JPH02157147A - Production of agate-like resin article - Google Patents
Production of agate-like resin articleInfo
- Publication number
- JPH02157147A JPH02157147A JP31017188A JP31017188A JPH02157147A JP H02157147 A JPH02157147 A JP H02157147A JP 31017188 A JP31017188 A JP 31017188A JP 31017188 A JP31017188 A JP 31017188A JP H02157147 A JPH02157147 A JP H02157147A
- Authority
- JP
- Japan
- Prior art keywords
- resin
- curable composition
- agate
- cured
- curing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000011347 resin Substances 0.000 title claims abstract description 62
- 229920005989 resin Polymers 0.000 title claims abstract description 62
- 238000004519 manufacturing process Methods 0.000 title claims description 26
- 239000000203 mixture Substances 0.000 claims abstract description 99
- 239000002245 particle Substances 0.000 claims abstract description 46
- 238000000059 patterning Methods 0.000 claims abstract description 27
- 238000002834 transmittance Methods 0.000 claims abstract description 20
- 238000002156 mixing Methods 0.000 claims abstract description 18
- 239000000463 material Substances 0.000 claims abstract description 13
- 238000000465 moulding Methods 0.000 claims abstract description 13
- 239000004744 fabric Substances 0.000 claims description 32
- 239000011342 resin composition Substances 0.000 claims description 25
- 239000003795 chemical substances by application Substances 0.000 claims description 19
- 239000000178 monomer Substances 0.000 claims description 16
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims description 15
- 239000011256 inorganic filler Substances 0.000 claims description 10
- 229910003475 inorganic filler Inorganic materials 0.000 claims description 10
- 229910044991 metal oxide Inorganic materials 0.000 claims description 10
- 150000004706 metal oxides Chemical class 0.000 claims description 10
- -1 aromatic vinyl compound Chemical class 0.000 claims description 7
- 238000006243 chemical reaction Methods 0.000 claims description 7
- 229920002554 vinyl polymer Polymers 0.000 claims description 6
- 238000000354 decomposition reaction Methods 0.000 claims description 5
- 229920006037 cross link polymer Polymers 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 8
- 238000000034 method Methods 0.000 description 14
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 12
- 239000003086 colorant Substances 0.000 description 8
- 239000006087 Silane Coupling Agent Substances 0.000 description 6
- 238000005266 casting Methods 0.000 description 6
- 150000001875 compounds Chemical class 0.000 description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 5
- 125000001931 aliphatic group Chemical group 0.000 description 5
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- 239000000945 filler Substances 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 229920001169 thermoplastic Polymers 0.000 description 4
- 229920000178 Acrylic resin Polymers 0.000 description 3
- 239000004925 Acrylic resin Substances 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- OKKRPWIIYQTPQF-UHFFFAOYSA-N Trimethylolpropane trimethacrylate Chemical compound CC(=C)C(=O)OCC(CC)(COC(=O)C(C)=C)COC(=O)C(C)=C OKKRPWIIYQTPQF-UHFFFAOYSA-N 0.000 description 3
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- QEQBMZQFDDDTPN-UHFFFAOYSA-N (2-methylpropan-2-yl)oxy benzenecarboperoxoate Chemical compound CC(C)(C)OOOC(=O)C1=CC=CC=C1 QEQBMZQFDDDTPN-UHFFFAOYSA-N 0.000 description 2
- MYRTYDVEIRVNKP-UHFFFAOYSA-N 1,2-Divinylbenzene Chemical compound C=CC1=CC=CC=C1C=C MYRTYDVEIRVNKP-UHFFFAOYSA-N 0.000 description 2
- UICXTANXZJJIBC-UHFFFAOYSA-N 1-(1-hydroperoxycyclohexyl)peroxycyclohexan-1-ol Chemical compound C1CCCCC1(O)OOC1(OO)CCCCC1 UICXTANXZJJIBC-UHFFFAOYSA-N 0.000 description 2
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 2
- WFUGQJXVXHBTEM-UHFFFAOYSA-N 2-hydroperoxy-2-(2-hydroperoxybutan-2-ylperoxy)butane Chemical compound CCC(C)(OO)OOC(C)(CC)OO WFUGQJXVXHBTEM-UHFFFAOYSA-N 0.000 description 2
- XDLMVUHYZWKMMD-UHFFFAOYSA-N 3-trimethoxysilylpropyl 2-methylprop-2-enoate Chemical compound CO[Si](OC)(OC)CCCOC(=O)C(C)=C XDLMVUHYZWKMMD-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- 239000006096 absorbing agent Substances 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 229920001577 copolymer Polymers 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000003063 flame retardant Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000011259 mixed solution Substances 0.000 description 2
- 239000012778 molding material Substances 0.000 description 2
- 239000004094 surface-active agent Substances 0.000 description 2
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 1
- NOBYOEQUFMGXBP-UHFFFAOYSA-N (4-tert-butylcyclohexyl) (4-tert-butylcyclohexyl)oxycarbonyloxy carbonate Chemical compound C1CC(C(C)(C)C)CCC1OC(=O)OOC(=O)OC1CCC(C(C)(C)C)CC1 NOBYOEQUFMGXBP-UHFFFAOYSA-N 0.000 description 1
- PITQFWWNUHMYIC-UHFFFAOYSA-N 1-tert-butyl-4-(4-tert-butylcyclohexyl)peroxycyclohexane Chemical compound C1CC(C(C)(C)C)CCC1OOC1CCC(C(C)(C)C)CC1 PITQFWWNUHMYIC-UHFFFAOYSA-N 0.000 description 1
- 150000003923 2,5-pyrrolediones Chemical class 0.000 description 1
- TXBCBTDQIULDIA-UHFFFAOYSA-N 2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol Chemical compound OCC(CO)(CO)COCC(CO)(CO)CO TXBCBTDQIULDIA-UHFFFAOYSA-N 0.000 description 1
- JLBJTVDPSNHSKJ-UHFFFAOYSA-N 4-Methylstyrene Chemical compound CC1=CC=C(C=C)C=C1 JLBJTVDPSNHSKJ-UHFFFAOYSA-N 0.000 description 1
- 239000004342 Benzoyl peroxide Substances 0.000 description 1
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 1
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical class OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 1
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 1
- 241000208125 Nicotiana Species 0.000 description 1
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 1
- 229920002292 Nylon 6 Polymers 0.000 description 1
- 239000005062 Polybutadiene Substances 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 239000002969 artificial stone Substances 0.000 description 1
- 235000019400 benzoyl peroxide Nutrition 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 1
- 239000000920 calcium hydroxide Substances 0.000 description 1
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 1
- 239000000378 calcium silicate Substances 0.000 description 1
- 229910052918 calcium silicate Inorganic materials 0.000 description 1
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 229910052570 clay Inorganic materials 0.000 description 1
- 239000011362 coarse particle Substances 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000002845 discoloration Methods 0.000 description 1
- 239000003925 fat Substances 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 235000012490 fresh bread Nutrition 0.000 description 1
- 235000011187 glycerol Nutrition 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 150000004677 hydrates Chemical class 0.000 description 1
- 230000036571 hydration Effects 0.000 description 1
- 238000006703 hydration reaction Methods 0.000 description 1
- 239000003999 initiator Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 210000003127 knee Anatomy 0.000 description 1
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 1
- 239000000347 magnesium hydroxide Substances 0.000 description 1
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 150000002978 peroxides Chemical class 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 229920002857 polybutadiene Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 239000004848 polyfunctional curative Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 239000011118 polyvinyl acetate Substances 0.000 description 1
- 229920002689 polyvinyl acetate Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- BWJUFXUULUEGMA-UHFFFAOYSA-N propan-2-yl propan-2-yloxycarbonyloxy carbonate Chemical compound CC(C)OC(=O)OOC(=O)OC(C)C BWJUFXUULUEGMA-UHFFFAOYSA-N 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- OPQYOFWUFGEMRZ-UHFFFAOYSA-N tert-butyl 2,2-dimethylpropaneperoxoate Chemical compound CC(C)(C)OOC(=O)C(C)(C)C OPQYOFWUFGEMRZ-UHFFFAOYSA-N 0.000 description 1
- GJBRNHKUVLOCEB-UHFFFAOYSA-N tert-butyl benzenecarboperoxoate Chemical compound CC(C)(C)OOC(=O)C1=CC=CC=C1 GJBRNHKUVLOCEB-UHFFFAOYSA-N 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 229920006305 unsaturated polyester Polymers 0.000 description 1
- 230000002087 whitening effect Effects 0.000 description 1
- 238000004383 yellowing Methods 0.000 description 1
Landscapes
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Polymerisation Methods In General (AREA)
Abstract
Description
【発明の詳細な説明】
(産業上の利用分野)
本発明は耐熱性や難燃性、特に耐熱水性に優れた住設機
器や建材として使用し得る意匠性の優れたメノウ調樹脂
物品の製法に関するものである。[Detailed Description of the Invention] (Industrial Application Field) The present invention is a method for producing an agate-like resin article with an excellent design that can be used as housing equipment or building materials that have excellent heat resistance and flame retardancy, especially hot water resistance. It is related to.
