JPH02131272A - Image forming device - Google Patents
Image forming deviceInfo
- Publication number
- JPH02131272A JPH02131272A JP63285543A JP28554388A JPH02131272A JP H02131272 A JPH02131272 A JP H02131272A JP 63285543 A JP63285543 A JP 63285543A JP 28554388 A JP28554388 A JP 28554388A JP H02131272 A JPH02131272 A JP H02131272A
- Authority
- JP
- Japan
- Prior art keywords
- fixing film
- fixing
- heating
- heat
- toner
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000010438 heat treatment Methods 0.000 claims abstract description 114
- 239000000463 material Substances 0.000 claims description 53
- 238000002844 melting Methods 0.000 claims description 12
- 239000011347 resin Substances 0.000 claims description 4
- 229920005989 resin Polymers 0.000 claims description 4
- 230000020169 heat generation Effects 0.000 abstract description 7
- 238000000034 method Methods 0.000 description 31
- 238000004804 winding Methods 0.000 description 15
- 238000000926 separation method Methods 0.000 description 12
- 238000001816 cooling Methods 0.000 description 10
- 239000010410 layer Substances 0.000 description 10
- 230000008018 melting Effects 0.000 description 10
- 238000001514 detection method Methods 0.000 description 7
- 230000007423 decrease Effects 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 230000002829 reductive effect Effects 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 4
- 230000006870 function Effects 0.000 description 4
- 230000003068 static effect Effects 0.000 description 4
- 230000037303 wrinkles Effects 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000005611 electricity Effects 0.000 description 3
- 239000000155 melt Substances 0.000 description 3
- 229920000728 polyester Polymers 0.000 description 3
- 239000002344 surface layer Substances 0.000 description 3
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 238000005286 illumination Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000007711 solidification Methods 0.000 description 2
- 230000008023 solidification Effects 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 229910004479 Ta2N Inorganic materials 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 239000002216 antistatic agent Substances 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000000356 contaminant Substances 0.000 description 1
- 238000002788 crimping Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000003384 imaging method Methods 0.000 description 1
- 230000000670 limiting effect Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000006082 mold release agent Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920001721 polyimide Polymers 0.000 description 1
- 239000009719 polyimide resin Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 229920002545 silicone oil Polymers 0.000 description 1
- 229920002379 silicone rubber Polymers 0.000 description 1
- 239000004945 silicone rubber Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
Landscapes
- Fixing For Electrophotography (AREA)
- Paper Feeding For Electrophotography (AREA)
Abstract
Description
【発明の詳細な説明】
(産業上の利用分野)
本発明は、複写機・レーザビームプリンタ・ファクシミ
リ・マイクロフィルムリーダプリンタ・画像表示(ディ
スプレイ)装置・記録機等の画像形成装置に関する。DETAILED DESCRIPTION OF THE INVENTION (Field of Industrial Application) The present invention relates to image forming apparatuses such as copying machines, laser beam printers, facsimile machines, microfilm reader printers, image display devices, and recording machines.
更に詳しくは、電子写真・D?f記録・磁気記録等の適
宜の画像形成プロセス手段により加熱溶融性の樹脂等よ
り成るトナーを用いて記録材(エレクトロファックスシ
一ト・静電記録シート・転写材シート・印刷紙など)の
面に直接方式もしくは間接(転写)方式で目的の画像情
報に対応した未定着のトナー画像を形成担持させ、該未
定着のトナー画像を該画像を担持している記録材面に永
久固着画像として加熱定着処理する方式の画像形成装置
に関する。For more details, see Electronic Photography/D? The surface of a recording material (electrofax sheet, electrostatic recording sheet, transfer material sheet, printing paper, etc.) is printed using a toner made of heat-meltable resin or the like by an appropriate image forming process such as f-recording or magnetic recording. An unfixed toner image corresponding to the desired image information is formed and supported on the surface of the recording material using a direct method or an indirect (transfer) method, and the unfixed toner image is heated as a permanently fixed image on the surface of the recording material carrying the image. The present invention relates to an image forming apparatus that performs fixing processing.
(従来の技術)
従来、この種の装置に用いられている定着装置は、所定
の温度に維持された加熱ローラと、弾性層を有して該加
熱ローラに圧接する加圧ローラとによって、未定着のト
ナー画像が形成された記録材を扶持搬送しつつ加熱する
ローラ定着方式が多用されている。(Prior Art) Conventionally, a fixing device used in this type of device uses a heating roller maintained at a predetermined temperature and a pressure roller having an elastic layer and in pressure contact with the heating roller. A roller fixing method is often used in which a recording material on which a toner image has been formed is heated while being supported and conveyed.
しかしながら、一この種の装置では、加熱ローラにトナ
ーか転移するいわゆるオフセット現象を防止するために
、加熱ローラを最適な温度に維持する必要があり、加熱
ローラあるいは加熱体の熱容量を大きくしなければなら
なかった。すなわち、加熱ローラの熱容量が小さい場合
には、発熱体による供給熱量との関係により通紙あるい
は他の外的要因で加熱ローラ温度が低温側あるいは高温
側に大きく変動し易くなる。低温側に変動した場合には
、トナーの軟化溶融不足によって、定着不良や低温オフ
セットを生じ、高温側に変動した場合には、トナーが完
全に溶融してしまいトナーの凝集力が低下するために、
高温オフセットを生ずる。However, in this type of device, in order to prevent the so-called offset phenomenon in which toner is transferred to the heating roller, it is necessary to maintain the heating roller at an optimal temperature, and the thermal capacity of the heating roller or heating element must be increased. did not become. That is, when the heat capacity of the heating roller is small, the temperature of the heating roller tends to fluctuate greatly toward a lower temperature side or a higher temperature side due to paper passing or other external factors due to the relationship with the amount of heat supplied by the heating element. If the temperature changes to the low temperature side, the toner softens and melts insufficiently, resulting in poor fixing or low-temperature offset. If the temperature changes to the high temperature side, the toner completely melts and the cohesive force of the toner decreases. ,
Causes high temperature offset.
この問題を回避するために、加熱ローラの熱容量を大き
くすると、加熱ローラを所定の温度まで昇温するための
時間が長くなり、装置の使用の際に待機時間が大きくな
るという別の問題が生ずる。In order to avoid this problem, increasing the heat capacity of the heating roller increases the time it takes to heat the heating roller to a predetermined temperature, causing another problem of increasing standby time when using the device. .
かかる問題を解決する方策として米国特許第3,578
,797号に開示されているように、■トナー像を加熱
体ウエブに接触させてその融点へ加熱して溶融し、
■溶融後、そのトナーを冷却して比較的高い粘性とし、
■トナーの付着する傾向を弱めた状態で加熱体ウェブか
ら剥す、
という過程を経ることによって、オフセットを生ぜずに
定着する方式が知られている。As a measure to solve this problem, US Patent No. 3,578
, No. 797, (1) bringing the toner image into contact with a heating body web and heating it to its melting point to melt it, (2) cooling the toner after melting to give it a relatively high viscosity, and (2) making the toner image relatively high in viscosity. A method is known in which fixation is achieved without causing offset by going through the process of peeling off the heating element web in a state where the tendency to adhere is weakened.
上記公知の方式では、これに加えて加熱体に対して、ト
ナー像及び記録材を加圧圧接することなしに加熱する方
式をとっているので、記録材を加熱する必要がなく他の
方法に較べてはるかに少ないエネルギーでトナーを溶融
できるとしている。In addition, the above-mentioned known method heats the toner image and recording material without applying pressure to the heating body, so there is no need to heat the recording material, compared to other methods. The company says it can melt toner using much less energy.
しかしながら、周知のごとく加圧圧接させることなく加
熱体に接触した場合は、熱伝達効率が低下し、トナーの
加熱溶融に比較的長時間を要する。However, as is well known, when the toner is brought into contact with a heating body without being pressurized, the heat transfer efficiency decreases and it takes a relatively long time to heat and melt the toner.
そこで特公昭51−29825公報(特願昭47−25
896号)に、これに公知の加圧圧接技術を付加して熱
伝達率の向上を図りトナーの加熱溶融を短時間でしかも
十分に行うことが提案されている。Therefore, Japanese Patent Publication No. 51-29825 (Special Patent Application No. 47-25)
No. 896), it has been proposed that a known pressure welding technique be added to this to improve the heat transfer coefficient and to sufficiently heat and melt the toner in a short time.
