JPH0216808Y2 - - Google Patents
Info
- Publication number
- JPH0216808Y2 JPH0216808Y2 JP7572284U JP7572284U JPH0216808Y2 JP H0216808 Y2 JPH0216808 Y2 JP H0216808Y2 JP 7572284 U JP7572284 U JP 7572284U JP 7572284 U JP7572284 U JP 7572284U JP H0216808 Y2 JPH0216808 Y2 JP H0216808Y2
- Authority
- JP
- Japan
- Prior art keywords
- tube
- bending
- end portion
- pipe
- cutting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000005452 bending Methods 0.000 claims description 39
- 238000005520 cutting process Methods 0.000 claims description 39
- 238000003825 pressing Methods 0.000 claims description 15
- 239000013013 elastic material Substances 0.000 claims description 2
- 238000007664 blowing Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000004891 communication Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
Landscapes
- Bending Of Plates, Rods, And Pipes (AREA)
Description
【考案の詳細な説明】
〔産業上の利用分野〕
本考案は、長尺管の設定長さに亘る端部分を曲
げて切断することを繰返すことにより、例えば、
第5図に示すように、熱交換器Dの隣接直管B,
B端部同士を接続するU字管C等の彎曲管の複数
を作製する機械で、詳しくは、長尺管をその長手
方向一端側から曲げ型を備えた曲げ切断箇所に供
給する装置と、曲げ型の周面に沿つて移動するこ
とにより、曲げ切断箇所に供給された長尺管の一
端から設定長さに亘る端部分を曲げ型周面に押付
けて該管端部分を曲げ型周面に沿つた彎曲形状に
曲げる押付型と、前記管端部分内に一端側から挿
入した状態で前記押付型と一体に移動することに
より、曲げ時における管端部分の径方向での変形
を防止する保形部材と、長尺管の一端から設定距
離を隔てた管部分において曲げ加工管端部分を含
む管部分を分離するように長尺管を切断する装置
とを設けてある管曲げ切断機に関する。[Detailed Description of the Invention] [Industrial Application Field] The present invention is capable of cutting, for example, by repeatedly bending and cutting the end portion of a long pipe over a set length.
As shown in FIG. 5, adjacent straight pipes B of heat exchanger D,
A machine for manufacturing a plurality of curved pipes such as a U-shaped pipe C that connects the B ends, specifically, a device that feeds a long pipe from one end in the longitudinal direction to a bending cutting point equipped with a bending mold, By moving along the circumferential surface of the bending die, the end portion extending from one end of the long tube supplied to the bending cut point over a set length is pressed against the circumferential surface of the bending die, and the end portion of the tube is pressed against the circumferential surface of the bending die. A pressing mold that bends the pipe into a curved shape along the curve, and a pressing mold that moves together with the pressing mold while being inserted into the pipe end from one end side, prevents deformation of the pipe end in the radial direction during bending. Relating to a pipe bending and cutting machine equipped with a shape-retaining member and a device for cutting a long pipe so as to separate a pipe portion including a bent pipe end portion at a pipe portion separated from one end of the long pipe by a set distance. .
従来のこの種の管曲げ切断機においては、切断
に伴なつて発生した切屑(切粉)が長尺管内に入
り込むことに起因した不都合、つまり、管内が切
粉で支えて保形部材の管内への挿入移動が阻害さ
れ、保形部材に座屈が生じて保形部材が変形、破
損すること、保形部材の管内への挿入移動に伴な
つて管内の切粉が管内周面に強く擦付けられ、管
内周面の切傷や管の切れ(割れ)を発生するこ
と、彎曲管の爾後の使用において管内周面に付着
していた切粉が剥離して、熱交換器への使用にあ
つては、ポンプの破損や詰りを招来すること等を
防止する上で、長尺管の他端側から空気を吹込
み、この吹込み空気により長尺管内の一端側に入
り込んだ切粉を排除すべく構成されていた。
Conventional pipe bending and cutting machines of this type have problems caused by chips generated during cutting getting into the long pipe. This may cause buckling of the shape-retaining member, causing deformation and damage to the shape-retaining member.As the shape-retaining member is inserted into the pipe, chips inside the pipe may be strongly pressed against the inner circumferential surface of the pipe. This may cause cuts on the inner circumferential surface of the tube or cuts (cracks) in the tube, and chips adhering to the inner circumferential surface of the tube may peel off during subsequent use of the curved tube, making it impossible to use it in a heat exchanger. In some cases, in order to prevent damage to the pump or clogging, etc., air is blown from the other end of the long pipe, and this blown air removes chips that have entered the long pipe at one end. It was designed to be excluded.
