JPH02120080A - Production of thermal recording material - Google Patents
Production of thermal recording materialInfo
- Publication number
- JPH02120080A JPH02120080A JP63273729A JP27372988A JPH02120080A JP H02120080 A JPH02120080 A JP H02120080A JP 63273729 A JP63273729 A JP 63273729A JP 27372988 A JP27372988 A JP 27372988A JP H02120080 A JPH02120080 A JP H02120080A
- Authority
- JP
- Japan
- Prior art keywords
- intermediate layer
- pigment
- oil absorption
- recording
- recording material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000463 material Substances 0.000 title claims abstract description 28
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 7
- 239000000049 pigment Substances 0.000 claims abstract description 26
- 238000010521 absorption reaction Methods 0.000 claims abstract description 22
- 238000000034 method Methods 0.000 claims abstract description 19
- 238000001035 drying Methods 0.000 claims abstract description 16
- 239000000853 adhesive Substances 0.000 claims abstract description 8
- 230000001070 adhesive effect Effects 0.000 claims abstract description 8
- 239000000203 mixture Substances 0.000 claims description 13
- 239000008199 coating composition Substances 0.000 abstract description 17
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 abstract description 14
- 230000000694 effects Effects 0.000 abstract description 13
- 230000035945 sensitivity Effects 0.000 abstract description 8
- 239000004927 clay Substances 0.000 abstract description 6
- 230000002349 favourable effect Effects 0.000 abstract 1
- 239000000758 substrate Substances 0.000 abstract 1
- 239000010410 layer Substances 0.000 description 70
- 238000000576 coating method Methods 0.000 description 36
- 239000011248 coating agent Substances 0.000 description 31
- 239000003921 oil Substances 0.000 description 16
- 239000007788 liquid Substances 0.000 description 15
- -1 9-ethylcarbazol-3-yl Chemical group 0.000 description 11
- 239000003086 colorant Substances 0.000 description 11
- 239000000126 substance Substances 0.000 description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 10
- 239000000975 dye Substances 0.000 description 9
- 230000000052 comparative effect Effects 0.000 description 8
- 239000000839 emulsion Substances 0.000 description 8
- 238000001454 recorded image Methods 0.000 description 8
- 150000003839 salts Chemical class 0.000 description 8
- 230000002378 acidificating effect Effects 0.000 description 7
- 239000007864 aqueous solution Substances 0.000 description 7
- 229920001577 copolymer Polymers 0.000 description 7
- 238000010438 heat treatment Methods 0.000 description 7
- 239000002609 medium Substances 0.000 description 7
- 229920002134 Carboxymethyl cellulose Polymers 0.000 description 6
- 239000001768 carboxy methyl cellulose Substances 0.000 description 6
- 235000010948 carboxy methyl cellulose Nutrition 0.000 description 6
- 239000008112 carboxymethyl-cellulose Substances 0.000 description 6
- 238000009472 formulation Methods 0.000 description 6
- 239000000243 solution Substances 0.000 description 6
- 229920003048 styrene butadiene rubber Polymers 0.000 description 6
- 239000002245 particle Substances 0.000 description 5
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 4
- 239000000981 basic dye Substances 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 4
- 239000011247 coating layer Substances 0.000 description 4
- 235000014113 dietary fatty acids Nutrition 0.000 description 4
- 239000000194 fatty acid Substances 0.000 description 4
- 229930195729 fatty acid Natural products 0.000 description 4
- 239000004816 latex Substances 0.000 description 4
- 229920000126 latex Polymers 0.000 description 4
- 229920000609 methyl cellulose Polymers 0.000 description 4
- 239000001923 methylcellulose Substances 0.000 description 4
- 235000010981 methylcellulose Nutrition 0.000 description 4
- 238000002360 preparation method Methods 0.000 description 4
- YGSDEFSMJLZEOE-UHFFFAOYSA-N salicylic acid Chemical compound OC(=O)C1=CC=CC=C1O YGSDEFSMJLZEOE-UHFFFAOYSA-N 0.000 description 4
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 description 3
- 229920002472 Starch Polymers 0.000 description 3
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 3
- 239000002253 acid Substances 0.000 description 3
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 3
- 239000008119 colloidal silica Substances 0.000 description 3
- 238000011156 evaluation Methods 0.000 description 3
- 150000004665 fatty acids Chemical class 0.000 description 3
- 229910000040 hydrogen fluoride Inorganic materials 0.000 description 3
- 239000001023 inorganic pigment Substances 0.000 description 3
- 238000009413 insulation Methods 0.000 description 3
- 150000003951 lactams Chemical class 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 239000012860 organic pigment Substances 0.000 description 3
- 150000002989 phenols Chemical class 0.000 description 3
- PYWVYCXTNDRMGF-UHFFFAOYSA-N rhodamine B Chemical compound [Cl-].C=12C=CC(=[N+](CC)CC)C=C2OC2=CC(N(CC)CC)=CC=C2C=1C1=CC=CC=C1C(O)=O PYWVYCXTNDRMGF-UHFFFAOYSA-N 0.000 description 3
- 239000004576 sand Substances 0.000 description 3
- 235000019698 starch Nutrition 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- KJCVRFUGPWSIIH-UHFFFAOYSA-N 1-naphthol Chemical compound C1=CC=C2C(O)=CC=CC2=C1 KJCVRFUGPWSIIH-UHFFFAOYSA-N 0.000 description 2
- WNZQDUSMALZDQF-UHFFFAOYSA-N 2-benzofuran-1(3H)-one Chemical compound C1=CC=C2C(=O)OCC2=C1 WNZQDUSMALZDQF-UHFFFAOYSA-N 0.000 description 2
- JWAZRIHNYRIHIV-UHFFFAOYSA-N 2-naphthol Chemical compound C1=CC=CC2=CC(O)=CC=C21 JWAZRIHNYRIHIV-UHFFFAOYSA-N 0.000 description 2
- XOUQAVYLRNOXDO-UHFFFAOYSA-N 2-tert-butyl-5-methylphenol Chemical compound CC1=CC=C(C(C)(C)C)C(O)=C1 XOUQAVYLRNOXDO-UHFFFAOYSA-N 0.000 description 2
- OBYOFMNDYOOIPV-UHFFFAOYSA-N 3-tert-butyl-4-methylphenol Chemical compound CC1=CC=C(O)C=C1C(C)(C)C OBYOFMNDYOOIPV-UHFFFAOYSA-N 0.000 description 2
- OMNHTTWQSSUZHO-UHFFFAOYSA-N 4-hydroxy-3,5-dimethylbenzoic acid Chemical compound CC1=CC(C(O)=O)=CC(C)=C1O OMNHTTWQSSUZHO-UHFFFAOYSA-N 0.000 description 2
- 239000005995 Aluminium silicate Substances 0.000 description 2
- 239000005711 Benzoic acid Substances 0.000 description 2
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 2
- 239000004354 Hydroxyethyl cellulose Substances 0.000 description 2
- 229920000663 Hydroxyethyl cellulose Polymers 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 2
- 239000004372 Polyvinyl alcohol Substances 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- YKTSYUJCYHOUJP-UHFFFAOYSA-N [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] Chemical compound [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] YKTSYUJCYHOUJP-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 235000012211 aluminium silicate Nutrition 0.000 description 2
- 239000012752 auxiliary agent Substances 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 2
- YXVFYQXJAXKLAK-UHFFFAOYSA-N biphenyl-4-ol Chemical compound C1=CC(O)=CC=C1C1=CC=CC=C1 YXVFYQXJAXKLAK-UHFFFAOYSA-N 0.000 description 2
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 2
- 229910000019 calcium carbonate Inorganic materials 0.000 description 2
- 238000003490 calendering Methods 0.000 description 2
- 239000005018 casein Substances 0.000 description 2
- BECPQYXYKAMYBN-UHFFFAOYSA-N casein, tech. Chemical compound NCCCCC(C(O)=O)N=C(O)C(CC(O)=O)N=C(O)C(CCC(O)=N)N=C(O)C(CC(C)C)N=C(O)C(CCC(O)=O)N=C(O)C(CC(O)=O)N=C(O)C(CCC(O)=O)N=C(O)C(C(C)O)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=O)N=C(O)C(CCC(O)=O)N=C(O)C(COP(O)(O)=O)N=C(O)C(CCC(O)=N)N=C(O)C(N)CC1=CC=CC=C1 BECPQYXYKAMYBN-UHFFFAOYSA-N 0.000 description 2
- 235000021240 caseins Nutrition 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000004040 coloring Methods 0.000 description 2
- JJXVDRYFBGDXOU-UHFFFAOYSA-N dimethyl 4-hydroxybenzene-1,2-dicarboxylate Chemical compound COC(=O)C1=CC=C(O)C=C1C(=O)OC JJXVDRYFBGDXOU-UHFFFAOYSA-N 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 230000008020 evaporation Effects 0.000 description 2
- 238000007667 floating Methods 0.000 description 2
- FWQHNLCNFPYBCA-UHFFFAOYSA-N fluoran Chemical compound C12=CC=CC=C2OC2=CC=CC=C2C11OC(=O)C2=CC=CC=C21 FWQHNLCNFPYBCA-UHFFFAOYSA-N 0.000 description 2
- LNTHITQWFMADLM-UHFFFAOYSA-N gallic acid Chemical compound OC(=O)C1=CC(O)=C(O)C(O)=C1 LNTHITQWFMADLM-UHFFFAOYSA-N 0.000 description 2
- 238000009499 grossing Methods 0.000 description 2
- 235000019447 hydroxyethyl cellulose Nutrition 0.000 description 2
- 238000007603 infrared drying Methods 0.000 description 2