(発明が解決しようとする問題点)
しかしながら、この公報に開示の装置では、トナーの加
熱を比較的短時間でしかも十分行えるようにするために
、
■一対の加熱体の間にトナー像及び記録材を加圧扶持さ
せて加熱し、
■加熱を停止して後強制的に冷却する、方式をとってい
るので、定着に要するエネルギーか大きくなるという不
都合を生ずる。すなわち、一対の加熱体により加熱させ
ることにより、トナー像は上下から加熱されるので一見
効率的に考えられるが、逆にトナー像を記録材側から加
熱するには、先ず記録材を十分に加熱することが必要で
あり、そのためにかえって大きなエネルギーが必要とな
る。さらに、冷却工程においてはトナー像を加熱する際
に加熱昇湿した記録材をも冷却しなければ分離できず、
強制的な冷却手段が必要となっておりエネルギーの無駄
が大きい。(Problems to be Solved by the Invention) However, in the apparatus disclosed in this publication, in order to heat the toner sufficiently in a relatively short time, ■ Toner images and records are formed between a pair of heating elements. Since the method uses a method in which the material is heated under pressure, and then the heating is stopped and then forcedly cooled, the energy required for fixing increases. In other words, by heating the toner image with a pair of heating elements, the toner image is heated from above and below, which may seem efficient at first glance, but on the other hand, in order to heat the toner image from the recording material side, the recording material must first be sufficiently heated. This requires a large amount of energy. Furthermore, in the cooling process, the recording material that has been heated and humidified when heating the toner image cannot be separated unless it is cooled.
A forced cooling method is required, resulting in a large waste of energy.
以上のように、一旦加熱したトナーを冷却した後に分離
することにより、高温オフセットを生ずることなく定着
する方式が提案されているが、上記のごとくの欠点を伴
うために実用化されていない。As described above, a method has been proposed in which the heated toner is cooled and then separated to fix the toner without causing high-temperature offset, but it has not been put to practical use because of the drawbacks described above.
上記2つの提案例では加熱体は加熱ローラ及びこれによ
り送られるウェブと加熱ローラに内蔵された発熱源とに
よって構成されていて加熱はウェブを介して行われ、ウ
ェブの搬送ローラとしての機能を有している。このため
、発熱源への給電方法や温度検知素子の当接支持の形態
が複雑化し、また、温度制御の蹟度も悪くなりがちであ
った。In the above two proposed examples, the heating body is composed of a heating roller, the web fed by the heating roller, and a heat generation source built into the heating roller, heating is performed via the web, and it functions as a web conveyance roller. are doing. For this reason, the method of supplying power to the heat generating source and the form of abutting support for the temperature sensing element become complicated, and the temperature control tends to be difficult.
さらには、温度検知素子が加熱ローラと慴動する構成で
は断線による過昇温が生ずる等安全上の問題もあった。Furthermore, in the configuration in which the temperature sensing element slides with the heating roller, there are safety problems such as excessive temperature rise due to wire breakage.
しかも、上述2例の場合ともに比較的大きな熱容量の加
熱体を必要とするために、機内への放熱が増大し、機内
昇温か著るしくなるという不都合もあった。Moreover, since both of the above two examples require a heating element with a relatively large heat capacity, there is also the disadvantage that heat radiation into the machine increases and the temperature inside the machine increases significantly.
本発明は、上述の従来装置の有していた問題点を解決し
、定着不良やオフセットを生することなく加熱体の熱容
量を小さくすることを可能とし、その結果、待機時間や
消費電力、さらには機内昇温の小さい、またその他にも
顕著な特長を有する画像形成装置を提供することを目的
とする。The present invention solves the problems of the conventional apparatus described above, and makes it possible to reduce the heat capacity of the heating element without causing fixing failure or offset. As a result, standby time, power consumption, and It is an object of the present invention to provide an image forming apparatus that causes a small temperature rise inside the machine and has other remarkable features.
(問題点を解決するための手段)
本発明は、
記録材面に加熱溶融性の樹脂等より成るトナーを担持さ
せて目的の画像情報に対広した未定着のトナー画像を形
成する画像形成手段、
定着フィルムと、該定着フィルムの走行駆動手段と、該
定着フィルムを中にしてその一方面側に配置された加熱
体と、他方面側に配置され、前記加熱体に対して該定着
フィルムを介して記録材の未定着トナー画像担持側の面
を密着させる加圧部材を備え、前記画像形成手段側から
搬送されてくる未定着トナー画像を担持した記録材の搬
送速度と同一速度で同一方向に走行駆動させた定着フィ
ルムと前記加圧部材との間に該記録材を導入して未定着
トナー画像を記録材面に加熱定着するトナー画像加熱定
着手段、
を抹備し、@記トナー画像加熱定着手段の加熱体は定着
フィルム横断方向に線状の発熱部を有し、定着フィルム
は少なくとも加圧部材の全長域にわたって接している、
ことを特徴とする画像形成装置
である。(Means for Solving the Problems) The present invention provides an image forming means that forms an unfixed toner image covering target image information by carrying toner made of heat-melting resin or the like on the surface of a recording material. , a fixing film, a traveling drive means for the fixing film, a heating body disposed on one side of the fixing film with the fixing film inside, and a heating body disposed on the other side of the fixing film for moving the fixing film with respect to the heating body. a pressure member that brings the unfixed toner image bearing side of the recording material into close contact with each other through the pressurizing member, and presses the unfixed toner image bearing surface of the recording material into close contact with each other, and the pressurizing member is provided with a pressure member that brings the unfixed toner image bearing side of the recording material into close contact with each other. a toner image heat fixing means for introducing the recording material between the fixing film driven to run and the pressure member and heating and fixing the unfixed toner image on the surface of the recording material; The image forming apparatus is characterized in that the heating body of the heat fixing means has a linear heating section in the transverse direction of the fixing film, and the fixing film is in contact with at least the entire length of the pressure member.
(作用)
(1)記録材の搬送方向と同一速度で同一方向に走行駆
動状態の定着フィルムと加圧部材との間に導入された画
像定着すべき記録材は、定着フィルム而に未定着トナー
画像担持側の面が密着して定着フィルムと一緒の重なり
状態で加熱体と加圧部材との相互圧接部(定着ニップ部
)を挟圧力を受けつつ互に速度差による面ズレを生じた
り、しわ宵ったリすることなく一体的に重なり密着して
通通していく。(Function) (1) The recording material to which the image is to be fixed is introduced between the fixing film and the pressure member, which are running in the same direction at the same speed as the conveyance direction of the recording material. When the image bearing side surface is in close contact with the fixing film and overlapped with the fixing film, the mutual pressure contact area (fixing nip area) between the heating body and the pressure member is subjected to squeezing pressure, and the surfaces may be misaligned due to the speed difference between them. They overlap and fit together as one piece without any wrinkles or wrinkles.
■加熱工程
この相互圧接部通過過程で記録材面の未定着トナー画像
が定着フィルムを介して加熱体によって加熱軟化・溶融
され、特に、その表層部はトナー融点を大きく』一回り
完全に軟化・溶融する。この場合加熱体と加圧部材の相
互圧接部において加熱体・定着フィルム・トナー画像・
記録材は加圧部材によって良好に押圧密着されて効果的
に熱伝達されることにより、短い時間の加熱によってト
ナーは十分に軟化・溶融されて良好な定着性が得られる
。一方記録材自体の昇温は実際上極めて小さく熱エネル
ギーの無駄が少ない。つまり実質的に記録材自体は加熱
せず、トナーのみを効果的に加熱軟化・溶融して低電力
でトナー画像の加熱定着を良好に実行できる。■Heating process During this process of passing through the mutual pressure contact section, the unfixed toner image on the surface of the recording material is heated and softened and melted by the heating body via the fixing film, and in particular, the surface layer part is completely softened and melted by increasing the toner melting point. melt. In this case, the heating body, fixing film, toner image, etc.
The recording material is well pressed and adhered by the pressure member and heat is transferred effectively, so that the toner is sufficiently softened and melted by heating for a short period of time, and good fixing properties can be obtained. On the other hand, the temperature rise of the recording material itself is actually extremely small and there is little waste of thermal energy. In other words, the recording material itself is not heated substantially, only the toner is effectively heated to soften and melt, and the toner image can be successfully heat-fixed with low power.