(従来の技術)
従来より、メノウ調人造石を得る方法として、透明ない
し半透明の硬化性樹脂組成物からなる生地用材料中に、
色調ないしは透明度の異なっlc柄出し用樹脂材料を予
備混合文(J型内への注入直前に混合して、これを型内
に注入又は載置して成形硬化せしめる方法や、型内に上
記二つの材料を任意の模様パターンに配置した後成形硬
化せしめる方法があった。(Prior Art) Conventionally, as a method for obtaining agate-like artificial stone, in a fabric material made of a transparent or translucent curable resin composition,
A method of pre-mixing resin materials for LC patterning with different tones or transparency (mixing immediately before injection into the J mold, injecting or placing this into the mold and molding and hardening, or adding the above two into the mold) There was a method in which two materials were arranged in a desired pattern and then molded and cured.
しかし、これらの方法で用いられる柄出し用樹脂材料は
、生地用樹脂組成物に充填剤や着色剤を添加して単に色
調や透明度を変えただけのものであって、生地用樹脂組
成物との相溶・拡散性が良すぎてメノウ調の筋状または
雲状の柄がぼ【プて天理石調になったりした。また、両
者の比重の違いで柄だ(プが沈吟してしまって、模様が
片寄って不均一になったりする欠点があり、このような
従来の方法では、安定したメノウ調樹脂製品が得られな
かった。However, the resin materials for patterning used in these methods are simply made by adding fillers and colorants to the resin composition for fabrics to change the color tone and transparency, and are different from the resin compositions for fabrics. The compatibility and diffusivity of the material were so good that the agate-like streaks or cloud-like patterns blurred and became astronomical stone-like. In addition, due to the difference in specific gravity between the two, there is a drawback that the pattern (pu) settles and the pattern becomes uneven, making it difficult to obtain a stable agate-like resin product with this conventional method. There wasn't.
これらを改善する方法どじで、柄出し用樹脂材料中に繊
維状物を添加するなど種々の方法で増粘せしめて、生地
用樹脂組成物との相溶・拡散性を改善する方法が提案さ
れている。As a way to improve these problems, methods have been proposed in which the viscosity is increased by various methods such as adding fibrous substances to the resin material for patterning to improve its compatibility and diffusibility with the resin composition for fabrics. ing.
これらの方法によると、明確なメノウ調模様を出しやす
くはなるが、生地自体に少量の柄出し用樹脂が溶解して
、製品全体が不鮮明になったり、逆に柄出し用のブロッ
クが不自然に点在したりして、まだ意匠的に十分なもの
を安定して得ることはできなかった。しかも、型面と柄
出し用樹脂が直接接触して流動するため、型面に柄出し
用樹脂が付着して表面を覆ってしまい、立体感や深みに
乏しい平板的な意匠になってしまうという大ぎな欠点も
残っていた。These methods make it easier to create a clear agate-like pattern, but a small amount of the resin for creating the pattern dissolves into the fabric itself, making the entire product unclear, or conversely, the blocks for creating the pattern may look unnatural. However, it was not possible to consistently obtain a design that was sufficient in terms of design. Moreover, because the mold surface and the patterning resin flow as they come into direct contact, the patterning resin adheres to the mold surface and covers the surface, resulting in a flat design that lacks three-dimensionality and depth. There were still major shortcomings.
また、理想的に成形されたとしても、得られる模様は単
に生地とは異色で透明感の異なったた(プのものであり
、真に複雑微妙な天然石の味わいに欠(プるものであっ
た。Furthermore, even if it is ideally formed, the resulting pattern will simply be a different color and transparency from the fabric, and will lack the truly complex and subtle taste of natural stone. Ta.
(発明が解決しようとする課題)
本発明は、上記事情に鑑みて、真に立体的で微妙なメノ
ウ調柄模様を有し且つ耐熱・耐熱水・難燃性等の実用物
性にも優れた樹脂物品を生産安定性の改善された方法で
得ることを目的としてなされたものである。(Problems to be Solved by the Invention) In view of the above circumstances, the present invention has a truly three-dimensional and subtle agate-like pattern, and has excellent practical physical properties such as heat resistance, hot water resistance, and flame retardancy. This was done for the purpose of obtaining resin articles by a method with improved production stability.
(課題を解決するだめの手段および作用)本発明者らは
、特定の透明度と特定の粒子径を右する樹脂粒子を内部
に保有づる半硬化樹脂組成物を特定の充填材含有硬化性
組成物中に混合・分散せしめた後、型内に注入又は載置
して成形硬化せしめることにより、前記目的が達成でき
ることを見出して、本発明を完成させた。(Means and effects for solving the problem) The present inventors have developed a semi-cured resin composition containing resin particles having a specific transparency and a specific particle size into a specific filler-containing curable composition. The present invention has been completed based on the discovery that the above object can be achieved by mixing and dispersing the mixture into a mold and then injecting or placing the mixture into a mold and molding and hardening the mixture.
すなわち、本発明は、生地用硬化性組成物中に柄出し用
材料を混合し型内に注入または載置して成形硬化を行っ
て筋状または雲状の柄を有するメノウ調樹脂物品を製造
するに際し、生地用硬化性組成物として、その硬化物の
0.3mm厚さのシーi〜の全光線透過率が70%以上
である無機質充填材含有硬化性組成物(I)を用い、柄
出し用材料として、その硬化物の0.3mm厚さのシー
トの全光線透過率が10〜60%の範囲である無機質充
填剤含有硬化性組成物(A)中に0.3mm厚さのシー
トとした時の全光線透過率が70%以上で且つ粒子径が
100〜800ミクロンの範囲にある樹脂粒子(B)を
混合分散せしめた後に硬化性組成物(A)を硬化して得
た30℃にお【プ粘度が20.000〜80000ポイ
ズの範囲にある半硬化樹脂組成物(II)を用いること
を特徴とザるメノウ調樹脂物品の製法に関するものであ
る。That is, the present invention produces an agate-like resin article having a streak-like or cloud-like pattern by mixing a patterning material into a curable composition for fabric, injecting or placing it into a mold, and molding and curing it. In this process, an inorganic filler-containing curable composition (I) having a total light transmittance of 70% or more in a 0.3 mm thick sheet (I) of the cured product is used as a curable composition for fabrics. As a material for dispensing, a 0.3 mm thick sheet of the inorganic filler-containing curable composition (A) whose cured product has a total light transmittance of 10 to 60%. 30 obtained by curing the curable composition (A) after mixing and dispersing resin particles (B) having a total light transmittance of 70% or more and a particle size in the range of 100 to 800 microns. The present invention relates to a method for producing an agate-like resin article characterized by using a semi-cured resin composition (II) having a viscosity in the range of 20,000 to 80,000 poise at ℃.
