JPH02157881A - Image heat fixing device - Google Patents
Image heat fixing deviceInfo
- Publication number
- JPH02157881A JPH02157881A JP63313276A JP31327688A JPH02157881A JP H02157881 A JPH02157881 A JP H02157881A JP 63313276 A JP63313276 A JP 63313276A JP 31327688 A JP31327688 A JP 31327688A JP H02157881 A JPH02157881 A JP H02157881A
- Authority
- JP
- Japan
- Prior art keywords
- fixing
- fixing film
- image
- heating body
- film
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
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Landscapes
- Fixing For Electrophotography (AREA)
Abstract
Description
【発明の詳細な説明】
(産業上の利用分野)
本発明は、複写機・レーザビームプリンタ・ファクシミ
リ・マイクロフィルムリーダプリンタ・画像表示(デイ
スプレィ)装置・記録機等の画像形成装置に組み込む画
像加熱定着装置に関する。Detailed Description of the Invention (Industrial Field of Application) The present invention relates to an image heating system that is incorporated into image forming apparatuses such as copying machines, laser beam printers, facsimile machines, microfilm reader printers, image display devices, and recording machines. Regarding a fixing device.
更に詳しくは、7tf 、、F−写真・静電記録・磁気
記録等の適宜の画像形成プロセス手段により加熱溶融性
の樹脂等より成る顕画材(以下トナーと記す)を用いて
記録材(エレクトロファックスシート・静電記録シート
・転写材シート・印刷紙など)の而に直接方式もしくは
間接(転写)方式で目的の画像情報に対応した未定着の
顕画像(以下トナー画像と記す)を形成担持させ、該未
定着のトナー画像を該画像を担持している記録材面に永
久固着画像として加熱定着処理する画像形成装置に関す
る。More specifically, 7tf,,F-A recording material (electrofax) is produced using a developing material (hereinafter referred to as toner) made of heat-melting resin or the like by an appropriate image forming process means such as photography, electrostatic recording, or magnetic recording. An unfixed visual image (hereinafter referred to as a toner image) corresponding to the desired image information is formed and carried on a sheet, electrostatic recording sheet, transfer material sheet, printing paper, etc., using a direct method or an indirect (transfer) method. The present invention relates to an image forming apparatus that heats and fixes the unfixed toner image as a permanently fixed image on the surface of a recording material carrying the image.
(従来の技術)
従来、加熱定着式の画像定着装置としては、所定の温度
に維持された加熱ローラと、弾性層を有して該加熱ロー
ラに圧接する加圧ローラとによって、未定着のトナー画
像が形成された記録材を挟持搬送しつつ加熱するローラ
定着方式が多用されている。(Prior Art) Conventionally, a heat fixing type image fixing device uses a heating roller maintained at a predetermined temperature and a pressure roller having an elastic layer that presses against the heating roller to fix unfixed toner. A roller fixing method is often used in which a recording material on which an image is formed is heated while being nipped and conveyed.
又米国特許第3,578,797号明細書に開示のよう
なベルト定着方式も知られている。これは■トナー像を
加熱体ウェブに接触させてその融点へ加熱して溶融し、
■溶融後、そのトナーを冷却して比較的高い粘性とし、
■トナーの付着する傾向を弱めた状態で加熱体ウェブか
ら剥す、
という過程を経ることによって、オフセットを生ぜずに
定着する方式である。Belt fusing systems are also known, such as those disclosed in U.S. Pat. No. 3,578,797. This is done by: (1) Bringing the toner image into contact with a heating body web and heating it to its melting point to melt it; (2) After melting, the toner is cooled to a relatively high viscosity; (2) The toner image is heated while reducing its tendency to stick. By peeling it off from the body web, it is fixed without causing any offset.
(発明が解決しようとする問題点)
しかしながら上記従来の定着方式の何れも次のような問
題点があった。(Problems to be Solved by the Invention) However, all of the above conventional fixing systems have the following problems.
■所定温度に立ち上がるまでにかなり時間がかかり、そ
の間は画像形成作動禁止の時間となる。即ち所謂ウェイ
トタイムがある。■It takes a considerable amount of time for the temperature to rise to a predetermined temperature, and during this time the image forming operation is prohibited. That is, there is a so-called wait time.
■加熱ローラもしくはベルトの熱容量が必要な為大きな
電力が必要である。■A large amount of electric power is required because the heat capacity of the heating roller or belt is required.
詳しく説明すると、熱ローラ定着方式の場合は、主に輻
射により加熱ローラを昇温させるので、発熱体は定着処
理温度よりはるかに高い温度まで昇温させなければなら
ない、また昇温させる加熱ローラは熱容量が大きいため
に定着処理温度に達するまでに長い時間を要することな
どの理由により、発熱体の熱容量を小さくしても立ち上
げに要する時間はあまり短縮できない。To explain in detail, in the case of the heat roller fixing method, the temperature of the heating roller is raised mainly by radiation, so the heating element must be heated to a temperature much higher than the fixing processing temperature, and the heating roller to be heated is Because the heat capacity is large, it takes a long time to reach the fixing processing temperature, and so even if the heat capacity of the heating element is reduced, the time required for startup cannot be reduced much.
ベルト定着方式においても、熱容量が大きいベルトを介
して熱を伝えるため、発熱体温度は定着処理温度より、
十分高い温度とする必要がある。Even in the belt fixing method, heat is transferred through the belt, which has a large heat capacity, so the temperature of the heating element is lower than the fixing process temperature.
It is necessary to set the temperature to a sufficiently high temperature.
本発明は、上述の従来装置の有していた問題点を解決し
、定着不良やオフセットを生じさせることなく加熱体の
熱容量を小さくすることを可能とし、その結果待機時間
や消費電力、更には機内昇温の小さい、またその他にも
顕著な特長を有する画像加熱定着装置を提供することを
目的とする。The present invention solves the above-mentioned problems of the conventional apparatus, and makes it possible to reduce the heat capacity of the heating element without causing fixing failure or offset, thereby reducing standby time, power consumption, and It is an object of the present invention to provide an image heat fixing device that causes a small temperature rise inside the machine and has other remarkable features.
(問題点を解決するための手段)
本発明は、定着フィルムと、該定着フィルムの走行駆動
手段と、該定着フィルムを中にしてその一方面側に配置
された加熱体と、他方面側に該加熱体に対向して配置さ
れ該加熱体に対して該定着フィルムを介して画像定着す
べき記録材の顕画像担持面を密着させる加圧部材を有し
、該定着フィルムは少なくとも画像定着実行時は該定着
フィルムと加圧部材との間に搬送導入される画像定着す
べき記録材と順方向に同一速度で走行させて該走行定着
フィルムと該導入記録材とを互いに一体密着状態で該加
熱体と該加圧部材の圧接で形成される定着ニップ部を通
過させることにより該記録材の顕画像相持面を該定着フ
ィルムな介して該加熱体で加熱して顕画像の加熱定着を
行なわせ、前記加熱体は長手方向の単位長さ(1mm)
あたり2.05xlO−3J/に・mm以下の低熱容量
発熱体を有するものであることを特徴とする画像加熱定
着装置である。(Means for Solving the Problems) The present invention provides a fixing film, a traveling drive means for the fixing film, a heating body disposed on one side of the fixing film, and a heating body disposed on the other side of the fixing film. A pressure member is disposed opposite to the heating body and brings the image bearing surface of the recording material to which the image is to be fixed into close contact with the heating body through the fixing film, and the fixing film at least performs image fixing. At this time, the traveling fixing film and the introduced recording material are brought into close contact with each other by traveling in the forward direction at the same speed as the recording material to which the image is to be fixed, which is conveyed and introduced between the fixing film and the pressure member. By passing through a fixing nip formed by pressure contact between a heating body and the pressure member, the image-bearing surface of the recording material is heated by the heating body through the fixing film to heat and fix the visible image. The heating body has a unit length (1 mm) in the longitudinal direction.
The image heat fixing device is characterized in that it has a low heat capacity heating element of 2.05xlO-3J/mm or less.
