JPH0218199B2 - - Google Patents
Info
- Publication number
- JPH0218199B2 JPH0218199B2 JP16262782A JP16262782A JPH0218199B2 JP H0218199 B2 JPH0218199 B2 JP H0218199B2 JP 16262782 A JP16262782 A JP 16262782A JP 16262782 A JP16262782 A JP 16262782A JP H0218199 B2 JPH0218199 B2 JP H0218199B2
- Authority
- JP
- Japan
- Prior art keywords
- aluminum plate
- aluminum
- plate
- strength
- roll bond
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 229910052782 aluminium Inorganic materials 0.000 claims description 67
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 67
- 230000032683 aging Effects 0.000 claims description 10
- 238000000034 method Methods 0.000 claims description 8
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 7
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 7
- 238000000137 annealing Methods 0.000 claims description 7
- 229910052749 magnesium Inorganic materials 0.000 claims description 7
- 239000011777 magnesium Substances 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 claims description 7
- 229910052725 zinc Inorganic materials 0.000 claims description 7
- 239000011701 zinc Substances 0.000 claims description 7
- 229910000838 Al alloy Inorganic materials 0.000 claims description 6
- 238000002788 crimping Methods 0.000 claims description 6
- 239000012530 fluid Substances 0.000 claims description 5
- 238000003483 aging Methods 0.000 claims description 4
- 239000003795 chemical substances by application Substances 0.000 claims description 4
- 238000001953 recrystallisation Methods 0.000 description 7
- 229910045601 alloy Inorganic materials 0.000 description 3
- 239000000956 alloy Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- 238000010257 thawing Methods 0.000 description 3
- 238000005097 cold rolling Methods 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005098 hot rolling Methods 0.000 description 2
- 229910000861 Mg alloy Inorganic materials 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/18—Zonal welding by interposing weld-preventing substances between zones not to be welded
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Pressure Welding/Diffusion-Bonding (AREA)
- Heat Treatment Of Nonferrous Metals Or Alloys (AREA)
Description
【発明の詳細な説明】
この発明は片面のみに膨出部を備えた片面膨出
ロール・ボンド・パネルの製造法に関する。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method of manufacturing a single-sided bulge roll bond panel having a bulge on only one side.
この明細書において「アルミニウム」という語
には、「純アルミニウム」および「アルミニウム
合金」と表現した場合を除いて、純アルミニウム
の他にアルミニウム合金を含むものとする。 In this specification, the term "aluminum" includes aluminum alloys in addition to pure aluminum, except when expressed as "pure aluminum" and "aluminum alloy."
通常のロール・ボンド・パネルは両面に膨出部
を備えているが、一面のみは平らなまゝのものも
要求せられる。たとえば冷凍庫のエバポレータに
ついて述べれば、つぎの理由によりこのようなこ
とが要求せられるのである。(イ)被冷凍物との接触
面積を大きくし、冷凍効果をあげるため。(ロ)除霜
時除霜具が膨出部に引掛かつてエバポレータを傷
つけることがないようにするため。(ハ)除霜後の排
水および清掃を容易にし、異物の付着残存を避け
るため。(ニ)美的向上のため。(ホ)エバポレータの表
面処理を容易確実にするため。 Normal roll bond panels have bulges on both sides, but there is also a requirement for one side to remain flat. For example, in the case of a freezer evaporator, this is required for the following reasons. (b) To increase the area of contact with the object to be frozen and increase the freezing effect. (b) To prevent the defrosting tool from getting caught in the bulge during defrosting and damaging the evaporator. (c) To facilitate drainage and cleaning after defrosting and to prevent foreign matter from remaining attached. (d) For aesthetic improvement. (e) To facilitate and ensure surface treatment of the evaporator.
上記の要求にこたえるため、従来はつぎのよう
な方法で片面膨出ロール・ボンド・パネルを製造
していた。すなわち、圧着防止剤を所定の形態に
介在させてA1100からなる第１アルミニウム板と
A3003からなる第２アルミニウム板とを重ね合わ
せ、この重ね合せたものに熱間圧延を施すととも
に、これに続いて冷間圧延を施して両アルミニウ
ム板を圧着した後、第１アルミニウム板の再結温
度よりも高くかつ第２アルミニウム板の再結晶温
度よりも低い温度で第１アルミニウム板を焼鈍
し、非圧着部に流体圧を導入して第１アルミニウ
ム板側のみを膨出させていた。しかしながら、
A1100とA3003とはその強度差が大きいので、圧
延上がりのものが第２アルミニウム板側に反ると
いう問題があつた。また、A1100とA3003との再
結晶温度の差が小さいので、A1100だけを焼鈍す
るには温度制御を極めて厳密に行う必要があり、
その管理が困難であつた。 In order to meet the above requirements, conventionally, single-sided bulging roll bond panels have been manufactured by the following method. In other words, a first aluminum plate made of A1100 with an anti-crimping agent interposed in a predetermined form.