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- LYRFLYHAGKPMFH-UHFFFAOYSA-N octadecanamide Chemical compound CCCCCCCCCCCCCCCCCC(N)=O LYRFLYHAGKPMFH-UHFFFAOYSA-N 0.000 description 2
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 2
- FJKROLUGYXJWQN-UHFFFAOYSA-N papa-hydroxy-benzoic acid Natural products OC(=O)C1=CC=C(O)C=C1 FJKROLUGYXJWQN-UHFFFAOYSA-N 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 229920002451 polyvinyl alcohol Polymers 0.000 description 2
- 235000019422 polyvinyl alcohol Nutrition 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 229960004889 salicylic acid Drugs 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000008107 starch Substances 0.000 description 2
- 229920003002 synthetic resin Polymers 0.000 description 2
- 239000000057 synthetic resin Substances 0.000 description 2
- 239000001993 wax Substances 0.000 description 2
- ALLSOOQIDPLIER-UHFFFAOYSA-N 2,3,4-trichlorobenzoic acid Chemical compound OC(=O)C1=CC=C(Cl)C(Cl)=C1Cl ALLSOOQIDPLIER-UHFFFAOYSA-N 0.000 description 1
- MQFDMZNZEHTLND-UHFFFAOYSA-N 2-[(2-methylpropan-2-yl)oxy]benzoic acid Chemical compound CC(C)(C)OC1=CC=CC=C1C(O)=O MQFDMZNZEHTLND-UHFFFAOYSA-N 0.000 description 1
- DZZPJWJPJJNWHM-UHFFFAOYSA-N 2-hydroxy-3-(1-phenylethyl)benzoic acid Chemical compound C=1C=CC(C(O)=O)=C(O)C=1C(C)C1=CC=CC=C1 DZZPJWJPJJNWHM-UHFFFAOYSA-N 0.000 description 1
- XGAYQDWZIPRBPF-UHFFFAOYSA-N 2-hydroxy-3-propan-2-ylbenzoic acid Chemical compound CC(C)C1=CC=CC(C(O)=O)=C1O XGAYQDWZIPRBPF-UHFFFAOYSA-N 0.000 description 1
- XCSGHNKDXGYELG-UHFFFAOYSA-N 2-phenoxyethoxybenzene Chemical compound C=1C=CC=CC=1OCCOC1=CC=CC=C1 XCSGHNKDXGYELG-UHFFFAOYSA-N 0.000 description 1
- WJQOZHYUIDYNHM-UHFFFAOYSA-N 2-tert-Butylphenol Chemical compound CC(C)(C)C1=CC=CC=C1O WJQOZHYUIDYNHM-UHFFFAOYSA-N 0.000 description 1
- PYSRRFNXTXNWCD-UHFFFAOYSA-N 3-(2-phenylethenyl)furan-2,5-dione Chemical compound O=C1OC(=O)C(C=CC=2C=CC=CC=2)=C1 PYSRRFNXTXNWCD-UHFFFAOYSA-N 0.000 description 1
- MQJTWPAGXWPEKU-UHFFFAOYSA-N 3-[4-(dimethylamino)phenyl]-3-(1,2-dimethylindol-3-yl)-2-benzofuran-1-one Chemical compound C1=CC(N(C)C)=CC=C1C1(C=2C3=CC=CC=C3N(C)C=2C)C2=CC=CC=C2C(=O)O1 MQJTWPAGXWPEKU-UHFFFAOYSA-N 0.000 description 1
- ZKUWHPNJONEJEE-UHFFFAOYSA-N 3-[4-(dimethylamino)phenyl]-3-(2-methyl-1h-indol-3-yl)-2-benzofuran-1-one Chemical compound C1=CC(N(C)C)=CC=C1C1(C=2C3=CC=CC=C3NC=2C)C2=CC=CC=C2C(=O)O1 ZKUWHPNJONEJEE-UHFFFAOYSA-N 0.000 description 1
- RWVOCFCXPXXMMJ-UHFFFAOYSA-N 3-butan-2-yl-4-hydroxybenzoic acid Chemical compound CCC(C)C1=CC(C(O)=O)=CC=C1O RWVOCFCXPXXMMJ-UHFFFAOYSA-N 0.000 description 1
- HINSTNAJIHVPOM-UHFFFAOYSA-N 3-cyclohexyl-4-hydroxybenzoic acid Chemical compound OC(=O)C1=CC=C(O)C(C2CCCCC2)=C1 HINSTNAJIHVPOM-UHFFFAOYSA-N 0.000 description 1
- ZAAMQANODYDRDF-UHFFFAOYSA-N 3-tert-butyl-2-hydroxybenzoic acid Chemical compound CC(C)(C)C1=CC=CC(C(O)=O)=C1O ZAAMQANODYDRDF-UHFFFAOYSA-N 0.000 description 1
- BOTKTAZUSYVSFF-UHFFFAOYSA-N 4-(2,4,4-trimethylpentan-2-yl)benzene-1,2-diol Chemical compound CC(C)(C)CC(C)(C)C1=CC=C(O)C(O)=C1 BOTKTAZUSYVSFF-UHFFFAOYSA-N 0.000 description 1
- KFMASHHCLJTUDI-UHFFFAOYSA-N 4-[2-[2,2-bis[4-(dimethylamino)phenyl]-1-phenylethoxy]-1-[4-(dimethylamino)phenyl]-2-phenylethyl]-n,n-dimethylaniline Chemical compound C1=CC(N(C)C)=CC=C1C(C=1C=CC(=CC=1)N(C)C)C(C=1C=CC=CC=1)OC(C=1C=CC=CC=1)C(C=1C=CC(=CC=1)N(C)C)C1=CC=C(N(C)C)C=C1 KFMASHHCLJTUDI-UHFFFAOYSA-N 0.000 description 1
- WXNZTHHGJRFXKQ-UHFFFAOYSA-N 4-chlorophenol Chemical compound OC1=CC=C(Cl)C=C1 WXNZTHHGJRFXKQ-UHFFFAOYSA-N 0.000 description 1
- KDVYCTOWXSLNNI-UHFFFAOYSA-N 4-t-Butylbenzoic acid Chemical compound CC(C)(C)C1=CC=C(C(O)=O)C=C1 KDVYCTOWXSLNNI-UHFFFAOYSA-N 0.000 description 1
- QHPQWRBYOIRBIT-UHFFFAOYSA-N 4-tert-butylphenol Chemical compound CC(C)(C)C1=CC=C(O)C=C1 QHPQWRBYOIRBIT-UHFFFAOYSA-N 0.000 description 1
- FEIQOMCWGDNMHM-UHFFFAOYSA-N 5-phenylpenta-2,4-dienoic acid Chemical compound OC(=O)C=CC=CC1=CC=CC=C1 FEIQOMCWGDNMHM-UHFFFAOYSA-N 0.000 description 1
- WYWMJBFBHMNECA-UHFFFAOYSA-N 6-(dimethylamino)-3,3-bis(1,2-dimethylindol-3-yl)-2-benzofuran-1-one Chemical compound C1=CC=C2C(C3(C=4C5=CC=CC=C5N(C)C=4C)OC(=O)C=4C3=CC=C(C=4)N(C)C)=C(C)N(C)C2=C1 WYWMJBFBHMNECA-UHFFFAOYSA-N 0.000 description 1
- CRKAWLFCMDKQIT-UHFFFAOYSA-N 6-(dimethylamino)-3h-2-benzofuran-1-one Chemical compound CN(C)C1=CC=C2COC(=O)C2=C1 CRKAWLFCMDKQIT-UHFFFAOYSA-N 0.000 description 1
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- 244000043261 Hevea brasiliensis Species 0.000 description 1
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- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical group OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 1
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- ZKURGBYDCVNWKH-UHFFFAOYSA-N [3,7-bis(dimethylamino)phenothiazin-10-yl]-phenylmethanone Chemical compound C12=CC=C(N(C)C)C=C2SC2=CC(N(C)C)=CC=C2N1C(=O)C1=CC=CC=C1 ZKURGBYDCVNWKH-UHFFFAOYSA-N 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
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- 239000002518 antifoaming agent Substances 0.000 description 1
- 239000011805 ball Substances 0.000 description 1
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- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 description 1
- 235000010233 benzoic acid Nutrition 0.000 description 1
- RWCCWEUUXYIKHB-UHFFFAOYSA-N benzophenone Chemical compound C=1C=CC=CC=1C(=O)C1=CC=CC=C1 RWCCWEUUXYIKHB-UHFFFAOYSA-N 0.000 description 1
- 239000012965 benzophenone Substances 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- DQXBYHZEEUGOBF-UHFFFAOYSA-N but-3-enoic acid;ethene Chemical compound C=C.OC(=O)CC=C DQXBYHZEEUGOBF-UHFFFAOYSA-N 0.000 description 1
- 239000001273 butane Substances 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
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- 239000000378 calcium silicate Substances 0.000 description 1
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- 235000012241 calcium silicate Nutrition 0.000 description 1
- CJZGTCYPCWQAJB-UHFFFAOYSA-L calcium stearate Chemical compound [Ca+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CJZGTCYPCWQAJB-UHFFFAOYSA-L 0.000 description 1
- 235000013539 calcium stearate Nutrition 0.000 description 1
- 239000008116 calcium stearate Substances 0.000 description 1
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 description 1
- 239000004203 carnauba wax Substances 0.000 description 1
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- 238000004581 coalescence Methods 0.000 description 1
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- 230000007547 defect Effects 0.000 description 1
- 150000001989 diazonium salts Chemical class 0.000 description 1
- 235000019329 dioctyl sodium sulphosuccinate Nutrition 0.000 description 1
- CZZYITDELCSZES-UHFFFAOYSA-N diphenylmethane Chemical compound C=1C=CC=CC=1CC1=CC=CC=C1 CZZYITDELCSZES-UHFFFAOYSA-N 0.000 description 1
- YHAIUSTWZPMYGG-UHFFFAOYSA-L disodium;2,2-dioctyl-3-sulfobutanedioate Chemical compound [Na+].[Na+].CCCCCCCCC(C([O-])=O)(C(C([O-])=O)S(O)(=O)=O)CCCCCCCC YHAIUSTWZPMYGG-UHFFFAOYSA-L 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 239000002612 dispersion medium Substances 0.000 description 1
- OJLOUXPPKZRTHK-UHFFFAOYSA-N dodecan-1-ol;sodium Chemical compound [Na].CCCCCCCCCCCCO OJLOUXPPKZRTHK-UHFFFAOYSA-N 0.000 description 1
- GVGUFUZHNYFZLC-UHFFFAOYSA-N dodecyl benzenesulfonate;sodium Chemical compound [Na].CCCCCCCCCCCCOS(=O)(=O)C1=CC=CC=C1 GVGUFUZHNYFZLC-UHFFFAOYSA-N 0.000 description 1
- 238000010894 electron beam technology Methods 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 229920006242 ethylene acrylic acid copolymer Chemical class 0.000 description 1
- 239000005038 ethylene vinyl acetate Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000007850 fluorescent dye Substances 0.000 description 1
- 229940074391 gallic acid Drugs 0.000 description 1
- 235000004515 gallic acid Nutrition 0.000 description 1
- 229920000159 gelatin Polymers 0.000 description 1
- 239000008273 gelatin Substances 0.000 description 1
- 235000019322 gelatine Nutrition 0.000 description 1
- 235000011852 gelatine desserts Nutrition 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- HSEMFIZWXHQJAE-UHFFFAOYSA-N hexadecanamide Chemical compound CCCCCCCCCCCCCCCC(N)=O HSEMFIZWXHQJAE-UHFFFAOYSA-N 0.000 description 1
- 238000003384 imaging method Methods 0.000 description 1
- XHQSLVIGPHXVAK-UHFFFAOYSA-K iron(3+);octadecanoate Chemical compound [Fe+3].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O XHQSLVIGPHXVAK-UHFFFAOYSA-K 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 description 1