以下この発明の詳細な説明する。This invention will be described in detail below.
本発明のメノウ調樹脂物品の製法は、
■ その硬化物の0.3 mm厚さのシート状物の全光
線透過率が70%以上になるように硬化性化合物と無機
質充填材とを選択し、それらに必要により着色剤・界面
活性剤・紫外線吸収剤等の各種添加剤を添加したものに
硬化剤と必要により促進剤を添加混合して、生地用の硬
化性組成物(I)を1qる工程と、
■ その硬化物の0.3 m厚さのシート状物の全光線
透過率が10〜60%になるように硬化性化合物と無機
質充填材とを選択し、それらに必要にJ、り着色剤・界
面活性剤・紫外線吸収剤等の各種添加剤を添加混合した
ものに、硬化剤と必要により促進剤とを添加混合して、
柄出し用の硬化性組成物(A>を得る工程と、■ 0.
3mm厚さのシー1〜状物とした時の全光線透過率が7
0%以上で且つ粒子径が100へ一800ミクロンの範
囲にある樹脂粒子(B)を工程■で得られた柄出し用の
硬化性組成物(A)中に混合分散したのち、一定の温度
に加熱することにより硬化性組成物(A)の硬化を行い
、30℃における粘度が20.000〜80、000ボ
イズの範囲にある柄出し用の半硬化樹脂組成物(H)を
得る工程と、
■ ■で得られた生地用の硬化性組成物(I)中に■で
得られた柄出し用の半硬化樹脂組成物(II)を適当な
割合で混合し、生地用硬化性組成物(I)中に柄出し用
半硬化樹脂組成物が適当な密度で適当な大きざに筋状も
しくは雲状に分散分布するよう撹拌機等で分散せしめる
工程と、
■ ■で得られたメノウ調模様の混合物を型内へ注入す
るか載置して、加熱もしくは加熱加圧成形硬化して、メ
ノウ調樹脂物品を得る工程
とよりなる。The method for manufacturing the agate-like resin article of the present invention is as follows: (1) The curable compound and the inorganic filler are selected so that the total light transmittance of the cured product in a 0.3 mm thick sheet is 70% or more. , to which various additives such as colorants, surfactants, and ultraviolet absorbers are added as necessary, a curing agent and an accelerator as necessary are added and mixed to prepare 1 q of curable composition (I) for fabrics. (2) Select the curable compound and inorganic filler so that the total light transmittance of the cured product in a 0.3 m thick sheet is 10 to 60%, and add J to them as necessary. , a curing agent and, if necessary, an accelerator are added and mixed to a mixture of various additives such as colorants, surfactants, and ultraviolet absorbers.
A step of obtaining a curable composition for patterning (A>; and ■ 0.
The total light transmittance is 7 when it is made into a 3mm thick sheet.
After mixing and dispersing the resin particles (B) having a particle size of 0% or more and having a particle size in the range of 100 to 1,800 microns into the curable composition for patterning (A) obtained in step (2), the resin particles (B) are heated at a constant temperature. curing the curable composition (A) by heating to obtain a semi-cured resin composition (H) for patterning having a viscosity in the range of 20,000 to 80,000 voids at 30°C; , ■ Mix the semi-cured resin composition (II) for patterning obtained in step (■) into the curable composition (I) for fabrics obtained in step (■) in an appropriate ratio to prepare a curable composition for fabrics. (I) A step of dispersing the semi-cured resin composition for patterning into the pattern using a stirrer or the like so that it is dispersed and distributed in an appropriate density and size in the form of streaks or clouds; It consists of the steps of injecting or placing the patterned mixture into a mold and curing it by heating or heating and pressure molding to obtain an agate-like resin article.
成形硬化物は、脱型後そのまま製品となるか、表面をザ
ンデイングされてメノウ調樹脂物品となる。The molded and cured product may become a product as it is after being demolded, or the surface may be sanded to become an agate-like resin article.
生地用の硬化性組成物(i>と柄出し用の硬化性組成物
(A)は、無機質充填材を混合分散せしめる方法によっ
ては、高充填材含量でかつ低粘度の注型用混合物にもな
り、また、加圧時の流動性の優れた生パン状の混合物に
もなり得るものである。Depending on the method of mixing and dispersing the inorganic filler, the curable composition for fabrics (i>) and the curable composition for patterning (A) can be used as a casting mixture with a high filler content and low viscosity. Moreover, it can also be made into a fresh bread-like mixture with excellent fluidity when pressurized.
本発明にお(プる硬化性組成物(I)や硬化性組成物(
A>に使用される硬化性化合物は、ラジカル重含開始剤
等の硬化剤によって加熱硬化しうるものであれば良いが
、硬化性、高充填−低粘度性、耐熱・耐候変色性、耐熱
水性、難燃性や硬化物の透明性を総合して考えると、脂
肪族多官能(メタ)アクリレートと芳香族ビニル化合物
とを必須成分とするラジカル重合性単重体が望ましい。In the present invention, the curable composition (I) and the curable composition (
The curable compound used in A> may be one that can be cured by heating with a curing agent such as a radical-containing initiator, and should be curable, high filling/low viscosity, heat resistance/weather resistance, resistance to discoloration, and resistance to hot water. Considering flame retardancy and transparency of the cured product, a radically polymerizable monopolymer containing an aliphatic polyfunctional (meth)acrylate and an aromatic vinyl compound as essential components is desirable.
本発明で好適に使用される脂肪族多官能(メタ)アクリ
レートとは、エチレングリコールジ(メタ)アクリレー
ト、プロピレングリコールジ(メタ)アクリレ−1〜、
ブチレングリコールジ(メタ)アクリレ−1〜、ネオペ
ンチルグリコールジ(メタ)アクリレート、グリセリン
1〜す(メタ)アクリレ1〜.1〜リメヂロールプロパ
ントリ(メタ)アクリレート、ジペンタエリスリトール
へキザ(メタ)アクリレートなどを含むものである。The aliphatic polyfunctional (meth)acrylates preferably used in the present invention include ethylene glycol di(meth)acrylate, propylene glycol di(meth)acrylate-1 to
Butylene glycol di(meth)acrylate 1~, neopentyl glycol di(meth)acrylate, glycerin 1~(meth)acrylate 1~. 1 to rimedylolpropane tri(meth)acrylate, dipentaerythritol hekiza(meth)acrylate, etc.
芳香族ビニル化合物には例えばスチレン、α−メヂルス
チレン、p−メチルスチレン、ジビニルベンゼンなどが
ある。Examples of aromatic vinyl compounds include styrene, α-methylstyrene, p-methylstyrene, and divinylbenzene.
脂肪族多官能(メタ)アクリレートと芳香族ビル化合物
との割合は、芳香族ビニル化合物の量が多くなるほど硬
化物の透明度は増すが、前者が20〜80重量%後者が
80〜20重世%の範囲で調節するのが好ましい。The ratio of aliphatic polyfunctional (meth)acrylate to aromatic vinyl compound is 20 to 80% by weight for the former and 80 to 20% by weight for the latter, although the greater the amount of aromatic vinyl compound, the greater the transparency of the cured product. It is preferable to adjust within the range of .
なお、本発明におけるラジカル重合性単量体は前記二種
の他に、脂肪族多官能(メタ)アクリレート以外の(メ
タ)アクリレ−1〜としてメチル(メタ)アクリレート
やイソブチルくメタ)アクリレートなどの各種(メタ)
アクリレートモノマが使用でき、各種マクロモノマーや
不飽和ポリエステルオリゴマー、フマル酸エステル類、
マレイミド類などの他の単量体やオリゴマーを使用する
こともできる。In addition to the above two types, the radically polymerizable monomers in the present invention include (meth)acrylates other than aliphatic polyfunctional (meth)acrylates such as methyl (meth)acrylate and isobutyl meth)acrylate. Various (meta)
Acrylate monomers can be used, including various macromonomers, unsaturated polyester oligomers, fumaric acid esters,
Other monomers and oligomers such as maleimides can also be used.