A second aluminum plate made of A3003 is superimposed, and the superimposed product is hot-rolled, followed by cold rolling to bond both aluminum plates, and then the first aluminum plate is re-bonded. The first aluminum plate was annealed at a temperature higher than the recrystallization temperature of the second aluminum plate and lower than the recrystallization temperature of the second aluminum plate, and fluid pressure was introduced into the non-crimped portion to bulge only the first aluminum plate side. however,
Since there is a large difference in strength between A1100 and A3003, there was a problem that the rolled product would warp toward the second aluminum plate. In addition, since the difference in recrystallization temperature between A1100 and A3003 is small, it is necessary to perform extremely strict temperature control to anneal only A1100.
It was difficult to manage it.
この発明の目的は、上記の問題を解決し、一面
が完全に平らな片面膨出ロール・ボンド・パネル
を簡単に製造しうる製造法を提供することにあ
る。 SUMMARY OF THE INVENTION An object of the present invention is to solve the above-mentioned problems and to provide a manufacturing method that can easily manufacture a single-sided bulged roll bond panel having one completely flat surface.
この発明による片面膨出ロール・ボンド・パネ
ルの製造法は、圧着防止剤を所定の形態に介在さ
せて第１アルミニウム板と第２アルミニウム板と
を圧着し、そのうちの非圧着部に流体圧を導入し
て該部分で両アルミニウム板のうちの第１アルミ
ニウム板のみを膨出させる片面膨出ロール・ボン
ド・パネルの製造法において、上記第２アルミニ
ウム板として亜鉛3.5〜4.5wt％、マグネシウム0.2
〜0.5wt％を含有しかつ時効硬化性を有するアル
ミニウム合金からなるものを使用し、上記第１ア
ルミニウム板として第２アルミニウム板を形成す
るアルミニウム合金の時効硬化前の強度とほぼ等
しい強度を有する非熱処理アルミニウムからなる
ものを使用し、焼鈍工程と膨出工程との間に時効
処理を施て第２アルミニウム板を時効硬化させる
ことを特徴とするものである。 The method for manufacturing a single-sided bulging roll bond panel according to the present invention involves crimping a first aluminum plate and a second aluminum plate with an anti-crimping agent in a predetermined form, and applying fluid pressure to the non-crimped portions of the plates. In a method for manufacturing a single-sided bulge roll bond panel in which only the first aluminum plate of both aluminum plates is introduced and bulged at the portion, 3.5 to 4.5 wt% of zinc and 0.2 wt% of magnesium are used as the second aluminum plate.
~0.5wt% and has age hardenability, and the first aluminum plate is a non-aluminum alloy having approximately the same strength before age hardening as the aluminum alloy forming the second aluminum plate. The second aluminum plate is made of heat-treated aluminum and subjected to an aging treatment between the annealing process and the swelling process to age-harden the second aluminum plate.
上記において、亜鉛およびマグネシウムは、こ
れを含有するアルミニウム合金に焼鈍処理を施し
た後、時効硬化させてその強度を増大させる性質
を有する。ところが、亜鉛の含有量が3.5wt％未
満、マグネシウムの含有量が0.2wt％未満である
と、時効による強度増大効果を期待できない。ま
た、亜鉛の含有量が4.5wt％を越えると合金の耐
食性が悪くなり、マグネシウムの含有量が0.5wt
％を越えると、この合金からなる第２アルミニウ
ム板と第１アルミニウム板との圧着不良が生ず
る。したがつて、亜鉛およびマグネシウムの含有
量はそれぞれ3.5〜4.5wt％、および0.2〜0.5wt％
の範囲内で選ぶべきである。 In the above, zinc and magnesium have the property of increasing the strength of an aluminum alloy containing the zinc and magnesium by subjecting it to annealing treatment and then age hardening it. However, if the zinc content is less than 3.5 wt% and the magnesium content is less than 0.2 wt%, no effect of increasing strength due to aging can be expected. In addition, if the zinc content exceeds 4.5wt%, the corrosion resistance of the alloy will deteriorate, and if the magnesium content exceeds 0.5wt%, the corrosion resistance of the alloy will deteriorate.
%, poor bonding between the second aluminum plate and the first aluminum plate made of this alloy will occur. Therefore, the content of zinc and magnesium is 3.5-4.5wt% and 0.2-0.5wt%, respectively.
should be selected within the range.
上記において第１アルミニウム板としては、た
とえばA1100、A1050などの純アルミニウム系材
料からなるものが用いられる。 In the above, the first aluminum plate is made of a pure aluminum material such as A1100 or A1050.
