JPH02165817A - Metallic plate and bending method therefor - Google Patents
Metallic plate and bending method thereforInfo
- Publication number
- JPH02165817A JPH02165817A JP31645988A JP31645988A JPH02165817A JP H02165817 A JPH02165817 A JP H02165817A JP 31645988 A JP31645988 A JP 31645988A JP 31645988 A JP31645988 A JP 31645988A JP H02165817 A JPH02165817 A JP H02165817A
- Authority
- JP
- Japan
- Prior art keywords
- bending
- hole
- metal plate
- bent
- notch
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000005452 bending Methods 0.000 title claims abstract description 70
- 238000000034 method Methods 0.000 title claims abstract description 17
- 239000002184 metal Substances 0.000 claims description 54
- 230000015572 biosynthetic process Effects 0.000 description 4
- 238000004080 punching Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000009751 slip forming Methods 0.000 description 1
Landscapes
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
Description
【発明の詳細な説明】
[産業上の利用分野]
本発明は、曲げ加工される金属板、及び平板状の金属板
の曲げ加工及び曲げ部近傍に穴を形成する金属板の曲げ
加工方法に関するものである。Detailed Description of the Invention [Field of Industrial Application] The present invention relates to a metal plate to be bent, a method for bending a flat metal plate, and a method for bending a metal plate in which a hole is formed in the vicinity of the bent portion. It is something.
[従来の技術]
平板状の金属板は、曲げ加工及び穴等の切削、打抜き加
工が施される。[Prior Art] A flat metal plate is subjected to bending, cutting of holes, etc., and punching.
これら、曲げ箇所の近傍に穴が加工される場合、曲げ加
工および穴の形成は必要に応じた順序で行なわれる。When holes are formed in the vicinity of these bending points, the bending and hole formation are performed in an order as required.
[発明が解決しようとする課題]
つまり、この順序は、以下に説明する各事情毎の場合に
応じて選択される。[Problems to be Solved by the Invention] In other words, this order is selected depending on each situation described below.
■)穴を形成してから曲げる場合。■) When bending after forming a hole.
通常、金属板1の厚さをtとすると、仮定した曲げ後の
外面1cと、この外面1cに最も接近した穴1aの端部
1aaまでの距離Pは
P=2 t+2 (mm)として設定する。Normally, when the thickness of the metal plate 1 is t, the distance P between the assumed outer surface 1c after bending and the end 1aa of the hole 1a closest to this outer surface 1c is set as P=2 t+2 (mm). .
ここで上式の第2項は、経験による定数値である。Here, the second term in the above equation is a constant value based on experience.
第7図の平面図に示すように平板状の金属板lOは、穴
1aの端部1aaを距離P + < Pと設定した場合
、打抜きにより穴が形成された後、第8図(a)、(b
)の平面図、及び側断面図に示すように穴10a近傍が
曲げられるが、曲げ箇所tab付近の穴10aの端部1
0aaが曲げ方向に引っ張られ、外観不良となるととも
に、穴10aの径が不良となった。また、穴10aの一
部分が曲げられているから、曲げ寸法Llを正確に得る
ことができず、不良となった。As shown in the plan view of FIG. 7, when the flat metal plate lO is set to have a distance P + < P between the end 1aa of the hole 1a, after the hole is formed by punching, the shape shown in FIG. 8(a) , (b
), the vicinity of the hole 10a is bent, but the end 1 of the hole 10a near the bending point tab
0aa was pulled in the bending direction, resulting in a poor appearance and a defect in the diameter of the hole 10a. Further, since a portion of the hole 10a was bent, the bending dimension Ll could not be accurately obtained, resulting in a defect.
したがって、穴を形成してから曲げる際には、曲げ箇所
近傍(曲げ箇所から所定圧!tP以内)には穴を形成で
きなかった。Therefore, when bending after forming a hole, the hole could not be formed near the bending point (within a predetermined pressure!tP from the bending point).
2)曲げてから穴を形成する場合。2) When forming a hole after bending.
上述した問題を解決するためには、金属板lOを曲げて
から穴10aを加工すれば良い。In order to solve the above-mentioned problem, the hole 10a may be formed after bending the metal plate IO.
しかしながら、曲げ箇所tab近傍に穴10aを形成す
るためには、この金属板10を固定しなければならない
が、所定の曲げがすでに形成されているため、容易に固
定できない問題がある。However, in order to form the hole 10a in the vicinity of the bending point tab, the metal plate 10 must be fixed, but there is a problem that it cannot be easily fixed because a predetermined bend has already been formed.
