JPH02153045A - Hardened roll for rolling and rolling mill - Google Patents

Hardened roll for rolling and rolling mill

Info

Publication number
JPH02153045A
JPH02153045A JP30422788A JP30422788A JPH02153045A JP H02153045 A JPH02153045 A JP H02153045A JP 30422788 A JP30422788 A JP 30422788A JP 30422788 A JP30422788 A JP 30422788A JP H02153045 A JPH02153045 A JP H02153045A
Authority
JP
Japan
Prior art keywords
roll
rolling
hardness
wear
quenching
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP30422788A
Other languages
Japanese (ja)
Other versions
JPH0649914B2 (en
Inventor
Masayuki Era
江良 雅之
Yasuo Kondo
保夫 近藤
Hideyo Kodama
英世 児玉
Tetsuo Uchida
哲郎 内田
Masami Shimizu
正己 清水
Osamu Shimotamura
下タ村 修
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hitachi Ltd
Original Assignee
Hitachi Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hitachi Ltd filed Critical Hitachi Ltd
Priority to JP30422788A priority Critical patent/JPH0649914B2/en
Publication of JPH02153045A publication Critical patent/JPH02153045A/en
Publication of JPH0649914B2 publication Critical patent/JPH0649914B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/005Modifying the physical properties by deformation combined with, or followed by, heat treatment of ferrous alloys

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Reduction Rolling/Reduction Stand/Operation Of Reduction Machine (AREA)
  • Heat Treatment Of Steel (AREA)
  • Heat Treatment Of Articles (AREA)

Abstract

PURPOSE:To manufacture the title roll having high hardness and excellent wear resistance by executing cladding by welding of a high carbon alloy steel having specific compsn. to the surface of a steel core material having toughness by an electroslag remelting method, subjecting it to diffusion annealing, thereafter subjecting the surface to mechanical working and thereafter to heat treatment. CONSTITUTION:A columnar body 42 made of a bearing steel forming a core material for a rolling roll is placed in a water cooled mold 46 and a pipe-shaped consumable electrode 43 for the formation of the outer layer part of the rolling roll contg., by weight, 0.8 to 1.0% C, 0.6 to 1.5% Si, 0.6 to 1.5% Mn, 0.5 to 3% Ni, 3 to 4.5% Cr, 7.5 to 8.5% Mo, 1 to 1.5% W, 0.8 to 1.5% V and 6 to 7.5% Co, satisfying 16%<=2Mo+W<=19% and 3.5%<=10 (Mn+Ni)-Co<=39% and the balance Fe is immersed into molten slag 44, which is integrated by welding onto the surface of the core material 42 made of a steel by an electroslag remelting method. It is subjected to diffusion annealing at 1,150 to 1,230 deg.C and is thereafter subjected to hot constrained casting, hardening and tempering, by which a composite roll for rolling having high hardness and excellent wear resistance of the surface layer can be manufactured.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、高硬度、耐摩耗材料を用いる圧延用焼入ロー
ルにf$υ、特に冷間及び熱間圧延の両方に適用可能な
太吻ロールに関する。
DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention provides a rolling quench roll made of high hardness and wear-resistant material with f$υ, especially a thick roll that is applicable to both cold and hot rolling. Regarding the snout roll.

〔従来の技術〕[Conventional technology]

従来、冷間圧延機のワークロールはCr、 Mo、 W
Conventionally, the work rolls of cold rolling mills are made of Cr, Mo, W.
.

■及びCO等を含有した高速度工具肩が用いられている
。例えば、JI8規格8KHff9 (C1〜1.15
%、Cr  ”、、 5〜4.5%、Mo9〜10%、
Wl、2〜1.9%、V   Q、9〜1.4%、Co
  7.5〜& 5 %、5%、Mn0.5%、Mn 
 14%以下残部Fe  )はMo系ハイスであ)、こ
の組成は高硬度と研削性にすぐれているのが特徴である
。しかし、Co tkが多いため直径40報以上の大物
になると冷却速度が・4くなυ、焼入、暁もどしにより
十分な硬さを得ることができず焼入性の点でとくに問題
であった。
(2) A high-speed tool shoulder containing CO, etc. is used. For example, JI8 standard 8KHff9 (C1~1.15
%, Cr'', 5~4.5%, Mo9~10%,
Wl, 2-1.9%, VQ, 9-1.4%, Co
7.5~&5%, 5%, Mn0.5%, Mn
The remaining Fe (14% or less) is Mo-based high speed steel), and this composition is characterized by high hardness and excellent grindability. However, due to the large amount of Cotk, when it comes to large pieces with a diameter of 40 mm or more, the cooling rate is 4 mm, making it impossible to obtain sufficient hardness through quenching and tempering, which poses a particular problem in terms of hardenability. Ta.

硬さを増すためには焼入温度を上げて強制的に冷却すれ
ば硬さをある程度上げることが可能であるが、割れ発生
の原因と々る。さらに、焼入温度全土げて合金元素を基
地中に溶けこませようとすると表面が溶]して割れを発
生させる京因となる。
In order to increase the hardness, it is possible to increase the hardness to some extent by raising the quenching temperature and forcibly cooling it, but this often causes cracks to occur. Furthermore, if an attempt is made to dissolve the alloying elements into the matrix at the entire quenching temperature, the surface will melt, which will cause cracks to occur.

一方、−収約にCOは焼入温度を上昇させるので結晶粒
が粗大化し、靭性を劣化させるとともに焼入性を悪るく
するので大物用のロール材として不向きな材質である。
On the other hand, since CO increases the quenching temperature, the crystal grains become coarser, which deteriorates the toughness and hardenability, making it unsuitable as a roll material for large objects.

〔発明が解決しようとするa哩〕[The problem that the invention attempts to solve]

上記従来技術による材料では、焼入性が劣り十分な硬度
を得ることが出来ず、特に直径が40w&以上の大物ロ
ール用としては不適であった。
The materials according to the prior art described above have poor hardenability and cannot obtain sufficient hardness, and are particularly unsuitable for use in large rolls with a diameter of 40W or more.

本発明の目的は、前記従来技術の問題点を解決し、焼入
性を著しく向上させた、硬度と耐摩耗性及び靭性にすぐ
れた材料とそれを用いた圧延用ロールを提供することに
ある。
An object of the present invention is to solve the problems of the prior art and provide a material with significantly improved hardenability and excellent hardness, wear resistance, and toughness, and a rolling roll using the same. .

〔課題を解決するための手段〕[Means to solve the problem]

本発明者らは、上述の焼入性についての問題点を解決す
る方法としてC,Mo、 Co jtを従来材よりもロ
ーρ材の諸性質の、漂影′aを及ぼさない範囲で低下さ
せて、新たに焼入性を増大させるMn及びN1を添加し
、Coを適当量組合せることにより、空冷でも十分に焼
きが入り、焼入性を著しく向上させ大物用のロールにも
使用が可能であり、なおかつ、高硬度で++1114耗
性と靭性を改善した材質を見出し、本発明を完成した。
As a method to solve the above-mentioned problems with hardenability, the present inventors have determined that the various properties of the low rho material are lowered than those of conventional materials within a range that does not cause drift 'a. By adding Mn and N1, which increase hardenability, and combining an appropriate amount of Co, the hardenability can be sufficiently hardened even with air cooling, and the hardenability is significantly improved, making it possible to use it for rolls for large objects. We have discovered a material that has high hardness and improved wear resistance and toughness by +1114, and completed the present invention.

すなわち、本発明は、直置でCα8〜1九、SiQ、6
〜1.5%、Mn  a6〜1.5%、N1  α5〜
3%、CrS 〜4.5%、Mo  7.5〜IL 5
 x%W1〜1.5%、V  Q、8〜1.5%、Co
6〜7.5%、残部がFe及び不可避的な不純物からな
ることを特徴とする高硬度、耐摩耗材料であり、また、
該材料を用いた圧延用焼入ロールである。
That is, in the present invention, Cα8-19, SiQ, 6
~1.5%, Mn a6~1.5%, N1 α5~
3%, CrS~4.5%, Mo7.5~IL5
x%W1~1.5%, VQ, 8~1.5%, Co
It is a high hardness, wear-resistant material characterized by comprising 6 to 7.5%, the balance consisting of Fe and unavoidable impurities, and
This is a rolling quench roll using the material.