さらに成形硬化時の収縮を小さくし、製品のクラック防
止や表面平滑性を良くするために、熱可塑性ポリマーを
該単量体に配合してもよい。熱可塑性ポリマーとしては
、例えばポリメチルメタクリレ−1〜等の(メタ)アク
リル系ポリマ(メタ)アクリル−スチレン共重合体、ポ
リスチレン、ポリ酢酸ビニル、スチレン−酢酸ビニル共
重合体、ポリ塩化ビニル、ポリブタジェン、ボリエヂレ
ン、ポリカプロラクタム、飽和ポリエステル等の従来公
知の低収縮化用ポリマーを単独もしくは複数併用して用
いられる。低収縮化用の熱可塑性ポリマーは、多量に配
合すると、硬化性化合物の粘度上屏をまねいて高充填材
含量の注型用に好適な組成物が得難くなったり、製品の
透明性や耐熱性の点で劣っものしか得られなくなること
がある。したがって、低収縮化用の熱可塑性ポリマーは
、できるだけ少量用いるのが良く、単量体100重量部
に対して40重量部以下、より好ましくは5〜30重量
部の範囲で使用でるのが望ましい。Furthermore, a thermoplastic polymer may be blended with the monomer in order to reduce shrinkage during molding and hardening, prevent cracks in the product, and improve surface smoothness. Examples of thermoplastic polymers include (meth)acrylic polymers such as polymethylmethacrylate-1, (meth)acrylic-styrene copolymers, polystyrene, polyvinyl acetate, styrene-vinyl acetate copolymers, polyvinyl chloride, Conventionally known low shrinkage polymers such as polybutadiene, polyethylene, polycaprolactam, and saturated polyester can be used alone or in combination. When thermoplastic polymers for low shrinkage are blended in large amounts, the viscosity of the curable compound increases, making it difficult to obtain a composition suitable for casting with a high filler content, or reducing the transparency and heat resistance of the product. You may end up only getting something that is inferior in terms of sex. Therefore, it is preferable to use the thermoplastic polymer for low shrinkage in as small a quantity as possible, preferably within a range of 40 parts by weight or less, more preferably from 5 to 30 parts by weight, based on 100 parts by weight of the monomer.
上記硬化性化合物に混合して用いられる無機質充填剤は
粒子径が80ミクロン以下の肉眼で識別できない大きさ
のものであり、透明度や白色度が高くかつ難燃性のある
ものが望ましく、一般には金属酸化物の水和物が用いら
れる。金属酸化物の水和物には、例えば水酸化アルミニ
ウム、水酸化マグネシウム、水酸化カルシウムなどがあ
る。中でも、平均粒子径が5ミクロン以下の金属酸化物
の水和物を用いると、特に表面状態の良い美麗な製品が
得られ、耐熱水性にも特に優れたものとなるため好まし
い。さらに、白度も90%以上のものは特に好ましい。The inorganic filler to be mixed with the above-mentioned curable compound has a particle size of 80 microns or less, which cannot be discerned with the naked eye, and is preferably highly transparent, white, and flame retardant. Hydrates of metal oxides are used. Examples of hydrated metal oxides include aluminum hydroxide, magnesium hydroxide, and calcium hydroxide. Among these, it is preferable to use a hydrated metal oxide having an average particle size of 5 microns or less, as this results in a beautiful product with particularly good surface condition and particularly excellent hot water resistance. Further, it is particularly preferable that the whiteness is 90% or more.
尚、この場合もシリカ、アルミナ、石英、ケイ酸カルシ
ウム、炭酸カルシウム、タルク、クレーなどの無機質充
填材を得られる製品の難燃性などに悪影響が生じない範
囲で、該金属酸化物の水和物の一部に置き換えて使用す
ることができる。In this case as well, the hydration of the metal oxide is limited to the extent that it does not adversely affect the flame retardancy of the product from which inorganic fillers such as silica, alumina, quartz, calcium silicate, calcium carbonate, talc, and clay can be obtained. It can be used in place of a part of something.
柄出し用半硬化樹脂組成物(II)中に使用する樹脂粒
子(B)は、天然、合成のいずれでも良いが、得られる
物品の意匠外観上から樹脂粒子(B)周辺に位置する硬
化性組成物(A)の硬化物より透明感のあるものが良く
、また沈降を防止して模様を均一にするために、硬化性
組成物(I)や硬化性組成物(A)と同系統の硬化性組
成物を非着色又はうすく着色して硬化せしめたものを破
砕して得られる樹脂の破砕粒子が望ましい。樹脂粒子(
B)の粒子径は100〜800ミクロンの範囲で分布し
ているのが、外観上適度の透明感と表面反射があって望
ましい。100ミクロン未満の粒子が多いと、柄部が平
板な変化に乏しい意匠的に劣ったものになり、逆に80
0ミクロンを越すとメノウ調という感じからはずれ、不
自然な模様になってやはり意匠的に劣ったものになる。The resin particles (B) used in the semi-cured resin composition for patterning (II) may be either natural or synthetic, but from the viewpoint of the design appearance of the resulting article, curable particles located around the resin particles (B) may be used. A cured product of composition (A) should be more transparent, and in order to prevent sedimentation and make the pattern uniform, curable composition (I) or a product of the same type as curable composition (A) should be used. Crushed resin particles obtained by crushing a cured curable composition that is uncolored or lightly colored are desirable. Resin particles (
It is preferable that the particle size of B) is distributed in the range of 100 to 800 microns, since it provides appropriate transparency and surface reflection in appearance. If there are too many particles smaller than 100 microns, the handle will look flat and have poor design;
If it exceeds 0 micron, it will deviate from the agate-like feel and become an unnatural pattern, resulting in an inferior design.
生地用の硬化性組成物(I)を硬化する際に使用される
硬化剤としては、例えばペンゾイルパオキサイド、シク
ロヘキサノンパーオキサイド、メチルエヂルケトンパー
オーキサイド、ビス(4t−ブチルシクロヘキシル)パ
ーオキシジカーボネート、t−プチルパーオキシベンゾ
エ−1へ、tブチルパーオキシオクトエ−1〜等が用い
られる。Examples of the curing agent used when curing the curable composition (I) for fabrics include penzoyl peroxide, cyclohexanone peroxide, methyl ethyl ketone peroxide, and bis(4t-butylcyclohexyl) peroxide. carbonate, t-butylperoxybenzoe-1, t-butylperoxyoctoate-1, etc. are used.
また、硬化剤は単独かもしくは促進剤として有機アミン
や多価金属の塩類と共に用いることができる。Further, the curing agent can be used alone or together with an organic amine or a polyvalent metal salt as an accelerator.
柄出し用の硬化性組成物(A)を半硬化させ、最終的に
は生地用の硬化性組成物(I)と混合後先全硬化させる
には、一種類の硬化剤でも出来ないことはないが、半硬
化状態で反応を休止させる条件が狭く困難である。した
がって、安定的に半硬化状態を得るには、中・低温分解
硬化剤と高温分解硬化剤とを併用し、半硬化樹脂組成物
(■)を得る際の硬化反応を70’C以下の中・低温で
行い且つ硬化性組成物(I>に混合した後成形硬化する
際の硬化反応を70℃を越える高温で行うことが望まし
い。In order to semi-cure the curable composition (A) for patterning, and finally fully cure it after mixing with the curable composition (I) for fabrics, there are things that cannot be done with just one type of curing agent. However, the conditions for stopping the reaction in a semi-cured state are narrow and difficult. Therefore, in order to stably obtain a semi-cured state, a medium- to low-temperature decomposition curing agent and a high-temperature decomposition curing agent are used together, and the curing reaction when obtaining the semi-cured resin composition (■) is carried out at a temperature below 70'C. - It is desirable to carry out the curing reaction at a low temperature and to carry out the curing reaction when molding and curing after mixing with the curable composition (I>) at a high temperature exceeding 70°C.