また、自動的に穴10aを形成するパンチプレス機等の
型を使用する場合は、主に平板状の金属板のみ打ち抜き
加工するものモあるために利用できない。したがって通
常、手作業により穴あけを行なうことになる。この場合
には、正確な箇所に穴10aをあけるためには、金属板
10を曲げる以前に穴をあける箇所に予め位置決め用の
ポンチ打ちを行ない、曲げた後にドリル等で穴10aを
形成するようにしなければならない。Further, when using a die such as a punch press machine that automatically forms the hole 10a, it cannot be used because there are models that punch out only a flat metal plate. Therefore, the holes are usually drilled manually. In this case, in order to make the hole 10a at an accurate location, punch the hole 10a in advance for positioning at the location where the hole is to be made before bending the metal plate 10, and then use a drill etc. to form the hole 10a after bending the metal plate 10. must be done.
この場合、作業工程が増えるとともに、穴あけ箇所のパ
リ取りを行なわねばならなかった。さらに、穴10aは
曲げ部分近傍に形成されているから、パリを取れないこ
ともある。In this case, the number of work steps was increased and the holes had to be deburred. Furthermore, since the hole 10a is formed near the bent portion, it may not be possible to remove the hole.
本発明は、上述した問題点に鑑みて成されたものであり
、正確な曲げ精度及び正確な穴径を得ることができ、こ
れにより仕上外観が良好な金属板を提供することを目的
とし、さらに上記効果を有する金属板を曲げるまでの段
階において最小の工程で容易に形成することができる金
属板の曲げ加工方法を提供することを目的としている。The present invention has been made in view of the above-mentioned problems, and aims to provide a metal plate that can obtain accurate bending accuracy and accurate hole diameter, and thereby has a good finished appearance. Furthermore, it is an object of the present invention to provide a method for bending a metal plate, which has the above-mentioned effects and can be easily formed with a minimum number of steps before bending the metal plate.
[課題を解決するための手段]
上記目的を達成するため、本発明の金属板は、所定の加
工後、曲げ箇所ib部分で曲げられる平板状の金属板l
であって、
該曲げ箇所により仮定される曲げ後の曲げ部外面1cか
ら所定距離P離れた箇所に形成される穴1aと、
前記外面から前記所定距離の範囲内で設けられる切欠き
2と、
を備えたことを特徴としている。[Means for Solving the Problems] In order to achieve the above object, the metal plate of the present invention is a flat metal plate l that can be bent at a bending point ib after a predetermined processing.
A hole 1a formed at a predetermined distance P from the bent portion outer surface 1c after bending assumed by the bent portion, and a notch 2 provided within the predetermined distance from the outer surface. It is characterized by having the following.
また、金属板の曲げ加工方法においては、金属板lに曲
げ箇所1b、及び該曲げ箇所近傍位置に穴1aを形成す
る際の根金曲げ加工方法であって、
平板状の前記金属板に曲げ箇所を設定した後、
該曲げ箇所により仮定される曲げ後の曲げ部外面1cか
ら所定距離Pilれた箇所に前記穴を位置決め形成し、
かつ、前記外面から前記所定距離の範囲内で切欠き2を
形成した後、
前記金属板を曲げ箇所ibで曲げることを特徴としてい
る。Further, in the metal plate bending method, a metal plate bending method is performed when forming a bending point 1b in a metal plate l and a hole 1a at a position near the bending point, the metal plate being bent into a flat metal plate. After setting the location, positioning and forming the hole at a location a predetermined distance away from the bent portion outer surface 1c after bending assumed by the bending location,
Further, after forming the notch 2 within the predetermined distance from the outer surface, the metal plate is bent at a bending point ib.
[作用]
上記金属板によれば、金属板1の曲げ箇所1b部分には
切欠き2が設けられ、かつ穴1aは、曲げ部1bに対し
て切欠き2を介して所定距離P離れて設けられることに
なる。[Function] According to the above metal plate, the notch 2 is provided in the bent portion 1b of the metal plate 1, and the hole 1a is provided at a predetermined distance P from the bent portion 1b via the notch 2. It will be done.
これにより、上記金属板の曲げ加工方法による金属板l
の曲げ時に作用する曲げ箇所ib部分の引っ張り力は、
切欠き2が吸収して、穴1a影形成の所定径を変形させ
ることがない。As a result, the metal plate l by the above-mentioned metal plate bending method is
The tensile force at the bending point ib that acts when bending is
The cutout 2 does not absorb and deform the predetermined diameter of the shadow formation of the hole 1a.