さらに、上記の組成を芯材の外側に溶着一体化し複合ロ
ールとすることができ、熱処理も可能である。また、1
075〜1220℃から焼入後、500〜650℃の高
@焼もどしを行なうと、硬いMC型及び鳩C型と残留オ
ーステナイトの金属meになるためHRC65,3以上
の高硬度が得られ、しかも、耐摩耗性及び高靭性のもの
が得られる。
Furthermore, the above composition can be integrally welded to the outside of the core material to form a composite roll, and heat treatment is also possible. Also, 1
After quenching from 075 to 1220°C, high tempering at 500 to 650°C results in a hard MC type, pigeon C type, and retained austenite metal me, resulting in a high hardness of HRC 65.3 or higher. , abrasion resistant and high toughness can be obtained.

本発明のロールは一対の作業ロー〃と中間ロール及び補
強ロー〃からなる4重式圧延機、6直式圧延機、及び多
段式圧低機に組入られた直径40■以上の圧延用焼入ロ
ールとして供せられる。
The roll of the present invention is used for rolling with a diameter of 40 mm or more and is installed in a 4-layer rolling mill, a 6-row rolling mill, and a multi-stage rolling mill consisting of a pair of working rows, an intermediate roll, and a reinforcing row. Served as a roll.

以下、本発明の詳細な説明する。The present invention will be explained in detail below.

本発明の高硬度、111it II耗材料において、t
ta%でCα8〜1%、5iCL6〜1.5%、Mn[
L6〜1.5%、Ni[15〜3%、Cr5〜4.5%
、 M。
In the high hardness, 111it II wear material of the present invention, t
At ta%, Cα8-1%, 5iCL6-1.5%, Mn[
L6~1.5%, Ni[15~3%, Cr5~4.5%
, M.

7.5〜&5%、W1〜1.5%、V  [18〜1.
5%、Co  6〜15%残部がFe及び不可避的な不
純物から成る組成では、公知のものに比べC及びMa+
−1をC約a2%、Mo約1.5%減少させた。
7.5~&5%, W1~1.5%, V [18~1.
With a composition consisting of 5% Co, 6-15% balance Fe and unavoidable impurities, C and Ma +
-1 was reduced by about a2% of Ca and about 1.5% of Mo.

とくに、COは焼入性に悪影4を及ぼすことが確実であ
り1〜1.5%減少させた。このことは焼入の1祭にパ
ーライトが晶出しないように冷却速度を早くさせる効果
をねらった。さらに、焼入性を増大させるためにMnと
Ni liをI]、5〜3%の範囲で添加し、なおかつ
、 Co量を6〜15%の範囲で組合せた。すなわち、
Mn、 Ni、 Coの関係が五5く10 (Mn +
 Ni ) −Co < 39の範囲で恒温変■による
パーライトの開始時間が約20倍長時間側に延長され、
空冷でも十分な硬さが得られ、焼入性を大巾に向上させ
効果的に作用する。また、焼入、焼もどしによる焼入性
の試験においても約2倍の焼入性が向上する作用を示し
た。
In particular, it is certain that CO has a negative effect on hardenability, so it was reduced by 1 to 1.5%. This was aimed at increasing the cooling rate to prevent pearlite from crystallizing during the first quenching process. Furthermore, in order to increase hardenability, Mn and Nili were added in a range of 5 to 3%, and the amount of Co was combined in a range of 6 to 15%. That is,
The relationship between Mn, Ni, and Co is 55×10 (Mn +
In the range of Ni ) -Co < 39, the start time of pearlite due to constant temperature change is extended by about 20 times to the longer side,
Sufficient hardness can be obtained even with air cooling, which greatly improves hardenability and works effectively. In addition, in hardenability tests by quenching and tempering, the hardenability was improved by about twice as much.

次に、嬶処理によりMoとWの炭化物が析出して硬度を
上昇させる。そのMoとWの好ましい組成は16≦2 
Mo + W≦19の範囲にありHRC65,3以上の
高硬度が雨られる。また、基地中にはマルテンサイトと
残留オーステナイトの金属#A織により靭性が向上した
。とくに、MnとN1を添加し、Coの組合せにより、
焼もどし時の残留オーステナイト量が5〜20%残留す
るため靭性を上昇させる。さらに、 Mn、 NiとC
Oの組合せによりsさが低下せずに高硬度で;耐14!
耗性及び高靭性が得られるのでその作用はさらに効果的
となる。
Next, carbides of Mo and W are precipitated by the bending treatment to increase the hardness. The preferred composition of Mo and W is 16≦2
It is in the range of Mo+W≦19 and has a high hardness of HRC65.3 or higher. In addition, toughness was improved due to the metal #A woven fabric of martensite and retained austenite in the matrix. In particular, by adding Mn and N1 and combining Co,
Since 5 to 20% of residual austenite remains during tempering, toughness is increased. Furthermore, Mn, Ni and C
The combination of O provides high hardness without decreasing s; resistance 14!
Since wear resistance and high toughness are obtained, the effect becomes even more effective.

次に、高速度工具鋼の各成分の限定理由は次の通りであ
る。
Next, the reasons for limiting each component of high-speed tool steel are as follows.

Cは焼入状態で一部基地に溶解し、他はMo、W+Cr
、 Vなどと結合して複炭化物を作る。高速度工具鋼の
性質には最も故感彦影叫を及ぼす元素である。Cが少く
ないと二次硬化が少なく、反面、高すぎると溶融点が下
がシ、焼入温度を下げないと共晶組織を生じ、もろくな
る。今回の詳しい検討から、C量がα8以下では炭化物
を作るだめのC量が少なく、1%以上になると靭性が劣
化するので、最適範囲は[18〜1%であり十分な軸き
をすることが明らかになった。
C is partially dissolved in the matrix in the quenched state, and the rest is Mo, W+Cr
, V, etc. to form double carbides. It is the element that most influences the properties of high-speed tool steel. If the C content is too low, there will be little secondary hardening; on the other hand, if it is too high, the melting point will drop, and if the quenching temperature is not lowered, a eutectic structure will occur, resulting in brittleness. From this detailed study, we found that if the C content is less than α8, there is less C to form carbide, and if it is more than 1%, the toughness deteriorates, so the optimal range is [18 to 1%, and sufficient shafting is required. has become clear.

Mnは必らず含んでいる元素で特に規定する必要はない
が通常添加される量は14%以下である。
Mn is an element that is necessarily included and does not need to be specifically defined, but the amount added is usually 14% or less.

今回の検討においてMnIk′f、0.6〜1.5%と
した。
In this study, MnIk'f was set at 0.6 to 1.5%.

その根拠はMnは焼入性の向上に寄与する元素で[1,
6%以下では効果が少なく、1.5%以上では残留オー
ステナイト隈が増加し、安定化して硬さの大巾な上昇は
みられない。また、鋳物の割れが生じ易くなるので0.
6〜t5%で十分である。N1とCOの組合せにより効
果を増す。
The basis for this is that Mn is an element that contributes to improving hardenability [1,
If it is less than 6%, the effect is small, and if it is more than 1.5%, retained austenite circles increase and become stable, and no significant increase in hardness is observed. Also, cracks in the casting tend to occur, so 0.
6 to 5% is sufficient. The combination of N1 and CO increases the effect.