第一段の半硬化させる為に用いられる半硬化用硬化剤と
しては、たとえばt−ブチルパーオキシピバレート、ジ
イソプロピルパーオキシジカーボネ−1〜等の50〜6
0℃程度の中・低温で徐々に分解するものがよい。また
、硬化性組成物(A)中の硬化性化合物に対して0.1
〜0.2 ffi 1%の使用量で所定の粘度範囲とな
るよう安定して該組成物(A)を半硬化させることがで
きる。Examples of the semi-curing curing agent used for the first stage semi-curing include t-butyl peroxy pivalate, diisopropyl peroxy dicarbonate, etc.
It is best to choose something that gradually decomposes at medium to low temperatures around 0°C. In addition, 0.1 to the curable compound in the curable composition (A)
The composition (A) can be stably semi-cured to a predetermined viscosity range by using an amount of 1% to 0.2 ffi.
一方、硬化性組成物(I)と混合した後成形硬化するた
めの完全硬化用硬化剤としては、たとえばベンゾイルパ
ーオキサイド、シクロヘキザノンパーオキサイド、メチ
ルエチルケトンパーオキサイド、t−ブチルパーオキシ
ベンゾエート等の70℃以上の高温で分解する高温分解
硬化剤を用いるとよい。On the other hand, as a curing agent for complete curing for molding and curing after mixing with the curable composition (I), examples thereof include benzoyl peroxide, cyclohexanone peroxide, methyl ethyl ketone peroxide, t-butyl peroxybenzoate, etc. at 70°C. It is preferable to use a high-temperature decomposition hardening agent that decomposes at higher temperatures.
柄出し用の半硬化樹脂組成物(II)は、ブルックフィ
ールド型回転粘度計で測定して、30℃にお(プる結反
が20.000〜80.000ポイズの範囲にあるもの
が用いられる。20.000ポイズ未満では、柄出し用
組成物が生地用組成物に溶解・分散しやすくなり、良好
な筋状ないし雲状の模様が出来ない。The semi-cured resin composition (II) for patterning is one whose pull resistance is in the range of 20.000 to 80.000 poise at 30°C as measured with a Brookfield rotational viscometer. If it is less than 20,000 poise, the patterning composition will be easily dissolved and dispersed in the fabric composition, making it impossible to form a good streak-like or cloud-like pattern.
また、80.000ポイズを越えると、生地用の硬化性
組成物(I>中に容易に分散し難くなり、分散した後も
形状や周辺部の自然にぼやりる微妙な変化がなくなり、
目的とするメノウ調樹脂物品は得られない。In addition, if it exceeds 80,000 poise, it becomes difficult to easily disperse in the curable composition for fabrics (I>), and even after dispersion, there will be no subtle changes in the shape or the surrounding area, such as natural blurring.
The desired agate-like resin article cannot be obtained.
本発明を具体的に実施するためには、生地用の硬化性組
成物(I>や樹脂粒子(B)製造用の硬化性組成物及び
柄出し用の硬化性組成物(A)として、共通に、例えば
脂肪族多官能(メタ)アクリレート単独もしくは他の(
メタ)アクリレートとの混合液80〜20重量%、好ま
しくは70〜30重量%、芳香族ビニル化合物20〜8
0重量%、好ましくは30〜70重量%の単量体混液を
調製し、この混液100重量部に対し100〜800重
量部の金属酸化物の水和物を分散させたものが好適に用
いられる。In order to specifically carry out the present invention, it is necessary to use a common curable composition (I) for fabrics, a curable composition for producing resin particles (B), and a curable composition for patterning (A). For example, aliphatic polyfunctional (meth)acrylate alone or other (
Mixture with meth)acrylate 80-20% by weight, preferably 70-30% by weight, aromatic vinyl compound 20-8%
A monomer mixture containing 0% by weight, preferably 30 to 70% by weight is prepared, and 100 to 800 parts by weight of metal oxide hydrate is dispersed in 100 parts by weight of this mixture. .
この際、金属酸化物の水和物は予めシランカップリング
剤で処理されたものを用いたり、又は使用する金属酸化
物の水和物の重量を基準として0、1〜2.0%に相当
するシランカップリング剤を前記単量体混液に溶解ない
し分散させておいてから金属酸化物の水和物を用いるこ
とにより、得られる製品の耐水性を向上させることがで
きる。さらに必要に応じて各種の着色剤を添加して、色
調を変化せしめることができる。At this time, the metal oxide hydrate is treated with a silane coupling agent in advance, or the amount is equivalent to 0.1 to 2.0% based on the weight of the metal oxide hydrate used. By dissolving or dispersing the silane coupling agent in the monomer mixture and then using the metal oxide hydrate, the water resistance of the resulting product can be improved. Furthermore, various coloring agents can be added as necessary to change the color tone.
なお、単量体混液中に加える金属酸化物の水和物以外に
、生地用の硬化性組成物(I)と樹脂粒子(B)製造用
の硬化性組成物には、必要に応じてそれらの硬化物の透
明性を大きく阻害しない程度の少量の着色剤を添加し、
柄出し用の硬化性組成物(A)には、着色目的以外に透
明度を落すために着色剤を必要量添加するのが好ましい
。In addition to the metal oxide hydrate added to the monomer mixture, the curable composition for fabrics (I) and the curable composition for producing resin particles (B) may contain these as necessary. Add a small amount of coloring agent to the extent that it does not significantly impede the transparency of the cured product,
It is preferable to add a necessary amount of a coloring agent to the curable composition (A) for patterning, in addition to the purpose of coloring, to reduce transparency.
生地用の硬化性組成物(I)中に柄出し用の半硬化樹脂
組成物(II)を分散する分散方法としては、注型用の
低粘度混合物を調製するには、プロペラ式の低速撹拌機
やいかり型の低速撹拌機などを用いれば良く、プレス成
形用の生パン状混合物を得るためには、ニーダ−等の低
速の強力な混練機が適している。As a dispersion method for dispersing the semi-cured resin composition (II) for patterning into the curable composition (I) for fabrics, propeller-type low-speed stirring is used to prepare a low-viscosity mixture for casting. A kneader or anchor-type low-speed mixer may be used, and a low-speed, powerful kneader such as a kneader is suitable for obtaining a dough-like mixture for press molding.
このにうにして得られた混合物は、型に注入、圧入又は
載置され、注型またはプレス成形されて製品となる。The mixture thus obtained is injected, press-fitted or placed into a mold, and then cast or press-molded into a product.
製品が、より立体的に深みのあるメノウ調樹脂物品とな
るためには、樹脂粒子(B)は、厚さ0.3Mのシート
とした時の全光線透過率が70%以上のものが望ましい
。In order for the product to be an agate-like resin article with more three-dimensional depth, it is desirable that the resin particles (B) have a total light transmittance of 70% or more when formed into a sheet with a thickness of 0.3M. .
また、生地用の硬化性組成物(I)は、その硬化物の透
明度が樹脂粒子(B)の透明度と同等程度の高いものが
良く、0.3履厚さのシートの全光線透過率が70%以
上あることが必要である。In addition, the curable composition (I) for fabrics should preferably have a cured product with a transparency comparable to that of the resin particles (B), and the total light transmittance of a sheet with a thickness of 0.3 mm. It is necessary that it be 70% or more.
70%未満の半透明では、得られる製品は立体的深みに
欠り、内部深部の柄が立体的に見えず意匠的価値が低く
なる。When the translucency is less than 70%, the resulting product lacks three-dimensional depth, and the pattern deep inside cannot be seen three-dimensionally, resulting in low design value.