しかし、前記従来機によるときは、大きな圧損
が不可避で、長尺管の他端側から大きな圧力をも
つて空気を吹込まなければ、長尺管の一端側にお
いて切粉を排除するに足りる風圧、風速を得るこ
とができないため、特に、吹込み空気の必要量が
多くなる大径管の場合、空気吹込み装置として非
常に大能力のものが必要となり、その結果、イニ
シヤルコスト及びランニングコストが非常に高く
付く。しかも、切断装置の回転切断刃が薄いと、
切粉排除用空気の流圧によつて、回転切断刃が撓
み、管を真直に切断できないので、回転切断刃と
して、切粉排除用空気の流圧によつて撓まない程
度の厚さのものが必要で、回転切断刃の厚さが不
当に大きくなり、切粉の発生量の増大及び歩留悪
化を招来する。
However, when using the conventional machine, a large pressure loss is unavoidable, and unless air is blown with high pressure from the other end of the long pipe, the wind pressure at one end of the long pipe is sufficient to remove chips. , because it is not possible to obtain the desired wind speed, especially in the case of large-diameter pipes that require a large amount of blown air, a very large-capacity air blowing device is required, resulting in lower initial costs and running costs. is very expensive. Moreover, if the rotating cutting blade of the cutting device is thin,
The rotating cutting blade bends due to the flow pressure of the air for removing chips, making it impossible to cut the pipe straight. The thickness of the rotary cutting blade becomes unduly large, leading to an increase in the amount of chips generated and a deterioration in yield.
本考案の目的は、かかる従来欠点を解消しよう
とする点にある。 The purpose of the present invention is to overcome these conventional drawbacks.
本考案による管曲げ切断機の特徴構成は、前記
長尺管を閉塞する部材を、前記管端部分内を挿入
移動する保形部材により押圧されて切断位置より
もやや供給上手側の位置に摺動する状態に設けて
ある点にあり、それによる作用効果は次の通りで
ある。
The characteristic structure of the pipe bending and cutting machine according to the present invention is that the member for closing the long pipe is pressed by the shape-retaining member that is inserted and moved within the pipe end portion, and is slid to a position slightly above the cutting position. The operation and effects are as follows.
つまり、長尺管の、切断位置よりもやや供給上
手側に摺動位置する閉塞部材により、切粉の長尺
管内への入り込みを防止できるから、切粉排除用
空気を他端側から長尺管内に吹込むこと、つま
り、空気吹込装置が不要で、かつ、吹込空気によ
る回転切断刃の撓みをなくして回転切断刃を薄く
できる。しかも、切断後の長尺管の供給によつて
閉塞部材が切断位置よりも供給下手側に位置する
ものの、供給後で、かつ、切断前に保形部材が管
内に挿入移動するといつた必須の動作を利用し
て、閉塞部材を切断位置よりもやや供給上手側の
位置に摺動させることにより、管切断に伴なつて
この閉塞部材を切断させないようにしてあるか
ら、長尺管に対する各切断夫々において閉塞部材
により切粉の長尺管内への入り込みを防止でき乍
らも、閉塞部材を安価で、かつ、長尺管に挿入
(初期セツト)し易い短尺のものにすることがで
きる。
In other words, the closing member slidingly positioned on the upper side of the supply side of the long tube than the cutting position can prevent chips from entering the long tube. Blowing into the pipe, that is, no air blowing device is required, and the rotating cutting blade can be made thinner by eliminating the bending of the rotating cutting blade due to the blown air. Moreover, although the closing member is located on the downstream side of the cutting position due to the feeding of the long tube after cutting, the shape-retaining member is inserted and moved into the tube after feeding and before cutting. By using the motion to slide the closing member to a position slightly above the supply position than the cutting position, the closing member is prevented from being cut when the tube is cut, so that each cut on a long tube is avoided. In each case, the closing member can prevent chips from entering the long tube, and the closing member can be made short and inexpensive and easy to insert (initial setting) into the long tube.
従つて、本考案は、切粉の長尺管内への入り込
みを経済的に防止でき、しかも、その入り込み防
止のための事前作業が容易な管曲げ切断機を提供
できるに至つた。
Therefore, the present invention has been able to provide a pipe bending and cutting machine that can economically prevent chips from entering a long pipe, and also allows easy preliminary work to prevent the chips from entering.