N1は金属組俺を微細にし、オーステナイトにもフェツ
イトにも固溶して基地を強化する。また、Cr及びMo
と共存して焼入性を増し、基地を強化し靭性と耐fqi
耗性を向上させる。a、S%以下では上記の特性が発揮
されず、3Xを越えるとオーステナイトが残留して硬さ
がでなくなる。MnとCOの組合せで焼入性、靭性にお
いてなお一層の効果を挙げることができる。15〜3%
で十分であムCOは炭化物を形成せず、はとんど基地に
固溶する。COはCのF6への溶解度を高め、炭化物の
IS地に固溶する址を増大するので、焼もどし硬さ、高
@梗さを増す。しかし、炭化物の偏析を助長し、もろく
する傾向がある。また、脱炭性を増し、溶融点を上げ、
残Jオーステナイト通を増す傾向がある。MnとN1の
共存によシ焼入性を向上させるとともに、硬さを低下さ
せず靭性を上げる元素である。、その道は6〜15%で
十分な働きをするが、少なくとも、多くても上記の特i
生を定r「しない。
N1 makes the metal group me fine and dissolves into austenite and fezite to strengthen the base. Also, Cr and Mo
It coexists with the steel to increase hardenability, strengthen the matrix, and improve toughness and fqi resistance.
Improve wear resistance. If it is less than a and S%, the above characteristics will not be exhibited, and if it exceeds 3X, austenite will remain and hardness will not be achieved. The combination of Mn and CO can provide even greater effects on hardenability and toughness. 15-3%
is sufficient, and CO does not form carbides and is mostly dissolved in the matrix. CO increases the solubility of C in F6 and increases the amount of solid solution in the IS matrix of carbides, thereby increasing tempering hardness and high hardness. However, it tends to promote carbide segregation and make it brittle. It also increases decarburization, raises the melting point,
There is a tendency to increase residual J austenite. The coexistence of Mn and N1 improves hardenability and is an element that increases toughness without reducing hardness. , the path works well at 6-15%, but at least, at most, the above characteristics
I don't define life.

Moは一部Cと結合してM@C型炭化炭化物成し、残部
は、1地に固溶して二次硬化現象(焼もどし便化)によ
シ硬さを増加させる。また、高温焼もどしにより、M、
C型炭化物を析出させて硬度、i樹1v1耗性を向上さ
せる。15%以下では硬度及び1lllt n純性にお
とυ、85%以上ではMo炭化物が網状に晶出して靭性
が低下する。その道は7.5〜&5%で効果を発揮する
A part of Mo combines with C to form an M@C type carbide, and the remaining part is solidly dissolved in the base and increases hardness through a secondary hardening phenomenon (tempering). In addition, by high temperature tempering, M,
C-type carbide is precipitated to improve hardness and wear resistance. If it is less than 15%, the hardness and purity will decrease, and if it is more than 85%, Mo carbide will crystallize in a network shape and the toughness will decrease. That path is effective at 7.5~&5%.

WはMo と同様に一部Cと結合してM、C型の炭化物
を形成し、残部は基地中に固溶して基地を緻密なマルテ
ンサイト組織とし、二次硬化現象によυM、C炭化物を
析出させて高硬度と+l1it#l1it#耗性る。1
〜1.5%で十分な働きをする。MoとWの間には16
≦2 Mo + ”IJ≦19の関係がちシ、この範囲
で高硬度と耐摩耗性の効果を発揮する。
Similar to Mo, W partially combines with C to form M and C type carbides, and the remaining part is solidly dissolved in the matrix to form a dense martensitic structure, resulting in υM and C due to the secondary hardening phenomenon. Carbides are precipitated, resulting in high hardness and wear resistance. 1
~1.5% works well. There are 16 between Mo and W
≦2 Mo + "IJ≦19, and in this range high hardness and wear resistance are exhibited.

CrはCと結合してCr炭化物を晶出して財、Q耗性に
寄与する元素である。3〜&5%で十分である。
Cr is an element that combines with C to crystallize Cr carbide and contributes to the wear resistance. 3~&5% is sufficient.

VはCと結合してきわめて硬いMC型炭化物を作り、1
耐摩耗性を上昇させる。一方、研削性を困帷にする。■
炭化物は高温で固溶しにくく、結晶粒の成長を妨げる。
V combines with C to form extremely hard MC type carbide, and 1
Increases wear resistance. On the other hand, it makes grinding difficult. ■
Carbide is difficult to form a solid solution at high temperatures and hinders the growth of crystal grains.

また、Cとの結びつきが強いので焼入加勢の瞭、基地に
固溶するC横はVによって強く影響される。4当な焼入
、焼もどし硬さを得るにはCとVは一定の量的関係が必
要とされる。
In addition, since the bond with C is strong, the quenching force is obvious, and the side of C dissolved in the matrix is strongly influenced by V. In order to obtain suitable quenching and tempering hardness, a certain quantitative relationship between C and V is required.

今1ωの険肘において08〜1.5%で十分であり、1
8%以下では熱処理効果の安定性を欠き、多くなると研
削性及び溶解作業が困蝿となる。t5%までは問題がな
いことが明らかである。
Now, 08~1.5% is sufficient for the 1ω elbow, and 1
If it is less than 8%, the heat treatment effect will be unstable, and if it is too much, grindability and melting work will be difficult. It is clear that there is no problem up to t5%.

Slは製鋼精錬においても曹゛通元素として分類され、
rq中にある程度不可避的に含まれている成分である。
Sl is also classified as a common element in steelmaking and refining.
It is a component that is unavoidably included in rq.

11常は脱酸の目的で添加される程度であシ、含有量も
14%以下となっている。しかし、高速変工具鋼ではs
1添加は焼もどしによる二次硬化を促進させ、硬度及び
1ljtWi耗性、靭性を向上させる。従って、含有酸
として0.6〜1.5xが望ましい範囲である。
No. 11 is usually only added for the purpose of deoxidizing, and the content is 14% or less. However, in high-speed variable tool steel, s
Addition of 1 promotes secondary hardening by tempering and improves hardness, wear resistance, and toughness. Therefore, the desirable range for the acid content is 0.6 to 1.5x.

その他、不ciT礎的に含有される不純物である、P、
 3. Cu、 Pb、 Nについて説明する。
In addition, P, which is an impurity fundamentally contained in non-ciT,
3. Cu, Pb, and N will be explained.

PはaはでもCuの中に偏析する元素であり、焼割れ、
ひずみなどの主京囚となる。また、脆性を著しく増加す
るので、普通は11%以下であればとくに問題はない。
P is an element that segregates in Cu, causing quench cracking,
He becomes a prisoner of Kyoto such as Hizumi. Also, since it significantly increases brittleness, there is usually no problem if it is less than 11%.

5Vipと同様に有害元素であるがMnS、 Tie、
などなるべく害の少ない形にするため、11%以下であ
ればよい。
Although they are harmful elements like 5Vip, MnS, Tie,
In order to create a form with as little harm as possible, it is sufficient that it is 11% or less.

Cuは、1祿の#細化に寄与する元素であるが、鍛造の
際に割れの原因ともなる。cL1%以下であれば特に害
はない。
Cu is an element that contributes to #fineness of steel, but it also causes cracks during forging. If cL is 1% or less, there is no particular harm.

PbはMnSやその他の介在物とともに凝集する。Pb aggregates with MnS and other inclusions.

樹枝状の間に集まる傾向を持ち、添加量が多くなると艶
聞作業性を福ろくする。11%以下であれば問題はない
It has a tendency to gather between dendritic branches, and when added in a large amount, it impairs gloss workability. There is no problem if it is below 11%.

Nはオーステナイト組織を強く安定化するなどCと類似
している。その量は0.1%であれば害は少ない。
N is similar to C in that it strongly stabilizes the austenite structure. If the amount is 0.1%, there is little harm.