一方、柄出し用の硬化性組成物(A>は、内部の樹脂粒
子(B)や周辺の生地用組成物(I)より不透明である
ことが必要で、その硬化物の0.3庁厚さのシートの全
光線透過率が10〜60%、好ましくは30〜50%の
範囲となるものが使用できる。On the other hand, the curable composition for patterning (A>) needs to be more opaque than the internal resin particles (B) and the surrounding fabric composition (I), and the cured product has a thickness of 0.3 cm. A sheet having a total light transmittance of 10 to 60%, preferably 30 to 50% can be used.
柄出し用の硬化性組成物(A)に樹脂粒子(B>を混合
分散させる際の両者の混合割合は、該組成物(A)10
0重量部に対し樹脂粒子(B)10〜100重量部の範
囲が好ましく、特にメノウ石に近い外観を得るには20
〜50重量部が最も適当である。When the resin particles (B>) are mixed and dispersed in the curable composition for patterning (A), the mixing ratio of the two is 10% of the composition (A).
The resin particles (B) are preferably in the range of 10 to 100 parts by weight relative to 0 parts by weight, and in particular 20 to 100 parts by weight to obtain an appearance similar to agate.
~50 parts by weight is most suitable.
また、上記硬化性組成物(A)および樹脂粒子(B)の
混合物を半硬化させた半硬化樹脂組成物(I[)と生地
用組成物(I)との混合割合は、該組成物(IMOO重
量部に対し半硬化樹脂組成物(■)5〜50重量部の範
囲が好ましく、特にメノウ石に近い外観を得るには、1
0〜30重量部が最も適当である。In addition, the mixing ratio of the semi-cured resin composition (I[) obtained by semi-curing the mixture of the above-mentioned curable composition (A) and resin particles (B) and the fabric composition (I) is as follows: The semi-cured resin composition (■) is preferably in the range of 5 to 50 parts by weight based on the weight part of IMOO, and in particular, in order to obtain an appearance similar to agate, 1
0 to 30 parts by weight is most suitable.
(発明の効果)
本発明の方法で得られる樹脂成形品は難燃性てあり、沸
騰水中に長時間浸漬しても白化や黄変などの外観変化が
無く、高い熱変形温度を有し、耐タバコテストやその他
の汚染テストにおいても優れた結果を与える意匠性に優
れたメノウ調樹脂物品であり、浴槽、キッチンカウンタ
ーなど従来耐熱・耐熱水性の不足のために使用され難か
った分野においても安心して使用することができるもの
である。(Effects of the Invention) The resin molded product obtained by the method of the present invention is flame retardant, does not change in appearance such as whitening or yellowing even when immersed in boiling water for a long time, and has a high heat distortion temperature. It is an agate-like resin product with excellent design that gives excellent results in tobacco resistance tests and other contamination tests, and is safe even in areas where it has traditionally been difficult to use due to lack of heat resistance and hot water resistance, such as bathtubs and kitchen counters. It can be used with care.
また、本発明の方法によれば、立体的で深みのあるメノ
ウ調柄模様を樹脂成形品に容易にしかも生産安定性よく
現出させることができる。Further, according to the method of the present invention, a three-dimensional and deep agate-like pattern can be easily produced on a resin molded product with good production stability.
(実 施 例)
以下、実施例について更に詳細に説明するが、これらが
本発明の全てを代表するものではない。(Examples) Examples will be described in more detail below, but these do not represent the entirety of the present invention.
製造例 1
トリメチロールプロパントリメタクリレート25重量部
、スチレン75重量部およびシランカップリング剤(K
BM−503、信越化学■製〕0.5重量部を混合し、
単量体混液とした。次に、この混液中に水酸化アルミニ
ウム〔ハイシライト1−1−320.平均粒径3.5ミ
クロン、昭和軽金属■製)200重量部を高速撹拌機を
用いて混練し、ついで、硬化剤のパー力ドックスPX−
16〔ビス(4−t−ブチルシクロヘキシル)パーオキ
シジカーボネート、日本生薬■製、10時間半減期温度
44℃〕0.8重量部を加え、混合後減圧脱泡して樹脂
粒子製造用混合物を得た。Production Example 1 25 parts by weight of trimethylolpropane trimethacrylate, 75 parts by weight of styrene, and a silane coupling agent (K
BM-503, manufactured by Shin-Etsu Chemical ■] 0.5 part by weight was mixed,
A monomer mixture was prepared. Next, aluminum hydroxide [Hisilite 1-1-320. 200 parts by weight (average particle size 3.5 microns, manufactured by Showa Light Metal) were kneaded using a high-speed stirrer, and then the hardening agent Parryoku Dox PX-
Add 0.8 parts by weight of 16 [bis(4-t-butylcyclohexyl) peroxydicarbonate, manufactured by Nihon Koyaku ■, 10-hour half-life temperature 44°C], and after mixing, defoaming under reduced pressure to obtain a mixture for producing resin particles. Obtained.
次に、この混合物を200 X 200 X 50 m
mの注型用型に注入し、70℃にて硬化せしめたところ
30分で硬化し、さらに120℃にて2時間、後硬化せ
しめた。硬化物は、乳白色の美麗に光を散乱する透明度
の高い、ものであり、その厚さ0.3m板での全光線透
過率は86%であった。Next, this mixture was divided into 200 x 200 x 50 m
The mixture was poured into a casting mold No. m and cured at 70°C, which cured in 30 minutes, and was further post-cured at 120°C for 2 hours. The cured product was milky white and had high transparency, scattering light beautifully, and had a total light transmittance of 86% on a 0.3 m thick plate.
この樹脂をハンマーミルで粉砕し、26メツシユ標準篩
で粗粒を除去した後80メツシユ標準篩で微粒を除去し
て、180〜600ミクロンの粒子を採取し、樹脂粒子
(1)を得た。This resin was pulverized with a hammer mill, coarse particles were removed with a 26-mesh standard sieve, and fine particles were removed with an 80-mesh standard sieve to collect particles of 180 to 600 microns to obtain resin particles (1).
製造例 2
硬化剤の添加前にアクリル樹脂用縁トーナ(AT−85
7、大日精化工業■!Fit)0.1重量部を加える以
外は製造例1と同様にして、硬化物を得た。この硬化物
は、うす緑色に着色した透明度のある美麗なものであり
、厚さ0.3 tta板の全光線透過率は84%であっ
た。Manufacturing example 2 Before adding the hardener, add edge toner for acrylic resin (AT-85).
7. Dainichiseika Kogyo ■! A cured product was obtained in the same manner as in Production Example 1 except that 0.1 part by weight (Fit) was added. This cured product was colored pale green, transparent and beautiful, and the total light transmittance of the 0.3 tta plate was 84%.
この硬化物を製造例1と同様にして粉砕分級して、18
0〜600ミクロンの樹脂粒子(2)を得1こ 。This cured product was crushed and classified in the same manner as in Production Example 1.
One resin particle (2) of 0 to 600 microns was obtained.
〔柄出し用の半硬化樹脂組成物(II)の製造〕製造例
3
トリメチロールプロパントリメタクリレート30重量部
、スチレン70重量部およびシランカップリング剤(K
BIVI−503、信越化学■製〕0.5重量部を混合
し、単量体混液とした。次に、この混液中に水酸化アル
ミニウム〔ハイシライトH−320、平均粒径3.5ミ
クロン、昭和軽金属■製〕300重量部および着色剤の
アクリル樹脂用臼トーナー(AT−3、大日精化工業■
製)2.0重量部を高速撹拌機を用いて混練した。[Production of semi-cured resin composition (II) for patterning] Production example 3 30 parts by weight of trimethylolpropane trimethacrylate, 70 parts by weight of styrene, and a silane coupling agent (K
BIVI-503, manufactured by Shin-Etsu Chemical Co., Ltd.] 0.5 parts by weight were mixed to prepare a monomer mixture. Next, 300 parts by weight of aluminum hydroxide [Hisilite H-320, average particle size 3.5 microns, manufactured by Showa Light Metal ■] and a coloring agent of mortar toner for acrylic resin (AT-3, Dainichiseika Kogyo Kogyo Co., Ltd.) were added to this mixed solution. ■
2.0 parts by weight of the product (manufactured by Mimaki Co., Ltd.) were kneaded using a high-speed stirrer.