第5図に示すように、並置フインA……群を貫
通する状態で互いに平行姿勢に並置する複数の直
管B……と、隣接する直管B,B……の端部同士
を連通接続するU字管C……とから成るフインチ
ユーブ型熱交換器Dにおける前記U字管Cに代表
されるU字形の屈曲管を作製する場合に用いられ
る機械であつて、これは、第4図に示すように、
複数のリール1……夫々に巻取り収容された各長
尺管2……中間部を挟持並びに挟持解除自在なチ
ヤツク3Aを挟持状態においてシリンダ3Bを介
して管長手方向一端側に向かつて移動させること
により、各長尺管2……をリール1……から繰出
してそれらの長手方向の一端側から曲げ切断箇所
に供給する装置3と、前記曲げ切断箇所に供給さ
れた各長尺管2……の一端から設定長さに亘る端
部分2A……をU字形に曲げる装置4と、モータ
5Aを介して駆動される回転切断刃5Bにより、
U字形に曲げられた管端部分2A……を分離する
ように長尺管2……を切断する切断装置5とを設
けて、構成されている。
As shown in Fig. 5, juxtaposed fins A...a plurality of straight pipes B, which are arranged parallel to each other while penetrating the group, and the ends of adjacent straight pipes B, B... are connected in communication with each other. This is a machine used for manufacturing a U-shaped bent tube represented by the U-shaped tube C in a Finch-Uve heat exchanger D consisting of a U-shaped tube C. As shown,
A plurality of reels 1...each of the long tubes 2 wound up and housed in each...chuck 3A, which can clamp and release the intermediate portion, is moved toward one end in the longitudinal direction of the tube via the cylinder 3B while clamping the chuck 3A. Thereby, a device 3 for feeding each long tube 2 . . . from a reel 1 . A device 4 that bends the end portion 2A over a set length from one end into a U-shape, and a rotating cutting blade 5B driven by a motor 5A,
A cutting device 5 is provided to cut the long tube 2 so as to separate the tube end portions 2A bent into a U-shape.
つまり、長尺管2……の一端側を曲げ切断箇所
に供給し、この供給された管端部分2A……をU
字形に曲げ、このU字形管端部分2A……を切断
することにより、U字形の屈曲管を作製し、これ
を繰返すことによつて、長尺管2……から複数の
U字形屈曲管を作製すべく構成されている。 In other words, one end of the long tube 2... is supplied to the bending/cutting location, and the supplied tube end portion 2A... is
By bending the U-shaped tube into a shape and cutting the U-shaped tube end portion 2A..., a U-shaped bent tube is produced, and by repeating this process, a plurality of U-shaped bent tubes are made from the long tube 2... It is configured to make.
前記曲げ装置4は、第1図乃至第4図に示すよ
うに、前記各長尺管2……に対する曲げ案内周面
7a……を備えた曲げ型7と、曲げ案内周面7a
……に沿つて半回転移動することにより、供給管
端部分2A……を曲げ案内周面7a……に押付け
て各管端部分2A……を曲げ案内周面7a……に
沿つたU字形に曲げる押付型8と、前記管端部分
2A……内に一端側から挿入した状態で押付型8
と一体に移動することにより、曲げ時における管
端部分2A……の径方向での変形を防止する保形
部材9……とを備えている。 As shown in FIGS. 1 to 4, the bending device 4 includes a bending die 7 having a bending guide circumferential surface 7a for each of the long tubes 2, and a bending guide circumferential surface 7a.
By moving half a rotation along ......, the supply tube end portions 2A... are pressed against the bending guide circumferential surface 7a... to bend each tube end portion 2A... into a U-shape along the bending guide circumferential surface 7a... a pressing mold 8 which is bent into a shape, and a pressing mold 8 which is inserted into the tube end portion 2A from one end side.
Shape retaining members 9 move integrally with the tube end portions 9 to prevent deformation of the tube end portions 2A in the radial direction during bending.
前記押付型8及び保形部材9は、ギヤ10,1
0′を介してシリンダ11により前記曲げ型7の
軸芯X周りに往復揺動駆動される揺動枠12に、
前記保形部材9の長手方向(つまり、管に対する
挿抜方向)に移動自在に取付けられて、揺動枠1
2の揺動により一体移動するものであつて、揺動
枠12には、押付型8及び保形部材9を揺動枠1
2に対して一体移動させる、つまり、押付型8を
管端部分2Aに接当させ、かつ、保形部材9を管
端部分2A内に挿入させる作用位置と両者8,9
を管端部分2Aから離脱させる非作用位置とに切
替固定するシリンダ13が設けられている。 The pressing die 8 and the shape retaining member 9 are connected to gears 10 and 1.