ここで本発明で記述されるトナーの軟化・溶融に関して
注記する。トナーの「融点」と便宜的に表現している温
度は、トナーが定着するために最低必要な温度を意味し
ており、その定着下限温度で、溶融といえる程粘度か低
下する場合や、軟化といった程度の粘度低下の場合があ
る。したかって定名する際に溶融と便宜的に表現してい
る場合でも、実際には軟化といった程度の粘度低下を示
している場合がある。本発明ではこのような場合も含む
。同様に、トナーが冷却固定したと便宜的に表現してい
る場合も、トナーによっては同化とはいえず高粘度化と
いった方か適切である場合かある。本発明ではこのよう
な場合も含む。Here, a note will be made regarding the softening and melting of the toner described in the present invention. The temperature conveniently expressed as the toner's "melting point" refers to the minimum temperature required for the toner to fix. In some cases, the viscosity decreases to such an extent. Therefore, even when it is conveniently expressed as melting when determining the name, it may actually indicate a decrease in viscosity to the extent of softening. The present invention also includes such cases. Similarly, even when it is conveniently expressed that the toner has been cooled and fixed, depending on the toner, it may be more appropriate to say that the toner has become highly viscous rather than assimilated. The present invention also includes such cases.
■冷却工程
定着フィルム而に密着して加熱体と加圧部材との相互圧
接部を順次に通過するトナー画像加熱軟化・溶融済みの
記録材部分は圧接部通通後も定着フィルム面に密着させ
たままの搬送を引続きしばらく続行させ、この間を冷却
工程として前記加熱工程で軟化・溶融させたトナーの熱
を放熱させてトナーを冷却固定させる。この冷却固化で
トナーの凝集力は非常に大きくなって一団となって挙動
することになり、又記録材側に対する粘着・固着力が増
大する一方、定着フィルム側に対するそれは極めて低下
していく。記録材に対してはトナーは訂記加熱工程で加
熱軟化・溶融された際加圧部材によって加圧されるため
、少なくともトナー画像の一部は記録材表面層に浸透し
、その浸透分の冷却固化によるアンカー効果で冷却固化
トナーの記録材側に対する粘着・固着力が増大する。■Cooling process The toner image that is in close contact with the fixing film and sequentially passes through the mutual pressure contact area between the heating body and the pressure member.The recording material portion that has already been heated and softened and melted is kept in close contact with the fixing film surface even after passing through the pressure contact area. The conveyance is continued for a while, and this period is used as a cooling process, in which the heat of the toner softened and melted in the heating process is radiated, and the toner is cooled and fixed. This cooling and solidification greatly increases the cohesive force of the toner, causing it to behave as a group, and while the adhesion and fixing force to the recording material side increases, the cohesive force to the fixing film side extremely decreases. For the recording material, when the toner is heated and softened and melted in the heating process, it is pressurized by a pressure member, so at least a part of the toner image penetrates into the surface layer of the recording material, and the permeated portion is cooled. The anchor effect caused by solidification increases the adhesion and adhesion of the cooled and solidified toner to the recording material side.
olI1反(分111i)工程
上記の冷却工程によりトナー画像の冷却固化がなされた
後、定着フィルム面から記録材を順次に離反させる。こ
の離反時にはトナー画像は冷却固化で記録材に対する粘
着・固着力が十分に大きく、定着フィルムに対するそれ
は極めて小さい状態となっているから、画像定着済みの
記録材部分は定着フィルムに対するトナーオフセットを
発生することなく容易に順次に分離されていく。After the toner image is cooled and solidified in the above-described cooling step, the recording material is sequentially separated from the fixing film surface. At this time of separation, the toner image is cooled and solidified, and the adhesion and adhesion force to the recording material is sufficiently large, but the adhesion and fixation force to the fixing film is extremely small, so the part of the recording material where the image has been fixed generates toner offset with respect to the fixing film. They are easily separated one after another without any problems.
かくして走行する定着フィルム面に未定着トナー画像担
持面が面するように画像定着すべき記録材を同一速度で
上記定着フィルムに密着走行せしめ、該定着フィルムを
介して加熱体によりトナー画像を加熱溶融せしめ、トナ
ー像.が冷却固定化した後に記録材と定着フィルムとを
離反させているので定着フィルムに対するトナーオフセ
ットを発生することがなく、かつ熱容量の小さい発熱体
を用い、その発熱体への給電を簡素な構成のもとに行な
うことが可能となり、定着するためにトナーを昇湿させ
るべき温度(融点または軟化点)に対して、十分に高い
温度の加熱体を維持することによってトナー画像を効率
的に加熱することが可能となり、少ないエネルギーで定
着不良のない十分良好な定着が可能となり、その結果、
装置使用時の待機時間や、′$4費電力、さらには機内
昇温の小さな画像形成装置を得るという効果を奏する。In this way, the recording material on which the image is to be fixed is made to run in close contact with the fixing film at the same speed so that the unfixed toner image bearing surface faces the running fixing film surface, and the toner image is heated and melted by a heating body through the fixing film. Seriously, toner image. Since the recording material and the fixing film are separated after being cooled and fixed, toner offset with respect to the fixing film does not occur, and a heating element with a small heat capacity is used to supply power to the heating element with a simple configuration. The toner image can be efficiently heated by maintaining the heating element at a temperature sufficiently high relative to the temperature (melting point or softening point) at which the toner should be humidified in order to be fixed. This makes it possible to achieve sufficiently good fusing with less energy and no fusing defects, and as a result,
This has the effect of providing an image forming apparatus with less standby time during use, less power consumption, and less internal temperature rise.
(2)定着フィルムは少なくとも加圧部材の全長域にわ
たって接していることにより、加圧部材は常に定着フィ
ルムを介して加熱体に対して当接して加熱体との直接接
触部分を生じない。従って■.そのような直接接触部分
が存在する場合における、該部分に対応する加熱体発熱
面部分の加圧部材との摺擦摩耗・損傷の発生か防止され
ることにより、加熱体の耐久性(寿命)が向上する。(2) Since the fixing film is in contact with at least the entire length of the pressure member, the pressure member always comes into contact with the heating body through the fixing film and does not come into direct contact with the heating body. Therefore ■. When such a direct contact part exists, the durability (life) of the heating element can be improved by preventing the occurrence of friction wear and damage with the pressure member on the heat generating surface of the heating element corresponding to the part. will improve.
■.直接接触部分が存在する場合における、該部分に生
じる大きな摩擦抗力がなくなり、加圧部材か回転又は回
動駆動される部材である場合におけるその駆動トルクが
低減され、駆動系の簡素化・小型化、ひいては画像形成
装置の小型化・低コスト化等が可能となる。■. When there is a direct contact part, there is no large frictional force generated in that part, and when the pressure member is a rotating or rotationally driven member, the driving torque is reduced, simplifying and downsizing the drive system. As a result, it becomes possible to downsize and reduce the cost of the image forming apparatus.
(実施例)
〈実施例−1〉(第1〜5図)
本例装置は原槁載置台往復動型・回転ドラム型・転写式
の電子写真複写装置である。(Example) <Example 1> (Figures 1 to 5) The apparatus of this example is an electrophotographic copying apparatus of a Haraaki mounting table reciprocating type, rotating drum type, and transfer type.
(1)装置の全体的概略構成(第1図)第1図において
、100は装置機筺、1は該機筺の上面板100a上に
配設したガラス板等の透明板部材よりなる往復動型の原
槁載置台であり、機筺上面板100a上を図面上右方a
、左方aに夫々所定の速度で往復移動駆動される。(1) Overall schematic configuration of the device (Fig. 1) In Fig. 1, 100 is a device housing, and 1 is a reciprocating motion consisting of a transparent plate member such as a glass plate disposed on the top plate 100a of the machine housing. It is a mounting table for the mold, and the top plate 100a of the machine casing is placed on the right side a in the drawing.
, are driven to reciprocate in the left direction a at predetermined speeds.
Gは原稿であり、複写すべき画像面側を下向きにして原
稿載置台1の上面に所定の載置基準に従って載置し,そ
の上に原稿圧着板1aをかぶせて押え込むことによりセ
ットされる。G is a document, which is placed by placing the image side to be copied facing down on the top surface of the document table 1 according to a predetermined placement standard, and placing the document pressure bonding plate 1a on top of it and pressing it down. .
100bは機筺上面板100a面に原稿載置台1の往復
移動方向とは直角の方向(紙面に垂直の方向)を長手と
して開口された原稿照明部としてのスリット開口部であ
る。原稿載置台1上に載置セットした原稿Gの下向き画
像面は原稿載置台1の右方aへの往動移動過程で右辺側
から左辺側にかけて順次にスリット開口部100bの位
置を通過していき、その通過過程でランプ7の光Llを
スリット開口部100b、透明な原稿載置台1を通して
受けて照明走査される。その照明走査光の原稿面反射光
が短焦点小径結像素子アレイ2によって感光ドラム3面
に結像露光される。Reference numeral 100b denotes a slit opening, which serves as a document illumination section, and is opened on the surface of the top plate 100a of the machine casing, with its length extending in a direction perpendicular to the direction of reciprocating movement of the document table 1 (direction perpendicular to the plane of the paper). The downward image surface of the document G set on the document platform 1 passes through the position of the slit opening 100b sequentially from the right side to the left side during the forward movement of the document platform 1 to the right side a. During the passing process, the light Ll from the lamp 7 is received through the slit opening 100b and the transparent original table 1, and the document is illuminated and scanned. The illumination scanning light reflected from the document surface is imaged and exposed on the surface of the photosensitive drum 3 by the short focus and small diameter imaging element array 2.