ついで、硬化剤のt−プチルパーオキシビバレト(P−
70,生薬ヌーリー■製、10時間半減期温度56℃)
0.15重量部を加えた後、製造例1で得た樹脂粒子(
1)を120重量部加えて低速撹拌しながら、60℃に
加温し、約1時間保持した後冷却した。Then, the curing agent t-butyl peroxybivallate (P-
70, Manufactured by Nouri ■, a 10-hour half-life temperature 56℃)
After adding 0.15 parts by weight, the resin particles obtained in Production Example 1 (
1) was added, and the mixture was heated to 60° C. while stirring at low speed, maintained for about 1 hour, and then cooled.
得られた粘稠液は、30’Cにお【プる粘度が15.0
00ポイズであり、内部に樹脂粒子(1)を担持した安
定な半硬化物であった。この半硬化物にざらに硬化剤の
t−ブチルパーオキシオクトエ−1へ〔バーブデル01
日本油脂■製〕0.8重量部を添加混合し、60℃で2
0分間混練を続(ブ、30℃での粘度が32,000ポ
イズの柄出し用の半硬化樹脂組成物(1)を得た。The obtained viscous liquid had a viscosity of 15.0 at 30'C.
00 poise, and was a stable semi-cured product with resin particles (1) supported inside. To this semi-cured product, add the curing agent t-butylperoxyoctoate-1 [Barbdel 01].
Add 0.8 parts by weight of Nippon Oil & Fats ■ and mix at 60°C.
Kneading was continued for 0 minutes to obtain a semi-cured resin composition (1) for patterning having a viscosity of 32,000 poise at 30°C.
なお、樹脂粒子(1)を添加せずに充分に硬化せしめた
硬化物は、白色半透明で、厚さ0.3mm板の全光線透
過率は38%であった。Note that the cured product that was sufficiently cured without adding resin particles (1) was white and translucent, and the total light transmittance of the plate with a thickness of 0.3 mm was 38%.
製造例 4
製造例3において、トリメチロールプロパン1〜リメタ
クリレート25重量部、メチルメタクリレ−1−30重
量部およびスチレン45重量部からなる単量体混液を用
い、着色剤に緑トーナー(AT857、大日精化工業■
製)0.3重量部を白]〜ナーと併用したものを用い、
樹脂粒子(1)の代わりに製造例2で得た樹脂粒子(2
)を用い、tブチルパーオキシオフ1〜ニー1〜添加後
の混線時1を40分間とする伯は製造例3と同様にして
、30℃における粘度が71,000ボイスの緑色系半
硬化樹脂組成物(2)を得た。Production Example 4 In Production Example 3, a monomer mixture consisting of 1 to 25 parts by weight of trimethylolpropane to remethacrylate, 1 to 30 parts by weight of methyl methacrylate, and 45 parts by weight of styrene was used, and a green toner (AT857, Dainichiseika Chemical Industry■
using 0.3 parts by weight of white powder) in combination with
Resin particles (2) obtained in Production Example 2 were used instead of resin particles (1).
), t-butyl peroxy off 1 ~ knee 1 ~ time of crosstalk after addition 1 was set to 40 minutes in the same manner as in Production Example 3, and a green semi-cured resin with a viscosity of 71,000 voices at 30°C was prepared. Composition (2) was obtained.
なお、樹脂粒子(2)を添加せずに充分に硬化せしめた
硬化物は、緑色半透明で、厚さ0.3m板の全光線透過
率は33%であった。Note that the cured product that was sufficiently cured without adding resin particles (2) was green and semitransparent, and the total light transmittance of the plate with a thickness of 0.3 m was 33%.
実施例 1
1−ツメチロールプロパントリメタクリレート3011
部、スチレン70重量部およびシランカップリング剤(
KBM−503、信越化学■製〕0.5重量部を混合し
、単量体混液とした。次に、この混液中に水酸化アルミ
ニウム〔ハイシライトH−320、平均粒径3.5ミク
ロン、昭和軽金属■製〕300重量部を高速撹拌機を用
いて混練し、ついで、硬化剤のt−プチルパーオキシオ
ク1〜工−ト〔バーブチル01日本油脂■製〕0.8重
量部を加え、混合後減圧説泡して生地用硬化性組成物(
1)を得た。この生地用硬化性組成物(1)の粘度は液
温30℃で10ボイスであった。Example 1 1-Tumethylolpropane trimethacrylate 3011
parts, 70 parts by weight of styrene and a silane coupling agent (
0.5 part by weight of KBM-503 (manufactured by Shin-Etsu Chemical) was mixed to prepare a monomer mixture. Next, 300 parts by weight of aluminum hydroxide (Hisilite H-320, average particle size 3.5 microns, manufactured by Showa Light Metal) was kneaded into this mixed solution using a high-speed stirrer, and then the hardening agent T-Petite was kneaded. Add 0.8 parts by weight of luperoxyoctoate (barbutyl 01 manufactured by NOF), mix and foam under reduced pressure to form a curable composition for fabrics (
1) was obtained. The viscosity of this curable composition for dough (1) was 10 voices at a liquid temperature of 30°C.
なお、この生地用硬化性組成物(1)を硬化して厚さ0
.3mmの板にしたところ、板の全光線透過率は82%
であった。In addition, this curable composition for fabric (1) is cured to a thickness of 0.
.. When made into a 3mm plate, the total light transmittance of the plate was 82%.
Met.
次に、この生地用硬化性組成物(11100重量部に製
造例3で得た柄出し用の半硬化樹脂組成物(1)20重
量部を添加してプロペラ式低速撹拌機で混合し、半硬化
樹脂組成物(1)を小さな雲状に生地用硬化性組成物(
1)中に分散したのを確認してから撹拌を停止し、注型
用混合物を得た。Next, 20 parts by weight of the semi-cured resin composition (1) for patterning obtained in Production Example 3 was added to this curable composition for fabrics (11,100 parts by weight) and mixed with a propeller-type low-speed stirrer. The curable resin composition (1) is formed into a small cloud of the curable composition for fabrics (
1) After confirming that the mixture was dispersed, stirring was stopped to obtain a mixture for casting.
この混合物を1000X2000X13mmの注型用型
に注入し、80℃にて硬化せしめたところ20分で硬化
し、さらに120℃にて2時間後硬化した。This mixture was poured into a casting mold of 1000 x 2000 x 13 mm and cured at 80°C, cured in 20 minutes, and further cured at 120°C for 2 hours.
得られた成形品は、乳白色の透明度の比較的高い生地の
中にやや不透明な白色の不定形の雲状物が点在し、二重
三重に層を成して見え、かつ雲状物の中には透明度の高
い粒子が微妙に光を透過散乱させている意匠性に優れた
メノウ調樹脂物品であった。また、この成形品を厚さ6
Mとなるように切断したものにおいても、厚さ13In
Inのものと同様の優れたメノウ調柄模様が認められI
CQ実施例 2
トリメチロールプロパントリメタクリレート30重量部
、スチレン50重量部、ボリスヂレン20重量部および
シランカップリング剤(KBM503、信越化学■製〕
0.5重量部を混合溶解し、単量体混液とした。次に、
この混液中に水酸化アルミニウム〔ハイシライト・l−
1−320、平均粒径3.5ミクロン、昭和軽金属■製
〕250重量部を高速撹拌機を用いて混練し、ついで、
着色剤のアクリル樹脂用黄色トーナー(AT−509、
大日精化工業■@l)0.2重量部および硬化剤のtブ
チルパーオキシベンゾエート〔パーブチルZ、日本油脂
■製〕0.8重量部を加え、ニーダ−にて混練して、生
パン状の生地用硬化性組成物(2)を刹1 lこ 。The obtained molded product has slightly opaque white amorphous clouds dotted within the milky white dough with relatively high transparency, and appears to be layered. Inside was an agate-like resin article with excellent design, with highly transparent particles that subtly transmitted and scattered light. In addition, this molded product has a thickness of 6
Even when cut to M, the thickness is 13In.