(作用)
(1)搬送記録材と同一速度で同一方向に走行駆動状態
の定着フィルムと加圧部材との間に導入された画像定着
すべき記録材は、定着フィルム面に未定着トナー(顕画
材)画像担持側の面が密着して定着フィルムと一緒の重
なり状態で加熱体と加圧部材との相互圧接部(定着ニッ
プ部)を挟圧力を受けつつ互いに速度差による面ズレを
生じたり、しわ寄ったりすることなく一体的に重なり密
着して通過していく。(Function) (1) The recording material to which the image is to be fixed is introduced between the fixing film and the pressure member, which are driven to travel in the same direction at the same speed as the conveyed recording material. (Art materials) When the image-bearing side is in close contact with the fixing film and is overlapped with the fixing film, the mutual pressure contact area (fixing nip area) between the heating body and the pressure member is subjected to squeezing pressure, and the surfaces may be misaligned due to the speed difference. , they overlap and pass together in close contact with each other without wrinkles.
この定着ニップ部通過過程で記録材面の未定着トナー画
像が定着フィルムを介して加熱体によって加熱軟化・溶
融され、特に、その表層部はトナー融点を大きく上回り
完全に軟化・溶融(高温溶融)する。この場合定着ニッ
プ部において加熱体・定着フィルム・トナー画像・記録
材は加圧部材によって良好に押圧密着されて効果的に熱
伝達されることにより、短い時間の加熱によってトナー
は十分に軟化・溶融されて良好な定着性が得られる。一
方記録材自体の昇温は実際上極めて小さく熱エネルギー
の無駄が少ない。つまり実質的に記録材自体は加熱せず
、トナーのみを効果的に加熱軟化・溶融して低電力でト
ナー画像の加熱定着を良好に実行できる。During this process of passing through the fixing nip, the unfixed toner image on the surface of the recording material is heated and softened and melted by the heating body via the fixing film, and in particular, the surface layer exceeds the toner melting point and is completely softened and melted (high temperature melting). do. In this case, the heating body, fixing film, toner image, and recording material are pressed tightly together by the pressure member in the fixing nip and heat is transferred effectively, so that the toner is sufficiently softened and melted by heating for a short time. to obtain good fixing properties. On the other hand, the temperature rise of the recording material itself is actually extremely small and there is little waste of thermal energy. In other words, the recording material itself is not heated substantially, only the toner is effectively heated to soften and melt, and the toner image can be successfully heat-fixed with low power.
そして互に密着して定着ニップ部を通過して加熱を受け
た記録材と定着フィルムの分離は、■定着ニップ部を記
録材が通過して加熱定着された顕画像たるトナー画像の
トナー(顕画材)の温度が末だ該トナーのガラス転移点
より高温の状態にある間に記録材と定着フィルムとを相
互に分離させる。或は■定着ニップ部を通過した後もし
ばらくの間は記録材を定着フィルムに密着させたまま搬
送させ、その間を冷却工程(自然冷却・強制冷却)とし
てトナー画像を冷却固化させた後に記録材と定着フィル
ムとを相互に分離させる。Separation of the recording material and fixing film, which are in close contact with each other and heated after passing through the fixing nip, is as follows: The recording material and the fixing film are separated from each other while the temperature of the painting material is higher than the glass transition point of the toner. Alternatively, the recording material is conveyed while remaining in close contact with the fixing film for a while after passing through the fixing nip, and the toner image is cooled and solidified during the cooling process (natural cooling/forced cooling). and the fixing film are separated from each other.
■の場合は分離時点では未だガラス転移点より高温の状
態にあるトナーは適度なゴム特性を有するので分離時の
トナー画像表面は定着フィルム表面にならうことなく適
度な凹凸表面性を有したものとなり、その表面性が保た
れたまま冷却固化するので定着済みのトナー画像面には
過度の画像光沢か発生しない。又加熱定着トナー画像が
未だガラス転移点より高温の状態にある間では密着状態
の該トナー画像表面と定着フィルム面との結合力(接着
力)は、定着フィルム面に密着させてガラス転移点以下
に冷却固化状態に至らせた該固化トナー画像表面と定着
フィルム面との結合力よりも小さい。そのため記録材と
定着フィルムとの相互分離過程での定着フィルム面への
トナーオフセットをほとんど発生せず、又分層位置での
記録材と定着フィルムの分離性もよく分離不良で定着フ
ィルム面に記録材が巻き付いてジャムトラブルを生じる
おそれもなくなる。In the case of (2), the toner, which is still at a temperature higher than the glass transition point at the time of separation, has appropriate rubber characteristics, so the toner image surface at the time of separation does not follow the surface of the fixing film and has an appropriate unevenness. Since the toner is cooled and solidified while its surface properties are maintained, excessive image gloss does not occur on the fixed toner image surface. Furthermore, while the heat-fixed toner image is still at a temperature higher than the glass transition point, the bonding force (adhesive force) between the toner image surface and the fixing film surface in close contact with the fixing film surface is below the glass transition point. This is smaller than the bonding force between the surface of the solidified toner image and the surface of the fixing film that has been cooled to a solidified state. Therefore, there is almost no toner offset to the fixing film surface during the mutual separation process between the recording material and the fixing film, and the separation of the recording material and the fixing film at the separation position is also good, resulting in recording on the fixing film surface due to poor separation. There is no longer any risk of jamming caused by the wood getting wrapped around itself.
加熱定着トナー画像が未だガラス転移点より高温の状態
にある間で定着フィルム面から分離された記録材の加熱
定着トナー画像は該分層記録材が排出部へ搬送移動して
いく間にガラス転移点以下に冷却(自然冷却、又は送風
や放熱フィン等を利用した強制冷却手段を用いてもよい
)して固化状態になって排出部へ出力される。While the heat-fixed toner image is still at a temperature higher than the glass transition point, the heat-fixed toner image on the recording material separated from the fixing film surface undergoes a glass transition while the separated recording material is transported to the discharge section. It is cooled to below a point (natural cooling or forced cooling means using air blowers, heat radiation fins, etc.) may be used to solidify and output to the discharge section.
又前記■の場合は分離される前の冷却工程によるトナー
画像の冷却固化でトナーの凝集力は非常に大きくなって
一団となって挙動することになり、又記録材側に対する
粘着・固着力が増大する一方、定着フィルム側に対する
それは極めて低下していく。記録材に対してはトナーは
前記加熱工程部である定着ニップ部で加熱軟化・溶融さ
れた際加圧部材によって加圧されるため、少なくともト
ナー画像の一部は記録材表面層に浸透し、その浸透弁の
冷却固化によるアンカー効果で冷却固化トナーの記録材
側に対する粘着・固着力が増大する。従って記録材と定
着フィルムの分離時点ではトナー画像は冷却固化で記録
材に対する粘着・固着力が十分に大きく、定着フィルム
に対するそれは極めて小さい状態となっているから、画
像定着済みの記録材部分は定着フィルムに対するトナー
オフセットを発生することなく容易に順次に分離され、
次いで排出部へ出力される。In the case of (2) above, the cohesive force of the toner becomes extremely large due to the cooling and solidification of the toner image in the cooling process before being separated, and the toner behaves as a group, and the adhesion and adhesion to the recording material side increases. While increasing, the resistance to the fixing film side is extremely decreasing. For the recording material, when the toner is heated and softened and melted in the fixing nip section, which is the heating process section, it is pressed by a pressure member, so at least a part of the toner image penetrates into the surface layer of the recording material. The anchoring effect caused by the cooling and solidification of the permeation valve increases the adhesion and adhesion of the cooled and solidified toner to the recording material side. Therefore, at the time when the recording material and fixing film are separated, the toner image is cooled and solidified, and the adhesion and adhesion force to the recording material is sufficiently large, but the adhesion and adhesion force to the fixing film is extremely small, so the part of the recording material where the image has been fixed is fixed. easily separated sequentially without toner offset to the film;
It is then output to the discharge section.
かくして定着フィルムに対するトナーオフセットや記録
材の分離不良・巻き付きを発生することかなく、かつ熱
容量の小さい発熱体を用い、その発熱体への給電を簡素
な構成のもとてトナー画像の加熱定着を行なうことが可
能となり、定着するためにトナーを昇温させるべき温度
(融点または軟化点)に対して、十分に高い温度の加熱
体を維持することによってトナー画像を効率的に加熱す
ることが可能となり、少ないエネルギーで定着不良のな
い十分良好な定着が可能となり、その結果、装置使用時
の待機時間や、消費電力、さらには機内昇温の小さな画
像形成装置を得るという効果を奏する。In this way, toner images can be heated and fixed without causing toner offset with respect to the fixing film, poor separation or wrapping of the recording material, using a heating element with a small heat capacity, and using a simple configuration for power supply to the heating element. By maintaining a heating element at a temperature sufficiently high compared to the temperature (melting point or softening point) at which the toner should be heated in order to fix it, it is possible to efficiently heat the toner image. Therefore, sufficiently good fixing without defective fixing is possible with less energy, and as a result, it is possible to obtain an image forming apparatus with less standby time during use, less power consumption, and less internal temperature rise.