次く、本発明の圧延用焼入ロールの製造法では十分な強
度と靭性を有する鋼を芯材とし、その芯材の外側に、本
発明の組成からなる消耗1を極を配置し、工Vクトロス
ッグ再溶解法により、芯材の外周部と消耗電橿をm融し
ながら、順次凝固させて外1部材を形成させるので、そ
の境界部に不溶着部やミクロキャビティ等の欠陥のない
健全な接合部が得られる。従って、本発明では楕芯材と
外−部材の一体化した複合ローyに熱処理を施すことが
可能となり、高硬度と1##摩耗性と適当な残留オース
テナイトが存在しても硬さを低下せず、高い靭性を持っ
た複合ロールの製造が可能である。
Next, in the method for manufacturing a rolling quench roll of the present invention, steel having sufficient strength and toughness is used as a core material, and a pole of consumable material 1 having the composition of the present invention is placed on the outside of the core material. By using the V-cutrosg remelting method, the outer periphery of the core material and the consumable wire are melted and sequentially solidified to form the outer part, so that the boundary part is sound and free of defects such as unwelded parts and micro cavities. A good joint can be obtained. Therefore, in the present invention, it is possible to heat-treat a composite row y in which an elliptical core material and an outer member are integrated, and the hardness can be reduced even if high hardness, 1## abrasion resistance, and appropriate retained austenite are present. It is possible to manufacture composite rolls with high toughness without having to

そして、一対の作業ロールと補強ロー〃に支持された4
型式圧延機及び上、下一対の作業ロールと補強ロールの
間に中間ロー〃を設け、中間ロールが移動を行ない得る
ような6型式圧延機、さらに一対の作業ロールと中間ロ
ールと補強ロールを持つ多転式圧延機等のそれぞれのロ
ールとして本発明の圧延用焼入ロールを組入れて使用で
きる。
4 supported by a pair of work rolls and a reinforcing row.
A 6-type rolling mill with an intermediate roll between the upper and lower pairs of work rolls and a reinforcing roll, and a 6-type rolling mill that allows the intermediate roll to move, and a pair of work rolls, an intermediate roll, and a reinforcing roll. The rolling quench roll of the present invention can be incorporated and used as each roll of a multi-rotation rolling mill or the like.

〔実施例〕〔Example〕

以下に本発明の実痛例を第1図〜@11図を用いて説明
するが、本発明はこれらの実施例に限定されない。
Practical examples of the present invention will be explained below using FIGS. 1 to 11, but the present invention is not limited to these examples.

実施例〔1〕 C,Mo、 Co、 Mn、 Ni 添加を具体的に示
すだめの実施例の化学組成を第1表に示す。第1表にお
いて15は従来の高速度工具鋼で本発明の組成よυもC
,Mo及びCOが高くなって1ハる。8〜14は比較材
でちる。8はMoとWfiが半々に添加されており、N
1が含有されていない組成である。9は高Mo、高Mn
、高CO系でN1を含んでいない組成である。10及び
11はMn 、 Ni 、iiが特許請求の範囲よりは
ずれた組成である。12はNi 、 Co 孟が高く、
Mnが添加されていない組成である。13はMnとCo
がともに低い場合でN1が添加されていない組成である
。14はMn1!:COが高い組成である。1〜7は本
発明の組成を示し、Mo、Wが16≦2 Mo + W
≦19の範囲でなおかっ、Mn、Ni及びCOの関係が
五5≦10 (Mn+Ni )−Co≦39の式を満足
した組成である。
Example [1] Table 1 shows the chemical composition of a further example specifically showing the addition of C, Mo, Co, Mn, and Ni. In Table 1, 15 is a conventional high-speed tool steel with a composition of υ higher than that of the present invention.
, Mo and CO become high. 8 to 14 are made of comparative material. 8 has Mo and Wfi added equally, and N
This is a composition that does not contain 1. 9 is high Mo, high Mn
, the composition is high in CO and does not contain N1. Nos. 10 and 11 have compositions in which Mn, Ni, and ii are outside the scope of the claims. 12 is high in Ni, Co,
This is a composition in which Mn is not added. 13 is Mn and Co
This is a composition in which both are low and N1 is not added. 14 is Mn1! :The composition is high in CO. 1 to 7 indicate the composition of the present invention, Mo and W are 16≦2 Mo + W
It is a composition in which the relationship between Mn, Ni and CO satisfies the following formula: 55≦10 (Mn+Ni)-Co≦39.

試料は高周波溶解炉で溶解し、金型に鋳込み鋼塊を製造
した。碍込み後の1塊は880″QX10h→700℃
×5h−4炉冷の焼なましを行ない、熱処理硬さ、11
[耗試倹、曲げ試験及び焼入性試験を行なった。
The sample was melted in a high-frequency melting furnace and cast into a mold to produce a steel ingot. One block after insulating is 880″QX10h → 700℃
x5h-4 furnace cooling annealing, heat treatment hardness: 11
[Abrasion test, bending test and hardenability test were conducted.

第2表に試験結果を示す。熱処理硬さは15i角の試験
片を用いてロックウニμ硬度計(HRC)で測定した。
Table 2 shows the test results. The heat treatment hardness was measured using a Rock Uni hardness tester (HRC) using a 15i square test piece.

熱処理は各試料とも1150″CX1h→空冷後、50
0℃X1h→空冷のサイク〃を5回繰返し、硬さをl1
tl定した。従来材15はHRC67の直を示している
。比較材8〜14はいずれもbs〜645Lか得られず
、Mn、Ni及びc。
Heat treatment was performed for each sample at 1150"CX1h → after air cooling, 50"
Repeat the cycle of 0°C x 1h → air cooling 5 times to reduce the hardness to 11
tl was determined. Conventional material 15 shows straightness of HRC67. Comparative materials 8 to 14 all failed to obtain bs~645L, and had Mn, Ni, and c.

量とのパヲンスが悪いため硬さが低くなっている。The hardness is low because the balance with the amount is poor.

本発明材の1〜7はいずれも68〜69と旨い硬度が得
られた。本発明の組成はC,Mo、 Co 濾を減少さ
せ、その反面、Mn 、 Niを添加した。第1図はM
n、 Ni、 Co量と硬さの関係を示すグラフである
Inventive materials 1 to 7 all had good hardness of 68 to 69. The composition of the present invention reduced C, Mo, Co filtration while adding Mn, Ni. Figure 1 is M
It is a graph showing the relationship between the amounts of n, Ni, and Co and hardness.

第2表の第291は研4式軍耗試験による摩耗減量を示
す。試験方法は回転数60 Orpmで回転するtf径
zoamのターンテーブルにエメリーベーパを張り、そ
の上に直径1. B rsの試験片を荷置800?で押
付け、2分20秒間、1g粍させる試験方法である。
No. 291 in Table 2 shows the wear loss by Ken 4 type military wear test. The test method was to put an emery vapor on a TF diameter Zoam turntable rotating at 60 rpm, and place a diameter 1. Loading 800 Brs test pieces? The test method is to apply pressure with a pressure of 1 g for 2 minutes and 20 seconds.

試験11M後の改1通差をもって曜粍喰とし、耐1窄耗
注を比較した。従来材15の11i比減量は7&9■の
値を示し、本発明材と比較材の中間へ摩耗減量を示して
いる。比較材8〜14は82.1〜8五3岬と摩耗域、
欧が多くなっている。本発明材の1〜7はJl!l減耗
が僅少であり、すぐれたll1It摩耗注を示すことが
明らかでおる。第2図はMn、 tri、 C。
The difference of 1 note after 11M of the test was used as the 1st grade, and the 1st abrasion resistance was compared. The 11i weight loss of conventional material 15 shows a value of 7 & 9■, which indicates an abrasion loss between the present invention material and the comparative material. Comparison materials 8 to 14 have a wear area of 82.1 to 853 cape,
Europe is on the rise. Materials 1 to 7 of the present invention are Jl! It is clear that the loss of l is small and that it exhibits excellent wear. Figure 2 shows Mn, tri, and C.

量と摩耗減量の関係を示すグラフである。It is a graph showing the relationship between amount and wear loss.