A swing frame 12 that is driven to swing back and forth around the axis X of the bending die 7 by a cylinder 11 via a shaft 0′;
The shape-retaining member 9 is attached to be movable in the longitudinal direction (that is, the insertion/extraction direction with respect to the pipe), and the swing frame 1
The pressing die 8 and the shape retaining member 9 are moved together by the swinging of the swinging frame 12.
2, in other words, the pressing die 8 is brought into contact with the tube end portion 2A, and the shape retaining member 9 is inserted into the tube end portion 2A.
A cylinder 13 is provided for switching and fixing the pipe to a non-operating position where the pipe is separated from the tube end portion 2A.
而して、前記長尺管2内に挿入して該長尺管2
を閉塞する耐油性弾性材(ゴム等)製の部材14
を、前記管端部分2A内を挿入移動する保形部材
9により押圧されて切断位置Pよりもやや供給上
手側の位置に摺動する状態に設け、もつて、切断
時、閉塞部材14により切断に伴なつて発生する
切り屑の長尺管2内への入り込みを防止すべく構
成する。 Then, the long tube 2 is inserted into the long tube 2.
A member 14 made of an oil-resistant elastic material (rubber, etc.) that closes the
is provided in such a state that it is pressed by the shape retaining member 9 inserted and moved inside the tube end portion 2A and slides to a position slightly above the supplying position P than the cutting position P, and then, when cutting, the closing member 14 cuts It is constructed to prevent chips generated during this process from entering into the long tube 2.
15は、リール1……から繰出された長尺管2
……を直線姿勢に矯正する装置であり、16……
は、前記曲げ型7に形成の貫通孔7b……を挿通
することにより、曲げ案内周面7a……に圧着し
たU字形管端部分2A……を押出し離脱させるロ
ツドであり、これらは、シリンダ17により一体
に操作される。18は、曲げ型7に付着した切り
屑を吹飛す空気を吹出すノズルである。 15 is a long tube 2 fed out from the reel 1...
It is a device that corrects ... into a straight posture, and 16...
is a rod that pushes out and separates the U-shaped tube end portion 2A crimped to the bending guide circumferential surface 7a by inserting it through the through hole 7b formed in the bending mold 7, and these rods 17. 18 is a nozzle that blows out air to blow off chips attached to the bending die 7.
曲げ切断動作を第3図イ乃至ヘに基づいて簡単
に説明する。 The bending and cutting operation will be briefly explained based on FIGS. 3A to 3F.
(イ) 第3図イに示すように、長尺管2が曲げ切断
箇所に供給される。このとき、保形部材9が長
尺管2の一端側内にやや挿入した状態にあり、
閉塞部材14が管端部分2A内に位置してい
る。(A) As shown in FIG. 3A, the long tube 2 is fed to the bending/cutting location. At this time, the shape retaining member 9 is slightly inserted into one end of the long tube 2,
A closure member 14 is located within the tube end portion 2A.
(ロ) 第3図ロに示すように、押付型8及び保形部
材9が作用位置に移動する。これによつて、閉
塞部材14が切断位置Pよりもやや供給上手側
の位置まで押込まれる。(B) As shown in FIG. 3B, the pressing die 8 and the shape retaining member 9 move to the operating position. As a result, the closing member 14 is pushed to a position slightly on the upper side of the supply side than the cutting position P.
(ハ) 第3図ハに示すように、押付型8及び保形部
材9が揺動して、管端部分2AがU字形に曲げ
られる。(C) As shown in FIG. 3C, the pressing die 8 and the shape retaining member 9 swing, and the tube end portion 2A is bent into a U-shape.
(ニ) 第3図ニに示すように、押付型8及び保形部
材9が非作用位置に移動する。(D) As shown in FIG. 3D, the pressing mold 8 and the shape retaining member 9 move to the non-operating position.
(ホ) 第3図ホに示すように、切断装置5が切断作
動する。(E) As shown in FIG. 3E, the cutting device 5 operates to cut.
(ヘ) 第3図ヘに示すように、ロツド16……が押
出し作動して、U字形管端部分2A……が曲げ
型7から離脱する。(F) As shown in FIG. 3F, the rods 16 are pushed out, and the U-shaped tube end portions 2A are separated from the bending die 7.