(2)又該本発明に係る方式(サーフ(SURF)定着
方式)の定着装置において総厚100μ(好ましくは4
9μ以下)の定着フィルムを介して画像加熱定着処理を
する場合、加熱体に具備させる発熱体の温度は定着処理
温度+20°C以内で良いことを積極的に利用し、本発
明においては該発熱体の長手方向長さあたりの熱容量を
2.0 sx 10””J/K・mm以下とすることで
、低エネルギーで、かつ低時間で定着処理が可能となる
ようにしたものである。(2) Also, in the fixing device of the method according to the present invention (SURF fixing method), the total thickness is 100 μm (preferably 4 μm).
When heat-fixing an image through a fixing film (with a diameter of 9μ or less), the fact that the temperature of the heating element provided in the heating element can be within 20°C above the fixing process temperature is actively utilized. By setting the heat capacity per length in the longitudinal direction of the body to 2.0 sx 10'' J/K·mm or less, fixing processing can be performed with low energy and in a short time.
即ち発熱体の熱容量を非常に小さくすることで発熱体を
昇温させることが有効であり、クイックスタート、低電
力化が可能士なるのである。In other words, it is effective to raise the temperature of the heating element by making the heat capacity of the heating element very small, making it possible to achieve a quick start and reduce power consumption.
(実施例)
第7図は本発明に従う画像加熱定着装置11を組み込ん
だ画像形成装置の一例の概略構成を示している。本例の
画像形成装置は原稿台往復動型・回転ドラム型・転写式
の電子写真複写装置である。(Embodiment) FIG. 7 shows a schematic configuration of an example of an image forming apparatus incorporating an image heat fixing device 11 according to the present invention. The image forming apparatus of this example is an electrophotographic copying apparatus of a reciprocating document table type, a rotating drum type, and a transfer type.
(1)複写装置の全体的概略構成
第7図において、100は装置機筺、lは該機筺の上面
板100a上に配設したガラス板等の透明板部材よりな
る往復動型の原稿載置台であり、機筺上面板100a上
を図面上右方a、左方aに夫々所定の速度で往復移動駆
動される。(1) Overall schematic structure of the copying machine In FIG. 7, 100 is a device housing, and l is a reciprocating original document holder made of a transparent plate member such as a glass plate disposed on the top plate 100a of the machine housing. It is a mounting stand, and is driven to reciprocate at a predetermined speed on the top plate 100a of the machine casing in the right direction a and the left direction a in the drawing, respectively.
Gは原稿であり、複写すべき画像面側を下向きにして原
稿載置台lの上面に所定の載置基準に従って載置し、そ
の上に原稿圧着板1aをかぶせて押え込むことによりセ
ットされる。G is a document, which is placed by placing the image side to be copied facing down on the top surface of the document table l according to a predetermined placement standard, and placing the document pressure bonding plate 1a on top of it and pressing it down. .
100bは機筺上面板1008面に原稿載置台1の往復
移動方向とは直角の方向(紙面に垂直の方向)を長手と
して開口された原稿照明部としてのスリット開口部であ
る。原稿載置台1上に載置セットした原稿Gの下向き画
像面は原稿載置台1の右方aへの往動移動過程で右辺側
から左辺側にかけて順次にスリット開口部100bの位
置を通過していき、その通過過程でランプ7の光りをス
リット開口部100b、透明な原稿載置台1を通して受
けて照明走査される。その照明走査光の原稿面反射光が
短焦点小径結像素子アレイ2によって感光ドラム3面に
結像露光される。Reference numeral 100b denotes a slit opening, which serves as a document illumination section, and is opened on the surface of the top plate 1008 of the machine casing, with its length extending in a direction perpendicular to the direction of reciprocating movement of the document table 1 (direction perpendicular to the plane of the paper). The downward image surface of the document G set on the document platform 1 passes through the position of the slit opening 100b sequentially from the right side to the left side during the forward movement of the document platform 1 to the right side a. During the passage, the light from the lamp 7 is received through the slit opening 100b and the transparent original table 1, and the document is illuminated and scanned. The illumination scanning light reflected from the document surface is imaged and exposed on the surface of the photosensitive drum 3 by the short focus and small diameter imaging element array 2.
感光ドラム3は例えば酸化亜鉛感光層・有機半導体感光
層等の感光層が被覆処理され、中心支軸3aを中心に所
定の周速度で矢示すの時計方向に回転駆動され、その回
転過程で帯電器4により正極性又は負極性の−様な帯電
処理を受け、その−様帯電面に前記の原稿画像の結像露
光(スリット露光)を受けることにより感光ドラム3面
には結像露光した原稿画像に対応した静電潜像が順次に
形成されていく。The photosensitive drum 3 is coated with a photosensitive layer such as a zinc oxide photosensitive layer or an organic semiconductor photosensitive layer, and is driven to rotate clockwise as shown by an arrow around a central support shaft 3a at a predetermined circumferential speed, and is charged during the rotation process. The image-forming exposed original image is formed on the surface of the photosensitive drum 3 by being subjected to a positive or negative charging process by the charger 4, and the image-forming exposure (slit exposure) of the original image on the charged surface thereof. Electrostatic latent images corresponding to the images are sequentially formed.
この静電潜像は現像器5により加熱で軟化溶融する樹脂
等より成るトナーにて順次に顕像化され、該顕像たるト
ナー画像が転写部としての転写放電器8の配設部位へ移
行していく。This electrostatic latent image is sequentially visualized by a developing device 5 using toner made of a resin or the like that softens and melts when heated, and the developed toner image is transferred to a location where a transfer discharger 8 is provided as a transfer section. I will do it.
Sは記録材としての転写材シートPを積載収納したカセ
ットであり、該カセット内のシートが給送ローラ6の回
転により1枚宛繰出し給送され、次いでレジストローラ
9により、ドラム3上のトナー画像形成部の先端が転写
放電器8の部位に到達したとき転写材シートPの先端も
転写放電器8と感光トラム3との開位置に丁度到達して
両者−致するようにタイミングとりされて同期給送され
る。そしてその給送シートの面に対して転写放電器8に
より感光トラム3側のトナー画像が順次に転写されてい
く。S is a cassette loaded with transfer material sheets P as recording materials, and the sheets in the cassette are fed one by one by the rotation of the feeding roller 6, and then the toner on the drum 3 is transferred by the registration roller 9. The timing is set so that when the leading edge of the image forming section reaches the position of the transfer discharger 8, the leading edge of the transfer material sheet P also reaches the open position of the transfer discharger 8 and the photosensitive tram 3, so that they are aligned. Feeds synchronously. Then, the toner image on the photosensitive tram 3 side is sequentially transferred onto the surface of the fed sheet by the transfer discharger 8.
転写部でトナー画像転写を受けたシートは不図示の分離
手段で感光ドラム3面から順次に分離されて搬送装置1
0によって後述する定着装置11に導かれて担持してい
る未定着トナー画像の加熱定着処理を受け、画像形成物
(コピー)としてガイド35・排出ローラ36を通って
機外の排紙トレイ12上に排出される。The sheet to which the toner image has been transferred in the transfer section is sequentially separated from the three surfaces of the photosensitive drum by a separating means (not shown) and transferred to the conveying device 1.
0, the unfixed toner image carried thereon is guided to a fixing device 11 (described later) to be heated and fixed, and then passed through a guide 35 and an ejection roller 36 as an image-formed product (copy) onto a paper ejection tray 12 outside the machine. is discharged.
一方、トナー画像転写後の感光トラム3の而はクリーニ
ング装置13により転写残りトナー等の付着汚染物の除
去を受けて繰り返して画像形成に使用される。On the other hand, after the toner image has been transferred, the photosensitive tram 3 is subjected to removal of adhered contaminants such as residual toner by a cleaning device 13, and is used repeatedly for image formation.