第2表の第5及び第4M4は靭性の評価のだめの静的曲
げ試験結果を示す。試験片寸法は厚さ4鴫、巾5鴫、長
さ55−であシ、支点間距14140 m、中央−点荷
跋曲げ造兵を用いて試験した。目標値となる従来材15
は抗折力105 ”7m”、撓み量[15mであった。
Nos. 5 and 4 M4 in Table 2 show the results of static bending tests for toughness evaluation. The dimensions of the test piece were 4 mm in thickness, 5 mm in width, 55 mm in length, and 14140 m in distance between the supporting points. Conventional material 15 with target value
The transverse rupture strength was 105 "7 m" and the amount of deflection was 15 m.

第3図はMn、 Ni、 Co11と抗折力の関係を示
すグラフである。本発明材1〜7はいずれも高い靭性値
を示し、従来材の約1.5倍の靭性値を示すことが明白
となった。第4図は本発明材(1150℃X 1 h4
A%C,500℃X1h→A%C5回)、比較材(11
50℃X1h→AC,500℃X1h−+AC5回)、
従来材(1150℃x1h−+A、C,500℃×1h
4A。
FIG. 3 is a graph showing the relationship between Mn, Ni, Co11 and transverse rupture strength. It became clear that all of the present invention materials 1 to 7 exhibited high toughness values, about 1.5 times that of the conventional materials. Figure 4 shows the material of the present invention (1150°C
A%C, 500°C x 1h → A%C 5 times), comparative material (11
50°C x 1h → AC, 500°C x 1h - + AC 5 times),
Conventional material (1150℃ x 1h-+A, C, 500℃ x 1h
4A.

05回)の残留オーステナイト量を示すグラフである。05) is a graph showing the amount of retained austenite.

この図からも明らかなように比較材及び従来材は残留オ
ーステナイト量がほとんど残留していないが、本発明材
は5〜20%残留しておシ、高硬度でありながら高い靭
性を維持していることが明らかである。
As is clear from this figure, the comparative and conventional materials have almost no retained austenite, but the inventive material has 5 to 20% residual austenite, and maintains high toughness despite its high hardness. It is clear that there are

第2表第5!1lIlは焼入性試験結果を示す。試験方
法は直径65mの試験片を1150°QX1h→空冷後
、soO℃×1h→空冷のサイク/l/を5回繰返した
。熱処理後の表面からの硬さを測定し、硬さが低下し始
める距離から焼入性を評価した。従来材は15晴の位置
から硬さが低下する。比較材はいずれも10〜16−の
位置から硬さが低下する。本発明材1〜7は28〜30
鴫の位置まで硬さが低下せず、焼入性にすぐれているこ
とが明らかである。@5図はMn、 Ni、 Co准と
焼入性の関係について図示したグラフである。本発明材
は従来材よりも約2倍焼入性が向上することが明白とな
った。
Table 2, No. 5!1lIl shows the results of the hardenability test. The test method was to heat a test piece with a diameter of 65 m at 1150°Q for 1 h → air cooling, and then repeat the cycle /l / of soO°C x 1 h → air cooling 5 times. The hardness from the surface after heat treatment was measured, and the hardenability was evaluated from the distance at which the hardness began to decrease. The hardness of conventional materials decreases from the 15-degree position. The hardness of all comparative materials decreases from a position of 10 to 16-. Inventive materials 1 to 7 are 28 to 30
It is clear that the hardness does not decrease to the level of hardness and the hardenability is excellent. Figure @5 is a graph illustrating the relationship between Mn, Ni, Co and hardenability. It has become clear that the hardenability of the material of the present invention is approximately twice as good as that of the conventional material.

第  1 表 第  2 表 実施例〔2〕 第5表に示す、本発明材の6の組成を用いて、4型式圧
延機の作業ロールを作製した。4型式圧延機のロール構
成を第6図に示す。圧延材21を直接圧延する上、下一
対の作業ロー/l/22.23は補強ローA’24.2
5で支持されている。26゜26′は圧延荷重27 、
27’はロールペンディング力を示しである。
Table 1 Table 2 Example [2] Using composition 6 of the invention material shown in Table 5, work rolls for a Type 4 rolling mill were produced. Figure 6 shows the roll configuration of the Type 4 rolling mill. The upper and lower pair of working rows /l/22.23 that directly roll the rolled material 21 are reinforcing rows A'24.2.
It is supported by 5. 26°26' is rolling load 27,
27' indicates the roll pending force.

第5表 作業ロールの作製は8g7図に示す、工Vクトロスラグ
再溶解装置を用いて、直径320−1高さ7301の水
冷適化の内部に直径200m、高さ1500−の鋼製芯
材42(軸受鋼)をスタート盤45上に設置し、本発明
材のMn及びN1を含有させた外憎材41を内径235
m、外径280mの円筒状消耗+([43に用い、フブ
ツクスを挿入して溶解し鋼塊を作製した。溶製した鋼塊
の溶着性について調べるため、超音波探傷試験によシ、
接合境界部の健全性についてチエツクした。その結果、
外層部は完全に溶着一体化されていることが確認された
。また、溶製後のjA塊を横断面状に切断しマクロm織
による外観を観察した。マクロ組城からは接合部にミク
ロキャビティ等の内部欠陥は発生していなかった。した
がって、高速圧延、高圧下、高荷重圧延を行なっても接
合境界部からのはく離現象は生じないことが予習される
The work rolls in Table 5 were manufactured using a machine V ctroslag remelting device shown in Figure 8g7, and a steel core material 42 with a diameter of 200 m and a height of 1500 m was placed inside a water-cooled chamber with a diameter of 320 m and a height of 730 m. (bearing steel) was installed on the starting board 45, and the outer material 41 containing Mn and N1 of the present invention material was placed on the starting plate 45 with an inner diameter of 235 mm.
m, outer diameter 280 m cylindrical wear +
The integrity of the joint boundary was checked. the result,
It was confirmed that the outer layer was completely welded and integrated. In addition, the jA mass after melting was cut into cross-sectional shapes and the appearance due to the macro-m weave was observed. No internal defects such as micro cavities were found in the joints of the macro-kumishi. Therefore, even if high-speed rolling, high pressure reduction, and high load rolling are performed, it is predicted that the peeling phenomenon from the joint boundary will not occur.

溶製後の鋼塊は1175℃×15時間の拡散焼鈍を行な
い、直径300 w X長さ700mmに機械加工を行
なった。
The steel ingot after melting was diffusion annealed at 1175° C. for 15 hours and machined to a diameter of 300 w x length of 700 mm.

次に、熱処理は本発明材及び従来材とも115゜℃から
焼入後、500℃X1h→空冷の操作を5回繰返しを行
なった。従来材はロール表面の硬さがHm 91 (H
RC66)でちった。本発明材は燕処理時の割れ発生も
なく、ロール表面の硬さはHaqs  (HRc6as
)を示し、AtL式圧延圧延機業ロールとしてすぐれた
材質であることが明白である。
Next, heat treatment was performed for both the inventive material and the conventional material by quenching from 115°C, followed by air cooling at 500°C for 1 hour, which was repeated 5 times. The hardness of the roll surface of the conventional material is Hm 91 (H
RC66). The material of the present invention does not generate cracks during swallow treatment, and the roll surface hardness is Haqs (HRc6as
), and it is clear that it is an excellent material for AtL type rolling mill industry rolls.