し実施例]
第1図は、本発明の金属板、および金属板の曲げ加工方
法が適用される金属板lを示す平面図、第2図は、上記
方法の工程を示すフローチャートである。EXAMPLES] FIG. 1 is a plan view showing a metal plate 1 according to the present invention and a metal plate l to which a metal plate bending method is applied, and FIG. 2 is a flowchart showing the steps of the above method.
そして、工程順に説明すると、金属板lに穴あけ部分1
aと、曲げ箇所1bを下記の条件で設定する(SPI)
。To explain the process in order, the hole part 1 in the metal plate l is
Set a and bending point 1b under the following conditions (SPI)
.
金属板1の厚さをtとすると、仮定した曲げ後の外面1
cと、この外面1cに最も接近した穴1aの端部1aa
までの距離P1は、
P+ <P=2 t+2 (mm)
と設定する。ここで第2項は、経験による定数値である
。Assuming that the thickness of the metal plate 1 is t, the outer surface 1 after the assumed bending
c, and the end 1aa of the hole 1a closest to this outer surface 1c.
The distance P1 is set as P+ <P=2 t+2 (mm). Here, the second term is a constant value based on experience.
次に4上記距離P以内の箇所でかつ、穴1aの端部1a
aから外面1cと直行する方向の部分に中心部2aを有
して所定長さに1の矩形状の切欠き2を形成する(SF
2)。長さKlは、穴1aの種以上に設定しても良いが
、第1図のように穴1aが外面1cからPの距離で交わ
った弦の長さだけあればよい。Next, 4 at a location within the above distance P and at the end 1a of the hole 1a.
A rectangular notch 2 having a central portion 2a and having a predetermined length is formed in a direction perpendicular to the outer surface 1c from a (SF
2). The length Kl may be set to be longer than the seed of the hole 1a, but it is sufficient that it is equal to the length of the chord where the hole 1a intersects with the outer surface 1c at a distance P, as shown in FIG.
そして、後述するように曲げ部1bに近接する穴1aの
形状により長さに1は異なる。As will be described later, the length 1 differs depending on the shape of the hole 1a adjacent to the bent portion 1b.
ここまでの段階で金属板1には、穴1aと切欠き2が形
成され、かつ、曲げ箇所1bが定められるため、曲げる
段階以前の穴加工された平板状の金属板lが製作される
ことになる。At this stage, the hole 1a and notch 2 have been formed in the metal plate 1, and the bending point 1b has been determined, so a flat metal plate 1 with holes processed before the bending stage is manufactured. become.
次に1曲げ箇所1bを中心として金属板1を曲げること
により(SF3)、曲げ箇所1b部分で発生する引っ張
り力は、第3図(a)、(b)の正面図及び側断面図に
示す如く、切欠き2部分で吸収されて穴1a影形成の径
を変形させることがないとともに、曲げ寸法L2を正確
に得ることができる。Next, by bending the metal plate 1 around the bending point 1b (SF3), the tensile force generated at the bending point 1b is shown in the front view and side sectional view of FIGS. 3(a) and (b). In this way, the diameter of the shadow formation of the hole 1a is not deformed by being absorbed by the notch 2 portion, and the bending dimension L2 can be accurately obtained.
また、上記穴1aに代って第4図(a)に示すような角
穴3aを形成する際には、辺部3aaが上記端部となる
。このとき、辺部3aaの面全体が曲げ部1bに平行に
設けられ、辺部3aa全体が曲げの作用を同様に受ける
から、切欠き2は辺部3aaと同一の長さKlが必要と
なる。Further, when forming a square hole 3a as shown in FIG. 4(a) instead of the hole 1a, the side portion 3aa becomes the end portion. At this time, the entire surface of the side portion 3aa is provided parallel to the bent portion 1b, and the entire side portion 3aa is similarly subjected to the bending action, so the notch 2 needs to have the same length Kl as the side portion 3aa. .
また、第4図(b)に示す菱形穴4aであれば角部4a
aが上記端部となる。切欠き穴2の長さKlは、菱形穴
4aが外面1cからのPの距離で交わった2点の長さで
設定すれば、同様に穴の径を変形させることなく曲げる
ことができる。In addition, in the case of the diamond-shaped hole 4a shown in FIG. 4(b), the corner 4a
a becomes the above-mentioned end. If the length Kl of the notched hole 2 is set to the length of two points where the diamond-shaped hole 4a intersects at a distance of P from the outer surface 1c, the diameter of the hole can be similarly bent without deforming.