(2)定着装置11 第1図は定着装置11部分の拡大図である。(2) Fixing device 11 FIG. 1 is an enlarged view of the fixing device 11 portion.
25はエンドレスベルト状の定着フィルムであり、左側
の駆動ローラ26と、右側の従動ローラ27と、この両
ローラ26・27間の下方に固定支持させて配設した加
熱体としての低熱容量線状加熱体20、駆動ローラ26
の下方に配設したガイドローラ26aとの、互いに並行
な該4部材26・27・20・26a間に懸回張設しで
ある。Reference numeral 25 designates an endless belt-shaped fixing film, which includes a driving roller 26 on the left side, a driven roller 27 on the right side, and a low heat capacity linear film as a heating element fixedly supported and disposed below between both rollers 26 and 27. Heating body 20, drive roller 26
The four members 26, 27, 20, and 26a are suspended between the four members 26, 27, 20, and 26a, which are parallel to each other, with a guide roller 26a disposed below.
従動ローラ27はエンドレスベルト状の定着フィルム2
5のテンションローラを兼ねさせてあリ、該定着フィル
ム25は駆動ローラ26の時計方向回転駆動に伴ない時
計方向に所定の周速度、即ち画像形成部8側から搬送さ
れてくる未定着トナー画像Taを上面に担持した転写材
シートPの搬送速度と同じ周速度をもってシワや蛇行、
速度遅れなく回動駆動される。The driven roller 27 is an endless belt-shaped fixing film 2.
The fixing film 25 also serves as a tension roller No. 5, and the fixing film 25 is rotated clockwise at a predetermined circumferential speed as the drive roller 26 rotates clockwise, that is, the unfixed toner image conveyed from the image forming unit 8 side. Wrinkles, meandering,
Rotation is driven without speed delay.
28は加圧部材としての、シリコンゴム等の離型性の良
いゴム弾性層を有する加圧ローラであり、前記のエンド
レスベルト状定着フィルム25の下行側フィルム部分を
挟ませて前記加熱体2゜の下面に対して不図示の付勢手
段により例えば総圧4〜7kgの当圧接をもって対向圧
接させてあり、転写材シートPの搬送方向に順方向の反
時計方向に回転する。Reference numeral 28 denotes a pressure roller having a rubber elastic layer with good release properties such as silicone rubber, which serves as a pressure member, and holds the downward side film portion of the endless belt-shaped fixing film 25 between them. The lower surface of the transfer material sheet P is brought into opposing pressure contact with the lower surface of the transfer material sheet P with a total pressure of, for example, 4 to 7 kg by a biasing means (not shown), and is rotated in a forward counterclockwise direction in the conveyance direction of the transfer material sheet P.
回動駆動されるエンドレスベルト状の定着フィルム25
は繰返してトナー画像の加熱定着に供されるから、耐熱
性・離型性・耐久性に優れ、又数的には100μm以下
、好ましくは50μm以下の薄肉のものを使用する。例
えばポリイミド・ポリエーテルイミド・PES −PF
A (4フッ化エチレン−パーフルオロアルキルビニル
エーテル共重合体樹脂)などの耐熱樹脂の単層フィルム
、或は複合層フィルム例えば20μm厚フィルムの少な
くとも画像当接面側にPTFE(4フツ化エチレン樹脂
)・PAF等のフッ素樹脂に導電材を添加した離型性コ
ート層をlOμm厚に施こしたものなどである。Endless belt-shaped fixing film 25 that is rotatably driven
Since it is used repeatedly to heat and fix toner images, it should have excellent heat resistance, releasability, and durability, and be thinner, with a thickness of 100 μm or less, preferably 50 μm or less. For example, polyimide, polyetherimide, PES-PF
A A (tetrafluoroethylene-perfluoroalkyl vinyl ether copolymer resin) or other heat-resistant resin single-layer film or composite layer film, such as a 20 μm thick film, with PTFE (tetrafluoroethylene resin) on at least the image contact side. - A releasable coating layer made of a fluororesin such as PAF with a conductive material added to a thickness of 10 μm.
加熱体としての低熱容量線状加熱体20は本例のものは
、定着フィルム横断方向(定着フィルム25の走行方向
に直角な方向)を長手とする横長の剛性・高耐熱性・断
熱性を有する支持体24とこの支持体の下面側に下面長
手に沿って一体に取付は保持させた、発熱体22・検温
素子23等を具備させた基板21を有してなる。The low heat capacity linear heating body 20 as a heating body in this example has rigidity, high heat resistance, and heat insulation properties and is horizontally long with the length extending in the transverse direction of the fixing film (direction perpendicular to the running direction of the fixing film 25). It comprises a support body 24 and a substrate 21 equipped with a heating element 22, a temperature measuring element 23, etc., which are integrally attached and held on the lower surface side of the support body along the longitudinal length of the lower surface.
支持体24は加熱体20の全体の強度を確保するもので
、例えばpps (ポリフェニレンサルファイド)、P
AI(ポリアミドイミド)、PI(ポリイミド)、PE
EK(ポリエーテルエーテルケトン)、液晶ポリマー等
の高耐熱性樹脂や、これらの樹脂とセラミックス金属・
ガラス等との複合材料などで構成できる。The support body 24 ensures the overall strength of the heating body 20, and is made of, for example, pps (polyphenylene sulfide), P
AI (polyamideimide), PI (polyimide), PE
Highly heat-resistant resins such as EK (polyetheretherketone) and liquid crystal polymers, and the combination of these resins with ceramics, metals, and
It can be constructed from a composite material such as glass.
基板21は一例としてアルミナ基板であり、発熱体22
は一例として基板21の下面の略中央部分に長手に沿っ
て例えば銀パラジウム等の電気抵抗材料を巾1.0mm
に塗工(スクリーン印刷等)して具備させた線状もしく
は帯状の低熱容量の通電発熱体であり、検温素子23は
一例として基板21の上面(発熱体22を設けた側とは
反対側の面)の略中央部分に長手に沿って塗工(スクリ
ーン印刷等)して具備させたpt膜等の低熱容量の測温
抵抗体である。The substrate 21 is an alumina substrate, for example, and the heating element 22
As an example, an electrically resistive material such as silver palladium is placed along the longitudinal direction approximately in the center of the lower surface of the substrate 21 with a width of 1.0 mm.
It is a linear or strip-shaped current-carrying heating element with a low heat capacity that is coated (screen printing, etc.) on the substrate 21. It is a low heat capacity temperature measuring resistor such as a PT film, which is coated (by screen printing, etc.) along the longitudinal direction of the substantially central part of the surface.
本例の場合は上記の線状もしくは帯状の発熱体22はそ
の長手両端部より通電される。通電は検温素子23によ
り基板21の背面温度を検知し、発熱体を定着温度に維
持するために必要なエネルギーを通電パルス巾を変化さ
せて与える。In this example, the linear or strip-shaped heating element 22 is energized from both longitudinal ends thereof. The back surface temperature of the substrate 21 is detected by the thermometer 23, and the energy necessary to maintain the heating element at the fixing temperature is applied by changing the energization pulse width.
又本例では定着装置11よりも転写材シート搬送方向上
流側の定着装置寄りにシートの先端・後端検知センサ(
不図示)を設けてあり、該センサのシート検知信号によ
り発熱体22に対する通電期間をシートPが定着装置1
1を通過している必要期間だけに制御している。Further, in this example, a sheet leading edge/trailing edge detection sensor (
(not shown), and depending on the sheet detection signal of the sensor, the current supply period to the heating element 22 is determined by the sheet P.
1 is controlled only during the necessary period.
定着フィルム25はエンドレスベルト状に限らす、第2
図例のように送り出し軸30にロール巻に巻回した有端
の定着フィルム25を加熱体20と加圧ローラ28との
間、ガイドローラ26aの下を経由させて巻取り軸31
に係止させて、送り出し一軸30側から巻取り軸311
7P7へ転写材シートPの搬送速度と同一速度をもって
走行させる構成であってもよい。The fixing film 25 is limited to the shape of an endless belt.
As shown in the figure, the fixing film 25 with an end wound around the feed-out shaft 30 is passed between the heating body 20 and the pressure roller 28 and under the guide roller 26a to the wind-up shaft 30.
from the feed-out shaft 30 side to the winding shaft 311.
7P7 may be configured to run at the same speed as the conveyance speed of the transfer material sheet P.