感光ドラム3は例えば酸化亜鉛感光層・有機半導体感光
層等の感光層が被覆処理され、中心支軸3aを中心に所
定の周速度で矢示bの時計方向に回転駆動され、その回
転過程で帯電器4により正極性又は負極性の一様な帯電
処理を受け、そのー様帯電而に前記の原稿画像の結像露
光(スリット露光)を受けることにより感光ドラム3面
には結像露光した原稿画像に対応した静電潜像が順次に
形成されていく。The photosensitive drum 3 is coated with a photosensitive layer such as a zinc oxide photosensitive layer or an organic semiconductor photosensitive layer, and is rotated clockwise as indicated by an arrow b around a central support shaft 3a at a predetermined circumferential speed. The charger 4 uniformly charges the original with positive or negative polarity, and then the image-forming exposure (slit exposure) of the original image is carried out on the surface of the photosensitive drum 3. Electrostatic latent images corresponding to the images are sequentially formed.
この静電潜像は現像器5により加熱で軟化溶融する樹脂
等より成るトナーにて順次に顕像化され、該顕像たるト
ナー画像が転写部としての転写放電器8の配設部位へ移
行していく。This electrostatic latent image is sequentially visualized by a developing device 5 using toner made of a resin or the like that softens and melts when heated, and the developed toner image is transferred to a location where a transfer discharger 8 is provided as a transfer section. I will do it.
Sは記録材としての転写材シ一トPを積載収納したカセ
ットであり、該カセット内のシートが給送ローラ6の回
転により1枚宛繰出し給送され、次いでレジストローラ
9により、ドラム3上のトナー画像形成部の先端が転写
放電器8の部位に到達したとき転写材シ一トPの先端も
転写放電器8と感光トラム3との間位置に丁度到達して
両者致するようにタイミングとりされて同期給送される
。そしてその給送シ一トの面に対して転写放電器8によ
り感光ドラム3側のトナー画像が順次に転写されていく
。S is a cassette loaded with transfer material sheets P as recording materials, and the sheets in the cassette are fed and fed one by one by the rotation of the feeding roller 6, and are then fed onto the drum 3 by the registration roller 9. The timing is set so that when the leading edge of the toner image forming section reaches the position of the transfer discharger 8, the leading edge of the transfer material sheet P also reaches the position between the transfer discharger 8 and the photosensitive tram 3, so that they are aligned. The data is taken and fed synchronously. Then, the toner image on the photosensitive drum 3 side is sequentially transferred onto the surface of the fed sheet by the transfer discharger 8.
転写部でトナー画像転写を受けたシートは不図示の分離
手段で感光ドラム3面から順次に分離されて搬送カイト
10によって後述する定着装置20に導かれて担持して
いる未定着トナー画像の加熱定着処理を受け、画像形成
物(コピー)として機外の琲紙トレイ11上に排出され
る。The sheet to which the toner image has been transferred in the transfer section is sequentially separated from the three surfaces of the photosensitive drum by a separating means (not shown), and guided by a conveying kite 10 to a fixing device 20, which will be described later, to heat the unfixed toner image carried thereon. After undergoing a fixing process, the image is discharged onto a paper tray 11 outside the machine as an image-formed product (copy).
一方、トナー画像転写後の感光ドラム3の面はクリーニ
ング装置12により転写残りトナー等の付着汚染物の除
去を受け、全面露光し2による除電な受けて電気的残留
メモリの消去がなされて繰り返して画像形成に使用され
る。On the other hand, after the toner image has been transferred, the surface of the photosensitive drum 3 is subjected to removal of adhering contaminants such as residual toner by a cleaning device 12, exposed to light over the entire surface, subjected to charge removal by step 2, and electrical residual memory is erased repeatedly. Used for image formation.
PH1は給送ローラ6とレジストローラ9との間のシー
トバス部分に配設した給紙検出センサ(例えばフォトセ
ンサ).PH2は定着装置20の次位に配設した排紙検
出センサ(同)である。PH1 is a paper feed detection sensor (for example, a photo sensor) disposed in the sheet bus portion between the feed roller 6 and the registration roller 9. PH2 is a discharge detection sensor (same as the same) disposed next to the fixing device 20.
(2)定着装置20
第2図は画像定着実行状態にある定着装置20部分の拡
大図である。(2) Fixing device 20 FIG. 2 is an enlarged view of a portion of the fixing device 20 in an image fixing state.
24は定着フィルム送出し軸であり、所望の設定長さ分
の定着フィルム23をロール巻きに巻回させてあり、そ
の定着フィルム23の先端部は定着フィルム巻取り軸2
7に係止させてある。定着フィルム23は本実施例のも
のは耐熱処理した例えば厚さ6μmのPET(ポリエス
テル)を基材とする薄肉プラスチック長尺フィルムであ
る。24 is a fixing film feeding shaft, on which the fixing film 23 of a desired set length is wound into a roll, and the leading end of the fixing film 23 is connected to the fixing film winding shaft 2.
It is locked at 7. The fixing film 23 in this embodiment is a thin plastic long film having a heat-resistant treatment and having a thickness of, for example, PET (polyester) as a base material.
21・22は軸24・27間の定着フィルム部分の上面
fll+と下面n![とに夫々対向させて配設した加熱
体と加圧ローラである。加熱体21と加圧ローラ22は
不図示の付勢手段により定着フィルム23を挟んで常時
押圧付勢されて所望の当接圧(例えばA4幅で総圧4〜
6Kg)与えられている。26・33はその加熱体21
と加圧ローラ22の次位に定着フィルムの上面側と下面
側とに夫々対向させて配設した曲率の大きい(曲率の強
い、半径の小さい)分離上ローラと分離下ローラてある
。32は加圧ローラ22と分離下ローラ33との間に配
設したガイド板であり、このガイト板は加熱体21と分
踵上ローラ26との間に展張状態の定着フィルム部分の
下面に所定の隙間間隔を存して或は軽く接して略平行に
対向している。加圧ローラ22は金属等より成る芯村上
にシリコンゴム等より成る弾性層を有するものである。21 and 22 are the upper surface fll+ and the lower surface n! of the fixing film portion between the shafts 24 and 27. [A heating body and a pressure roller are disposed facing each other.] The heating body 21 and the pressure roller 22 are constantly pressed with the fixing film 23 in between by a biasing means (not shown) to achieve a desired contact pressure (for example, a total pressure of 4 to
6Kg) is given. 26 and 33 are the heating elements 21
Next to the pressure roller 22, there are an upper separation roller and a lower separation roller having a large curvature (strong curvature, small radius), which are arranged to face the upper and lower surfaces of the fixing film, respectively. Reference numeral 32 denotes a guide plate disposed between the pressure roller 22 and the lower separation roller 33. They face each other substantially parallel to each other with a gap of , or are in slight contact with each other. The pressure roller 22 has an elastic layer made of silicone rubber or the like on a core made of metal or the like.
分離上ローラ26及び分離下ローラ33は回転フリーの
ローラである。The upper separation roller 26 and the lower separation roller 33 are rollers that are free to rotate.
巻取り軸27は不図示の駆動系により矢示の時計方向に
回転駆動さ・れ、これにより定着フィルム23が送出し
lli[lI24側から巻取りIN127側へ、画像形
成部(転写部8)からガイト10を介して定着装置20
へ搬送されるシ一トPの搬送速度と同一速度で同一方向
に巻取り走行される。加圧ロラ22は不図示の駆動系に
よりシ一トPの搬送速度とほぼ同一の周速度をもって矢
示の反時計方向に回転駆動される。The winding shaft 27 is rotationally driven in the clockwise direction indicated by the arrow by a drive system (not shown), and as a result, the fixing film 23 is fed out from the lli[lI24 side to the winding IN 127 side to the image forming section (transfer section 8). from the fixing device 20 via the guide 10
It is wound up and run in the same direction at the same speed as the conveyance speed of the sheet P being conveyed to. The pressure roller 22 is rotationally driven in the counterclockwise direction of the arrow by a drive system (not shown) at a circumferential speed that is approximately the same as the transport speed of the sheet P.