実施例〔3〕 第4表に示す、本発明材の5の組成を用いて6直式圧延
機の作業ロールを作製した。6型式圧延機のローIv構
成は第8図に示す。圧延材21を直接圧旺する上、下一
対の作業ローA/22,23はロールハウジング3 Q
 、 30’内に保持されたメタルチョック28 、2
8’及び29 、29’に支持されている。作業ロール
のベンディングを容易になし得る構造となっている。作
業ロール22.25に接触する上、下一対の中間ローA
/31.32は上、下作業ロー/l/22.23とほぼ
同一中心線上に位置するように配置されている。この中
間ロール31゜32は上、下各2木の補強III−Iv
24,25によって支持されている。
Example [3] Using composition 5 of the present invention material shown in Table 4, work rolls for a 6-direct rolling mill were produced. The low IV configuration of the Type 6 rolling mill is shown in FIG. The upper and lower pair of working rows A/22 and 23 that directly compress the rolled material 21 are the roll housing 3 Q
, 30' metal chock held within 28, 2
8' and 29, 29'. The structure allows for easy bending of work rolls. A pair of upper and lower intermediate rows A in contact with the work rolls 22 and 25
/31.32 is arranged so as to be located approximately on the same center line as the upper and lower working rows /1/22.23. This intermediate roll 31° 32 is reinforced with two pieces of wood each on the upper and lower sides III-Iv.
24 and 25.

8g4表 作業q−μの作製は高周波溶解炉で溶製した鋼塊を88
0℃X10h→700℃xsh→炉冷の二段焼なまし後
、1175℃×15時間保持後炉冷の拡散焼鈍を行なっ
た。拡散焼鈍後は熱間拘束鍛造により、鍛a温度を10
50〜1150℃の温度範囲で直径170wX長さ10
00m鍛造した。
8g 4 table work q-μ is made by melting a steel ingot melted in a high frequency melting furnace at 88
After two-stage annealing of 0°C x 10 hours → 700°C x sh → furnace cooling, diffusion annealing was performed at 1175°C x 15 hours followed by furnace cooling. After diffusion annealing, hot restraint forging is performed to reduce the forging temperature to 10
Diameter 170w x length 10 in the temperature range of 50 to 1150℃
00m forged.

鍛造温度が1150℃以上になると脱炭及び酸化が激し
くなり1割れ発生の原因となる。1050℃以下では鍛
造による変形が小さいために鍛造は困難となる。鍛遺後
は焼なましを行ない、直径155mX長さ950需に機
械加工を施し、磁気探傷及び染色試験によシ検査を行な
った結果、無欠陥であった。
When the forging temperature exceeds 1150°C, decarburization and oxidation become intense, causing single cracks to occur. At temperatures below 1050°C, forging becomes difficult because the deformation caused by forging is small. After forging, it was annealed and machined into a piece with a diameter of 155 m and a length of 950 m, and was inspected using magnetic flaw detection and dyeing tests, which revealed no defects.

熱処理は1150℃から焼入後、500℃X1h→空冷
の操作を5回繰り返した。その結果、ロール表面の硬さ
がロックウニ〃硬度計CI(RC)でFT898(HR
C−6a5)の硬さが得られた。、第9図は焼入性を示
しているが図から明らかなように従来材は約15+wか
ら硬さが低下し始めるが、本発明材は約30−から硬さ
が低下するようになシ、本発明材は約2倍の焼入性を向
上させることが明白となり、6屯式圧延機の作業ロール
としてすぐれた性能を示すことが明らかである。
The heat treatment was performed by quenching from 1150°C, followed by heating at 500°C for 1 hour and then air cooling, which was repeated 5 times. As a result, the hardness of the roll surface was determined to be FT898 (HR) by Rock Uni hardness tester CI (RC).
A hardness of C-6a5) was obtained. , Figure 9 shows the hardenability.As is clear from the figure, the hardness of the conventional material starts to decrease from about 15+w, but the hardness of the inventive material starts to decrease from about 30-w. It is clear that the material of the present invention improves the hardenability by about twice as much, and it is clear that it exhibits excellent performance as a work roll for a 6-ton rolling mill.

夾施例〔4〕 第5表に示す、本発明材の2の組成を用いて多段式冷間
圧延機の作業ロールを作製した。多段圧延機のローp$
を成は第10図に示す。21は圧延材、22 、22’
は作業ロール、31 、31’は作業ロールと直接接す
る第一中間ロール、32 、32’は第一中間ロール3
1 、51’と接する第二中間ロール、35 、55’
は第二中間ローlVS2,52’と接するバックアップ
ベアリングロール、so、so’はロールハウジングで
ある。
Example [4] Using composition 2 of the present invention material shown in Table 5, a work roll for a multi-stage cold rolling mill was produced. Row p$ of multi-high rolling mill
The structure is shown in Figure 10. 21 is a rolled material, 22, 22'
are work rolls, 31 and 31' are first intermediate rolls that are in direct contact with the work rolls, and 32 and 32' are first intermediate rolls 3.
1, 51' and a second intermediate roll in contact with 35, 55'.
is a backup bearing roll in contact with the second intermediate roll lVS2, 52', and so and so' are roll housings.

第5表 作業ロールの作製方法は高周波溶解炉で溶製した鋼塊を
880℃×10h→700℃xsh→炉冷の二段焼なま
し後、1175℃X15時間保持して炉冷の拡散焼鈍を
行なった。拡散焼鈍後は熱間拘束鍛造により、鍛造温度
を1050〜1150℃の温度範囲で直径80 #ll
l X長さf200mに鍛造した。鍛造温度が1175
℃以上になると脱炭及び酸化が激しくなシ、割れ発生の
原因となる。
Table 5 The method for manufacturing work rolls is as follows: A steel ingot melted in a high-frequency melting furnace is annealed in two stages: 880°C x 10 hours → 700°C x sh → Furnace cooling, and then kept at 1175°C for 15 hours to undergo furnace cooling diffusion annealing. I did it. After diffusion annealing, hot restrained forging is carried out at a temperature range of 1050 to 1150°C for a diameter of 80 #ll.
Forged to l x length f200m. Forging temperature is 1175
If the temperature exceeds ℃, decarburization and oxidation will be severe and cracks will occur.

1050℃以下では鍛造による変形が小さいために鍛造
は困難となる。鍛造後り焼なましを行ない、直径701
X長さ10[10mに機械1工を施し、磁気探傷及び染
色試験により検査を行なった結果無欠陥であった。
At temperatures below 1050°C, forging becomes difficult because the deformation caused by forging is small. After forging and annealing, the diameter is 701.
A piece of 10 m in length was machined and inspected by magnetic flaw detection and dyeing tests, which revealed no defects.

熱処理は1150″Cから焼入後500℃XIII→空
冷の操作を5回繰返した。その結果、ロール表面の硬さ
Ha99(RRC69)の高硬度が得られた。
The heat treatment was repeated 5 times from 1150"C to 500"C after quenching and then air cooling. As a result, a high hardness of the roll surface with a hardness of Ha99 (RRC69) was obtained.

第11図は本発明材及び従来材の焼入性結果を示す。従
来材は15m+から硬さが低下し始めるのに対して、本
発明材はほとんど中心部まで硬さの低下はなく焼入性に
すぐれており、多段式圧延機の作業ロールとして好適な
材質であることが明白である。
FIG. 11 shows the hardenability results of the present invention material and the conventional material. While the conventional material starts to lose its hardness from 15m+, the material of the present invention does not lose hardness almost all the way to the center, and has excellent hardenability, making it a suitable material for work rolls in multi-stage rolling mills. One thing is clear.

〔発明の幼果〕[Young fruit of invention]

本発明によれば、得られた高硬度、耐摩耗性材料は、従
来材よりも焼入性が2倍以上向上し、しかも高硬度であ
りながら靭性の低下もな(、かえって、1.5倍以上も
改善されている。そして、これから作製した圧延用焼入
ロールは、4直式、6瓜式及び多段式圧延機の作業ロー
ル等に適している。
According to the present invention, the obtained high hardness, wear-resistant material has hardenability more than twice as high as that of conventional materials, and has high hardness without any decrease in toughness (on the contrary, it has a hardness of 1.5 The quench roll for rolling produced from this is suitable as a work roll for a four-roll type, a six-roll type, and a multi-high type rolling mill.