(3)定着実行動作
画像形成スタート信号により装置が画像形成動作して転
写部8から定着装置11へ搬送された、未定着のトナー
画像Taを上面に担持した転写材シートPの先端が定着
装置寄りに配設した前述のセンサ(不図示)により検知
されると定着フィルム25の回動く又は走行)が開始さ
れ、転写材シートPはガイド29に案内されて加熱体2
0と加圧ローラ28との圧接部N(定着ニップ部)の定
着シート25と加圧ローラ28との簡に進入して、未定
着トナー画像面がシートPの搬送速度と同一速度で同方
向に面移動状態の定着フィルム25の下面に密着して面
ズレやしわ寄りを生じることなく定着フィルム24と一
緒の重なり状態で加熱体20と加圧ローラ2Bとの定着
ニップ部Nを挟圧力を受けつつ通過していく。(3) Fixing execution operation The image forming start signal causes the device to perform an image forming operation, and the leading edge of the transfer material sheet P carrying the unfixed toner image Ta on its upper surface is conveyed from the transfer section 8 to the fixing device 11. When detected by the above-mentioned sensor (not shown) disposed near the fixing film 25, rotation or running of the fixing film 25 is started, and the transfer material sheet P is guided by the guide 29 and heated by the heating body 2.
The fixing sheet 25 and the pressure roller 28 easily enter the pressure contact part N (fixing nip part) between the fixing sheet 25 and the pressure roller 28, and the unfixed toner image surface is conveyed at the same speed and in the same direction as the conveyance speed of the sheet P. The fixing film 25 is brought into close contact with the lower surface of the fixing film 25 in a surface-shifting state, and a squeezing force is applied to the fixing nip N between the heating body 20 and the pressure roller 2B while the fixing film 24 overlaps with the fixing film 24 without causing surface displacement or wrinkles. I will pass while receiving it.
Wは加熱体下面部に設けである発熱体22の巾寸法であ
り、発熱体22は加熱体20の下面と加圧ローラ28の
上面との相互圧接中領域内、即ち定着ニップ部Nの中領
域内に存在している。W is the width dimension of the heating element 22 provided on the lower surface of the heating element, and the heating element 22 is in the area where the lower surface of the heating element 20 and the upper surface of the pressure roller 28 are in mutual pressure contact, that is, in the fixing nip N. Exists within the area.
シートPのトナー画像担持面は定着フィルム面に押圧密
着状態で定着ニップ部Nを通過していく過程で発熱体2
2の熱を定着フィルム24を介して受け、トナー画像が
高温溶融してシート2面に軟化接着化Tbする。The toner image bearing surface of the sheet P passes through the fixing nip N while being in close contact with the fixing film surface.
2 through the fixing film 24, the toner image is melted at a high temperature and is softened and adhered to the sheet 2 surface Tb.
本例装置の場合は記録材たるシートPと定着フィルム2
4との分離はシートPが定着ニッップ部Nを通過して出
た時点で行なわせている。In the case of this example device, the sheet P which is the recording material and the fixing film 2
Separation from the sheet 4 is performed when the sheet P passes through the fixing nip N and comes out.
この分離時点においてトナーTbの温度は未だトナーの
ガラス転移点より高温の状態にあり、従ってこの分離時
点でのシートPと定着フィルム25との結合力(接着力
)は小さいのでシートPは定着フィルム25面へのトナ
ーオフセットをほとんど発生することなく、又分離不良
で定着フィルム25面にシートPが接着したまま巻き付
いてジャムしてしまうことなく常にスムーズに分離して
いく。At this time of separation, the temperature of the toner Tb is still higher than the glass transition point of the toner, and therefore, the bonding force (adhesive force) between the sheet P and the fixing film 25 at this time of separation is small, so that the sheet P is attached to the fixing film 25. Toner offset to the 25th surface hardly occurs, and the sheet P is always smoothly separated without being stuck to the 25th surface of the fixing film and jammed due to poor separation.
そしてガラス転移点より高温の状態にあるトナーTbは
適度なゴム特性を有するので分離時のトナー画像面は定
着フィルム表面にならうことなく適度な凹凸表面性を有
したものとなり、この表面性が保たれて冷却固化するに
至るので定着済みのトナー画像面には適度の画像光沢が
発生せず高品位な画質となる。Since the toner Tb at a temperature higher than the glass transition point has appropriate rubber characteristics, the toner image surface upon separation does not follow the fixing film surface but has an appropriate uneven surface. Since the toner is maintained and cooled to solidify, the fixed toner image surface does not have appropriate image gloss, resulting in high quality images.
定着フィルム25と分離されたシートPはガイド35で
案内されて排紙ローラ対36へ至る間にガラス転移点よ
り高温のトナーTbの温度が自然降1(自然冷却)して
ガラス転移点以下の温度になって固化Tcするに至り、
画像定着済みのシートPがトレイ12上へ出力される。While the sheet P separated from the fixing film 25 is guided by a guide 35 and reaches a pair of paper ejection rollers 36, the temperature of the toner Tb, which is higher than the glass transition point, naturally falls 1 (natural cooling) to a temperature lower than the glass transition point. The temperature reaches solidification Tc,
The sheet P on which the image has been fixed is output onto the tray 12.
本実施例においては加熱体20の線状の発熱体22は通
電により瞬時にトナーの融点(ないし定着可能温度)に
対して充分な高温に昇温するので、加熱体の予備加熱が
不要であり、非定着時に右ける加圧ローラ28への伝熱
は少ない。又定着時に右いても定着フィルム・トナー画
像・シートが加熱体20と加圧ローラ28との間の定着
ニップ部Nに介在し、かつ発熱時間が短いことによって
急激な温度勾配が生ずる為、加圧ローラ28は昇温しに
くく実用上必要とされる程度の連続的な画像形成を行な
ってもその温度はトナーの融点以下に維持される。かか
る構成の本実施例装置にあっては、シートP上の加熱敵
性のトナーより成るトナー画像は先ず、定着フィルム2
5を介して加熱体20によって加熱溶融され、特に、そ
の表層部は完全に軟化溶融する。この際、加圧ローラ2
8によって加熱体・定着フィルム・トナー画像・シート
は良好に密着されており、効率的に熱伝達される。これ
によりシートP自体の加熱は極力抑えてトナー画像を効
率的に加熱溶融させることができ、特に、通電発熱時間
を限定することにより、省エネルギー化を図ることがで
きる。In this embodiment, the linear heating element 22 of the heating element 20 is heated instantaneously to a high enough temperature relative to the melting point (or fixing temperature) of the toner when energized, so there is no need to preheat the heating element. , heat transfer to the pressure roller 28 during non-fixing is small. Furthermore, even during fixing, the fixing film, toner image, and sheet are interposed in the fixing nip N between the heating body 20 and the pressure roller 28, and a rapid temperature gradient occurs due to the short heat generation time. The temperature of the pressure roller 28 does not easily rise, and its temperature is maintained below the melting point of the toner even when continuous image formation is performed to the extent required for practical use. In the apparatus of this embodiment having such a configuration, the toner image made of heated hostile toner on the sheet P is first transferred to the fixing film 2.
5 and is heated and melted by the heating body 20, and in particular, the surface layer portion thereof is completely softened and melted. At this time, pressure roller 2
8, the heating body, fixing film, toner image, and sheet are brought into close contact with each other, and heat is efficiently transferred. Thereby, the heating of the sheet P itself can be suppressed as much as possible, and the toner image can be efficiently heated and melted. In particular, by limiting the time for energization and heat generation, it is possible to save energy.
加熱体は小型もので十分であり、そのため熱容量が小さ
くなり、予め加熱体を昇温させる必要がないので、非画
像形成時の消費電力も小さくすることができ、また機内
昇温も防止できることになる。A small heating element is sufficient, so the heat capacity is small, and there is no need to heat up the heating element in advance, so power consumption during non-image formation can be reduced, and temperature rise inside the machine can also be prevented. Become.
第3図(a) (b)は本実施例の加熱体20の定
着フィルム摺動面側の平面図と拡大断面図を示している
。FIGS. 3(a) and 3(b) show a plan view and an enlarged sectional view of the heating body 20 of this embodiment on the sliding surface side of the fixing film.