- 239000001095 magnesium carbonate Substances 0.000 description 1
- 229910000021 magnesium carbonate Inorganic materials 0.000 description 1
- HCWCAKKEBCNQJP-UHFFFAOYSA-N magnesium orthosilicate Chemical compound [Mg+2].[Mg+2].[O-][Si]([O-])([O-])[O-] HCWCAKKEBCNQJP-UHFFFAOYSA-N 0.000 description 1
- 239000000391 magnesium silicate Substances 0.000 description 1
- 229910052919 magnesium silicate Inorganic materials 0.000 description 1
- 235000019792 magnesium silicate Nutrition 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000011806 microball Substances 0.000 description 1
- 239000012768 molten material Substances 0.000 description 1
- VYQNWZOUAUKGHI-UHFFFAOYSA-N monobenzone Chemical compound C1=CC(O)=CC=C1OCC1=CC=CC=C1 VYQNWZOUAUKGHI-UHFFFAOYSA-N 0.000 description 1
- 229960000990 monobenzone Drugs 0.000 description 1
- RQAQWBFHPMSXKR-UHFFFAOYSA-N n-(4-chlorophenyl)-3-(phosphonooxy)naphthalene-2-carboxamide Chemical compound OP(O)(=O)OC1=CC2=CC=CC=C2C=C1C(=O)NC1=CC=C(Cl)C=C1 RQAQWBFHPMSXKR-UHFFFAOYSA-N 0.000 description 1
- FTQWRYSLUYAIRQ-UHFFFAOYSA-N n-[(octadecanoylamino)methyl]octadecanamide Chemical compound CCCCCCCCCCCCCCCCCC(=O)NCNC(=O)CCCCCCCCCCCCCCCCC FTQWRYSLUYAIRQ-UHFFFAOYSA-N 0.000 description 1
- IJDNQMDRQITEOD-UHFFFAOYSA-N n-butane Chemical compound CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 description 1
- OFBQJSOFQDEBGM-UHFFFAOYSA-N n-pentane Natural products CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 1
- 229920003052 natural elastomer Polymers 0.000 description 1
- 229920001194 natural rubber Polymers 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 239000010680 novolac-type phenolic resin Substances 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- FATBGEAMYMYZAF-KTKRTIGZSA-N oleamide Chemical compound CCCCCCCC\C=C/CCCCCCCC(N)=O FATBGEAMYMYZAF-KTKRTIGZSA-N 0.000 description 1
- 239000001254 oxidized starch Substances 0.000 description 1
- 235000013808 oxidized starch Nutrition 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 229920001084 poly(chloroprene) Polymers 0.000 description 1
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 1
- 239000004584 polyacrylic acid Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229940043267 rhodamine b Drugs 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 239000000429 sodium aluminium silicate Substances 0.000 description 1
- 235000012217 sodium aluminium silicate Nutrition 0.000 description 1
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 description 1
- 229940080264 sodium dodecylbenzenesulfonate Drugs 0.000 description 1
- 125000003003 spiro group Chemical group 0.000 description 1
- 229940037312 stearamide Drugs 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 230000008542 thermal sensitivity Effects 0.000 description 1
- 239000001016 thiazine dye Substances 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 239000011135 tin Substances 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- 150000003852 triazoles Chemical class 0.000 description 1
- 229920003169 water-soluble polymer Polymers 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
- XOOUIPVCVHRTMJ-UHFFFAOYSA-L zinc stearate Chemical compound [Zn+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O XOOUIPVCVHRTMJ-UHFFFAOYSA-L 0.000 description 1
- NWONKYPBYAMBJT-UHFFFAOYSA-L zinc sulfate Chemical compound [Zn+2].[O-]S([O-])(=O)=O NWONKYPBYAMBJT-UHFFFAOYSA-L 0.000 description 1
- 229960001763 zinc sulfate Drugs 0.000 description 1
- 229910000368 zinc sulfate Inorganic materials 0.000 description 1
- 229910001928 zirconium oxide Inorganic materials 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/26—Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used
- B41M5/40—Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used characterised by the base backcoat, intermediate, or covering layers, e.g. for thermal transfer dye-donor or dye-receiver sheets; Heat, radiation filtering or absorbing means or layers; combined with other image registration layers or compositions; Special originals for reproduction by thermography
- B41M5/42—Intermediate, backcoat, or covering layers
- B41M5/426—Intermediate, backcoat, or covering layers characterised by inorganic compounds, e.g. metals, metal salts, metal complexes
Landscapes
- Chemical & Material Sciences (AREA)
- Inorganic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Heat Sensitive Colour Forming Recording (AREA)
Abstract
Description
【発明の詳細な説明】
「産業上の利用分野」
本発明は感熱記録体に関し、特に記録感度が高く、高画
質が得られ且つサーマルヘッドへのカス付着のない感熱
記録体の製造方法に関する。DETAILED DESCRIPTION OF THE INVENTION "Industrial Application Field" The present invention relates to a heat-sensitive recording medium, and particularly to a method for manufacturing a heat-sensitive recording medium that has high recording sensitivity, provides high image quality, and does not adhere to a thermal head.
「従来の技術」
従来、発色剤と該発色剤と接触して呈色する呈色剤との
呈色反応を利用し、熱により再発色物質を接触せしめて
発色像を得るようにした感熱記録体は良く知られている
。かかる感熱記録体は比較的安価であり、また記録機器
がコンパクトで且つその保守も比較的容易であるため、
ファクシミリや各種計算機等の記録媒体としてのみなら
ず幅広い分野において使用されている。"Prior Art" Conventionally, heat-sensitive recording utilizes a coloring reaction between a coloring agent and a coloring agent that develops color when it comes into contact with the coloring agent, and brings a recoloring substance into contact with heat to obtain a colored image. The body is well known. Such a thermal recording medium is relatively inexpensive, and the recording device is compact and its maintenance is relatively easy.
It is used not only as a recording medium for facsimiles and various computers, but also in a wide range of fields.
一方、記録機器の高速化に伴い、動的記録感度に優れた
感熱記録体に対する要求が高まっている。On the other hand, as recording equipment becomes faster, there is an increasing demand for heat-sensitive recording materials with excellent dynamic recording sensitivity.
また、用途の多用化に伴い、低濃度から高濃度に至るい
ずれの領域においても高画質の記録像が得られる感熱記
録体への要望も高まりつつある。上記のような要望に応
えるために、種々の方策が提案されている。例えば、中
間層を設けて、高画質や高濃度記録が得られるような試
みが種々行われてはいるが、未だに満足な結果を得るに
至っていない。In addition, with the diversification of uses, there is an increasing demand for thermosensitive recording materials that can provide high-quality recorded images in any range from low density to high density. Various measures have been proposed to meet the above demands. For example, various attempts have been made to provide high image quality and high density recording by providing an intermediate layer, but satisfactory results have not yet been achieved.
「発明が解決しようとする課題」
上記の如き実情から、本発明者等は支持体上に設ける中
間層の組成物と乾燥方法について、鋭意研究を行った結
果、特定の吸油量を有する顔料と接着剤を主成分とする
塗被組成物を中間層として設け、該中間層の固化又は乾
燥に近赤外線を用いると、記録濃度及び画質に極めて優
れ且つ感熱ヘッドへのカス付着のない良好な感熱記録体
が得られることを見出し、遂に本発明を完成するに至っ
た。``Problems to be Solved by the Invention'' In view of the above-mentioned circumstances, the present inventors conducted intensive research on the composition and drying method of the intermediate layer provided on the support, and found that pigments with a specific oil absorption amount and When a coating composition containing an adhesive as a main component is provided as an intermediate layer and near infrared rays are used to solidify or dry the intermediate layer, a good thermal sensitivity with extremely excellent recording density and image quality and no residue adhering to the thermal head can be achieved. It was discovered that a recording medium could be obtained, and the present invention was finally completed.
「課題を解決するための手段」
本発明は、支持体上に中間層、記録層を順次設けてなる
感熱記録体の製造方法において、該中間層がJIS K
−5101法による吸油量が80cc/ 10h以上の
顔料と接着剤を主成分とする塗被組成物から形成され、
且つ該中間層の固化又は乾燥手段に近赤外線を使用する
ことを特徴とする感熱記録体の製造方法である。"Means for Solving the Problems" The present invention provides a method for producing a heat-sensitive recording material in which an intermediate layer and a recording layer are sequentially provided on a support, in which the intermediate layer conforms to JIS K
- It is formed from a coating composition whose main components are a pigment and an adhesive with an oil absorption of 80 cc/10 h or more according to the 5101 method,
Further, the method for producing a heat-sensitive recording material is characterized in that near-infrared rays are used as means for solidifying or drying the intermediate layer.
「作用」
本発明の方法で得られる感熱記録体は前記した如く、支
持体上に特定の吸油量を有する顔料と接着剤を主成分と
する塗被組成物を設けた後、近赤外線を使用して乾燥を
行い、中間層を得るところに特徴を有するものである。"Function" As described above, the heat-sensitive recording material obtained by the method of the present invention uses near-infrared rays after providing a coating composition containing a pigment having a specific oil absorption amount and an adhesive as main components on a support. The feature is that the intermediate layer is obtained by drying.