30は送出し軸24側の巻同定着フィルム23の外面に
接触させた定着フィルムの残量センサアームであり、定
着処理の実行による巻取り軸27側への定着フィルムの
順次移行に伴なう巻径の逐次減少から残量を検知し、フ
ィルムが終端近くなった場合に使用者に警告表示ないし
は警告音で定着フィルムの交換を促す。Reference numeral 30 denotes a fixing film remaining amount sensor arm that is brought into contact with the outer surface of the rolled fixing film 23 on the feed-out shaft 24 side, and is used as the fixing film is sequentially transferred to the winding shaft 27 side by executing the fixing process. The remaining amount is detected from the gradual decrease in the roll diameter, and when the film is near the end, a warning display or sound is displayed to prompt the user to replace the fixing film.
加熱体2lはアルミナ等の耐熱性でかつ電気絶縁性の基
材またはそれを含む複合部材より成る基材の下面に例え
ばTa2N等より成る線状もしくは帯状の発熱面(層)
28を有し、さらにその表面に慴動保護層として例えば
、Ta2 05が形成されている。加熱体21の下面は
平滑であり、かつ前後端部は丸みを帯びていて定着フィ
ルム23とのスムーズな摺動を可能にしている。The heating element 2l is a heat-resistant and electrically insulating base material such as alumina, or a composite member containing the same, and has a linear or strip-shaped heating surface (layer) made of Ta2N or the like on the lower surface of the base material.
28, and furthermore, for example, Ta205 is formed as a vibration protection layer on the surface thereof. The lower surface of the heating element 21 is smooth, and the front and rear ends are rounded to enable smooth sliding on the fixing film 23.
上記加熱体の発熱面28は熱容量が小さく、パルス状に
通電されてその都度瞬時に300°C前後まで昇温する
。The heat generating surface 28 of the heating body has a small heat capacity, and the temperature is instantaneously raised to around 300° C. each time it is energized in a pulsed manner.
29・25はトナー画像転写部8から定着装置20へ至
る転写材搬送ガイド10における定着装置20寄りの下
面側に配設したシート検知センサと同レバーである。レ
バー25に先端部は自由状態においてはガイド10に設
けた透孔10aからガイド10に上而側に突出している
。この状態においてセンサ29はオフである。ガイド1
0の上面に沿って転写部8側から定着装置20側へ転写
材シ一トPか搬送されて上記レバー25の突出先端がシ
一トPの先端でけられることによりシートPの裏面側に
もぐって透孔10a内へ沈み回動する。このレバー25
の沈み回動によりセンサ29がオンとなり、シ一トPの
センサ位置への到達か制御回路(不図示)に検知ざれる
。レバー25はシ一トPが該レバー位置を通通し終るま
でシ一トPの裏面に接触して押圧されていることにより
その間は沈み回動状態に保持され、従ワてセンサ29の
オン状態が保持される。その後シ一トPの後端がレバー
25の位置を通過してレバー25とは縁が切れた時点で
レバー25は自由状態になり再び透孔10aから先端部
が突出した姿勢に戻り回動ずる。この戻り回動によりセ
ンサ29はオフとなり、シ一トPのセンサ位置通過が制
御回路に検知される。Reference numerals 29 and 25 are the same levers as the sheet detection sensors disposed on the lower surface side of the transfer material conveyance guide 10 from the toner image transfer section 8 to the fixing device 20 near the fixing device 20. In the free state, the tip of the lever 25 projects toward the body of the guide 10 through a through hole 10a provided in the guide 10. In this state, sensor 29 is off. Guide 1
The transfer material sheet P is conveyed from the transfer unit 8 side to the fixing device 20 side along the upper surface of the sheet P, and the protruding tip of the lever 25 is cut by the tip of the sheet P, so that the transfer material sheet P is transferred to the back side of the sheet P. It sinks into the through hole 10a and rotates. This lever 25
The sensor 29 is turned on by the downward rotation of the seat P, and a control circuit (not shown) detects whether the seat P has reached the sensor position. The lever 25 is pressed against the back surface of the seat P until the seat P passes through the lever position, so that the lever 25 is kept in a sunken and rotating state during that time, and the slave sensor 29 is kept in the on state. is retained. Thereafter, when the rear end of the seat P passes the position of the lever 25 and is separated from the lever 25, the lever 25 becomes free and returns to the position in which the tip protrudes from the through hole 10a again and rotates. . This return rotation turns off the sensor 29, and the control circuit detects that the seat P has passed the sensor position.
第3図は加熱体21、加圧ローラ22、定着フィルム2
3、記録紙としての転写紙Pの寸法関係図であるが、こ
れについては後記(4)項で詳述する。Figure 3 shows a heating element 21, a pressure roller 22, and a fixing film 2.
3. This is a dimensional relationship diagram of transfer paper P as recording paper, which will be described in detail in section (4) below.
(3)動作
原稿載置台1に対する原稿Gのセット、画像形成枚数の
設定、使用シ一トPのサイズ指定、倍率指定など所要の
前設定をした後、画像形成スタートスイッヂが押される
と、給送ローラ6によりカセットS内のシ一トPの給紙
が開始され、センサPH1により給紙検知される。又感
光ドラム3面に対する画像形成が開始される。(3) Operation After setting the original G on the original platen 1, setting the number of images to be formed, specifying the size of the sheet P to be used, specifying the magnification, etc., when the image forming start switch is pressed, The feeding of the sheet P in the cassette S is started by the feeding roller 6, and the feeding of the sheet P is detected by the sensor PH1. Also, image formation on the three surfaces of the photosensitive drum is started.
定着装置20はセンサPH1による給紙検知時点から所
定のタイマ時間経過時点、即ちカセットSから給送され
たシ一トPがレジストローラ対9・転写部8・ガイド1
0を通ってその先端が加熱体21と加圧ローラ22との
圧接部近傍位置に達する要する時間経過時点で定着装置
の駆動系により巻取り軸27・加圧ローラ22の回転駆
動が開始されて定着フィルム23が送出し軸24側から
巻取り軸27側へシ一トPの搬送速度と同一速度走行し
た巻取り駆動状態となる。又、加熱体21の発熱面28
は搬送シ一トPの先端、後端が前記センサ29・レバー
25で検出されることによりタイミングを取って必要時
に通電を受ける。The fixing device 20 operates when a predetermined timer period elapses from the time when the sensor PH1 detects paper feeding, that is, when the sheet P fed from the cassette S is transferred to the registration roller pair 9, the transfer section 8, and the guide 1.
0 and the tip reaches a position near the pressure contact portion between the heating body 21 and the pressure roller 22. At the point in time when the time required has elapsed, the drive system of the fixing device starts rotating the winding shaft 27 and the pressure roller 22. A winding drive state is entered in which the fixing film 23 travels from the delivery shaft 24 side to the winding shaft 27 side at the same speed as the conveyance speed of the sheet P. Moreover, the heating surface 28 of the heating body 21
The sensor 29 and the lever 25 detect the leading and trailing ends of the conveying sheet P, thereby timing the transport sheet P and energizing it when necessary.
その際、画像形成装置の給紙センサなどによりシートの
位置検知等を用いて、発熱面への通電を制御しても良い
。At this time, energization to the heat generating surface may be controlled by detecting the position of the sheet using a paper feed sensor or the like of the image forming apparatus.
定着装置20に対L,て搬送された未定着トナー画像T
aを担持しているシートの上面が走行状態の定着フィル
ム23の下面に密着して面ズレやしわ寄りを生しること
なく定着フィルム23と一緒の重なり状態で加熱体21
と加圧ローラ22との相互圧接部を挟圧力を受けつつ通
過していく。Unfixed toner image T conveyed to fixing device 20 by L.
The heating body 21 is placed in an overlapping state with the fixing film 23, with the upper surface of the sheet supporting the fixing film 23 in close contact with the lower surface of the fixing film 23 in the running state, without causing any surface deviation or wrinkles.
It passes through the mutual pressure contact portion between the roller and the pressure roller 22 while being subjected to a squeezing force.
この相互圧着部通過過程を加熱工程として前記(作用)
の(1)一■項に述べたトナー画像の加熱軟化・溶融が
行なわれる。This process of passing through the mutual crimping part is referred to as the heating process (action).
The toner image is heated to soften and melt as described in (1) (1) above.