加熱体は、厚み0.64mm、巾5.0mm、長さ25
0mmのアルミナ基板21上に発熱体22として銀パラ
ジウムから成る発熱抵抗体を巾3mm、厚み20μmで
スクリーン印刷法により形成し、さらに耐熱ガラスから
成る10μm厚の保護層21aを形成し、又基板21の
脊面側にはサーミスタ等の検温素子(温度検知素子)2
3を設け、このように発熱体22・保護層21a・検′
fA素子23を設けた基板2里をPI等からなる断熱板
24aを介して剛性支持体(スティ)24に取付は固定
支持させてなる。22a・22aは発熱体22の両端部
の給電用電極部である。The heating element has a thickness of 0.64 mm, a width of 5.0 mm, and a length of 25 mm.
A heating resistor made of silver palladium is formed as a heating element 22 on a 0 mm thick alumina substrate 21 with a width of 3 mm and a thickness of 20 μm by screen printing, and a protective layer 21a made of heat-resistant glass with a thickness of 10 μm is further formed on the substrate 21. There is a temperature sensing element (temperature sensing element) such as a thermistor on the spinal side of the
In this way, the heating element 22, the protective layer 21a, and the inspection
The substrate 2 on which the fA element 23 is provided is fixedly supported on a rigid support 24 via a heat insulating plate 24a made of PI or the like. Reference numerals 22a and 22a are power feeding electrode portions at both ends of the heating element 22.
加熱体基板21であるアルミナは熱伝導率25J/1s
−5・にと熱伝導性に優れているので、発熱体温度はサ
ーミスタ23により応答良く検知され、それに応じて通
電エネルギを制御することにより定着工程中の発熱体2
2の温度を定着可能温度を維持することができる。顕画
材として例えばキャノン(株)製の熱定着用トナーを用
いた場合、定着工程中、平均150Wの通電により発熱
体温度は平均180°C付近に維持されトナー画像を良
好に加熱定着できた。Alumina, which is the heating element substrate 21, has a thermal conductivity of 25 J/1s.
-5. Since it has excellent thermal conductivity, the temperature of the heating element can be detected with good response by the thermistor 23, and the energizing energy can be controlled accordingly.
2 can be maintained at a fixable temperature. When, for example, a heat fixing toner manufactured by Canon Co., Ltd. was used as the developing material, the temperature of the heating element was maintained at an average of around 180° C. by applying an average current of 150 W during the fixing process, and the toner image could be successfully heat fixed.
ここで本実施例の発熱体22は長手方向単位長さ(1m
m)あたりの熱容量が0.18x 1O−3J/1mm
(3mm x 0.02m1x 1ma+ x 3.O
x 、1O−3J/mm3・に)と非常に小さいため通
電発熱立ち上げ時300Wの印加電力で急速に昇温し、
画像形成スタートから予熱を始め定着装置11に転写材
シートPが突入するまでの時間5秒間で十分定着可能と
なる。すなわち本実施例により、低電力で、かつ待機時
間を必要としない定着装置が可能となる。Here, the heating element 22 of this embodiment has a unit length in the longitudinal direction (1 m
Heat capacity per m) is 0.18x 1O-3J/1mm
(3mm x 0.02m1x 1ma+ x 3.O
x, 1O-3J/mm3.
The time from the start of image formation to the start of preheating until the transfer material sheet P enters the fixing device 11 is 5 seconds, and sufficient fixation can be achieved. That is, this embodiment allows a fixing device that uses low power and does not require standby time.
従来の熱ローラ式の定着装置においては以下の理由によ
り発熱体を低熱容量にしても待機時間が長くなってしま
う。即ち、
■発熱体と加熱ローラとの間には空気層があり、主に輻
射熱により加熱ローラを昇温させるため、発熱体温度を
トナー融点よりもはるかに高い温度まで昇温させなけれ
ばならない。In the conventional heat roller type fixing device, the standby time becomes long even if the heating element has a low heat capacity for the following reasons. That is, (1) there is an air layer between the heating element and the heating roller, and in order to raise the temperature of the heating roller mainly by radiant heat, the temperature of the heating element must be raised to a temperature much higher than the toner melting point.
■昇温させなければならない加熱ローラの熱容量が大き
いので時間がかかる。■It takes time to heat up the heating roller because it has a large heat capacity.
方、本実施例は発熱体とトナーの間に空気を介さず、1
0μmの保護層21aと40μmの定着フィルム25の
みを介して熱を伝える構成としているため
a)発熱体温度はトナー融点に近い温度でよい。On the other hand, in this embodiment, there is no air between the heating element and the toner.
Since the structure is such that heat is transmitted only through the protective layer 21a of 0 μm and the fixing film 25 of 40 μm, a) the heating element temperature may be close to the toner melting point.
b)昇温させなければならない部分は保護層21aと定
着フィルム25の圧接部だけで熱容量か非常に小さい。b) The only portion that needs to be heated is the pressure contact portion between the protective layer 21a and the fixing film 25, which has a very small heat capacity.
このa)・b)の特徴があるために本実施例のように発
熱体の熱容量を非常に小さくすることで発熱体を昇温さ
せることか有効であり、クイックスタート、低電力化が
可能となるのである。Because of the characteristics a) and b), it is effective to raise the temperature of the heating element by making the heat capacity of the heating element very small as in this example, and it is possible to quickly start and reduce power consumption. It will become.
(4)他の実施例
前述した実施例のおいては基板21面に設けた発熱体2
2の温度を基板21の背面側に設けた検温素子23で精
度よく検知するために基板21を熱伝導性に優れたアル
ミナ基板としであるが、逆にこの熱伝導性のよい基板2
1を介して発熱体22の発生熱の一部が逃げてしまい、
そのために低熱容量発熱体22の効果が多少なりとも低
減化させることが考えられる。(4) Other embodiments In the embodiments described above, the heating element 2 is provided on the surface of the substrate 21.
In order to accurately detect the temperature of the substrate 2 with the thermometer 23 provided on the back side of the substrate 21, the substrate 21 is an alumina substrate with excellent thermal conductivity.
A part of the heat generated by the heating element 22 escapes through the
Therefore, it is conceivable that the effect of the low heat capacity heating element 22 is reduced to some extent.
第4図(a)・(b)は、発熱体22の発生熱の一部が
基板21を介して逃げるのを極力防止して発熱体22の
昇温速度を上げるために、基板(アルミナ基板)21面
に対して発熱体(通電発熱抵抗層)22をガラスより成
る厚み500μmの断熱層21bを介して設けた構成の
加熱体20の定着フィルム慴動面側の平面図と、拡大横
断面図を示している。22d・22dは発熱体22の面
に間隔Wを存して長手に沿って並行に設けた給電用の金
電極である。FIGS. 4(a) and 4(b) show that a substrate (alumina substrate) is used to prevent part of the heat generated by the heating element 22 from escaping through the substrate 21 and to increase the rate of temperature rise of the heating element 22. ) A plan view of the fixing film moving surface side of the heating element 20 having a configuration in which the heating element (current heating resistance layer) 22 is provided on the 21 side via a 500 μm thick heat insulating layer 21b made of glass, and an enlarged cross section. The figure shows. Reference numerals 22d and 22d designate gold electrodes for power supply that are provided on the surface of the heating element 22 in parallel along its length with an interval W between them.
断熱層21bはその厚みを増し、熱伝導性の悪い材料を
用いるほど低電力化、昇温速度のアップ化が可能となる
が、温度検知素子23による発熱体温度の検知精度が劣
ってくる。従って使用するトナーの特性〈例えば、高温
オフセットを生じる温度と、低温オフセットを生じる温
度範囲)によってその厚み・材質等を設定するべきであ
る。The thicker the heat insulating layer 21b is, and the more a material with poor thermal conductivity is used, the lower the power consumption and the faster the heating rate, but the accuracy with which the temperature detection element 23 detects the temperature of the heating element deteriorates. Therefore, the thickness, material, etc. should be determined depending on the characteristics of the toner used (for example, the temperature that causes high-temperature offset and the temperature range that causes low-temperature offset).
例えばキャノン(株)製熱定トナーは上記温度範囲が広
いため第5図(a)・(b)例の加熱体20のように1
mm厚のガラスのみから成る基板21を用いた場合であ
っても何ら問題なく定着処理でき、この場合200W以
下の印加電力で約3秒以内で定着可能状態となった。For example, the thermostatic toner manufactured by Canon Co., Ltd. has a wide temperature range, so it is
Even when the substrate 21 made only of glass with a thickness of mm was used, the fixing process could be performed without any problem, and in this case, the fixing state was achieved within about 3 seconds with an applied power of 200 W or less.
