JPH02163309A - Method for repairing lining refractory in torpedo car - Google Patents
Method for repairing lining refractory in torpedo carInfo
- Publication number
- JPH02163309A JPH02163309A JP31925988A JP31925988A JPH02163309A JP H02163309 A JPH02163309 A JP H02163309A JP 31925988 A JP31925988 A JP 31925988A JP 31925988 A JP31925988 A JP 31925988A JP H02163309 A JPH02163309 A JP H02163309A
- Authority
- JP
- Japan
- Prior art keywords
- vessel
- molten iron
- pig iron
- refractory
- torpedo car
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 title claims description 8
- 239000002893 slag Substances 0.000 claims abstract description 8
- 229910000805 Pig iron Inorganic materials 0.000 claims description 36
- 239000002184 metal Substances 0.000 claims description 27
- 229910052751 metal Inorganic materials 0.000 claims description 27
- 230000002093 peripheral effect Effects 0.000 claims description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract description 18
- 230000008439 repair process Effects 0.000 abstract description 15
- 229910052742 iron Inorganic materials 0.000 abstract description 9
- 239000011449 brick Substances 0.000 abstract description 3
- 239000003795 chemical substances by application Substances 0.000 abstract description 3
- 238000007599 discharging Methods 0.000 abstract description 3
- 238000001816 cooling Methods 0.000 abstract description 2
- 230000003009 desulfurizing effect Effects 0.000 abstract 2
- 238000007670 refining Methods 0.000 abstract 2
- 239000011819 refractory material Substances 0.000 description 9
- 238000002156 mixing Methods 0.000 description 4
- 238000010276 construction Methods 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 238000006477 desulfuration reaction Methods 0.000 description 2
- 230000023556 desulfurization Effects 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 238000009628 steelmaking Methods 0.000 description 2
- 239000011230 binding agent Substances 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000005338 heat storage Methods 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000003566 sealing material Substances 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Abstract
Description
【発明の詳細な説明】
、帝業上の利用分野
本発明は、混銑車の内張り耐火物補修方法に関し、特に
熱間状態で補修する混銑車の内張り耐火物補修方法に関
する。DETAILED DESCRIPTION OF THE INVENTION Field of the Invention The present invention relates to a method for repairing the refractory lining of a mixed pig iron car, and more particularly to a method of repairing the refractory lining of a mixed pig iron car in a hot state.
従来の技術
混銑車は、周知のように高炉からの溶銑を製鋼炉に搬入
する搬送台車付きの溶融金属容器である。近年、溶銑の
脱硫を高炉出銑後から製鋼炉装填前の過程で行う、いわ
ゆる炉外脱硫が多くなり、混銑車での脱硫の比率が多く
なってきた。そのため、混銑車の内張り耐火物の局部的
な損傷が多発し、混銑車の耐火物を基本的に修理する大
修理と大修理との間で中間的に局部的補修を行う必要が
ある。BACKGROUND OF THE INVENTION As is well known, a conventional pig iron mixing car is a molten metal container equipped with a conveyor truck for transporting hot metal from a blast furnace into a steelmaking furnace. In recent years, so-called ex-furnace desulfurization, in which hot metal is desulfurized after it is tapped in a blast furnace and before it is loaded into a steelmaking furnace, has become more common, and the proportion of desulfurization performed in pig iron mixers has increased. As a result, local damage to the refractory lining of the pig iron mixer car occurs frequently, and it is necessary to carry out local repairs intermediately between major repairs that basically repair the refractory material of the pig iron mixer car.
従来の混銑車の溶融金属容器炉の内張り耐火物の上記中
間的な補修方法は、溶銑を装填して高温状態であった混
銑車の炉内を冷却してから作業員が炉内に入り、補修部
分を解体してガラや滓付着物を排出し、れんがを抜差し
し、キャスタブル耐火物、プラスチック耐火物で炉内を
均一状に成形し、そして全面的または部分的に吹付施工
しているものであった。The above-mentioned intermediate repair method for the refractory lining of the conventional molten metal container furnace of a pig iron mixer car involves loading molten pig iron and cooling the inside of the pig iron car furnace, which has been in a high temperature state, and then a worker enters the furnace. The repaired area is dismantled, debris and slag deposits are removed, bricks are inserted and removed, the inside of the furnace is uniformly shaped with castable refractories or plastic refractories, and the entire or partial area is sprayed. Met.
