wear by press molding pad material formed in block shape with nonwoven fabric and forming a fixed shape of pad. CONSTITUTION:For instance, a rodlike body 5 is cut out from a block composed of nonwoven fabric of polyester and a pad piece 6 is cut out from one end side of said rodlike body 5, then size and shape are adjusted to form a pad part material 7. Thus, said pad part material 7 is coated with adhesive and inserted between a pair of right face pieces 10 made of nonwoven fabric and having a shape larger than said pad part material 7, then subjected to heating and compression molding to form pad main body 1. Finally, peripheral parts of said right face pieces 10 are adhered together to afford the aimed pad of readily producible.

Description

[Detailed Description of the Invention] [Industrial Application Field] This invention is applicable to suits, jackets, dresses, bras, pluslips, body suits, all-in-ones, layer pads for clothing such as body shapers, and swimsuits used for women's swimwear. The present invention relates to a shoulder pad for use in athletic clothing, a chest plate, an elbow pad, and other athletic pads that are attached to various clothing and used, and a method for manufacturing the same.

[Conventional technology] In recent years, various clothing industries have been using clothing to make the body look more beautiful when worn, and in the sports industry, clothing has been used to protect parts of the human body, the chest, to make the body look more beautiful. ,
2. Description of the Related Art A personal pad having a shape that conforms to the shape of the human body is attached to a portion of clothing that covers the elbows and the like.

As shown in FIG. 10, such an accessory pad is made of, for example, a plurality of pieces of non-woven fabric or the like cut to form a predetermined three-dimensional shape by laminating them 100, 100... are bonded and fixed to each other with an adhesive 101 to form a predetermined three-dimensional shape to form a pad body 102, and the surface of this pad body 102 is covered with an outer material 103, 103 made of a suitable non-woven fabric, cloth, etc. It has been known.

[Problems to be Solved by the Invention] However, the above-mentioned conventional personal accessory pads are made by bonding together multiple pieces of fabric 100, 100, etc., such as non-woven fabric, cut to form a predetermined three-dimensional shape. Pad main body 102 formed into a predetermined three-dimensional shape by adhesively fixing with agent 101
When washing or dry cleaning clothes such as suits and jackets on which this personal pad is attached, the adhesive 101 that adheres the fabrics 100, 100... to each other may be exposed to water or water. When dissolved by a non-aqueous solvent used in dry cleaning, such as benzine, carbon tetrachloride, or trichloroethylene, the mutually bonded fabrics 100, 100, etc. in a predetermined shape may peel off. Therefore, the positions of the fabrics 100, 100, etc., such as non-woven fabrics that form the personal accessory pad into a predetermined three-dimensional shape, shift,
There was a problem that the shape of the personal pad was lost. Therefore, when clothing to which such a personal pad is attached becomes dirty, there is a problem in that the personal pad must be removed and washed or dry-cleaned.

The present invention was devised in view of this point of view, and provides a personal pad that does not lose its shape even after washing or dry cleaning, and a method for manufacturing the pad.

[Means for Solving the VA Problem] That is, the present invention provides a pad body for personal wear that is formed into a predetermined pad shape by press-molding a pad material formed into a block shape from non-woven fabric. It provides a pad.

The present invention also provides a method for manufacturing a personal pad in which a pad material is cut into a predetermined block shape from a nonwoven fabric, and the pad material is heated and compressed by press molding to form a pad body into a predetermined pad shape.

The nonwoven fabric used in this invention may be any material as long as the pad body formed from the nonwoven fabric has a predetermined elasticity, does not easily lose its shape, and has excellent shape retention. Synthesis of polyester, polyester heat-sealed mt11, etc. ta! Preferably, the material is made of 100% polyester, but is not limited thereto, and materials made of natural fibers such as cotton or wool may also be used.

Moreover, when polyester heat-fusible fiber or a mixture thereof (b) is used as the nonwoven fabric as described above, the moldability during press molding can be further improved.

The pad body as described above may be used by covering its surface with a nonwoven fabric, cloth, etc., if necessary, but it may also be used alone as an accessory pad.

Further, as a method for manufacturing the personal pad of the present invention, the pad material may be heated and compression molded by press molding to form the pad body into a predetermined pad shape, but preferably adhesive is applied to the surface of the pad material. The moldability of the pad material can be improved by coating the pad material with fused fibers or by using a mixture of fused fibers as the pad material.

That is, first, a rod-like body of a predetermined size is cut out from a large block of non-woven fabric, a pad material having a size and shape close to the pad body is cut from one end of this rod-like body, and an adhesive is applied to the surface of this pad material. (If a mixture of fused mltl is used as the pad material, this f step is not necessary), and the pad material is heated and compressed by press molding to form the pad body into a predetermined pad shape. It's good.