An excellent agate-like pattern similar to that of In was recognized.
CQ Example 2 30 parts by weight of trimethylolpropane trimethacrylate, 50 parts by weight of styrene, 20 parts by weight of borisdyrene, and a silane coupling agent (KBM503, manufactured by Shin-Etsu Chemical)
0.5 part by weight was mixed and dissolved to obtain a monomer mixture. next,
Aluminum hydroxide [hysilite/l-
1-320, average particle size 3.5 microns, manufactured by Showa Light Metal ■] were kneaded using a high-speed stirrer, and then,
Colorant yellow toner for acrylic resin (AT-509,
Add 0.2 parts by weight of Dainichiseika Kagyo ■@l) and 0.8 parts by weight of t-butyl peroxybenzoate (Perbutyl Z, manufactured by NOF ■) as a hardening agent, and knead in a kneader to form fresh bread. 1 l of curable composition for fabrics (2).
なお、この生地用硬化性組成物(2)を厚さ0.3mの
板にプレス成形したところ、板の全光線透過率は75%
であった。When this curable composition for fabric (2) was press-molded into a 0.3 m thick plate, the total light transmittance of the plate was 75%.
Met.
次に、この生地用硬化性組成物(2)100重量部に製
造例4で得た柄出し用の半硬化樹脂組成物(2)25重
量部を添加してニーダ−にて混練し、緑色の筋状物や雲
状物が分散したのを確認してから混合を停止し、プレス
成形用成形材料を得た。Next, 25 parts by weight of the semi-cured resin composition (2) for patterning obtained in Production Example 4 was added to 100 parts by weight of this curable composition (2) for fabrics, and kneaded in a kneader. After confirming that the streaks and clouds were dispersed, mixing was stopped, and a molding material for press molding was obtained.
この成形材料を120℃に加熱した平板成形用金型(キ
ャビィティ寸法:300X30Q x 6 #)の中へ
投入し、5分間加圧加熱した後とり出した。This molding material was put into a flat molding mold (cavity size: 300 x 30 Q x 6 #) heated to 120°C, heated under pressure for 5 minutes, and then taken out.
得られた成形品は、うず黄色の半透明の生地の中にやや
不透明な緑色の筋状物や雲状物が分布し、かつ緑色柄状
物の中には微妙に光を透過散乱する透明度の高い粒子が
含まれている意匠性に優れたメノウ調樹脂物品であった
。The resulting molded product has slightly opaque green streaks and clouds distributed within the swirly yellow translucent fabric, and the green patterned material has a transparency that allows light to pass through and scatter slightly. It was an agate-like resin article with excellent design and containing particles with a high degree of oxidation.
Claims (1)
に注入または載置して成形硬化を行って筋状または雲状
の柄を有するメノウ調樹脂物品を製造するに際し、生地
用硬化性組 成物として、その硬化物の0.3mm厚さのシートの全
光線透過率が70%以上である無機質充填材含有硬化性
組成物( I )を用い、柄出し用材料として、その硬化
物の0.3mm厚さのシートの全光線透過率が10〜6
0%の範囲である無機質充填剤含有硬化性組成物(A)
中に0.3mm厚さのシートとした時の全光線透過率が
70%以上で且つ粒子径が100〜800ミクロンの範
囲にある樹脂粒子(B)を混合分散せしめた後に硬化性
組成物(A)を硬化して得た30℃における粘度が20
,000〜80,000ポイズの範囲にある半硬化樹脂
組成物(II)を用いることを特徴とするメノウ調樹脂物
品の製法。 2、硬化性組成物( I )が、多官能(メタ)アクリレ
ートと芳香族ビニル化合物とを必須成分としてなるラジ
カル重合性単量体に平均粒子径5ミクロン以下の金属酸
化物の水和物を混合分散したものである請求項1記載の
メノウ調樹脂物品の製法。 3、半硬化樹脂組成物(II)中の樹脂が、多官能(メタ
)アクリレートと芳香族ビニルモノマーとを必須成分と
してなる単量体混液の架橋重合体である請求項1記載の
メノウ調樹脂物品の製法。 4、硬化性組成物(A)を硬化させるための硬化剤とし
て、中・低温分解硬化剤と高温分解硬化剤とを用い、半
硬化樹脂組成物(II)を得る際の硬化反応を70℃以下
の中・低温で行い且つ半硬化樹脂組成物(II)を樹脂組
成物( I )に混合した後成形硬化する際の硬化反応を
70℃を越える高温で行う請求項1記載のメノウ調樹脂
物品の製法。 5、硬化性組成物( I )および硬化性組成物(A)中
に含有される無機質充填剤の粒子径が80ミクロン以下
である請求項1記載のメノウ調樹脂物品の製法。[Claims] 1. An agate-like resin article having a streak-like or cloud-like pattern by mixing a patterning material into a curable composition for fabrics, injecting or placing the mixture into a mold, and molding and curing the mixture. When manufacturing a pattern, a curable composition containing an inorganic filler (I) having a total light transmittance of 70% or more in a 0.3 mm thick sheet of the cured product was used as a curable composition for fabric. As a material for dispensing, the total light transmittance of a 0.3 mm thick sheet of the cured product is 10 to 6.
Curable composition (A) containing an inorganic filler in the range of 0%
The curable composition ( The viscosity at 30°C obtained by curing A) is 20
A method for producing an agate-like resin article, characterized by using a semi-cured resin composition (II) having a poise in the range of ,000 to 80,000 poise. 2. The curable composition (I) is a radically polymerizable monomer containing a polyfunctional (meth)acrylate and an aromatic vinyl compound as essential components, and a hydrate of a metal oxide with an average particle size of 5 microns or less. The method for producing an agate-like resin article according to claim 1, wherein the agate-like resin article is mixed and dispersed. 3. The agate-like resin according to claim 1, wherein the resin in the semi-cured resin composition (II) is a crosslinked polymer of a monomer mixture containing a polyfunctional (meth)acrylate and an aromatic vinyl monomer as essential components. The method of manufacturing the article. 4. As a curing agent for curing the curable composition (A), a medium- to low-temperature decomposition curing agent and a high-temperature decomposition curing agent are used, and the curing reaction is carried out at 70°C to obtain the semi-cured resin composition (II). The agate-like resin according to claim 1, wherein the curing reaction is carried out at a medium to low temperature as described below, and the curing reaction during molding and curing after mixing the semi-cured resin composition (II) with the resin composition (I) is carried out at a high temperature exceeding 70°C. The method of manufacturing the article. 5. The method for producing an agate-like resin article according to claim 1, wherein the particle size of the inorganic filler contained in the curable composition (I) and the curable composition (A) is 80 microns or less.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP31017188A JP2635735B2 (en) | 1988-12-09 | 1988-12-09 | Manufacturing method of agate-like resin article |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP31017188A JP2635735B2 (en) | 1988-12-09 | 1988-12-09 | Manufacturing method of agate-like resin article |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH02157147A true JPH02157147A (en) | 1990-06-15 |
JP2635735B2 JP2635735B2 (en) | 1997-07-30 |
Family
ID=18002026
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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JP31017188A Expired - Lifetime JP2635735B2 (en) | 1988-12-09 | 1988-12-09 | Manufacturing method of agate-like resin article |
Country Status (1)
Country | Link |
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JP (1) | JP2635735B2 (en) |
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1988
- 1988-12-09 JP JP31017188A patent/JP2635735B2/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
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JP2635735B2 (en) | 1997-07-30 |
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