発明が解決しようとする課題
しかし、混銑車の上記した中間修理は、炉代あたり3〜
4回行っており、そのたび毎に混銑車の溶融金属容器炉
を冷却しなければならず、また作業員が長い時間内部に
入って修理する必要があって作業環境がよくな(、しか
も修理費も高いものであった。Problems to be Solved by the Invention However, the above-mentioned intermediate repair of a pig iron mixer car costs 3 to 30% per furnace cost.
The work has been carried out four times, and each time the molten metal container furnace of the pig iron truck has to be cooled down, and the workers have to go inside for a long time to make repairs, which makes the working environment not very good. It was also expensive.
課題を解決するための手段
本発明は上記のような点に濫みたもので、上記の課題を
解決するために、溶銑、滓を排出した混銑車の受銑口か
らキャスタブル耐火物を混銑車の溶融金属容器炉内に投
入し、受銑口に蓋体を気密的に装着して混銑車をゆっく
りと回転して混銑車の溶融金属容器炉の内周面にキャス
タブル耐火物を内張り施工することを特徴とする混銑車
の内張り耐火物補修方法を提供するにある。Means for Solving the Problems The present invention has been made in view of the above problems, and in order to solve the above problems, a castable refractory is inserted into the pig iron mixer car from the pig iron receiving port of the pig iron mixer car which discharges hot metal and slag. The molten metal container is put into the furnace, the lid is airtightly attached to the pigtail receiving port, and the pig iron mixing car is slowly rotated to line the inner circumferential surface of the molten metal container furnace of the pig iron mixing car with castable refractories. The object of the present invention is to provide a method for repairing a refractory lining of a mixed pig iron car.
作用
本発明の方法を使用すると、混銑車の溶融金属容器炉の
冷却を待つことなく、滓付着物を排出した後に受銑口か
らキャスタブル耐火物を流し込み、受銑口に蓋体を装着
し、混銑車をゆっくりと回転することによって混銑車の
炉内の補修施工ができ、また内張り耐火物の残存してい
る蓄熱量を利用して炉内に被覆したキャスタブル耐火物
を乾燥でき、熱エネルギーの有効利用がはかれる。Operation When using the method of the present invention, without waiting for the molten metal container furnace of the pig iron mixer car to cool down, after discharging the slag deposits, pouring the castable refractory from the pigtail receiving port, attaching a lid to the pigtail receiving port, By rotating the pig iron mixer car slowly, repair work can be carried out inside the furnace of the pig iron mixer car, and the remaining heat storage of the lining refractory can be used to dry the castable refractory coated inside the furnace, which saves heat energy. It can be used effectively.
実施例 以下、本発明を実施例にもとづいて説明する。Example Hereinafter, the present invention will be explained based on examples.
第1図、第2図は、本発明の一実施例である。混銑車1
は、第1図、第2図のようにラグビーボール状の溶融金
属容器炉2を前後に車輪3を連設した搬送台車4に旋回
自在に搭載して形成している。この搬送台車4の一端部
側には、図のように所定の減速機付きの傾動装置5を配
設し、混銑車1の溶融金属容器炉2を所定の角度に傾転
自在に旋回できるようにしているとともに、溶融金属容
器炉2を1〜10r、p、−位でゆっくりと回転できる
ようにしている。FIGS. 1 and 2 show an embodiment of the present invention. Mixed iron car 1
As shown in FIGS. 1 and 2, a rugby ball-shaped molten metal container furnace 2 is rotatably mounted on a conveying cart 4 having wheels 3 connected to the front and rear. As shown in the figure, a tilting device 5 with a predetermined reduction gear is disposed on one end side of the transport vehicle 4, so that the molten metal container furnace 2 of the pig iron mixer truck 1 can be tilted freely at a predetermined angle. At the same time, the molten metal container furnace 2 can be rotated slowly at 1 to 10 r, p, -.
上記ラグビーボール状の溶融金属容器炉2の上部中央に
は図のように受銑口6を設けていて、受銑口6に耐火物
の蓋体7を開閉自在に取着し、炉内の補修の際に内部に
装填のキャスタブル耐火物8が流れ出ないように受銑口
6に気密的に蓋ができるようにしている。受銑ロ6部の
気密的な蓋体7のシール手段としては、たとえばセラミ
ックファイバーやプラスチック耐火材、ガラス材等の密
封材を介在して行うことができる。The rugby ball-shaped molten metal container furnace 2 is provided with a receiving port 6 in the upper center as shown in the figure, and a refractory lid 7 is attached to the receiving port 6 so that it can be opened and closed. The pigtail receiving port 6 is airtightly covered so that the castable refractories 8 loaded therein do not flow out during repair. The air-tight sealing means for the lid 7 of the pigtail receiving funnel 6 can be achieved by interposing a sealing material such as ceramic fiber, plastic refractory material, glass material, or the like.