第１アルミニウム板および第２アルミニウム板
として、上述したものを用いるのはつぎの理由に
よる。すなわち、この第２アルミニウム板の時効
処理前の強度と、第１アルミニウム板の強度とを
比較するとその差は小さいので、熱間圧延および
冷間圧延による圧延上りのものに反りが生じるお
それがないからである。また、上記第２アルミニ
ウム板は時効硬化性を有しており、時効後にその
強度が大幅に大きくなるので、膨管工程において
第２アルミニウム板側が膨出することはなく、そ
の結果、第２アルミニウム板をも焼鈍してもよ
く、第２アルミニウム板と第１アルミニウム板と
の再結晶温度の差が小さくても、焼鈍のさいの温
度制御を厳密に行う必要がないからである。そし
て、時効処理を施すと、第２アルミニウム板が時
効硬化して第１アルミニウム板に比べてその強度
はかなり大きくなり、非圧着部に流体圧を導入し
たさいには、第１アルミニウム板側のみが膨出す
る。 The reason for using the above-mentioned first aluminum plate and second aluminum plate is as follows. In other words, when comparing the strength of the second aluminum plate before aging treatment and the strength of the first aluminum plate, the difference is small, so there is no risk of warping in the finished product after hot rolling or cold rolling. It is from. In addition, the second aluminum plate has age hardening properties and its strength increases significantly after aging, so the second aluminum plate side does not bulge in the tube expansion process, and as a result, the second aluminum plate This is because the plate may also be annealed, and even if the difference in recrystallization temperature between the second aluminum plate and the first aluminum plate is small, there is no need to strictly control the temperature during annealing. When the aging treatment is applied, the second aluminum plate becomes age-hardened and its strength becomes considerably greater than that of the first aluminum plate, so that when fluid pressure is introduced into the non-crimped part, only the first aluminum plate side bulges out.
この発明によれば、時効処理前のアルミニウム
板の強度差が小さいので、両者を圧着させるさい
に反りが生じることはない。また、第２アルミニ
ウム板は焼鈍後硬化して、その強度が膨管時には
第１アルミニウム板よりも大きくなり、第１アル
ミニウム板側のみが膨出する。したがつて、両金
属板をともに焼鈍してもよく、両者の再結晶温度
の差が小さくても、従来のように焼鈍時の温度制
御を厳密に行う必要はない。 According to this invention, since the difference in strength of the aluminum plates before aging treatment is small, warping does not occur when the two are crimped together. Further, the second aluminum plate is hardened after annealing, and its strength becomes greater than that of the first aluminum plate when the tube expands, and only the first aluminum plate side bulges. Therefore, both metal plates may be annealed together, and even if the difference in recrystallization temperature between the two is small, there is no need to strictly control the temperature during annealing as in the conventional method.
つぎにこの発明の実施例を図面を参照して説明
する。 Next, embodiments of the invention will be described with reference to the drawings.
実施例 １
図面において、第１アルミニウム板１として厚
さ2.6mmのA1100板（Ｏ材）を、第２アルミニウ
ム板２として厚さ3.3mmのAl−3.6wt％Zn−0.24wt
％Mg合金板（Ｏ材）を用意し、第２アルミニウ
ム２上に圧着防止剤を所定の形態に印刷し、その
上に第１アルミニウム板１を重ね、温度500℃、
圧下率60％で熱間圧延を行ない、続いて圧下率40
％で冷間圧延を行なつて最終板厚1.4mmの合わせ
板３を得た。この合せ板３を温度400℃で20分焼
鈍した後、40日間放置して第２アルミニウム板２
を時効硬化させた。このときの第１アルミニウム
板１の引張強さは９Kg／mm2、第２アルミニウム板
２の引張強さは18.5Kg／mm2であつた。その後、こ
れを金型に入れ、金型圧45Kg／cm2Ｇ、非圧着部へ
の流体圧120Kg／cm2Ｇで第１アルミニウム板１を
膨出させ、膨出部４を備えた片面膨出ロール・ボ
ンド・パネルを得た。このパネルの第２アルミニ
ウム板２側には膨出の発生が全く認められず、元
の平らな面が維持せられた。なお、第１アルミニ
ウム板１の再結晶温度は300℃、第２アルミニウ
ム板２の再結晶温度は320℃である。Example 1 In the drawings, the first aluminum plate 1 is a 2.6 mm thick A1100 plate (O material), and the second aluminum plate 2 is 3.3 mm thick Al-3.6wt%Zn-0.24wt.
%Mg alloy plate (O material) was prepared, an anti-crimping agent was printed in a predetermined form on the second aluminum 2, the first aluminum plate 1 was placed on top of it, and the temperature was 500°C.
Hot rolling is carried out at a rolling reduction of 60%, followed by rolling at a rolling reduction of 40%.