ここに、特定の吸油量を有する顔料とはJIS K51
01法に基づく吸油量が80cc /100g以上であ
る顔料であり、例えば焼成りレー、酸化アルミニウム、
酸化チタン、炭酸マグネシウム、珪藻土、無定形シリカ
、珪酸アルミニウム、珪酸マグネシウム、珪酸カルシウ
ム、アルミノ珪酸ソーダ、アルミノ珪酸マグネシウム等
で上記の特定吸油量を有するもの、或いは一般の顔料を
物理的、化学的に処理して上記の特定吸油量を有するよ
うにした無機や有機の顔料等が例示される。これらの各
種顔料の中でも、特に焼成りレーと無定形シリカは断熱
性に優れているため、記録感度の改良効果においてより
優れており、最も好ましく用いられる。Here, the pigment with a specific oil absorption amount is JIS K51.
Pigments with an oil absorption amount of 80cc/100g or more based on the 01 method, such as fired clay, aluminum oxide,
Titanium oxide, magnesium carbonate, diatomaceous earth, amorphous silica, aluminum silicate, magnesium silicate, calcium silicate, sodium aluminosilicate, magnesium aluminosilicate, etc. that have the above-mentioned specific oil absorption, or general pigments can be physically or chemically processed. Examples include inorganic and organic pigments that have been treated to have the above-mentioned specific oil absorption amount. Among these various pigments, calcined rays and amorphous silica are particularly excellent in heat insulating properties and are therefore more effective in improving recording sensitivity, and are therefore most preferably used.
因みに、吸油量が80cc /100g未満になると、
高感度化及び高画質化等の改良効果が期待できなくなり
、好ましくない。By the way, if the oil absorption amount is less than 80cc/100g,
This is undesirable, as improvements such as higher sensitivity and higher image quality cannot be expected.
また、接着剤としては、例えば澱粉、カゼイン、ポリビ
ニルアルコール、メチルセルロース、カルボキシメチル
セルロース、ヒドロキシエチルセルロース、ポリアクリ
ル酸等の水溶性高分子やスチレン−ブタジェン系共重合
体、スチレン−アクリル酸系共重合体、アクリロニトリ
ル−ブタジェン系共重合体、コロイダルシリカ粒子複合
スチレン−アクリル酸エステル共重合体、アクリル酸系
共重合体等の如き各種合成樹脂エマルジョン等が例示さ
れる。Examples of adhesives include starch, casein, polyvinyl alcohol, methyl cellulose, carboxymethyl cellulose, hydroxyethyl cellulose, water-soluble polymers such as polyacrylic acid, styrene-butadiene copolymers, styrene-acrylic acid copolymers, Examples include various synthetic resin emulsions such as acrylonitrile-butadiene copolymers, colloidal silica particle composite styrene-acrylic acid ester copolymers, and acrylic acid copolymers.
次に、本発明で使用する中間層用塗被組成物の構成につ
いて述べる。Next, the composition of the intermediate layer coating composition used in the present invention will be described.
前記したように、本発明の中間層は吸油量が80cc
/100g以上の顔料と接着剤を主成分とする塗被組成
物からなり、吸油量80cc /100g以上の顔料が
全顔料に対し、少なくとも60重量%以上含有せしめら
れることが重要である。因みに、該顔料が60重量%未
満の場合には所望の効果が期待できない。勿論、中間層
形成用の塗液中には本発明の所望の効果を阻害しない範
囲で通常の顔料や各種助剤等を適宜配合できる。As mentioned above, the intermediate layer of the present invention has an oil absorption of 80 cc.
It is important that the coating composition is composed of a coating composition whose main components are a pigment with an oil absorption of 80 cc/100 g or more and an adhesive, and a pigment with an oil absorption of 80 cc/100 g or more is contained in an amount of at least 60% by weight based on the total pigment. Incidentally, if the amount of the pigment is less than 60% by weight, the desired effect cannot be expected. Of course, ordinary pigments, various auxiliary agents, etc. can be appropriately incorporated into the coating liquid for forming the intermediate layer within a range that does not impede the desired effects of the present invention.
中間層用塗被組成物の塗被方法については、特に限定す
るものではないが、本発明者等の検討結果によれば中間
層をブレードコーティング法によって形成すると中間層
表面の平滑化が極めて効率良く行われることが明らかと
なった。従って、中間層をブレードコーティング法で形
成すると平滑化のために、スーパーキャレンダー等で過
度に中間層表面を加圧処理する必要がなく、結果として
空隙が多く、断熱性に優れた表面の均一な中間層が得ら
れ易くなり、高画質及び高濃度の記録像が得られる。ブ
レードコーティング法としては、ベベルタイプやベント
タイプのブレードを使用した塗工法に限定されず、ロッ
ドブレード等を使用した塗工法も包含される。又、ショ
ート・ドウエルタイム・コーターのように、支持体に塗
液を供給してから余剰塗液をブレードで掻き落とすまで
の時間が短いコーターは、吸油性顔料を主成分とする中
間層塗液の塗工適性に優れているため好ましく用いられ
る。上記の如き特定の塗液を支持体にブレード塗工する
ことによって得られる中間層は、エヤーナイフ塗工等と
異なり極めて優れた表面平滑性を有しており、過度のキ
ャレンダー処理等を必要としないため空隙率も高く、結
果的に高感度で高品質な記録画像を与える感熱記録体の
形成に大きく貢献するものである。しかも、プレード塗
工の場合は、エアーナイフコーター等の場合と異なり、
高濃度で塗工が行われるため塗布層の乾燥速度が速く、
乾燥に要する設備、エネルギー等の経費を大幅に節減で
きる効果も付随する。なお、ブレード塗工はオフマシン
コーターに限定されず、抄紙機と一体化されたオンマシ
ンコーターで塗工してもよい。特に支持体が上質紙の場
合にはオンマシンコーターでの塗工は、塗工直前の紙面
温度等の影響で塗布量が付き易く、乾燥性も良好なため
好ましい実施態様の一つである。There are no particular limitations on the method of applying the coating composition for the intermediate layer, but according to the study results of the present inventors, forming the intermediate layer by the blade coating method is extremely effective in smoothing the surface of the intermediate layer. It was clear that it worked well. Therefore, if the intermediate layer is formed using the blade coating method, there is no need to apply excessive pressure to the intermediate layer surface using a super calender to smooth it, resulting in a uniform surface with many voids and excellent heat insulation properties. This makes it easier to obtain a clear intermediate layer, and a recorded image of high quality and high density can be obtained. The blade coating method is not limited to a coating method using a bevel type or bent type blade, but also includes a coating method using a rod blade or the like. In addition, coaters such as short dwell time coaters, which take a short time from supplying the coating liquid to the support to scraping off excess coating liquid with a blade, use intermediate layer coating liquids mainly composed of oil-absorbing pigments. It is preferably used because of its excellent coating suitability. The intermediate layer obtained by blade coating the specific coating liquid on the support has extremely excellent surface smoothness, unlike air knife coating, etc., and does not require excessive calendering. As a result, the porosity is high, and as a result, it greatly contributes to the formation of a heat-sensitive recording medium that provides high-sensitivity and high-quality recorded images. Moreover, in the case of blade coating, unlike the case of air knife coaters,
Because the coating is applied at a high concentration, the coating layer dries quickly.
This also has the effect of significantly reducing expenses such as equipment and energy required for drying. Note that blade coating is not limited to an off-machine coater, and may be applied using an on-machine coater integrated with a paper machine. In particular, when the support is high-quality paper, coating with an on-machine coater is one of the preferred embodiments because the amount of coating is easily deposited due to the influence of the temperature of the paper surface immediately before coating, and drying properties are also good.
また、中間層の塗布量は特に限定されず、目的とする感
熱記録体の特性に応じて1〜30g/m程度の範囲で適
宜調節するのが好ましい。さらに、中間層は2層以上の
多層構造とすることも可能である。Further, the coating amount of the intermediate layer is not particularly limited, and is preferably adjusted appropriately within a range of about 1 to 30 g/m depending on the characteristics of the intended heat-sensitive recording material. Furthermore, the intermediate layer can also have a multilayer structure of two or more layers.
而して、本発明は中間層用塗液を支持体上に塗工後、乾
燥手段として近赤外線を使用して乾燥或いは固化すると
ころにきわめて重要な意義を持つものである。Therefore, the present invention has a very important significance in that after coating the intermediate layer coating liquid on the support, it is dried or solidified using near infrared rays as a drying means.
従来、湿潤塗被層を乾燥する方法としては、蒸気加熱、
熱風加熱、ガスヒーター、電気ヒーター赤外線ヒーター
、高周波、レーザー光加熱、電子線等の各種加熱方式が
使用されており、赤外線乾燥も良(知られている。Conventionally, methods for drying wet coating layers include steam heating,
Various heating methods are used, such as hot air heating, gas heater, electric heater, infrared heater, high frequency, laser light heating, and electron beam, and infrared drying is also well known.
なお、赤外線は一般に波長が0.75〜2.5μmの近
赤外線、2.5〜25μmの中間赤外線、25〜200
0μmの遠赤外線に大別される(機器分析のてびき一化
学同人/19’19年4月20日発行参照)が、従来か
ら使用されている赤外線乾燥機では、波長が2.5μm
以上の中間赤外領域や遠赤外領域の赤外線が専ら使用さ
れており、本発明で使用するような近赤外領域の赤外線
乾燥は比較的新しい乾燥方式である。In addition, infrared rays generally include near infrared rays with wavelengths of 0.75 to 2.5 μm, mid-infrared rays of 2.5 to 25 μm, and wavelengths of 25 to 200 μm.
It is roughly divided into far infrared rays with a wavelength of 0 μm (see Instrumental Analysis Guide Ichi Kagaku Dojin / 19' published on April 20, 2019), but in the conventional infrared dryer, the wavelength is 2.5 μm.
Infrared rays in the above-mentioned mid-infrared region and far-infrared region are exclusively used, and infrared drying in the near-infrared region as used in the present invention is a relatively new drying method.
本発明の方法では、この近赤外領域の赤外線を利用する
ものであり、波長が0.75〜265μm、より好まし
くは1.0〜2.0μmである近赤外線を使用するもの
である。The method of the present invention utilizes infrared rays in the near-infrared region, and uses near-infrared rays having a wavelength of 0.75 to 265 μm, more preferably 1.0 to 2.0 μm.
因みに、波長が0.75μm未満の場合は、コート層の
乾燥及び固化のための水分の蒸発に対する効果が極めて
少なくなり、その目的を達成することができず、一方2
.5μmを越えると、単なる水分の蒸発、乾燥には有効
であるが、本発明の所望の効果を得ることができない。Incidentally, if the wavelength is less than 0.75 μm, the effect on water evaporation for drying and solidifying the coating layer will be extremely small, and the purpose cannot be achieved.