(ト) 押付型8及び保形部材9が元の位置に戻る。(G) The pressing die 8 and the shape retaining member 9 return to their original positions.
L字形の屈曲管を作製するものに構成する。 It is configured to create an L-shaped bent tube.
図面は実施例を示し、第1図は要部の一部切欠
き側面図、第2図は要部の縦断正面図、第3図イ
乃至ヘは曲げ切断の動作説明図、第4図は全体の
斜視図、第5図は熱交換器の概略図である。
2……長尺管、3……供給装置、7……曲げ
型、2A……管端部分、8……押付型、9……保
形部材、5……切断装置、14……閉塞部材。
The drawings show an embodiment, and Fig. 1 is a partially cutaway side view of the main part, Fig. 2 is a longitudinal sectional front view of the main part, Fig. 3 A to F are explanatory diagrams of the bending and cutting operation, and Fig. 4 is The overall perspective view, FIG. 5, is a schematic diagram of the heat exchanger. 2... Long tube, 3... Feeding device, 7... Bending mold, 2A... Tube end portion, 8... Pressing mold, 9... Shape retaining member, 5... Cutting device, 14... Closing member .
Claims (1)
を備えた曲げ切断箇所に供給する装置3と、曲
げ型7の周面に沿つて移動することにより、曲
げ切断箇所に供給された長尺管2の一端から設
定長さに亘る端部分2Aを曲げ型7周面に押付
けて該管端部分2Aを曲げ型7周面に沿つた彎
曲形状に曲げる押付型8と、前記管端部分2A
内に一端側から挿入した状態で前記押付型8と
一体に移動することにより、曲げ時における管
端部分2Aの径方向での変形を防止する保形部
材9と、長尺管2の一端から設定距離を隔てた
管部分において曲げ加工管端部分2Aを含む管
部分を分離するように長尺管2を切断する装置
5とを設けてある管曲げ切断機において、前記
長尺管2を閉塞する部材14を、前記管端部分
2A内を挿入移動する保形部材9により押圧さ
れて切断位置よりもやや供給上手側の位置に摺
動する状態に設けてある管曲げ切断機。 前記閉塞部材14が弾性材料製である実用新
案登録請求の範囲第項に記載の管曲げ切断
機。[Claims for Utility Model Registration] The long pipe 2 is bent from one end in the longitudinal direction by the mold 7.
By moving along the circumferential surface of the bending die 7, the end portion 2A over a set length is moved from one end of the long tube 2 supplied to the bending/cutting area. a pressing die 8 that presses against the circumferential surface of the bending die 7 to bend the tube end portion 2A into a curved shape along the circumferential surface of the bending die 7; and the tube end portion 2A.
a shape-retaining member 9 that prevents deformation of the tube end portion 2A in the radial direction during bending by moving together with the pressing mold 8 while being inserted from one end side into the long tube 2; In a tube bending and cutting machine equipped with a device 5 for cutting the long tube 2 so as to separate the tube portion including the bent tube end portion 2A at a tube portion separated by a set distance, the long tube 2 is closed. This pipe bending and cutting machine is provided with a member 14 that is slid to a position slightly above the supply position than the cutting position by being pressed by a shape retaining member 9 that is inserted and moved within the pipe end portion 2A. The pipe bending and cutting machine according to claim 1, wherein the closing member 14 is made of an elastic material.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP7572284U JPS60186919U (en) | 1984-05-22 | 1984-05-22 | pipe bending cutting machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP7572284U JPS60186919U (en) | 1984-05-22 | 1984-05-22 | pipe bending cutting machine |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS60186919U JPS60186919U (en) | 1985-12-11 |
JPH0216808Y2 true JPH0216808Y2 (en) | 1990-05-10 |
Family
ID=30617205
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP7572284U Granted JPS60186919U (en) | 1984-05-22 | 1984-05-22 | pipe bending cutting machine |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS60186919U (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102699160A (en) * | 2012-04-16 | 2012-10-03 | 宁波精达成形装备股份有限公司 | Device for bending metal pipes |
CN102699162B (en) * | 2012-06-12 | 2014-09-24 | 湖州剑力金属制品有限公司 | Gear of workpiece rotating stamping die |
CN102699161B (en) * | 2012-06-12 | 2014-09-24 | 湖州剑力金属制品有限公司 | Workpiece rotating stamping die |
-
1984
- 1984-05-22 JP JP7572284U patent/JPS60186919U/en active Granted
Also Published As
Publication number | Publication date |
---|---|
JPS60186919U (en) | 1985-12-11 |
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