しかして、混銑車1の高炉と転炉との間を所定回数往復
して中間補修が必要になると、混銑車1を所定の修理場
所に停止し、溶融金属容器炉2の内部に付着している滓
を排出して内部を奇麗にする。そして、熔融金属容器炉
2が十分に熱い状態で第2図のように所定のキャスタブ
ル耐火物8を投入し、受銑口6を蓋体7で気密的に蓋を
し、傾動装置5を作動して溶融金属容器炉2をゆっくり
と回転し、キャスタブル耐火物8を内部の内張り施工面
に被覆していく。溶融金属容器炉2の中央下部の湯当り
部9や側周部のスラグライン部10は損傷が激しいので
、二〇側周部や底部付近はできるだけゆっくりと溶融金
属容器炉2を回転して湯当り部9やスラグライン部10
を分厚く被覆できるようにし、上周部の天井部12では
やや速く回転するように制御するのが好ましいものであ
る。When the pig iron mixer car 1 is shuttled back and forth between the blast furnace and the converter a predetermined number of times and intermediate repairs become necessary, the pig iron mixer car 1 is stopped at a predetermined repair location, and the iron mixer car 1 is stopped at a predetermined repair location, and the particles stuck to the inside of the molten metal container furnace 2 are removed. Remove any slag and clean the inside. Then, while the molten metal container furnace 2 is sufficiently hot, a predetermined castable refractory 8 is introduced as shown in FIG. The molten metal container furnace 2 is then slowly rotated, and the internal lining surface is coated with the castable refractory 8. The molten metal container furnace 2 should be rotated as slowly as possible to remove the molten metal around the side periphery and bottom, as the hot water contact part 9 at the lower center of the molten metal container furnace 2 and the slag line part 10 at the side periphery are severely damaged. Contact part 9 and slug line part 10
It is preferable to control the rotor so that it can be covered thickly, and to rotate slightly faster at the ceiling portion 12 at the upper circumference.
このようにして所定時間にわたって溶融金属容器炉2を
回転し、装填した耐火物8が内周面に付着したら適宜に
傾動装置5を停止し、乾燥を待って施工が終了するもの
であった。In this manner, the molten metal container furnace 2 is rotated for a predetermined period of time, and when the loaded refractory 8 adheres to the inner peripheral surface, the tilting device 5 is appropriately stopped, and the construction is completed after drying.
したがって、従来のように混銑車の冷却を待つことなく
、また作業員が長時間にわたって溶融金属容器炉の中に
入る必要がなく、作業環境よく効率的に中間補修が行え
るものである。Therefore, intermediate repairs can be carried out efficiently in a good working environment without having to wait for the pig iron mixer to cool down or requiring workers to enter the molten metal container furnace for a long time as in the past.
なお、混銑車の溶融金属容器炉の左右の側端面部に耐火
物を被覆するのに、クレーン車等で混銑車の左右部を適
宜吊り上げて傾けて施工することもでき、また耐火物を
被覆するのに窒素等の不活性ガスを加圧して溶融金属容
器炉内に装填して施工することもできるものである。In addition, in order to coat the left and right side end surfaces of the molten metal container furnace of the pig iron mixer car with refractories, it is also possible to lift and tilt the left and right sides of the pig iron mixer car using a crane or the like. It is also possible to pressurize an inert gas such as nitrogen and charge it into a molten metal container furnace for construction.
また、上記熱間コーティング用のキャスタブル耐火物と
しては、できるだけ波動性がよくて付着性がよく、耐久
性、耐食性に優れ、ハンドリング等の作業性に良好なも
のがよく、たとえばセメント系バインダーを使用したア
ルミナ−炭化珪素質耐火物の使用が好ましいものである
。In addition, the castable refractories for the above-mentioned hot coating should preferably have good wave properties, good adhesion, excellent durability, corrosion resistance, and ease of handling, etc. For example, use a cement-based binder. It is preferable to use alumina-silicon carbide refractories.