.. If it exceeds 5 μm, it is effective for mere evaporation of water and drying, but the desired effect of the present invention cannot be obtained.
上記したように、特定吸油量を有する顔料を含む中間層
塗被液を支持体に塗被後、該塗被液の乾燥、固化に近赤
外線を適用することによってえられる感熱記録体は極め
て記録感度が高く、高画質が得られ且つ感熱ヘッドへの
カス付着のない記録体であることを突き止め、遂に本発
明を完成するに至った。As mentioned above, a heat-sensitive recording material obtained by applying near-infrared rays to dry and solidify the intermediate layer coating liquid containing a pigment having a specific oil absorption amount after coating the support is extremely recordable. It was discovered that the recording medium has high sensitivity, high image quality can be obtained, and there is no residue attached to the thermal head, and the present invention has finally been completed.
このように優れた効果の得られる理由としては、下記の
ように推察される。The reason why such excellent effects can be obtained is surmised as follows.
即ち、近赤外線は従来加熱源として使用されてきた中間
赤外領域や遠赤外領域の赤外線と対比して塗被層に対す
る透過力が強く且つエネルギー密度が高い為に湿潤塗被
層(中間層)が瞬時に然も均一に乾燥されため、結果と
して嵩高い中間層が形成される。このようにして形成さ
れた中間層は多孔質となっているため断熱効果が極めて
高(、且つ支持体(例えば、紙類)の被覆性にも富んで
いる。従って、このように均一で、断熱性及び支持体の
被覆性に冨んでいる中間層上に感熱記録層を形成させて
得られる感熱記録体はその表面が高平滑化され、感熱ヘ
ッドとの密着性に優れ、さらに断熱性に優れるために記
録画像の濃度が高まり且つ極めて高画質の記録像が発現
されるものと考えられる。また、本発明の方法によって
得られた感熱記録体は、感熱記録時に感熱ヘッドに付着
するカスの量が従来の場合に比較して大幅に改良された
。これは、本発明の方法で得られる中間層が多孔質、即
ち、空隙を多く有し且つ吸油性の強い顔料を内在した層
から構成されているために感熱ヘッドを作用させて熱記
録したときに、熱によって溶融した記録層中の染料や顕
色剤等が速やかに中間層に吸収されて、溶融物が感熱ヘ
ッドへ付着するのを防止しているためと考えられる。In other words, near-infrared rays have stronger penetrating power and higher energy density for coating layers than infrared rays in the mid-infrared region and far-infrared region, which have been conventionally used as heating sources. ) is dried instantaneously and uniformly, resulting in the formation of a bulky intermediate layer. Since the intermediate layer formed in this way is porous, it has an extremely high heat insulating effect (and has excellent coverage of the support (e.g., paper). The thermosensitive recording material obtained by forming a thermosensitive recording layer on an intermediate layer that is rich in heat insulation properties and coverage of the support has a highly smooth surface, excellent adhesion to the thermal head, and has excellent heat insulation properties. It is thought that the density of the recorded image increases and a recorded image of extremely high quality is realized due to the excellent thermal recording properties.Furthermore, the thermal recording material obtained by the method of the present invention is free from debris that adheres to the thermal head during thermal recording. This is because the intermediate layer obtained by the method of the present invention is porous, that is, it is composed of a layer with many voids and a highly oil-absorbing pigment. Because of this, when the thermal head is used to perform thermal recording, dyes, color developers, etc. in the recording layer that are melted by the heat are quickly absorbed by the intermediate layer, and the molten material adheres to the thermal head. This is thought to be because it prevents
かくして形成された中間層上に、感熱記録層が塗布、乾
燥されて、本発明の感熱記録体が製造される。A heat-sensitive recording layer is coated on the intermediate layer thus formed and dried to produce the heat-sensitive recording material of the present invention.
記録層に含有される発色剤と呈色剤の組合わせについて
は特に限定されず、熱によって両者が接触して呈色反応
を起こすような組合せであればいずれも使用可能であり
、例えば無色ないし淡色の塩基性染料と無機または有機
の酸性物質との組合わせ、ステアリン酸第二鉄等の高級
脂肪酸金属塩と没食子酸の如きフェノール類との組合わ
せ等が例示される。さらに、ジアゾニウム化合物、カプ
ラー及び塩基性物質を組合わせた感熱記録体等、熱によ
って記録像を得るようにした各種の感熱記録体への適用
も可能である。There are no particular limitations on the combination of the coloring agent and the coloring agent contained in the recording layer, and any combination that causes a coloring reaction when the two come into contact with each other due to heat can be used. For example, colorless or Examples include a combination of a pale basic dye and an inorganic or organic acidic substance, and a combination of a higher fatty acid metal salt such as ferric stearate and a phenol such as gallic acid. Furthermore, it is also possible to apply the present invention to various heat-sensitive recording bodies in which a recorded image is obtained by heat, such as a heat-sensitive recording body in which a diazonium compound, a coupler, and a basic substance are combined.
しかし、支持体上に設けられる本発明の特定の中間層は
、特に塩基性染料と酸性物質との組合わせにおいて優れ
た効果を発揮するため、とりわけかかる組合わせに好ま
しく適用される。However, the specific intermediate layer of the present invention provided on the support exhibits an excellent effect particularly in combinations of basic dyes and acidic substances, and is therefore particularly preferably applied to such combinations.
無色ないし淡色の塩基性染料としては各種のものが公知
であり、例えば下記が例示される。Various types of colorless to light-colored basic dyes are known, and examples include the following.
3.3−ビス(p−ジメチルアミノフェニル)−6−シ
メチルアミノフタリド、3.3−ビス(p−ジメチルア
ミノフェニル)フタリド、3− (p−ジメチルアミノ
フェニル) −3−(1,2−ジメチルインドール−3
−イル)フタリド、3−(p−ジメチルアミノフェニル
)−3−(2−メチルインドール−3−イル)フタリド
、3゜3−ビス(l、2−ジメチルインドール−3−イ
ル)−5ジメチルアミノフタリド、3,3−ビス(1,
2−ジメチルインドール−3−イル)−6−シメチルア
ミノフタリド、313−ビス(9−エチルカルバゾール
−3−イル)=6−シメチルアミノフタリド、3.3−
ビス(2−フェニルインドール−3−イル)−6−シメ
チルアミノフタリド、3−p−ジメチルアミノフェニル
−3−(1メチルピロール−3−イル)−6−シメチル
アミノフタリド等のトリアリルメタン系染料、4,4゛
−ビスージメチルアミノベンズヒドリルベンジルエーテ
/L/、N−へロフェニルーロイコt−ラミ7、N−2
,4,5−トリクロロフェニルロイコオーラミン等のジ
フェニルメタン系染料、ベンゾイルロイコメチレンブル
ー、p−ニトロベンゾイルロイコメチレンブルー等のチ
アジン系染料、3−メチル−スピロ−ジナフトピラン、
3−エチル−スピロ−ジナフトピラン、3−フェニル−
スピロ−ジナフトピラン、3−ベンジルフェニル−スピ
ロ−ジナフトピラン、3−ベンジルスピロ−ジナフトピ
ラン、3−メチル−ナフト−(6゛−メトキシベンゾ)
スピロピラン、3−プロピル−スピロ−ジベンゾピラン
等のスピロ系染料、ローダミン−Bアニリノラクタム、
ローダミン(p−ニトロアニリノ)ラクタム、ローダミ
ン(0−クロロアニリノ)ラクタム等のラクタム系染料
、3−ジメチルアミノ−7−メトキシフルオラン、3−
ジエチルアミン−6−メトキシフルオラン、3−ジエチ
ルアミノ−7−メトキシフルオラン、3−ジエチルアミ
ノ−7=クロロフルオラン、3−ジエチルアミノ−6−
メチル7−クロロフルオラン、3−ジエチルアミノ−6
,7ジメチルフルオラン、3−(N−エチル−p−トル
イジノ)−7−メチルフルオラン、3−ジエチルアミノ
−7−N−アセチル−N−メチルアミノフルオラン、3
−ジエチルアミノルツーN−メチルアミノフルオラン、
3−ジエチルアミノ−7−ジベンジルアミノフルオラン
、3−ジエチルアミノ−7−N−メチル−N−ベンジル
アミノフルオラン、3−ジエチルアミノ−7−N−クロ
ロエチル−N−メチルアミノフルオラン、3−ジエチル
アミノ−7−N−ジエチルアミノフルオラン、3−(N
エチル−p−トルイジノ)−6−メチル−7−フェニル
アミノフルオラン、3−(N−シクロペンチル−N−エ
チルアミノ)−6−メチル−7−アニリノフルオラン、
3−(N−エチル−p−トルイジノ)−6−メチル−7
−(p−)ルイジノ)フルオラン、3−ジエチルアミノ
−6−メチル−7−フェニルアミノフルオラン、3−ジ
エチルアミノ〜7−(2−カルボメトキシ−フェニルア
ミノ)フルオラン、3−(N−エチル−N−イソアミル
アミノ)−6−メチル−7−フェニルアミノフルオラン
、3〜(N−シクロへキシル−N−メチルアミノ)−6
−メチル−7−フェニルアミノフルオラン、3−ピロリ
ジノ−6−メチル7−フェニルアミノフルオラン、3−
ピペリジノ−6メチルー7−フエニルアミノフルオラン
、3−ジエチルアミノ−6−メチル−7−キシリジノフ
ルオラン、3ジエチルアミノ−7−(o−クロロフェニ
ルアミノ)フルオラン、3−ジブチルアミノ−7−(o
−クロロフェニルアミノ)フルオラン、3−ピロリジノ
−6−メチル7−p−ブチルフェニルアミノフルオラン
、3−N−メチル−N−テトラヒドロフルフリルアミノ
−6−メチル−7−アニリノフルオラン、3−N−エチ
ル−N−テトラヒドロフルフリルアミノ−6−メチル−
7−アニリツフルオラン等のフルオラン系染料等。3.3-bis(p-dimethylaminophenyl)-6-dimethylaminophthalide, 3.3-bis(p-dimethylaminophenyl)phthalide, 3-(p-dimethylaminophenyl)-3-(1, 2-dimethylindole-3
-yl)phthalide, 3-(p-dimethylaminophenyl)-3-(2-methylindol-3-yl)phthalide, 3゜3-bis(l,2-dimethylindol-3-yl)-5dimethylamino Phthalide, 3,3-bis(1,