なお、上記切欠き2は、矩形状に形成したが、第5図に
示す如く、円形状であっても良い他、第6図(a)の曲
げ加工前の平面図、及び同図(b)の曲げ加工後の側断
面図に示す如く外面1cに連続的に形成されたスリット
であっても良く、この場合でも上述と同様の作用を得る
ことができる。Although the notch 2 is formed in a rectangular shape, it may be in a circular shape as shown in FIG. ) may be a slit continuously formed on the outer surface 1c as shown in the side sectional view after bending, and in this case also the same effect as described above can be obtained.
そして、切り欠き2の幅に2が0.5mm以上あれば穴
1aを変形することなく金属板1を曲げることが可能で
ある。If the width of the notch 2 is 0.5 mm or more, the metal plate 1 can be bent without deforming the hole 1a.
[発明の効果コ
上記本発明による金R@によれば、曲げ箇所近傍に穴を
形成でき、かつこの金属板を曲げ箇所で曲げても穴径が
変形しない効果を得ることができる。[Effects of the Invention] According to the metal R@ according to the present invention, a hole can be formed in the vicinity of a bending point, and the hole diameter can be prevented from deforming even if the metal plate is bent at the bending point.
また、上記金属板の曲げ加工方法によれば、正確な曲げ
精度及び正確な穴径の金属板を得ることができ、これに
より仕上外観が良好な金属板を得ることができ、かつ上
記板金を最小の工程で容易に形成できる効果がある。Further, according to the above method for bending a metal plate, it is possible to obtain a metal plate with accurate bending accuracy and accurate hole diameter, thereby making it possible to obtain a metal plate with a good finished appearance. It has the advantage of being easy to form with minimal steps.
第1図は、本発明の金属板、及び金属板の曲げ加工方法
が適用される曲げ加工前の金属板を示す平面図、第2図
は、上記方法の工程を示すフローチャー1−1第3図(
a)、(b)は、金属板曲げ後の状態を示す平面図、及
び側断面図、第4図(a)、(b)は、他の形状の穴の
打抜き形成位置を示す平面図、第5図および第6図(a
)は。
他の例の切欠きを示す平面図、第6図(b)は、第6図
(a)の曲げ加工後の側断面図、第7図は、従来の板金
加工された金属板を示す平面図、第8図(a)、(b)
は、第7図を曲げ加工した後の平面図および側断面図で
ある。
1・・・金属板、l a ・=穴、1aa−穴の端部、
ib−・・曲げ箇所、1 c ・−・外面、2・・・切
欠き、2a・・・中心部、P −・・設定距離、K1・
・・(切欠きの)長さ。FIG. 1 is a plan view showing a metal plate and a metal plate before bending to which the metal plate bending method of the present invention is applied, and FIG. 2 is a flowchart 1-1 showing the steps of the above method. Figure 3 (
a) and (b) are a plan view and a side sectional view showing the state after bending the metal plate, and FIGS. 4(a) and (b) are plan views showing punching formation positions of holes of other shapes, Figures 5 and 6 (a
)teeth. FIG. 6(b) is a plan view showing a notch in another example; FIG. 6(b) is a side sectional view after the bending process of FIG. 6(a); FIG. 7 is a plan view showing a metal plate processed by conventional sheet metal processing. Figure 8(a),(b)
7 is a plan view and a side sectional view after bending the portion shown in FIG. 7. FIG. 1...Metal plate, l a = hole, 1aa-end of hole,
ib--bending point, 1c--outer surface, 2--notch, 2a--center, P--set distance, K1--
...(notch) length.
Claims (1)
平板状の金属板(1)であって、 該曲げ箇所により仮定される曲げ後の曲げ部外面(1c
)から所定距離(P)離れた箇所に形成される穴(1a
)と、 前記外面から前記所定距離の範囲内で設けられる切欠き
(2)と、 を備えたことを特徴とする金属板。 2、金属板(1)に曲げ箇所(1b)、及び該曲げ箇所
近傍位置に穴(1a)を形成する際の板金曲げ加工方法
であって、 平板状の前記金属板に曲げ箇所を設定した 後、 該曲げ箇所により仮定される曲げ後の曲げ部外面(1c
)から所定距離(P)離れた箇所に前記穴を位置決め形
成し、かつ、前記外面から前記所定距離の範囲内で切欠
き(2)を形成した後、前記金属板を曲げ箇所(1b)
で曲げることを特徴とする金属板の曲げ加工方法。[Claims] 1. A flat metal plate (1) that is bent at a bending point (1b) after a predetermined processing, the outer surface of the bent portion (1c) after bending assumed by the bending point.