また第6図(a) (b)例の加熱体20のように
、基板21としてPI樹脂(ポリイミド)から成る断熱
体を用い、この断熱体基板21面に発熱体22として径
0.1mmのニクロム線を固定して配設した構成とした
ものも発熱体長手方向の単位長さあたりの熱容量は8.
2 X 10−’J/に+nm(0,1mm x O,
1mm x 2 x 4.1 x 1O−3J/Kn)
’t’あり、低電極かつクイックスタートが可能であ
る。Further, as in the heating body 20 shown in FIGS. 6(a) and 6(b), a heat insulating body made of PI resin (polyimide) is used as the substrate 21, and a heating element 22 with a diameter of 0.1 mm is placed on the surface of the heat insulating body substrate 21. The heat capacity per unit length in the longitudinal direction of the heating element is also 8.
2 x 10-'J/ + nm (0,1 mm x O,
1mm x 2 x 4.1 x 1O-3J/Kn)
With 't', low electrode and quick start possible.
検温素子23は基板21の肉厚内に埋設しである。22
eはバネ形状とした導体であり、ニクロム線22が温度
変化により伸縮みするのを吸収するような構成となって
いる。また上記ニクロム線22は端部の定着に作用しな
い部分は太く抵抗が低いようになっており発熱量が小さ
くなるようにしである。The temperature measuring element 23 is embedded within the thickness of the substrate 21. 22
Reference character e denotes a spring-shaped conductor, which is configured to absorb expansion and contraction of the nichrome wire 22 due to temperature changes. Further, the end portion of the nichrome wire 22 that does not act on fixing is thick and has low resistance, so that the amount of heat generated is small.
実験によると径0.5mmの抵抗線、つまり単位長手方
向長さあたりの熱容量が約2.OX 10−’J/Km
m (0,5mX O,5mX 2本X 4.l
X 1O−3J/に+am’)の発熱体でも300W通
電で約7秒で定着可能となり、クイックスタートの定着
装置が可能であった。According to experiments, the heat capacity per unit longitudinal length of a resistance wire with a diameter of 0.5 mm is approximately 2. OX 10-'J/Km
m (0.5mX O,5mX 2 pieces x 4.l
Even with a heating element of X 10-3 J/+am'), fixing was possible in about 7 seconds when 300 W was applied, and a quick-start fixing device was possible.
(5)その他
(a)加熱体20について基板21はアルミナの他にも
耐熱ガラスや、PI−PPS等の耐熱樹脂などを用いる
ことができる0発熱体22はTa2 Nの他にもニクロ
ム・RuO2・Ag/Pd等の抵抗体等を用いることが
できる。検温素子23はpt膜等の測温抵抗体の他にも
低熱容量のビードサーミスタなどを用いることができる
。(5) Others (a) About the heating element 20 In addition to alumina, the substrate 21 can be made of heat-resistant glass or heat-resistant resin such as PI-PPS.The heating element 22 can be made of nichrome/RuO2 in addition to Ta2N. - A resistor such as Ag/Pd can be used. As the temperature measuring element 23, in addition to a temperature measuring resistor such as a PT film, a bead thermistor with a low heat capacity or the like can be used.
定着フィルム25が摺動走行する加熱体下面は薄い耐熱
ガラス層などの摺動保護膜層を設けるのがよい。発熱体
22は基板21の上面側(基板21の定着フィルム対面
側とは反対面側)に配設し、検温素子23を基板21の
下面側(基板21の定着フィルム対面側)に配設した形
態にしてもよいし、発熱体22と検温素子23を共に基
板21の下面側に配設した形態にしてもよい。発熱体2
2への通電もパルス通電ではなく通常通電制御であって
もよい。It is preferable to provide a sliding protective film layer such as a thin heat-resistant glass layer on the lower surface of the heating element on which the fixing film 25 slides. The heating element 22 was arranged on the upper surface side of the substrate 21 (on the side opposite to the side of the substrate 21 facing the fixing film), and the temperature measuring element 23 was arranged on the lower surface side of the substrate 21 (on the side of the substrate 21 facing the fixing film). Alternatively, both the heating element 22 and the temperature measuring element 23 may be arranged on the lower surface side of the substrate 21. heating element 2
2 may also be controlled by normal energization control instead of pulse energization.
(b)前述第2図例装置のように定着フィルム25とし
て有端のものを用いる場合、送出し軸側の定着フィルム
が巻取り軸側にほとんど全て巻取られて使用されたら新
しいロール巻フィルムと交換する方式にすることもでき
る(巻取り交換式)。(b) When using a fixing film 25 with an end as in the device shown in FIG. It is also possible to use a method of exchanging it with the winder (winding exchange type).
このような巻取り交換式の場合は定着フィルムの耐久性
に関係なく薄肉化が可能となり、低電力化することがで
きる。例えば定着フィルムとしてPET(ポリエステル
)フィルムなどの安価な基材を用い、耐熱処理を施した
例えば12.5μm程度又はそれ以下の薄肉のものを用
いることができる。In the case of such a rewinding type, it is possible to reduce the thickness of the fixing film regardless of its durability, and it is possible to reduce the power consumption. For example, the fixing film may be made of an inexpensive base material such as a PET (polyester) film, and may be heat-resistant treated and thin, for example, about 12.5 μm or less.
或は定着フィルム面へのトナーオフセットは前述したよ
うに実質的に生じないので定着フィルムの使用に伴なう
熱変形や劣化が小さければ巻取り軸側へ巻取られた使用
済みのシートを適時に送出し軸側へ巻戻し制御して、或
は巻取り軸側と送出し軸側とを反転交換するなどして複
数回繰返して使用することもできる(@戻し録返し使用
式)。Alternatively, as mentioned above, toner offset to the fixing film surface does not substantially occur, so if the thermal deformation and deterioration caused by use of the fixing film are small, the used sheet that has been wound up on the winding shaft side can be moved in a timely manner. It is also possible to use it multiple times by controlling the rewind to the delivery shaft side, or by reversing and exchanging the take-up shaft side and the delivery shaft side (@return and rewind usage type).
巻戻し繰返し使用式では定着フィルムとしては例えば、
耐熱性・機械的強度等に優れた基材として25μm厚の
ポリイミド樹脂フィルムを用いてその面に離型性の高い
フッ素樹脂等よりなる離型層を設けた複合層フィルムを
用いることができ、巻戻し逆走行時は圧力解除機構を自
動制御させて加熱体と加圧ローラとの当圧後を解除状態
に保持させるのがよい。For example, in the rewinding and reusable type, the fixing film is
A composite layer film can be used in which a 25 μm thick polyimide resin film is used as a base material with excellent heat resistance and mechanical strength, and a release layer made of a fluororesin or the like with high mold release properties is provided on the surface. During rewinding and reverse running, it is preferable to automatically control the pressure release mechanism to maintain the release state after the heating body and the pressure roller come into contact with each other.
巻戻し繰返し使用式やエンドレスベルト型のように複数
回使用する場合は、フィルム面クリーニング用にフェル
トパッドを設けると共に若干の離型剤、例えばシリコン
、オイルを含浸させて該バッドをフィルム面に当接する
させるなどしてフィルム面のクリーニングと離型性の更
なる向上を行なうようにしてもよい。定着フィルムが絶
縁性のフッ素樹脂処理品の場合などではトナー画像を撹
乱する静電気がフィルムに発生し易いので、その対処の
ために接地した除電ブラシで除電処置するのもよい。接
地せずにブラシにバイアス電圧を印加してトナー画像を
撹乱しない範囲でフィルムを帯電させても良い。さらに
フッ素樹脂に導電性の粉体繊維、例えばカーボンブラッ
ク等を添加して、上述の静電気による画像乱れを防止す
るのも一策である。また、加圧ローラの除帯電及び導電
化に関しても同様の手段により行なうことができる。ま
た、帯電防止剤等の塗布や、添加を行なっても良い。If the film is to be used multiple times, such as a rewinding type or an endless belt type, a felt pad is provided for cleaning the film surface, and the pad is impregnated with a slight release agent such as silicone or oil, and the pad is applied to the film surface. The film surface may be cleaned and the releasability may be further improved by bringing the film into contact with the film surface. When the fixing film is treated with an insulating fluororesin, static electricity that disturbs the toner image is likely to be generated on the film, so it is a good idea to eliminate the static electricity using a grounded static elimination brush. The film may be charged within a range that does not disturb the toner image by applying a bias voltage to the brush without being grounded. Furthermore, one measure is to add conductive powder fibers, such as carbon black, to the fluororesin to prevent the above-mentioned image disturbance caused by static electricity. Furthermore, the charge removal and conductivity of the pressure roller can be carried out by the same means. Furthermore, an antistatic agent or the like may be applied or added.