2-dimethylindol-3-yl)-6-dimethylaminophthalide, 313-bis(9-ethylcarbazol-3-yl)=6-dimethylaminophthalide, 3.3-
Bis(2-phenylindol-3-yl)-6-dimethylaminophthalide, 3-p-dimethylaminophenyl-3-(1methylpyrrol-3-yl)-6-dimethylaminophthalide, etc. Allylmethane dye, 4,4'-bis-dimethylaminobenzhydrylbenzyl ether/L/, N-herophenyl leuco t-lami 7, N-2
, diphenylmethane dyes such as 4,5-trichlorophenylleucoolamine, thiazine dyes such as benzoylleucomethylene blue and p-nitrobenzoylleucomethylene blue, 3-methyl-spiro-dinaphthopyran,
3-ethyl-spiro-dinaphthopyran, 3-phenyl-
Spiro-dinaphthopyran, 3-benzylphenyl-spiro-dinaphthopyran, 3-benzylspiro-dinaphthopyran, 3-methyl-naphtho-(6゛-methoxybenzo)
spiro dyes such as spiropyran, 3-propyl-spiro-dibenzopyran, rhodamine-B anilinolactam,
Lactam dyes such as rhodamine (p-nitroanilino)lactam and rhodamine (0-chloroanilino)lactam, 3-dimethylamino-7-methoxyfluorane, 3-
Diethylamine-6-methoxyfluorane, 3-diethylamino-7-methoxyfluorane, 3-diethylamino-7=chlorofluorane, 3-diethylamino-6-
Methyl 7-chlorofluorane, 3-diethylamino-6
,7 dimethylfluorane, 3-(N-ethyl-p-toluidino)-7-methylfluorane, 3-diethylamino-7-N-acetyl-N-methylaminofluorane, 3
-diethylaminol-N-methylaminofluorane,
3-diethylamino-7-dibenzylaminofluorane, 3-diethylamino-7-N-methyl-N-benzylaminofluorane, 3-diethylamino-7-N-chloroethyl-N-methylaminofluorane, 3-diethylamino- 7-N-diethylaminofluorane, 3-(N
Ethyl-p-toluidino)-6-methyl-7-phenylaminofluorane, 3-(N-cyclopentyl-N-ethylamino)-6-methyl-7-anilinofluorane,
3-(N-ethyl-p-toluidino)-6-methyl-7
-(p-)luidino)fluoran, 3-diethylamino-6-methyl-7-phenylaminofluoran, 3-diethylamino-7-(2-carbomethoxy-phenylamino)fluoran, 3-(N-ethyl-N- isoamylamino)-6-methyl-7-phenylaminofluorane, 3-(N-cyclohexyl-N-methylamino)-6
-Methyl-7-phenylaminofluorane, 3-pyrrolidino-6-methyl 7-phenylaminofluorane, 3-
Piperidino-6-methyl-7-phenylaminofluorane, 3-diethylamino-6-methyl-7-xylidinofluorane, 3-diethylamino-7-(o-chlorophenylamino)fluorane, 3-dibutylamino-7-(o
-chlorophenylamino)fluorane, 3-pyrrolidino-6-methyl 7-p-butylphenylaminofluorane, 3-N-methyl-N-tetrahydrofurfurylamino-6-methyl-7-anilinofluorane, 3-N -ethyl-N-tetrahydrofurfurylamino-6-methyl-
Fluoran dyes such as 7-anilite fluorane, etc.
また、塩基性染料と接触して呈色する無機又は有機の酸
性物質も各種のものが公知であり、例えば下記が例示さ
れる。Furthermore, various types of inorganic or organic acidic substances that develop color upon contact with basic dyes are known, for example, the following are exemplified.
活性白土、酸性白土、アクパルジャイト、ベントナイト
、コロイダルシリカ、珪酸アルミニウム等の無機酸性物
質、4−tert−ブチルフェノール、4−ヒドロキシ
ジフヱノキシド、α−ナフトール、β−ナフトール、4
−ヒドロキシアセトフェノール、4−tert−オクチ
ルカテコール、2,2′−ジヒドロキシジフェノール、
2.2’−メチレンビス(4−メチル5−tert−ブ
チルフェノール、4,4゛−イソプロピリデンビス(2
−ter t−ブチルフェノール) 、4.4’−5e
c−ブチリデンジフェノール、4−フェニルフェノール
、4.4’−イソプロピリデンジフェノール(ビスフェ
ノールA) 、2.2’−メチレンビス(4−クロロフ
ェノール)、ハイドロキノン、4.4゛−シクロヘキシ
リデンジフェノール、4−ヒドロキシ安息香酸ベンジル
、4−ヒドロキシフタル酸ジメチル、ヒドロキノンモノ
ベンジルエーテル、ノボラック型フェノール樹脂、フェ
ノール重合体等のフェノール性化合物、安息香酸、p−
tert−ブチル安息香酸、トリクロロ安息香酸、テレ
フタル酸、3−sec−ブチル−4−ヒドロキシ安息香
酸、3−シクロへキシル−4−ヒドロキシ安息香酸、3
,5−ジメチル−4−ヒドロキシ安息香酸、サリチル酸
、3−イソプロピルサリチル酸、3−tert−ブチル
サリチル酸、3−ペンジルサリチル酸、3−(α−メチ
ルベンジル)サリチル酸、3−クロロ−5−(α−メチ
ルベンジル)サリチルM、3,5ジーLer t−ブチ
ルサリチル酸、3−フェニル−5−(α。Inorganic acidic substances such as activated clay, acid clay, acpulgite, bentonite, colloidal silica, aluminum silicate, 4-tert-butylphenol, 4-hydroxydiphenoxide, α-naphthol, β-naphthol, 4
-Hydroxyacetophenol, 4-tert-octylcatechol, 2,2'-dihydroxydiphenol,
2.2'-methylenebis(4-methyl5-tert-butylphenol, 4,4'-isopropylidenebis(2
-ter t-butylphenol), 4.4'-5e
c-butylidenediphenol, 4-phenylphenol, 4.4'-isopropylidenediphenol (bisphenol A), 2.2'-methylenebis(4-chlorophenol), hydroquinone, 4.4'-cyclohexylidenediphenol, Phenolic compounds such as benzyl 4-hydroxybenzoate, dimethyl 4-hydroxyphthalate, hydroquinone monobenzyl ether, novolac type phenolic resin, phenol polymer, benzoic acid, p-
tert-butylbenzoic acid, trichlorobenzoic acid, terephthalic acid, 3-sec-butyl-4-hydroxybenzoic acid, 3-cyclohexyl-4-hydroxybenzoic acid, 3
, 5-dimethyl-4-hydroxybenzoic acid, salicylic acid, 3-isopropylsalicylic acid, 3-tert-butylsalicylic acid, 3-pendylsalicylic acid, 3-(α-methylbenzyl)salicylic acid, 3-chloro-5-(α- methylbenzyl) salicylic M, 3,5-di-Ler t-butylsalicylic acid, 3-phenyl-5-(α.
α−ジメチルベンジル)サリチル酸、3.5−ジ−αメ
チルベンジルサリチル酸等の芳香族カルボン酸、及びこ
れらフェノール性化合物、芳香族カルボン酸と例えば亜
鉛、マグネシウム、アルミニウム、カルシウム、チタン
、マンガン、スズ、ニッケル等の多価金属との塩等の有
機酸性物質等が例示される。Aromatic carboxylic acids such as α-dimethylbenzyl)salicylic acid, 3,5-di-αmethylbenzylsalicylic acid, and their phenolic compounds, aromatic carboxylic acids such as zinc, magnesium, aluminum, calcium, titanium, manganese, tin, Examples include organic acidic substances such as salts with polyvalent metals such as nickel.
本発明において、記録層中の発色剤と呈色剤の使用比率
は用いられる発色剤、呈色剤の種類に応じて適宜選択さ
れるもので、特に限定するものではないが、例えば塩基
性無色染料と酸性物質を用いる場合には、一般に塩基性
無色染料1重量部に対して1〜50重量部、より好まし
くは1〜10重量部の酸性物質が使用される。In the present invention, the usage ratio of the coloring agent and coloring agent in the recording layer is appropriately selected depending on the type of coloring agent and coloring agent used, and is not particularly limited. For example, basic colorless When using a dye and an acidic substance, generally 1 to 50 parts by weight, more preferably 1 to 10 parts by weight of the acidic substance are used per 1 part by weight of the basic colorless dye.
これらの物質を含む塗布液の調製には、一般に水を分散
媒体とし、ボールミル、アトライターサンドミル等の攪
拌、粉砕機により発色剤と呈色剤とを一緒に又は別々に
分散し、塗液として調製される。To prepare a coating solution containing these substances, generally, water is used as a dispersion medium, and the coloring agent and the coloring agent are dispersed together or separately using a ball mill, an attritor sand mill, etc., stirring and grinding, and then the coating solution is prepared. prepared.
かかる塗液中には、通常、バインダーとして澱粉類、ヒ
ドロキシエチルセルロース、メチルセルロース、カルボ
キシメチルセルロース、ゼラチン、カゼイン、アラビア
ガム、ポリビニルアルコール、ジイソブチレン−無水マ
レイン酸共重合体塩、スチレン−無水マレイン酸共重合
体塩、エチレンアクリル酸共重合体塩、スチレン−アク
リル酸共重合体塩、天然ゴム系エマルジョン、スチレン
ブタジェン共重合体エマルジョン、アクリロニトリル−
ブタジェン共重合体エマルジョン、メチルメタクリレー
ト−ブタジェン共重合体エマルジョン、ポリクロロプレ
ンエマルジョン、酢酸ビニルエマルジョン、エチレン−
酢酸ビニルエマルジョン等が全固形分の10〜70重量
%、より好ましくは15〜50重量%程度が添加される
。Such coating liquids usually contain starches, hydroxyethyl cellulose, methyl cellulose, carboxymethyl cellulose, gelatin, casein, gum arabic, polyvinyl alcohol, diisobutylene-maleic anhydride copolymer salt, styrene-maleic anhydride copolymer salt as binders. Coalescence salt, ethylene acrylic acid copolymer salt, styrene-acrylic acid copolymer salt, natural rubber emulsion, styrene-butadiene copolymer emulsion, acrylonitrile-
Butadiene copolymer emulsion, methyl methacrylate-butadiene copolymer emulsion, polychloroprene emulsion, vinyl acetate emulsion, ethylene-
Vinyl acetate emulsion or the like is added in an amount of about 10 to 70% by weight, more preferably about 15 to 50% by weight of the total solid content.