Regarding the molding conditions during this heating compression molding,
It varies depending on the material and thickness of the pad body used and the type of adhesive used if necessary, but usually the temperature is 5.
0 to 250°C, preferably 100 to 220°C,
Pressure is 0.5~10KG/cm2-G, preferably Kuha 1~
7 Kg/Cm2·G, and the pressurization time is about 30 seconds to 30 minutes.

[Function] According to the personal pad of the present invention, the pad body is formed into a predetermined pad shape by press-molding a pad material formed into a block shape from non-woven fabric. Therefore, even if the clothes on which this personal pad is attached are washed or dry cleaned, the pad itself will not lose its shape because it is integrally press-molded with non-woven fabric. It is possible to prevent a plurality of cloth pieces glued together to form a pad body from peeling off and losing their shape as in the past.

Further, according to the method for manufacturing a personal pad of the present invention, a pad material is cut into a predetermined block shape from a nonwoven fabric, and the pad material is heated and compressed by press molding to form a pad body into a predetermined pad shape. This makes it possible to easily manufacture a personal pad that does not lose its shape even after washing or dry cleaning.

[Examples] Hereinafter, the present invention will be specifically explained based on examples shown in the accompanying drawings.

1 to 3, a clothing layer pad P, which is a personal pad according to an embodiment of the present invention, is shown.

This clothing layer pad P is made up of a pad body 1 made of a press-molded nonwoven fabric made of polynisdel, and an outer fabric 2.2 made of a nonwoven fabric that wraps and covers the pad body 1.

To manufacture this clothing layer pad P, first, as shown in FIGS. 4 to 7, a rod-shaped body 5 of a predetermined size is cut out from a large block 4 made of polyester nonwoven fabric, and one end of this rod-shaped body 5 is cut out. A pad piece 6 is cut out from the material, and the size and shape of the pad piece 6 are adjusted to be close to the size and shape of the pad body 1 to form a pad member 7.

Then, as shown in FIG. 8, the pad member 7 formed as described above is coated with an EV on both sides using an adhesive coating device 8.
The A-based emulsion adhesive 9 is applied by spraying.

On the other hand, a pair of outer fabric pieces 10 and 10 having a slightly larger size and shape than one side of the pad member 7 described above are cut out from the nonwoven fabric.

Next, the pad member 7 is sandwiched between the pair of outer material pieces 10 and 10, and in this state, it is set in a press molding machine as shown in FIG.
The pad body 1 is formed by heating and compression molding for 1 minute under the conditions of m2·G, and at the same time, the peripheral edges of the pair of outer fabric pieces 10 and 10 are adhered to produce a clothing layer pad P.

[Effects of the Invention] The personal pad of the present invention is made by press-molding a pad material formed into a block shape from non-woven fabric.
Since the pad body is formed into a predetermined pad shape, the pad body of the personal pad will not be damaged even if you wash or dry clean the clothes on which this personal pad is attached. It does not lose its shape and is also comfortable to wear.

Further, according to the method for manufacturing an accessory pad of the present invention, a pad material is cut into a predetermined shape from a nonwoven fabric, and this pad III is heated and compression molded by press molding to form a pad body into a predetermined pad shape. Therefore, it is possible to easily manufacture a personal pad that does not lose its shape even after washing or dry cleaning.

[Brief explanation of the drawing]

FIG. 1 is a perspective view showing a layer pad for clothing according to an embodiment of the present invention, FIG. 2 is a sectional view of FIG. 1, FIG. 3 is a partially enlarged sectional view of FIG. 2, and FIG. FIG. 5 is a perspective view showing a state in which a rod-shaped body is cut out from a block. FIG. 5 is a perspective view showing a state in which a pad piece is cut out from a rod-like body. FIG. 6 is an explanatory view showing a state in which a pad member is formed from a pad piece. , FIG. 7 is a cross-sectional view of the pad member, FIG. 8 is a perspective explanatory view showing the state in which adhesive is applied to the pad member, and FIG. 9 is an η cross-section showing the state in which the clothing layer pad is formed using a press molding machine. Explanatory diagram, 1st
FIG. 0 is a perspective view showing a conventional layer pad for clothing. [Explanation of symbols] P...Clothing layer pad...Pad body 2...Outer material 7...Pad member O...Outer material piece

Claims (5)

[Claims] (1) A pad for personal use, comprising a pad body formed into a predetermined pad shape by press-molding a pad material formed into a block shape from non-woven fabric. (2) The personal pad according to claim 1, wherein the surface of the pad body is covered with an outer material. (3) The personal pad according to claim 1 or 2, wherein the nonwoven fabric is mixed with fused fibers. (4) A method for manufacturing a personal pad, characterized in that a pad material is cut into a predetermined block shape from a nonwoven fabric, and the pad material is heated and compressed by press molding to form a pad body into a predetermined pad shape. (5) The method for manufacturing a personal pad according to claim 1, wherein an adhesive is applied to the pad material before press-molding the pad material.