定着フィルムはエンドレスベルト式、巻取り交換式、巻
戻し繰返し使用式の何れにしても定着装置11の所定部
所に着脱自在のカートリッジ構成にすることにより定着
フィルムの交換等を容易化することができる。Regardless of whether the fixing film is of an endless belt type, a winding and replacing type, or a rewinding and reusing type, it is possible to facilitate the replacement of the fixing film by configuring a cartridge that can be attached to and removed from a predetermined part of the fixing device 11. can.
以上本発明の定着装置は第7図に例示の転写式電子写真
装置に限らず画像形成のプロセス・手段はエレクトロフ
ァックス紙・静電記録紙等に直接にトナー画像を形成担
持させる直接式や、磁気記録画像形成式、その他適宜の
画像形成プロセス・手段で記録材上に加熱溶融性トナー
による画像を形成し、それを加熱定着する方式の複写機
・レーザビームプリンタ・ファクシミリ・マイクロフィ
ルムリーダプリンタ・デイスプレィ装置・記録機等の各
種の画像形成装置における画像加熱定着装置として有効
に適用できるものである。As described above, the fixing device of the present invention is not limited to the transfer type electrophotographic device illustrated in FIG. Copying machines, laser beam printers, facsimile machines, microfilm reader printers, etc. that form an image using heat-fusible toner on a recording material using a magnetic recording image forming method or other appropriate image forming process or means, and then heat and fix the image. It can be effectively applied as an image heat fixing device in various image forming apparatuses such as display devices and recording machines.
(発明の効果)
以上のように本発明の画像加熱定着装置は熱容量の小さ
い小型簡便な加熱手段を用いて熱効率よく画像を加熱し
て少ないエネルギーで、定着不良・オフセット・記録材
の巻き込みジャムトラブルなどを生じさせずに十分良好
な画像定着が可能である、装置使用時の待機時間や消費
電力、さらには機内昇温か小さい等の特長を有してあり
、従来装置におけるような前述問題点を有しない画像加
熱定着装置として実用性があり、所期の目的がよく達せ
られる。(Effects of the Invention) As described above, the image heat fixing device of the present invention heats images thermally efficiently using a small and simple heating means with a small heat capacity, and can solve problems such as defective fixing, offset, and recording material jamming with less energy. It has features such as low standby time and power consumption when using the device, and low temperature rise inside the machine, which enables sufficiently good image fixation without causing problems such as those of conventional devices. It is practical as an image heat fixing device that does not have a conventional image heating system, and the intended purpose can be achieved well.
第1図は第1実施例定着装置の概略構成図、782図は
他の構成装置の概略構成図、第3図(a) (b)
は加熱体の定着慴動面側の平面図と拡大横断面図、第4
図(a)・(b)と第5図(a) (b)は夫々他
の構成の加熱体の同上図、第6図(a)・(b)は更に
他の構成の加熱体の側面図と5拡大横断面図、第7図は
本発明に係る定着装置を組み込んだ画像形成装置の一例
の概略構成図である。
11は定着装置の全体符号、20は加熱体、25は定着
フィルム、28は加圧ローラ、Pはシート、Taは未定
着トナー、Tbは加熱軟化・溶融トナー Tcは固化ト
ナー Nは定着ニップ部。FIG. 1 is a schematic diagram of the fixing device of the first embodiment, FIG. 782 is a schematic diagram of other component devices, and FIGS. 3(a) (b)
4 is a plan view and an enlarged cross-sectional view of the fixing sliding surface side of the heating body.
Figures (a) and (b) and Figures 5 (a) and 5 (b) are the same views of heating bodies with other configurations, respectively, and Figures 6 (a) and (b) are side views of heating bodies with still other configurations. FIG. 5, an enlarged cross-sectional view, and FIG. 7 are schematic configuration diagrams of an example of an image forming apparatus incorporating a fixing device according to the present invention. 11 is the overall code of the fixing device, 20 is the heating body, 25 is the fixing film, 28 is the pressure roller, P is the sheet, Ta is the unfixed toner, Tb is the heat-softened/melted toner, Tc is the solidified toner, N is the fixing nip part .
Claims (1)
と、該定着フィルムを中にしてその一方面側に固定支持
して配置された加熱体と、他方面側に該加熱体に対向し
て配置され該加熱体に対して該定着フィルムを介して画
像定着すべき記録材の顕画像担持面を密着させる加圧部
材を有し、該定着フィルムは少なくとも画像定着実行時
は該定着フィルムと加圧部材との間に搬送導入される画
像定着すべき記録材と順方向に同一速度で走行させて該
走行定着フィルムと該導入記録材とを互いに一体密着状
態で該加熱体と該加圧部材の圧接で形成される定着ニッ
プ部を通過させることにより該記録材の顕画像担持面を
該定着フィルムを介して該加熱体で加熱して顕画像の加
熱定着を行なわせ、前記加熱体は長手方向の単位長さ(
1mm)あたり2.05×10^−^3J/K・mm以
下の低熱容量発熱体を有するものであることを特徴とす
る画像加熱定着装置。(1) A fixing film, a traveling drive means for the fixing film, a heating body fixedly supported on one side of the fixing film with the fixing film inside, and a heating body disposed on the other side facing the heating body. The pressure member is disposed and brings the visible image bearing surface of the recording material on which the image is to be fixed into close contact with the heating body through the fixing film, and the fixing film is pressed against the fixing film at least when image fixing is performed. The heating body and the pressure member are caused to travel at the same speed in the forward direction of the recording material to be image-fixed, which is conveyed and introduced between the pressure member and the traveling fixing film and the introduced recording material are brought into close contact with each other. The image bearing surface of the recording material is heated by the heating body through the fixing film by passing through a fixing nip formed by pressure contact of the recording material, and the heating body heats and fixes the visible image. Unit length in direction (
An image heat fixing device characterized in that it has a low heat capacity heating element of 2.05×10^-^3 J/K·mm or less per 1 mm).
Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP63313276A JPH02157881A (en) | 1988-12-12 | 1988-12-12 | Image heat fixing device |
US07/444,802 US5262834A (en) | 1988-12-06 | 1989-12-01 | Image fixing apparatus |
DE68914106T DE68914106T3 (en) | 1988-12-06 | 1989-12-05 | Image fixing device. |
EP89122388A EP0372479B2 (en) | 1988-12-06 | 1989-12-05 | An image fixing apparatus |
KR1019890018043A KR950013027B1 (en) | 1988-12-06 | 1989-12-06 | Image fixing apparatus |
US07/813,912 US5162634A (en) | 1988-11-15 | 1991-12-27 | Image fixing apparatus |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP63313276A JPH02157881A (en) | 1988-12-12 | 1988-12-12 | Image heat fixing device |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH02157881A true JPH02157881A (en) | 1990-06-18 |
Family
ID=18039261
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP63313276A Pending JPH02157881A (en) | 1988-11-15 | 1988-12-12 | Image heat fixing device |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH02157881A (en) |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5968766A (en) * | 1982-10-13 | 1984-04-18 | Olympus Optical Co Ltd | Heat fixation device |
JPS59157678A (en) * | 1983-02-10 | 1984-09-07 | イング・チイ・オリベツチ・アンド・チイ・エス・ピ−・ア | Electrophotographic copying machine |
-
1988
- 1988-12-12 JP JP63313276A patent/JPH02157881A/en active Pending
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5968766A (en) * | 1982-10-13 | 1984-04-18 | Olympus Optical Co Ltd | Heat fixation device |
JPS59157678A (en) * | 1983-02-10 | 1984-09-07 | イング・チイ・オリベツチ・アンド・チイ・エス・ピ−・ア | Electrophotographic copying machine |
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