さらに、塗液中には各種の助剤を添加することができ、
例えばジオクチルスルフォコハク酸ナトリウム、ドデシ
ルベンゼンスルフオン酸ナトリウム、ラウリルアルコー
ル硫酸エステル−ナトリウム塩、アルギン酸塩、脂肪酸
金属塩等の分散剤、ベンゾフェノン系、トリアゾール系
等の紫外線吸収剤、その他消泡剤、蛍光染料、着色染料
等が挙げられる。Furthermore, various auxiliary agents can be added to the coating liquid.
For example, dispersants such as sodium dioctyl sulfosuccinate, sodium dodecylbenzenesulfonate, sodium lauryl alcohol sulfate, alginates, fatty acid metal salts, ultraviolet absorbers such as benzophenone and triazole, and other antifoaming agents, Examples include fluorescent dyes and colored dyes.
また、必要に応じてステアリン酸亜鉛、ステアリン酸カ
ルシウム、ポリエチレンワックス、カルナウバロウ、パ
ラフィンワックス、エステルワックス等の滑剤、炭酸カ
ルシウム、酸化亜鉛1、酸化アルミニウム、二酸化チタ
ン、二酸化珪素、水酸化アルミニウム、硫酸バリウム、
硫酸亜鉛、タルク、カオリン、クレー、焼成りレー、コ
ロイダルシリカ等の無機顔料、スチレンマイクロボール
、ナイロンパウダー、ポリエチレンパウダー、尿素−ホ
ルマリン樹脂フィラー、生澱粉等の有機顔料、ステアリ
ン酸アミド、ステアリン酸メチレンビスアミド、オレイ
ン酸アミド、パルミチン酸アミド、ヤし脂肪酸アミド等
の脂肪酸アミド類、ジベンジルテレフタレート、1.2
−ジ(3−メチルフェノキシ)エタン、1,2−ジフェ
ノキシエタン、4141−エチレンジオキシ−ビスー安
息香酸ジフェニルメチルエステル、1.1.3− )リ
ス(2−メチル、4−ヒドロキシ5−tert−ブチル
フェニル)ブタン、2.2”〜メチレンビス(4−メチ
ル−5−tert−ブチルフェノール)、44”−ブチ
リデンビス(6−tert−ブチル−3−メチルフェノ
ール)等のヒンダードフェノール類及び各種公知の熱可
溶性物質を添加することもできる。In addition, lubricants such as zinc stearate, calcium stearate, polyethylene wax, carnauba wax, paraffin wax, and ester wax, calcium carbonate, zinc oxide 1, aluminum oxide, titanium dioxide, silicon dioxide, aluminum hydroxide, barium sulfate,
Inorganic pigments such as zinc sulfate, talc, kaolin, clay, calcined clay, colloidal silica, styrene microballs, nylon powder, polyethylene powder, urea-formalin resin filler, organic pigments such as raw starch, stearamide, methylene stearate Fatty acid amides such as bisamide, oleic acid amide, palmitic acid amide, coconut fatty acid amide, dibenzyl terephthalate, 1.2
-di(3-methylphenoxy)ethane, 1,2-diphenoxyethane, 4141-ethylenedioxy-bis-benzoic acid diphenylmethyl ester, 1.1.3-)lis(2-methyl, 4-hydroxy 5-tert) Hindered phenols such as -butylphenyl)butane, 2.2"-methylenebis(4-methyl-5-tert-butylphenol), 44"-butylidenebis(6-tert-butyl-3-methylphenol), and various known It is also possible to add thermosoluble substances.
なお、記録層中に無機又は有機顔料を含有せしめる場合
には、なるべく粒子径の小さな顔料を用いることが好ま
しく、特に平均粒子径が2μm以下の顔料を用いるのが
望ましい。When an inorganic or organic pigment is contained in the recording layer, it is preferable to use a pigment with a particle size as small as possible, and it is particularly desirable to use a pigment with an average particle size of 2 μm or less.
本発明において、記録層の形成方法については特に限定
されず、例えばエヤーナイフコーターブレードコーター
等の適当なコーターへンドを備えた塗布装置によって、
塗布液を中間層上に塗布、乾燥する方法で形成される。In the present invention, the method of forming the recording layer is not particularly limited, and for example, a coating device equipped with a suitable coater head such as an air knife coater or blade coater may be used.
It is formed by applying a coating liquid onto the intermediate layer and drying it.
また、塗布液の塗布量についても特に限定されず、通常
、乾燥重量で2〜12g/イ、より好ましくは3〜10
g/イ程度の範囲である。Furthermore, the amount of coating liquid to be applied is not particularly limited, and is usually 2 to 12 g/I, more preferably 3 to 10 g/I in terms of dry weight.
It is in the range of g/a.
さらに、支持体についても特に限定されず、上質紙、ヤ
ンキーマシンで抄造した原紙、片面艶出し原紙、両面艶
出し原紙、キャストコート紙、アート紙、コート紙、中
質コート紙等の紙類、合成繊維紙、合成樹脂フィルム等
が適宜使用される。Further, the support is not particularly limited, and papers such as high-quality paper, base paper made with a Yankee machine, single-sided glossy base paper, double-sided glossy base paper, cast coated paper, art paper, coated paper, medium-quality coated paper, Synthetic fiber paper, synthetic resin film, etc. are used as appropriate.
なお、中間層及び記録層を塗布、乾燥後に、必要に応じ
てスーパーキャレンダー掛は等の平滑化処理を施すこと
もできる。さらに記録層上に記録層を保護する等の目的
でオーバーコート層を設けることも可能であり、支持体
に裏塗り層を設けるなど感熱記録体分野における各種の
公知技術が付加し得るものである。Incidentally, after coating and drying the intermediate layer and the recording layer, smoothing treatment such as super calendering can be performed as necessary. Furthermore, it is possible to provide an overcoat layer on the recording layer for the purpose of protecting the recording layer, etc., and various known techniques in the field of heat-sensitive recording materials can be added, such as providing a backing layer on the support. .
かくして本発明の方法によって得られる感熱記録体は、
前述したように支持体と感熱記録層の間に、特定の組成
からなる中間層が設けられているため、記録感度が高く
、しかも高画質の記録像が得られる極めて優れたもので
ある。Thus, the heat-sensitive recording material obtained by the method of the present invention is
As described above, since an intermediate layer having a specific composition is provided between the support and the heat-sensitive recording layer, the recording sensitivity is high and the recording image quality is extremely high.
「実施例」
以下に実施例を示し、本発明をより具体的に説明するが
、勿論これらに限定されるものではない。"Example" The present invention will be described in more detail with reference to Examples below, but the present invention is of course not limited to these.
なお、例中の部及び%は、特に断らない限りそれぞれ重
量部及び重量%を示す。Note that parts and % in the examples indicate parts by weight and % by weight, respectively, unless otherwise specified.
実施例1
〔中間層用塗被組成物の調製〕
焼成りレー(商品名;アンシレックス、吸油量110c
c/ 100g ;エンゲルハード社製)90部水酸化
アルミニウム 10部スチレン−ブ
タジェン共重合体ラテックス(商品名: DOW−15
71、固形分/48%;旭化成工業側製)
17部カルボキシメチルセルロース2
%水溶液 50部水
150部上記組成物を混合、撹拌して中間層用
塗被組成物を調製した。Example 1 [Preparation of coating composition for intermediate layer] Baked Ray (trade name: Ansilex, oil absorption 110c)
c/ 100g; manufactured by Engelhard) 90 parts Aluminum hydroxide 10 parts Styrene-butadiene copolymer latex (Product name: DOW-15)
71, solid content/48%; manufactured by Asahi Kasei Industries)
17 parts carboxymethylcellulose 2
% aqueous solution 50 parts water
A coating composition for an intermediate layer was prepared by mixing and stirring 150 parts of the above composition.
上記のようにして得た中間層用塗被液をオンマシンコー
ターを装備した抄紙機を用いて米坪が50g / rd
の上質原紙に乾燥重量で78部mとなるようにブレード
コーティングを行い、近赤外線照射装置(赤外線波長;
1.2μm)で初期乾燥、続けてエアーフローティング
ドライヤーで紙水分が6%となるように補助乾燥を行い
、、中間層を形成させた。The coating liquid for the intermediate layer obtained as above was coated on a paper machine equipped with an on-machine coater to a weight of 50 g/rd.
Blade coating was applied to high-quality base paper to a dry weight of 78 partsm, and a near-infrared irradiation device (infrared wavelength;
An intermediate layer was formed by initial drying (1.2 μm), followed by auxiliary drying using an air floating dryer so that the paper moisture content was 6%.
■A液調製
3−(N−シクロへキシル−N−メチルアミン)6−メ
チル−7−フェニルアミノフルオラン10部
1.2−ビス−(3−メチルフェノキシ)−エタン 1
5部メチルセルロース5%水溶液 15部水
8饋邦
この組成物をサンドミルで平均粒子径が3μmになる迄
粉砕した。■Preparation of solution A 3-(N-cyclohexyl-N-methylamine)6-methyl-7-phenylaminofluorane 10 parts 1.2-bis-(3-methylphenoxy)-ethane 1
5 parts 5% methylcellulose aqueous solution 15 parts water 8 parts This composition was ground in a sand mill until the average particle size was 3 μm.
■B液調製
4,4“−イソプロピリデンジフェノール 30部メ
チルセルロース5%水溶液 30部水
70部この組成
物をサンドミルで平均粒子径が3μmになる迄粉砕した
。■Preparation of B solution 4,4"-isopropylidene diphenol 30 parts Methyl cellulose 5% aqueous solution 30 parts water
70 parts of this composition was ground in a sand mill until the average particle size was 3 μm.
このようにして得られたA液120部、B液130部、
無定型シリカ30部、20%酸化澱粉水溶液150部、
水55部を混合、撹拌して記録層用塗被液を調製した。120 parts of solution A and 130 parts of solution B obtained in this way,
30 parts of amorphous silica, 150 parts of 20% oxidized starch aqueous solution,
A recording layer coating liquid was prepared by mixing and stirring 55 parts of water.