発明の効果
以上のように本発明にあっては、混銑車の中間修理が混
銑車の冷却を待つことなく施工でき、かつまた炉内が十
分に高温の熱間状態で耐火物の内張り施工ができて省力
化、省エネルギー化、簡略化、短縮化がはかれるととも
に、混銑車の稼動台数の削減や修理費の低減がはかれる
ものである。Effects of the Invention As described above, in the present invention, intermediate repairs of a pig iron mixer car can be carried out without waiting for the pig iron mixer car to cool down, and the refractory lining can be constructed while the inside of the furnace is in a hot state where the temperature is sufficiently high. As a result, it is possible to save labor, save energy, simplify and shorten the process, and also reduce the number of operating pig-mixing cars and reduce repair costs.
第1図は本発明の一実施例の混銑車の一部省略した側断
面図、第2図は同上の施工説明用側断面図である。
■・・・混銑車、2・・・溶融金属容器炉、5・・・傾
動装置、6・・・受銑口、7・・・蓋体、8・・・キャ
スタブル耐火物。
出願人 川崎炉材株式会社
代理人 弁理士 森 本 邦 章
第
図
第2図FIG. 1 is a partially omitted side sectional view of a pig iron mixer car according to an embodiment of the present invention, and FIG. 2 is a side sectional view for explaining the construction of the same. ■... Pig mixer car, 2... Molten metal container furnace, 5... Tilt device, 6... Pig receiving port, 7... Lid body, 8... Castable refractory. Applicant Kawasaki Rozai Co., Ltd. Agent Patent Attorney Kuni Morimoto Figure 2
Claims (1)
ブル耐火物を混銑車の溶融金属容器炉内に投入し、受銑
口に蓋体を気密的に装着して混銑車をゆっくりと回転し
て混銑車の溶融金属容器炉の内周面にキャスタブル耐火
物を内張り施工することを特徴とする混銑車の内張り耐
火物補修方法。(1) Inject the castable refractory into the molten metal container furnace of the pig iron mixer car from the pig iron receiving port of the pig iron mixer car that has discharged hot metal and slag, and then slowly move the pig iron mixer car by attaching the cover airtight to the pig iron receiving port. A method for repairing a refractory lining of a pig iron mixer car, characterized by lining the inner peripheral surface of a molten metal container furnace of the pig iron mixer car with a castable refractory.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP31925988A JPH02163309A (en) | 1988-12-17 | 1988-12-17 | Method for repairing lining refractory in torpedo car |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP31925988A JPH02163309A (en) | 1988-12-17 | 1988-12-17 | Method for repairing lining refractory in torpedo car |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH02163309A true JPH02163309A (en) | 1990-06-22 |
Family
ID=18108199
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP31925988A Pending JPH02163309A (en) | 1988-12-17 | 1988-12-17 | Method for repairing lining refractory in torpedo car |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH02163309A (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN100334414C (en) * | 2002-11-27 | 2007-08-29 | 宝山钢铁股份有限公司 | Method for correcting deformation of furnace casing |
JP2013014800A (en) * | 2011-07-01 | 2013-01-24 | Jfe Steel Corp | Method for repairing lining refractory of molten iron conveyance container |
CN106338206A (en) * | 2016-08-17 | 2017-01-18 | 包头市威丰稀土电磁材料股份有限公司 | Manufacture method for tunnel-type trolley for continuous high-temperature annealing of oriented silicon steel |
CN108115123A (en) * | 2017-11-23 | 2018-06-05 | 武汉钢铁集团耐火材料有限责任公司 | The maintaining method of fish torpedo ladle straight tube slag line area working lining |
-
1988
- 1988-12-17 JP JP31925988A patent/JPH02163309A/en active Pending
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN100334414C (en) * | 2002-11-27 | 2007-08-29 | 宝山钢铁股份有限公司 | Method for correcting deformation of furnace casing |
JP2013014800A (en) * | 2011-07-01 | 2013-01-24 | Jfe Steel Corp | Method for repairing lining refractory of molten iron conveyance container |
CN106338206A (en) * | 2016-08-17 | 2017-01-18 | 包头市威丰稀土电磁材料股份有限公司 | Manufacture method for tunnel-type trolley for continuous high-temperature annealing of oriented silicon steel |
CN108115123A (en) * | 2017-11-23 | 2018-06-05 | 武汉钢铁集团耐火材料有限责任公司 | The maintaining method of fish torpedo ladle straight tube slag line area working lining |
CN108115123B (en) * | 2017-11-23 | 2020-02-14 | 武汉钢铁集团耐火材料有限责任公司 | Maintenance method for working layer of straight barrel slag line area of torpedo ladle |
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