次に、エレクトロスラグ再溶解法で溶製した鋼塊は芯材
と外憎材が溶着一体止したため、境界部の接合部にはミ
クロキャビティが発生しないため、M!IJM理が可能
となシ、H1197(HRC68)以上の硬さが得られ
た。したがって、作業ロー〃の寿命を大巾に延長するこ
とができ、その効果は極めて大きい。
Next, in the steel ingot produced by the electroslag remelting method, the core material and outer material are welded together, so no microcavities are generated at the joint at the boundary, so M! IJM processing was possible, and a hardness of H1197 (HRC68) or higher was obtained. Therefore, the life of the working row can be greatly extended, and the effect is extremely large.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図はMn、 Ni、 Coはと硬さの関係を示すグ
ラフ、 第2図はMn、 Ni、 Co量と摩耗減量の関係を示
すグラフ、 第3図はMn、 Ni、 Co1kと抗折力の関係を示
すグラフ、 8g4図は残留オーステナイト−欧を示すグラフ、第5
図はMn、 Ni、 Co量と焼入性の関係を示すグラ
フ、 第6図は4型式圧延機のロール構成を示す概略断面図、 第7図はエレクトロスラグ再溶解装置の概略断面図、 第8図は6を式圧延機のロール構成を示す概略断面図。 第9図は焼入性と硬さの関係を示すグラフ、第10図は
多段式圧延機のロー/I/#4成を示す概略断面図、 第11図は焼入性と硬さの関係を示すグラフである。 1〜15・・・第1表の1〜15に対応する材料、21
・・・圧延材、22.23・・・作業ロール、24.2
5・・・補強ロール、31,32・・・中間ロール、5
3・・・上の中間ロール移動、54・・・下の中間ロー
ル移動、41・・・外1.42・・・芯材、45・・・
外層用電極パイプ、44・・冒容融スラグ、45・・・
スタート盤、46・・・水冷蒋型、47・・・口伝定盤
、48・・・カーボンブラシ
Figure 1 is a graph showing the relationship between Mn, Ni, and Co and hardness. Figure 2 is a graph showing the relationship between Mn, Ni, and Co amounts and wear loss. Figure 3 is a graph showing the relationship between Mn, Ni, and Co1k and bending. Graph showing the relationship of forces, 8g4 diagram is a graph showing retained austenite-Europe, 5th
The figure is a graph showing the relationship between the amounts of Mn, Ni, and Co and hardenability. Figure 6 is a schematic sectional view showing the roll configuration of a 4-type rolling mill. Figure 7 is a schematic sectional view of an electroslag remelting device. FIG. 8 is a schematic sectional view showing the roll configuration of a rolling mill of type 6. Figure 9 is a graph showing the relationship between hardenability and hardness, Figure 10 is a schematic sectional view showing the row/I/#4 configuration of a multi-stage rolling mill, and Figure 11 is the relationship between hardenability and hardness. This is a graph showing. 1-15...Materials corresponding to 1-15 in Table 1, 21
... Rolled material, 22.23 ... Work roll, 24.2
5... Reinforcement roll, 31, 32... Intermediate roll, 5
3... Upper intermediate roll movement, 54... Lower intermediate roll movement, 41... Outer 1.42... Core material, 45...
Electrode pipe for outer layer, 44... Contaminant molten slag, 45...
Start board, 46...Water-cooled Chiang type, 47...Oral surface plate, 48...Carbon brush

Claims (1)