上記のようにして得られた記録層用塗被液を前記中間層
上に乾燥重量で4 g/rrrとなるようにエアーナイ
フコーターで塗布、乾燥した後、スーパーキャレンダー
で処理して感熱記録体を得た。The recording layer coating liquid obtained as described above was coated onto the intermediate layer using an air knife coater to give a dry weight of 4 g/rrr, dried, and then treated with a super calender to form a thermosensitive recording material. I got a body.
実施例2
実施例1において、中間層形成過程での赤外線照射にお
いて、赤外線の波長を1.8μmとした以外は同様にし
て感熱記録体を得た。Example 2 A thermosensitive recording material was obtained in the same manner as in Example 1, except that the wavelength of the infrared ray was 1.8 μm in the infrared irradiation during the intermediate layer forming process.
実施例3
実施例1において、中間層用塗被組成物の配合を下記の
如く変更した以外は同様にして感熱記録体を得た。Example 3 A heat-sensitive recording material was obtained in the same manner as in Example 1 except that the formulation of the intermediate layer coating composition was changed as follows.
無定形シリカ(吸油量; 200cc /100g)
80部炭酸カルシウム(商品名:タマバールTP〜1
21、奥多摩工業■製)20部
スチレン−ブタジェン共重合体ラテックス(商品名:
DOW−1571) 17部カルボ
キシメチルセルロース2%水溶液 50部水
150部比較例1
実施例1において、中間層の形成過程で赤外線照射を除
いた以外は同様にして感熱記録体を得た。Amorphous silica (oil absorption: 200cc/100g)
80 parts calcium carbonate (product name: Tamavar TP~1
21, Okutama Kogyo ■) 20 parts styrene-butadiene copolymer latex (product name:
DOW-1571) 17 parts carboxymethyl cellulose 2% aqueous solution 50 parts water
150 parts Comparative Example 1 A thermosensitive recording material was obtained in the same manner as in Example 1 except that infrared irradiation was omitted during the process of forming the intermediate layer.
比較例2
実施例1において、中間層形成過程での赤外線照射にお
いて、赤外線の波長を0.7μmとした以外は同様にし
て感熱記録体を得た。Comparative Example 2 A thermosensitive recording material was obtained in the same manner as in Example 1, except that the wavelength of the infrared rays was set to 0.7 μm in the infrared ray irradiation during the intermediate layer forming process.
比較例3
実施例1において、中間層形成過程での赤外線照射にお
いて、赤外線の波長を5.7μmとした以外は同様にし
て感熱記録体を得た。Comparative Example 3 A thermosensitive recording material was obtained in the same manner as in Example 1 except that the wavelength of the infrared ray was 5.7 μm in the infrared irradiation during the intermediate layer forming process.
比較例4
実施例1において、中間層用塗被組成物の配合を下記の
如く変更した以外は同様にして感熱記録体を得た。Comparative Example 4 A heat-sensitive recording material was obtained in the same manner as in Example 1, except that the formulation of the intermediate layer coating composition was changed as follows.
〔中間層用塗被組成物の配合]
カオリン(商品名: UW−90、吸油量45cc/1
00g;エンゲルハード社製)100部
スチレン−ブタジェン共重合体ラテックス(商品名:D
O誓−1571) 17部カルボ
キシメチルセルロース2%水溶液 50部水
150部比較例5
実施例1において、中間層用塗被組成物の配合を下記の
如く変更した以外は同様にして感熱記録体を得た。[Formulation of coating composition for intermediate layer] Kaolin (product name: UW-90, oil absorption 45cc/1
00g; manufactured by Engelhard) 100 parts styrene-butadiene copolymer latex (product name: D
O-1571) 17 parts carboxymethyl cellulose 2% aqueous solution 50 parts water
150 parts Comparative Example 5 A heat-sensitive recording material was obtained in the same manner as in Example 1 except that the formulation of the intermediate layer coating composition was changed as follows.
焼成りレー(商品名:アンシレックス、吸油量110c
c /100g) 50部水酸化
アルミニウム 50部スチレン−ブ
タジェン共重合体ラテックス(商品名=DO匈−157
1> 17部カルボキシメチルセ
ルロース2%水溶液 50部水
150部なお、実施例1〜3、比
較例2〜5で使用した赤外線照射装置の光源はフィラメ
ント、集光板、対向反射板より構成されており、フィラ
メントにはタングステンを使用し、これを1600〜3
800@Kに電気加熱することにより(近)赤外線を得
た。Firing Ray (Product name: Ansilex, oil absorption 110c)
c/100g) 50 parts aluminum hydroxide 50 parts styrene-butadiene copolymer latex (trade name = DOXI-157
1> 17 parts carboxymethylcellulose 2% aqueous solution 50 parts water
150 parts The light source of the infrared irradiation device used in Examples 1 to 3 and Comparative Examples 2 to 5 is composed of a filament, a light condensing plate, and an opposing reflector. 3
(Near) infrared radiation was obtained by electrical heating to 800@K.
そして、得られた近赤外線を金コーティングした集光板
(フィラメント上部に配置)により集光し紙に放射した
。また、紙を通過した近赤外線は紙の裏側に配置された
アルミニウム板で反射され、紙に再放射されるように成
っており、塗被層がより一層均−に乾燥されるよう工夫
されている。Then, the obtained near-infrared rays were collected by a gold-coated light collecting plate (placed above the filament) and radiated onto the paper. In addition, the near-infrared rays that have passed through the paper are reflected by an aluminum plate placed on the back side of the paper and re-radiated onto the paper, which is designed to dry the coated layer more evenly. There is.
また、比較例3の赤外線照射装置の赤外線は都市ガスで
放射体を加熱することによって得た。即ち、特殊ガラス
チューブの表面に放射体として酸化ジルコニウム化合物
が塗布されており、このチューブを内側より都市ガスの
バーナーで加熱して遠赤外線を発生させて紙に放射した
。なお、比較例1では温度170°Cのエアーフローテ
ィングドライヤーのみを使用した。かくしてえられた
種類の感熱記録体を感熱プリンターを使用して印字し、
その発色濃度をマクベス濃度計(RD−100R型、マ
クベス社製)を用いて測定した。同時に記録画質を目視
評価した。また、これらの感熱記録体を感熱ファクシミ
リ−(日立DIFAX−400)に装填し、電子画像学
会No、 2テストチヤートのコピーを連続400回行
った後、感熱ヘッドへのカス付着状態を肉眼で評価した
。さらに、コピーされた画像についても印字障害の有無
を観察した。Further, the infrared rays of the infrared irradiation device of Comparative Example 3 were obtained by heating the radiator with city gas. That is, a zirconium oxide compound was coated on the surface of a special glass tube as a radiator, and this tube was heated from the inside with a city gas burner to generate far-infrared rays, which were radiated onto the paper. In addition, in Comparative Example 1, only an air floating dryer with a temperature of 170°C was used. That's how I got it
Print various types of thermal recording materials using a thermal printer,
The color density was measured using a Macbeth densitometer (model RD-100R, manufactured by Macbeth). At the same time, the recorded image quality was visually evaluated. In addition, after loading these thermal recording media into a thermal facsimile (Hitachi DIFAX-400) and copying the Electronic Imaging Society No. 2 test chart 400 times in a row, the state of adhesion of debris to the thermal head was visually evaluated. did. Furthermore, the presence or absence of printing defects was also observed for the copied images.
なお、記録画質と感熱ヘッドカスの評価基準は下記の通
りである。The evaluation criteria for recorded image quality and thermal head residue are as follows.
◎:極めて優れている。 ◎: Extremely excellent.
O:優れている。O: Excellent.
△:劣っている。△: Inferior.
×:極めて劣っている。×: Extremely poor.
○:カスの付着が全く見られず、画質も良好。 ○: No debris was observed at all, and the image quality was good.
Δ:カスの付着が僅かに見られるが、画質への影響は殆
どない。Δ: Slight adhesion of debris is observed, but there is almost no effect on image quality.
×:カスの付着が多く見られ、画像にカスレがでている
。×: A lot of debris is observed, and the image is blurred.
「効果」
表−1の結果から明らかなように、本発明の実施例で得
られた感熱記録体は記録濃度が高く、記録画質に優れ、
然も感熱ヘッドへのカス付着が殆どない極めて優れた感
熱記録体であった。"Effects" As is clear from the results in Table 1, the heat-sensitive recording material obtained in the examples of the present invention has a high recording density, excellent recording image quality,
Moreover, it was an extremely excellent thermal recording material with almost no residue adhering to the thermal head.
Claims (1)
の製造方法において、該中間層がJISK−5101法
による吸油量が80cc/100g以上の顔料と接着剤
を主成分とする塗被組成物から形成され、且つ該中間層
の固化又は乾燥手段に近赤外線を使用することを特徴と
する感熱記録体の製造方法。A method for producing a heat-sensitive recording material comprising sequentially providing an intermediate layer and a recording layer on a support, wherein the intermediate layer is coated with a pigment whose main components have an oil absorption of 80 cc/100 g or more according to JISK-5101 method and an adhesive. 1. A method for producing a heat-sensitive recording material formed from a composition, characterized in that near-infrared rays are used as means for solidifying or drying the intermediate layer.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP63273729A JPH02120080A (en) | 1988-10-28 | 1988-10-28 | Production of thermal recording material |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP63273729A JPH02120080A (en) | 1988-10-28 | 1988-10-28 | Production of thermal recording material |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH02120080A true JPH02120080A (en) | 1990-05-08 |
Family
ID=17531750
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP63273729A Pending JPH02120080A (en) | 1988-10-28 | 1988-10-28 | Production of thermal recording material |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH02120080A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH05201138A (en) * | 1990-06-18 | 1993-08-10 | Fuji Photo Film Co Ltd | Heat-sensitive recording material |
JPH06171232A (en) * | 1992-12-07 | 1994-06-21 | New Oji Paper Co Ltd | Thermosensible recording body |
-
1988
- 1988-10-28 JP JP63273729A patent/JPH02120080A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH05201138A (en) * | 1990-06-18 | 1993-08-10 | Fuji Photo Film Co Ltd | Heat-sensitive recording material |
JPH06171232A (en) * | 1992-12-07 | 1994-06-21 | New Oji Paper Co Ltd | Thermosensible recording body |
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