本実施例における加熱工程は前述のごとく、加熱体21
に線状の発熱面28を設け、加熱体21と一体的に形成
された低熱容量の上記発熱体28にパルス状に通電し発
熱を繰り返すように構成された加熱体21によって行な
われている。即ち搬送速度Vp (lIIm/s)で
搬送されたシートP上のトナー画像Taはシ一トPの搬
送速度に準じてズレなく搬送される定着フィルム23と
ともに、順次加熱体21の発熱面28の幅に応じて決定
される線状の加熱部の有効幅内!に送り込まれて加熱を
受けて軟化・溶融像Tbとなる。As mentioned above, the heating process in this embodiment is as follows:
This is accomplished by the heating element 21, which is provided with a linear heating surface 28 and configured to repeatedly generate heat by energizing the heating element 28 in a pulsed manner to the heating element 28, which is formed integrally with the heating element 21 and has a low heat capacity. That is, the toner image Ta on the sheet P conveyed at the conveyance speed Vp (lIIm/s) is sequentially transferred to the heat generating surface 28 of the heating body 21 along with the fixing film 23, which is conveyed without deviation according to the conveyance speed of the sheet P. Within the effective width of the linear heating section determined according to the width! It is fed into the tank and heated to become a softened and fused image Tb.
加熱体21と加圧ローラ22との相互圧接部を通過した
シート部分は分離ローラ26・33の位置へ到達するま
での間は加熱体21と分離上ローラ26間で展張して正
走行している定着フイルム部分に引き続き密着したまま
搬送されていく。カイド板32はシ゛一トPの裏面を支
えて定着フィルム22との密着を維持する作用をする。The sheet portion that has passed through the mutual pressure contact between the heating body 21 and the pressure roller 22 is spread between the heating body 21 and the upper separation roller 26 and travels forward until it reaches the position of the separation rollers 26 and 33. The fixing film continues to be conveyed while remaining in close contact with the fixing film portion. The guide plate 32 functions to support the back surface of the sheet P and maintain close contact with the fixing film 22.
このガイト板32の代りに加圧ローラ22と分離下ロー
ラ33とに回動ガイドベルトを懸回張設して、このベル
トによりシ一トPの裏面を支えて定着フィルム23との
密着を維持させるようにすることもできる。Instead of the guide plate 32, a rotary guide belt is suspended around the pressure roller 22 and the lower separation roller 33, and this belt supports the back side of the sheet P to maintain close contact with the fixing film 23. It is also possible to do so.
この搬送過程を冷却工程として前記(作用)の(1)一
■項に述べたように軟化・溶融トナーTbの熱が放熱さ
れてトナーの冷却固化Tcかなされる。This conveyance process is referred to as a cooling process, and as described in (1) (1) above (function), the heat of the softened and melted toner Tb is radiated, and the toner is cooled and solidified Tc.
そして分離上ローラ対26の位置へ到達すると、定着フ
ィルム23は曲率の大きい分踵上ローラ26の面に沿っ
てシートP面から離れる方向に走行方向か転向されて定
着フィルム23とシ一トPとが互いに離反(分M) し
て排紙トレイ11へ琲紙されていく。この離反時点まで
にはトナーは十分に冷却固化して前記(作用)の(1)
一■項に述べたようにシ一トPに対するトナーの粘着・
固着力が十分に大きく、定着フィルム23に対するそれ
は極めて小さい状態となっているから定着フィルム23
とシ一トPの離反は定着フィルム23に対するトナーオ
フセットを実質的に発生することなく容易に順次になさ
れる。When the fixing film 23 reaches the position of the separation upper roller pair 26, the traveling direction of the fixing film 23 is turned away from the sheet P surface along the surface of the heel upper roller 26, which has a large curvature, and the fixing film 23 and the sheet P The sheets are separated from each other (minute M) and are delivered to the paper discharge tray 11. By the time of separation, the toner has sufficiently cooled and solidified, and the toner has been sufficiently cooled and solidified as described in (1) of (effect) above.
As mentioned in item 1, the adhesion of the toner to the sheet P
Since the adhesion force is sufficiently large and the adhesion force to the fixing film 23 is extremely small, the fixing film 23
The separation of the sheet P and the sheet P can be easily and sequentially performed without substantially causing toner offset with respect to the fixing film 23.
上記定着装置20の定着フィルム23の巻取り走行駆動
は、シ一トPか定着装置20を通過し終ってその後端が
琲紙検出センサPH2で検出された時点で停止される。The winding drive of the fixing film 23 of the fixing device 20 is stopped when the sheet P finishes passing through the fixing device 20 and its trailing edge is detected by the paper detection sensor PH2.
本実施例装置では定着フィルム23は上記のようにシ一
トPの定着処理実行のたびに送出し軸24側から巻取り
IN127側にシ一トPの搬送速度と同一速度で順次巻
取られて使用されていく。In the apparatus of this embodiment, the fixing film 23 is sequentially wound from the feed shaft 24 side to the winding IN 127 side at the same speed as the conveyance speed of the sheet P every time the fixing process of the sheet P is executed as described above. It will be used as such.
定着フィルムの巻取り正走行駆動制御は、給紙検出セン
サPH1による給紙検出時点から所定の第1のタイマ時
間経過時点で駆動を開始させ、所定の第2のタイマ時間
経過時点で駆動を停止させ、その間においてシ一トPの
定着処理を実行させるようにして、排紙検出センサPH
2を用いない構成にすることもできる。The fixing film winding forward drive control starts driving when a predetermined first timer time elapses from the time when paper feed is detected by the paper feed detection sensor PH1, and stops the drive when a predetermined second timer time elapses. During this time, the fixing process for the sheet P is executed, and the discharge detection sensor PH
It is also possible to have a configuration that does not use 2.
又センサ29・レバー25によるシ一トPの先端・後端
検知信号で駆動制御する構成にすることもできる。Further, it is also possible to adopt a configuration in which the drive is controlled by the leading and trailing end detection signals of the seat P from the sensor 29 and the lever 25.
本実施例においては加熱体21の線状の発熱面28は通
電により瞬時にトナーの融点(ないし定着可能温度)に
対して充分な高温に昇温するので、加熱体の予備加熱が
不要であり、非定着時における加圧ローラ22への伝熱
は少ない。又定着時においても定着フィルム、トナー画
像、シートが加熱体21と加圧ローラ22との間に介在
し、かつ発熱時間が短いことによって急激な温度勾配が
生ずる為、加圧ローラ22は昇温にしくく実用上必要と
される程度の連続的な画像形成を行なってもその温度は
トナーの融点以下に維持される。In this embodiment, the temperature of the linear heating surface 28 of the heating element 21 is instantaneously raised to a high enough temperature relative to the melting point (or fixing temperature) of the toner when energized, so there is no need to preheat the heating element. , heat transfer to the pressure roller 22 during non-fixing is small. Also, during fixing, the fixing film, toner image, and sheet are interposed between the heating element 21 and the pressure roller 22, and the heat generation time is short, resulting in a rapid temperature gradient, so the pressure roller 22 does not rise in temperature. Even if continuous image formation is carried out to the extent necessary for practical purposes, the temperature is maintained below the melting point of the toner.
かかる構成の本実施例装置にあっては、シートP上の加
熱融性のトナーより成るトナー画像は先ず、定着フィル
ム23を介して加熱体21によって加熱溶融され、特に
、その表層部は完全に軟化溶融する。この際、加圧ロー
ラ22によって加熱体、定着フィルム、トナー画像、シ
ートは良好に密着されており、効率的に熱伝達される。In the apparatus of this embodiment having such a configuration, the toner image made of heat-fusible toner on the sheet P is first heated and melted by the heating body 21 via the fixing film 23, and in particular, the surface layer is completely melted. Soften and melt. At this time, the heating body, fixing film, toner image, and sheet are brought into close contact with each other by the pressure roller 22, and heat is efficiently transferred.
これによりシートP自体の加熱は極力抑えてトナー画像
を効率的に加熱溶融させることができ、特に、通電発熱
時間を限定することにより、省エネルキ化を図ることか
できる。Thereby, the heating of the sheet P itself can be suppressed as much as possible, and the toner image can be efficiently heated and melted. In particular, by limiting the time for energization and heat generation, it is possible to save energy.
加熱体は小型もので十分でありそのため熱容量が小さく
なり、予め加熱体を昇湿させる必要がないので5非画像
形成時の消費電力も小さくすることができ、また機内昇
温も防止できることになる。A small heating element is sufficient, so its heat capacity is small, and there is no need to heat up the heating element in advance, so power consumption during non-image formation can be reduced, and temperature rise inside the machine can also be prevented. .
本実施例では、加圧ローラ22の温度は上述したように
トナーの融点よりも低く維持されているので、トナー画
像加熱工程に引くつづく冷却工程のトナー画像の放熱を
促進することが可能である。この為、冷却に要する時間
が短くて済み、装置を小型化することができる。In this embodiment, since the temperature of the pressure roller 22 is maintained lower than the melting point of the toner as described above, it is possible to promote heat dissipation of the toner image in the cooling process following the toner image heating process. . Therefore, the time required for cooling can be shortened, and the device can be downsized.