【特許請求の範囲】 1、重量%で、C0.8〜1%、Si0.6〜1.5%
、Mn0.6〜1.5%、Ni0.5〜3%、Cr5〜
4.5%、Mo7.5〜8.5%、W1〜1.5%、V
0.8〜1.5%、Co6〜7.5%、残部がFe及び
不可避的な不純物からなることを特徴とする高硬度、耐
摩耗材料。 2、請求項1記載の高硬度、耐摩耗材料において、Mo
とWの間には16≦2Mo+W≦19の関係を有するこ
とを特徴とする高硬度、耐摩耗材料。 3、請求項1記載の高硬度、耐摩耗材料において、Mn
、Ni、Coの間には3.5≦10(Mn+Ni)−C
o≦39の関係を有することを特徴とする高硬度、耐摩
耗材料。 4、重量%で、C0.8〜1%、Si0.6〜1.5%
、Mn0.6〜1.5%、Ni0.5〜3%、Cr3〜
4.5%、Mo7.5〜8.5%、W1〜1.5%、V
0.8〜1.5%、Co6〜7.5%、残部がFe及び
不可避的な不純物からなり、基地組織がマルテンサイト
中にM_6C型、MC型、M_7C_3型、M_2_3
C_6型の炭化物と残留オーステナイトをもつた金属組
織からなることを特徴とする高硬度、耐摩耗材料。 5、重量%で、C0.8〜1%、Si0.6〜1.5%
、Mn0.6〜1.5%、Ni0.5〜3%、Cr3〜
4.5%、Mo7.5〜8.5%、W1〜1.5%、V
0.8〜1.5%、Co6〜7.5%、残部がFe及び
不可避的な不純物からなり、熱処理が施されたことを特
徴とする圧延用焼入ロール。 6、重量%で、C0.8〜1%、Si0.6〜1.5%
、Mn0.6〜1.5%、Ni0.5〜3%、Cr5〜
4.5%、Mo7.5〜8.5%、W1〜1.5%、V
0.8〜1.5%、Co6〜7.5%、残部がFe及び
不可避的な不純物からなり、熱処理が施された一体品で
あることを特徴とする圧延用焼入ロール。 7、重量%で、C0.8〜1%、Si0.6〜1.5%
、Mn0.6〜1.5%、Ni0.5〜3%、Cr3〜
4.5%、Mo7.5〜8.5%、W1〜1.5%、V
0.8〜1.5%、Co6〜7.5%、残部がFe及び
不可避的な不純物からなる高硬度、耐摩耗材料を、強靭
な鋼芯材の表面層に用い、熱処理が施された複合品であ
ることを特徴とする圧延用焼入ロール。 8、請求項7記載の圧延用焼入ロールにおいて、表面硬
さHRC65.3以上、芯材の強さが80kg/mm^
2以上であることを特徴とする圧延用焼入ロール。 9、請求項5〜8のいずれか1項に記載の圧延用焼入ロ
ールを、4重式圧延機における上、下一対の作業ロール
と補強ロールのうちの一本以上に用いたことを特徴とす
る4重式圧延機。 10、請求項5〜8のいずれか1項に記載の圧延用焼入
ロールを、一対の作業ロールと中間ロール及び補強ロー
ルのうちの1本以上に用いたことを特徴とする多段式圧
延機。 11、請求項5〜8のいずれか、項に記載の圧延用焼入
ロールを、6重式圧延機における上、下一対の作業ロー
ルと補強ロール及び両者の間の中間ロールのうちの一体
以上に用い、該中間ロールを軸方向に移動可能としたこ
とを特徴とする6重式圧延機。 12、請求項5〜8のいずれか1項に記載の圧延用焼入
ロールを、6重式圧延機における上、下一対の作業ロー
ルと補強ロール及び両者の間の中間ロールのうちの1本
以上に用い、該中間ロールを軸方向に移動及びロールペ
ンディング作用が行なえるようにしたことを特徴とする
6重式圧延機。 15、請求項6記載の圧延用焼入ロールの製造法におい
て、鋼塊を製造する工程、1150〜1230℃で拡散
焼鈍後、1050〜1150℃で熱間拘束鍛造を行なう
工程、更に1075〜1220℃で焼入後、500〜6
50℃の高温焼もどしを行なう工程からなる一体品とし
ての圧延用焼入ロールの製造法。 14、請求項7又は8記載の圧延用焼入ロールの製造法
において、重量%で、C0.8〜1%、Si0.6〜1
.5%、Mn0.6〜1.5%、Ni0.5〜3%、C
r3〜4.5%、Mo7.5〜8.5%、W1〜1.5
%、V0.8〜1.5%、Co6〜7.5%、残部がF
e及び不可避的な不純物からなる高硬度、耐摩耗材料を
消耗電極としてエレクトロスラグ再溶解法により溶融さ
せて、鋼芯材の外層部を肉盛して表面層を製造する工程
、拡散焼鈍後機械加工を行なつた後、熱処理を施す工程
からなる複合品としての圧延用焼入ロールの製造法。
[Claims] 1. In weight%, C0.8-1%, Si0.6-1.5%
, Mn0.6-1.5%, Ni0.5-3%, Cr5-
4.5%, Mo7.5-8.5%, W1-1.5%, V
A high hardness, wear-resistant material characterized by comprising 0.8 to 1.5% Co, 6 to 7.5% Co, and the balance consisting of Fe and unavoidable impurities. 2. In the high hardness, wear-resistant material according to claim 1, Mo
A high hardness, wear-resistant material characterized by having a relationship of 16≦2Mo+W≦19 between and W. 3. In the high hardness, wear-resistant material according to claim 1, Mn
, 3.5≦10(Mn+Ni)-C between Ni and Co.
A high hardness, wear-resistant material characterized by having a relationship of o≦39. 4. In weight%, C0.8-1%, Si0.6-1.5%
, Mn0.6-1.5%, Ni0.5-3%, Cr3-
4.5%, Mo7.5-8.5%, W1-1.5%, V
0.8~1.5%, Co6~7.5%, the balance is Fe and unavoidable impurities, and the base structure is M_6C type, MC type, M_7C_3 type, M_2_3 in martensite.
A high-hardness, wear-resistant material characterized by a metal structure with C_6 type carbide and retained austenite. 5. In weight%, C0.8-1%, Si0.6-1.5%
, Mn0.6-1.5%, Ni0.5-3%, Cr3-
4.5%, Mo7.5-8.5%, W1-1.5%, V
A quenching roll for rolling, characterized in that it consists of 0.8 to 1.5% Co, 6 to 7.5% Co, the balance being Fe and unavoidable impurities, and has been subjected to heat treatment. 6. In weight%, C0.8-1%, Si0.6-1.5%
, Mn0.6-1.5%, Ni0.5-3%, Cr5-
4.5%, Mo7.5-8.5%, W1-1.5%, V
A quench roll for rolling comprising 0.8 to 1.5% Co, 6 to 7.5% Co, and the balance Fe and unavoidable impurities, and is a heat-treated integral product. 7. In weight%, C0.8-1%, Si0.6-1.5%
, Mn0.6-1.5%, Ni0.5-3%, Cr3-
4.5%, Mo7.5-8.5%, W1-1.5%, V
A high-hardness, wear-resistant material consisting of 0.8-1.5% Co, 6-7.5% Co, and the balance Fe and unavoidable impurities is used for the surface layer of a strong steel core material, and heat treated. A quenching roll for rolling that is a composite product. 8. In the rolling quench roll according to claim 7, the surface hardness is HRC 65.3 or more, and the strength of the core material is 80 kg/mm^
A quenching roll for rolling, characterized in that the hardening roll is 2 or more. 9. The quenching roll for rolling according to any one of claims 5 to 8 is used as one or more of the upper and lower pair of work rolls and reinforcing rolls in a quadruple rolling mill. A four-layer rolling mill. 10. A multi-stage rolling mill characterized in that the quenching roll for rolling according to any one of claims 5 to 8 is used as one or more of a pair of work rolls, an intermediate roll, and a reinforcing roll. . 11. The quenching roll for rolling according to any one of claims 5 to 8 is used in one or more of the upper and lower pair of work rolls, the reinforcing roll, and the intermediate roll between the two in a six-layer rolling mill. A six-layer rolling mill, characterized in that the intermediate roll is movable in the axial direction. 12. The quenching roll for rolling according to any one of claims 5 to 8 is used as one of a pair of upper and lower work rolls, a reinforcing roll, and an intermediate roll between the two in a six-layer rolling mill. A six-layer rolling mill used as described above, characterized in that the intermediate roll can be moved in the axial direction and a roll pending action can be performed. 15. In the method for manufacturing a rolling quench roll according to claim 6, the step of manufacturing a steel ingot, the step of performing hot restraint forging at 1050 to 1150° C. after diffusion annealing at 1150 to 1230° C., and further the step of performing hot restraint forging at 1075 to 1220° C. After quenching at ℃ 500~6
A method for manufacturing a hardened roll for rolling as an integral product, which comprises a process of high temperature tempering at 50°C. 14. In the method for manufacturing a rolling quench roll according to claim 7 or 8, in weight %, C0.8-1%, Si0.6-1
.. 5%, Mn0.6-1.5%, Ni0.5-3%, C
r3~4.5%, Mo7.5~8.5%, W1~1.5
%, V0.8-1.5%, Co6-7.5%, the balance is F
A process of manufacturing a surface layer by overlaying the outer layer of a steel core material by melting a high hardness, wear-resistant material consisting of e and unavoidable impurities as a consumable electrode using the electroslag remelting method, and a machine after diffusion annealing. A method for manufacturing a quenched roll for rolling as a composite product, which consists of a process of applying heat treatment after processing.
JP30422788A 1988-12-02 1988-12-02 Quenching roll for rolling and rolling mill Expired - Lifetime JPH0649914B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP30422788A JPH0649914B2 (en) 1988-12-02 1988-12-02 Quenching roll for rolling and rolling mill

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP30422788A JPH0649914B2 (en) 1988-12-02 1988-12-02 Quenching roll for rolling and rolling mill

Publications (2)

Publication Number Publication Date
JPH02153045A true JPH02153045A (en) 1990-06-12
JPH0649914B2 JPH0649914B2 (en) 1994-06-29

Family

ID=17930538

Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Link
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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0466619A (en) * 1990-07-05 1992-03-03 Kubota Corp Method for heat-treating conjugated high speed steel roll
JPH04198455A (en) * 1990-11-29 1992-07-17 Hitachi Ltd Corrosion resisting alloy, hot roll and its production, and hot rolling mill
JPH05132738A (en) * 1991-11-13 1993-05-28 Hitachi Ltd Hardened roll for rolling and its production
CN103643139A (en) * 2013-11-12 2014-03-19 铜陵市肆得科技有限责任公司 Alloy steel material for water pump bearings and preparation method thereof
CN109487160A (en) * 2018-12-10 2019-03-19 宜兴市永昌轧辊有限公司 A kind of novel semi high speed steel cold-rolling intermediate roll and preparation method thereof
CN113118419A (en) * 2021-04-14 2021-07-16 朱龙华 Process for manufacturing metal roller with gradient composite layer by electroslag remelting compounding
CN115896636A (en) * 2022-12-22 2023-04-04 石家庄石特轧辊有限公司 Preparation method of high-hardness roller

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0466619A (en) * 1990-07-05 1992-03-03 Kubota Corp Method for heat-treating conjugated high speed steel roll
JPH04198455A (en) * 1990-11-29 1992-07-17 Hitachi Ltd Corrosion resisting alloy, hot roll and its production, and hot rolling mill
JPH05132738A (en) * 1991-11-13 1993-05-28 Hitachi Ltd Hardened roll for rolling and its production
CN103643139A (en) * 2013-11-12 2014-03-19 铜陵市肆得科技有限责任公司 Alloy steel material for water pump bearings and preparation method thereof
CN109487160A (en) * 2018-12-10 2019-03-19 宜兴市永昌轧辊有限公司 A kind of novel semi high speed steel cold-rolling intermediate roll and preparation method thereof
CN113118419A (en) * 2021-04-14 2021-07-16 朱龙华 Process for manufacturing metal roller with gradient composite layer by electroslag remelting compounding
CN113118419B (en) * 2021-04-14 2022-07-29 朱龙华 Process for manufacturing gradient composite layer metal roller by electroslag remelting compounding (re)
CN115896636A (en) * 2022-12-22 2023-04-04 石家庄石特轧辊有限公司 Preparation method of high-hardness roller

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