) is formed at a predetermined distance (P) from the hole (1a
); and a notch (2) provided within the predetermined distance from the outer surface. 2. A sheet metal bending method for forming a bending point (1b) in a metal plate (1) and a hole (1a) in the vicinity of the bending point, the bending point being set in the flat metal plate. After that, the outer surface of the bent part after bending (1c
) After positioning and forming the hole at a location a predetermined distance (P) away from the outer surface and forming a notch (2) within the predetermined distance from the outer surface, bend the metal plate at a location (1b).
A metal plate bending method characterized by bending a metal plate.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP31645988A JPH02165817A (en) | 1988-12-16 | 1988-12-16 | Metallic plate and bending method therefor |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP31645988A JPH02165817A (en) | 1988-12-16 | 1988-12-16 | Metallic plate and bending method therefor |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH02165817A true JPH02165817A (en) | 1990-06-26 |
Family
ID=18077332
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP31645988A Pending JPH02165817A (en) | 1988-12-16 | 1988-12-16 | Metallic plate and bending method therefor |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH02165817A (en) |
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US7412865B2 (en) | 2000-08-17 | 2008-08-19 | Industrial Origami, Inc. | Method for forming sheet material with bend controlling displacements |
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US7534501B2 (en) | 2000-08-17 | 2009-05-19 | Industrial Origami, Inc. | Precision-folded, high strength, fatigue-resistant structures and sheet therefor |
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-
1988
- 1988-12-16 JP JP31645988A patent/JPH02165817A/en active Pending
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US7534501B2 (en) | 2000-08-17 | 2009-05-19 | Industrial Origami, Inc. | Precision-folded, high strength, fatigue-resistant structures and sheet therefor |
US7643967B2 (en) | 2000-08-17 | 2010-01-05 | Industrial Original, Inc. | Method of designing fold lines in sheet material |
US7152450B2 (en) | 2000-08-17 | 2006-12-26 | Industrial Origami, Llc | Method for forming sheet material with bend controlling displacements |
US7374810B2 (en) | 2000-08-17 | 2008-05-20 | Industrial Origami, Inc. | Method for precision bending of sheet of materials, slit sheets fabrication process |
US7640775B2 (en) | 2000-08-17 | 2010-01-05 | Industrial Origami, Inc. | Apparatus and method for joining the edges of folded sheet material to form three-dimensional structure |
US7263869B2 (en) | 2000-08-17 | 2007-09-04 | Industrial Origami, Inc. | Method for forming sheet material with bend controlling grooves defining a continuous web across a bend line |
US7412865B2 (en) | 2000-08-17 | 2008-08-19 | Industrial Origami, Inc. | Method for forming sheet material with bend controlling displacements |
US7152449B2 (en) | 2000-08-17 | 2006-12-26 | Industrial Origami, Llc | Techniques for designing and manufacturing precision-folded, high strength, fatigue-resistant structures and sheet therefor |
US7222511B2 (en) | 2000-08-17 | 2007-05-29 | Industrial Origami, Inc. | Process of forming bend-controlling structures in a sheet of material, the resulting sheet and die sets therefor |
US7350390B2 (en) | 2000-08-17 | 2008-04-01 | Industrial Origami, Inc. | Sheet material with bend controlling displacements and method for forming the same |
US7440874B2 (en) | 2000-08-17 | 2008-10-21 | Industrial Origami, Inc. | Method of designing fold lines in sheet material |
US6877349B2 (en) | 2000-08-17 | 2005-04-12 | Industrial Origami, Llc | Method for precision bending of sheet of materials, slit sheets fabrication process |
US7032426B2 (en) | 2000-08-17 | 2006-04-25 | Industrial Origami, Llc | Techniques for designing and manufacturing precision-folded, high strength, fatigue-resistant structures and sheet therefor |
US7560155B2 (en) | 2000-08-17 | 2009-07-14 | Industrial Origami, Inc. | Sheet material with bend controlling grooves defining a continuous web across a bend line and method for forming the same |
US7354639B2 (en) | 2004-12-16 | 2008-04-08 | Industrial Origami, Inc. | Method of bending sheet materials and sheet therefor |
JP2007196721A (en) * | 2006-01-23 | 2007-08-09 | Mitsui Mining & Smelting Co Ltd | Plate fixing structure |
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