(4)寸法関係
第3図(a).(’b)は加熱体21、加圧ローラ22
、定着フィルム23、記録材としての転写紙Pの相互寸
法関係を示す図である。(4) Dimensional relationship Figure 3 (a). ('b) is the heating body 21 and the pressure roller 22
, a fixing film 23, and a transfer paper P serving as a recording material.
加熱体2lに具備させてある線状の発熱面(発熱部)2
8の定着フィルム横断方向の全長域寸法をH、該加熱体
21に定着フィルム23を挟んで対向する加圧ローラ2
2の同じく全長域寸法なR、定着フィルム23の幅寸法
をF、転写紙Pの幅寸法(搬送方向とは直角方向の寸法
)をPとしたとき、
P≦R≦H≦F
の寸法関係に設定する。本例では
P<R<H<F
である。即ち加圧ローラ22と定着フィルム23の関係
ではR<Fてあり、定着フィルム23は加圧ローラ22
の全長域にわたって接している。A linear heat generating surface (heat generating part) 2 provided on the heating body 2l
The total length of the fixing film 8 in the transverse direction is H, and the pressure roller 2 is opposed to the heating body 21 with the fixing film 23 interposed therebetween.
When R is the same overall length dimension of 2, F is the width dimension of the fixing film 23, and P is the width dimension of the transfer paper P (dimension perpendicular to the conveyance direction), the dimensional relationship is P≦R≦H≦F. Set to . In this example, P<R<H<F. That is, the relationship between the pressure roller 22 and the fixing film 23 is R<F, and the fixing film 23 is
are in contact with each other over the entire length of the area.
つまり加圧ローラ22は定着フィルム23を介して加熱
体21に対して当接して加熱体との直接接触部分はない
。従って、第4図のA−A部分のように直接接触部分が
存在する場合におけるその部分A−Aに対応する加熱体
発熱面28部分の加圧ローラ22との摺擦摩耗・損傷の
発生が防止されることにより、加熱体の耐久性が向上す
る、又直接接触部分A−Aで生じする大きな摩擦抗力が
なくて加圧ローラ22の回転駆動トルクを低減すること
ができ、定着装置の駆動系の簡素化が可能となる。In other words, the pressure roller 22 comes into contact with the heating body 21 via the fixing film 23, and there is no direct contact portion with the heating body. Therefore, when there is a direct contact part like the part A-A in FIG. 4, the occurrence of friction wear and damage between the part of the heating element heating surface 28 and the pressure roller 22 corresponding to the part A-A is avoided. By preventing this, the durability of the heating element is improved, and since there is no large frictional force generated at the direct contact portion A-A, the rotational driving torque of the pressure roller 22 can be reduced, and the driving force of the fixing device is reduced. The system can be simplified.
上記のP≦R≦H≦Fの他にも、
P≦H≦R≦F
P≦R≦F≦H
のような寸法関係でもR≦Fであるから加圧ローラ22
により加熱体(発熱面)21(28)が直接に摺掠され
ないので、上記例(第3図)の場合と同様の効果がある
。In addition to the above P≦R≦H≦F, the pressure roller 22
Since the heating element (heat generating surface) 21 (28) is not directly rubbed, the same effect as in the above example (FIG. 3) can be obtained.
第4図は加熱体21と加圧ローラ22とに直接接触対向
部分A−Aが存在している例を示しており、寸法関係か
P<F<R<Hであり、そのため定着フィルムFの両縁
より外側部分に夫々加熱体21と加圧ローラ22との直
接接触対向部分A・Aか存在しており、この部分A−A
において加熱体21や加圧ローラ22に短期的に摩耗進
行や損傷を生じやすく、又その部分での摩擦抗力が大き
く加圧ローラ22の回転駆動トルクを増大させることに
なる。FIG. 4 shows an example in which there is a direct contact opposing portion A-A between the heating body 21 and the pressure roller 22, and the dimensional relationship is P<F<R<H. There are opposing parts A and A where the heating body 21 and the pressure roller 22 come into direct contact with each other on the outer side of both edges, and these parts A-A
In this case, the heating body 21 and the pressure roller 22 are likely to be worn out and damaged in a short period of time, and the frictional resistance at those parts is large, increasing the rotational driving torque of the pressure roller 22.
(5)その他
定着フィルム23は実施例装置のように送出し軸24側
から巻取り軸27側へ定着処理の実行毎に順次に巻取り
走行させてその全長分が巻取り使用されたら新しい定着
フィルム23と交換する巻取り交換式にする他に、定着
フィルム23而へのトナーオフセットは実質的に生じな
いので、フィルムの熱変形や劣化が小さければ巻取り軸
27側へ巻取られた使用済み定着フィルム23を適時に
送出し軸24側へ巻戻し制御して、或は巻取り側と送出
し側とを反転交換するなどして複数回綬返して使用する
こともできる(巻戻し繰返し使用式)。又エンドレスベ
ルト型にして回動走行させて定着処理に供する構成とす
ることもできる。(5) In addition, the fixing film 23 is sequentially wound and run from the delivery shaft 24 side to the take-up shaft 27 side every time the fixing process is performed, as in the embodiment device, and when the entire length has been wound and used, a new fixing film is created. In addition to using a rewinding system that replaces the film 23, toner offset to the fixing film 23 does not substantially occur, so if the film has little thermal deformation or deterioration, it can be used by winding it onto the winding shaft 27 side. It is also possible to use the finished fixing film 23 by rewinding it to the delivery shaft 24 side in a timely manner, or by reversing and exchanging the winding side and the delivery side. usage formula). Further, it is also possible to adopt a configuration in which the belt is of an endless belt type and rotated to perform the fixing process.
巻取り交換式では定着フイルム23は例えば薄くて安価
なポリエステルを基材として耐熱処理を施したものを用
いることができ、そして耐久性に関係なく薄肉化するこ
とが可能となり低電力化することができる。In the winding and replacing type, the fixing film 23 can be made of, for example, a thin and inexpensive polyester base material that has been subjected to heat-resistant treatment, and it can be made thinner regardless of durability, resulting in lower power consumption. can.
巻戻し繰返し使用式では定着フィルムとしては例えば耐
熱性・機械的強度等に優れた基材として25μm厚のポ
リイミド樹脂フィルムを用いてその面に離型性の高いフ
ッ素樹脂等よりなる離型層を設けた複合層フィルムを用
いることかでき、巻戻し逆走行時は加熱体21と加圧ロ
ーラ22の当接圧が解除される構成になっているのが好
ましい。In the rewinding and reuse type, the fixing film is, for example, a 25 μm thick polyimide resin film as a base material with excellent heat resistance and mechanical strength, and a release layer made of a fluororesin or the like with high mold release properties is provided on the surface. It is possible to use a composite layer film provided, and it is preferable that the contact pressure between the heating body 21 and the pressure roller 22 is released during rewinding and reverse running.
巻戻し繰返し使用式やエンドレスベルト型のように複数
回使用する場合は、フィルム面クリーニング用のフェル
トパッドを設けると共に若干の離型剤、例えばシリコン
オイルを含浸させて該バットをフィルム面に当接させる
などしてフィルム面のクリーニングと屠型性の更なる向
上を行なうようにしてもよい。定着フィルムが絶縁性の
フッ素樹脂処理品の場合などではトナー画像を攪乱する
静電気がフィルムに発生し易いので、その対処のために
接地した除電ブラシで除電処理するのもよい。接地せず
にブラシにバイアス電圧を印加してトナー画像を攪乱し
ない範囲でフィルムを帯電させても良い。さらにフッ素
樹脂に導電性の粉末繊維、例えばカーポンブラック等を
添加して、上述の静電気による画像乱れを防止するのも
一策である。また、加圧ローラの除帯電及び導電化に関
しても同様の手段により行なうことかできる。また、帯
電防止剤等の塗布や、添加を行なっても良い。When using multiple times, such as a rewinding type or an endless belt type, a felt pad is provided for cleaning the film surface, and a felt pad is impregnated with a small amount of mold release agent, such as silicone oil, and the bat is brought into contact with the film surface. Cleaning of the film surface and further improvement of carcass performance may be carried out. When the fixing film is treated with an insulating fluororesin, static electricity that disturbs the toner image is likely to be generated on the film, so it is a good idea to remove the static electricity using a grounded static eliminator brush. The film may be charged within a range that does not disturb the toner image by applying a bias voltage to the brush without being grounded. Furthermore, one measure is to add conductive powder fibers, such as carbon black, to the fluororesin to prevent the above-mentioned image disturbance caused by static electricity. Furthermore, the charge removal and conductivity of the pressure roller can be carried out by similar means. Furthermore, an antistatic agent or the like may be applied or added.