% to obtain a laminated plate 3 with a final thickness of 1.4 mm. After annealing this laminated plate 3 at a temperature of 400°C for 20 minutes, the second aluminum plate 2 was left to stand for 40 days.
was age hardened. At this time, the tensile strength of the first aluminum plate 1 was 9 Kg/mm 2 , and the tensile strength of the second aluminum plate 2 was 18.5 Kg/mm 2 . Thereafter, this was placed in a mold, and the first aluminum plate 1 was bulged with a mold pressure of 45 Kg/cm 2 G and a fluid pressure of 120 Kg/cm 2 G to the non-crimped part, and a single-sided bulge with a bulged part 4 was formed. I got a roll bond panel. No bulging was observed on the second aluminum plate 2 side of this panel, and the original flat surface was maintained. Note that the recrystallization temperature of the first aluminum plate 1 is 300°C, and the recrystallization temperature of the second aluminum plate 2 is 320°C.
実施例 ２
時効条件を温度120℃、時間20時間となした外
は実施例１と同様にして第１アルミニウム板１側
を膨出せしめたところ、実施例１と同じような平
らな一面を備えたロール・ボンド・パネルを得
た。なお、時効処理後の第１アルミニウム板１の
引張強さは９Kg／mm2、第２アルミニウム板２のそ
れは18.5Kg／mm2であつた。Example 2 The aging conditions were the same as in Example 1 except that the aging conditions were 120°C and 20 hours, and the first aluminum plate 1 side was made to bulge, resulting in a flat surface similar to Example 1. A roll bond panel was obtained. The tensile strength of the first aluminum plate 1 after the aging treatment was 9 Kg/mm 2 , and that of the second aluminum plate 2 was 18.5 Kg/mm 2 .
図面はこの発明の実施例の方法で得られたロー
ル・ボンド・パネルの部分横断面図である。
１……第１アルミニウム板、２……第２アルミ
ニウム板、４……膨出部。
The drawing is a partial cross-sectional view of a roll-bonded panel obtained by the method of an embodiment of the invention. 1...First aluminum plate, 2...Second aluminum plate, 4...Bulging portion.
Claims (1)
ルミニウム板と第２アルミニウム板とを圧着し、
そのうちの非圧着部に流体圧を導入して該部分で
両アルミニウム板のうちの第１アルミニウム板の
みを膨出させる片面膨出ロール・ボンド・パネル
の製造法において、上記第２アルミニウム板とし
て亜鉛3.5〜4.5wt％、マグネシウム0.2〜0.5wt％
を含有しかつ時効硬化性を有するアルミニウム合
金からなるものを使用し、上記第１アルミニウム
板として第２アルミニウム板を形成するアルミニ
ウム合金の時効硬化前の強度とほぼ等しい強度を
有する非熱処理アルミニウムからなるものを使用
し、焼鈍工程と膨出工程との間に時効処理を施し
て第２アルミニウム板を時効硬化させることを特
徴とする片面膨出ロール・ボンド・パネルの製造
法。1 crimping the first aluminum plate and the second aluminum plate with an anti-crimping agent in a predetermined form;
In a method for manufacturing a single-sided bulging roll bond panel in which only the first aluminum plate of both aluminum plates is bulged at that portion by introducing fluid pressure into the non-crimped portion thereof, zinc is used as the second aluminum plate. 3.5-4.5wt%, magnesium 0.2-0.5wt%
The first aluminum plate is made of non-heat-treated aluminum having approximately the same strength as the strength before age hardening of the aluminum alloy forming the second aluminum plate. 1. A method for producing a single-sided bulging roll bond panel, characterized in that the second aluminum plate is age-hardened by performing an aging treatment between the annealing step and the bulging step.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP16262782A JPS5950981A (en) | 1982-09-17 | 1982-09-17 | Manufacture of one face bulged roll bond panel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP16262782A JPS5950981A (en) | 1982-09-17 | 1982-09-17 | Manufacture of one face bulged roll bond panel |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS5950981A JPS5950981A (en) | 1984-03-24 |
| JPH0218199B2 true JPH0218199B2 (en) | 1990-04-24 |
Family
ID=15758201
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP16262782A Granted JPS5950981A (en) | 1982-09-17 | 1982-09-17 | Manufacture of one face bulged roll bond panel |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS5950981A (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6626351B2 (en) * | 2000-09-19 | 2003-09-30 | Tower Automotive Technology Products, Inc. | Method and apparatus for the manufacturing of structural members |
| CN110369502B (en) * | 2019-07-19 | 2020-12-29 | 常州恒创热管理有限公司 | Machining method of inflation type soaking plate |
| CN110360861B (en) * | 2019-07-19 | 2021-03-26 | 常州恒创热管理有限公司 | Method for processing inflation type soaking plate with capillary structure |
-
1982
- 1982-09-17 JP JP16262782A patent/JPS5950981A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS5950981A (en) | 1984-03-24 |
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