何れの方式の場合も定着フィルム23は定着装置20の
所定部所に着脱自在のカートリッジ構成にすることによ
り定着フィルムの交換作業等を容易化することができる
。In either method, the fixing film 23 is configured as a cartridge that can be freely attached to and removed from a predetermined portion of the fixing device 20, thereby facilitating the work of replacing the fixing film.
加熱体21の構成及び発熱面(層)28への通電制御は
面述例のものに限定されない。例えば加熱体の発熱面2
8の代りに、厚膜の抵抗体か、PTC特性を有するセラ
ミックス製チップ・アレイを配置してもよく、通電制御
もパルス状に与えるものではなく通常通電してもよい。The configuration of the heating body 21 and the control of energization to the heat generating surface (layer) 28 are not limited to those described above. For example, the heating surface 2 of the heating element
In place of 8, a thick film resistor or a ceramic chip array having PTC characteristics may be arranged, and the energization control may be conducted normally instead of in a pulsed manner.
要は加熱体の通電発熱部とトナーを加熱する加熱部が一
体的に形成されており、かつ固定支持されていればよい
。In short, it is sufficient that the energizing heat generating part of the heating body and the heating part that heats the toner are integrally formed and fixedly supported.
以上の実施例装置は転写式の電子複写装置であるが、画
像形成のプロセス・手段はエレクトロファックス紙・静
電記録紙等に直接にトナー画像を形成担持させる直接式
や、磁気記録画像形成式、その他適宜の画像形成プロセ
ス・手段で記録材上に加熱溶融性トナーによる画像を形
成し、それを加熱定着する方式の複写機・レーザビーム
プリンタ・ファクシミリ・マイクロフィルムリーダプリ
ンタ・ディスプレイ装置・記録機等の各種の画像形成装
置に本発明は有効に適用できるものである。The above-described embodiments are transfer-type electronic copying devices, but the image forming process and means include a direct type in which a toner image is directly formed and carried on electrofax paper, electrostatic recording paper, etc., and a magnetic recording image forming type. Copying machines, laser beam printers, facsimile machines, microfilm reader printers, display devices, and recording machines that form an image using heat-fusible toner on a recording material and fix it by heating using other appropriate image forming processes and means. The present invention can be effectively applied to various image forming apparatuses such as the above.
(発明の効果)
以トのように本発明はトナー画像加熱定着式の画像形成
装置について、定着不良やオフセットな生じさせること
なく加熱手段である加熱体の熱容量を小さくすることが
可能で、その結果、待機時間使消費電力、さらには機内
昇温の小さい画像形成装置を実現できる。又定着フィル
ムは薄肉のものをシワ発生の問題なく支障なく長期にわ
たって繰り返して使用することができる。(Effects of the Invention) As described above, the present invention makes it possible to reduce the heat capacity of the heating body, which is the heating means, without causing fixation failure or offset in a toner image heat fixing type image forming apparatus. As a result, it is possible to realize an image forming apparatus with low power consumption during standby time and low internal temperature rise. Furthermore, the thin fixing film can be used repeatedly over a long period of time without any problem of wrinkles.
又加熱体の短期的摩耗・損傷が防止されて使用耐久性(
寿命)が向上すると共に、加圧部材の駆動トルクが低減
されて駆動系の簡素化・小型化を図ることか可能となる
。In addition, short-term wear and damage to the heating element is prevented, resulting in improved usage durability (
In addition, the driving torque of the pressurizing member is reduced, making it possible to simplify and downsize the drive system.
図面は実施例装置を示すもので、第1図は装置の全体的
な概略構成図、第2図は定着実行状態の定着装置部分の
拡大図、第3図・第4図は夫々加熱体(発熱而)・加圧
ローラ・定着フィルム・転写紙の寸法関係説明図である
。
3は感光トラム、8は転写放電器、Pは転写材シート(
記録材)、20は定着装置の全体符号、21は加熱体、
22は加圧ローラ、23は定着フィルム、23巻取り軸
、24は送出し軸。
第1図
第
2図
第
3図The drawings show an embodiment of the apparatus; FIG. 1 is an overall schematic diagram of the apparatus, FIG. 2 is an enlarged view of the fixing device in the fixing state, and FIGS. 3 and 4 show the heating body ( FIG. 2 is an explanatory diagram of the dimensional relationship among a heating roller, a pressure roller, a fixing film, and a transfer paper. 3 is a photosensitive tram, 8 is a transfer discharger, P is a transfer material sheet (
(recording material), 20 is the overall code of the fixing device, 21 is the heating element,
22 is a pressure roller, 23 is a fixing film, 23 is a winding shaft, and 24 is a delivery shaft. Figure 1 Figure 2 Figure 3
Claims (1)
担持させて目的の画像情報に対応した未定着のトナー画
像を形成する画像形成手段、 定着フィルムと、該定着フィルムの走行駆動手段と、該
定着フィルムを中にしてその一方面側に配置された加熱
体と、他方面側に配置され、前記加熱体に対して該定着
フィルムを介して記録材の未定着トナー画像担持側の面
を密着させる加圧部材を備え、前記画像形成手段側から
搬送されてくる未定着トナー画像を担持した記録材の搬
送速度と同一速度で同一方向に走行駆動させた定着フィ
ルムと前記加圧部材との間に該記録材を導入して未定着
トナー画像を記録材面に加熱定着するトナー画像加熱定
着手段、 を具備し、前記トナー画像加熱定着手段の加熱体は定着
フィルム横断方向に線状の発熱部を有し、定着フィルム
は少なくとも加圧部材の全長域にわたって接している、 ことを特徴とする画像形成装置。(1) An image forming means for forming an unfixed toner image corresponding to target image information by carrying toner made of a heat-melting resin or the like on the surface of a recording material, a fixing film, and a driving means for driving the fixing film. a heating body disposed on one side of the fixing film, and a heating body disposed on the other side of the fixing film; The fixing film is provided with a pressure member for bringing the surfaces into close contact with each other, and is driven to run in the same direction at the same speed as the conveyance speed of the recording material carrying the unfixed toner image conveyed from the image forming means side, and the pressure member. toner image heat fixing means for introducing the recording material between the recording material and heating and fixing the unfixed toner image on the surface of the recording material, the heating body of the toner image heat fixing means being linear in the transverse direction of the fixing film. What is claimed is: 1. An image forming apparatus comprising: a heat generating section, the fixing film being in contact with at least the entire length of the pressure member.
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP63285543A JPH07122771B2 (en) | 1988-11-11 | 1988-11-11 | Fixing device |
EP89121014A EP0369378B1 (en) | 1988-11-11 | 1989-11-13 | An image fixing apparatus |
DE1989618553 DE68918553T2 (en) | 1988-11-11 | 1989-11-13 | Image fixing device. |
US07/735,709 US5171145A (en) | 1988-11-11 | 1991-07-25 | Image fixing apparatus for heat fixing a toner image through a film |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP63285543A JPH07122771B2 (en) | 1988-11-11 | 1988-11-11 | Fixing device |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH02131272A true JPH02131272A (en) | 1990-05-21 |
JPH07122771B2 JPH07122771B2 (en) | 1995-12-25 |
Family
ID=17692899
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP63285543A Expired - Lifetime JPH07122771B2 (en) | 1988-11-11 | 1988-11-11 | Fixing device |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH07122771B2 (en) |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS59157678A (en) * | 1983-02-10 | 1984-09-07 | イング・チイ・オリベツチ・アンド・チイ・エス・ピ−・ア | Electrophotographic copying machine |
JPS61109083A (en) * | 1984-10-31 | 1986-05-27 | ゼロツクス コーポレーシヨン | Thermopressure type fixing apparatus and copying equipment using the same |
JPS61149966A (en) * | 1984-12-25 | 1986-07-08 | Canon Inc | Picture quality improvement sheet and picture quality improving method using picture quality improvement sheet |
-
1988
- 1988-11-11 JP JP63285543A patent/JPH07122771B2/en not_active Expired - Lifetime
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS59157678A (en) * | 1983-02-10 | 1984-09-07 | イング・チイ・オリベツチ・アンド・チイ・エス・ピ−・ア | Electrophotographic copying machine |
JPS61109083A (en) * | 1984-10-31 | 1986-05-27 | ゼロツクス コーポレーシヨン | Thermopressure type fixing apparatus and copying equipment using the same |
JPS61149966A (en) * | 1984-12-25 | 1986-07-08 | Canon Inc | Picture quality improvement sheet and picture quality improving method using picture quality improvement sheet |
Also Published As
Publication number | Publication date |
---|---|
JPH07122771B2 (en) | 1995-12-25 |
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