JPH0155364B2 - - Google Patents

Info

Publication number
JPH0155364B2
JPH0155364B2 JP58138006A JP13800683A JPH0155364B2 JP H0155364 B2 JPH0155364 B2 JP H0155364B2 JP 58138006 A JP58138006 A JP 58138006A JP 13800683 A JP13800683 A JP 13800683A JP H0155364 B2 JPH0155364 B2 JP H0155364B2
Authority
JP
Japan
Prior art keywords
tank
resin
treatment
treated steel
oil tank
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP58138006A
Other languages
Japanese (ja)
Other versions
JPS6034328A (en
Inventor
Hiroshi Hirata
Tadashi Yamada
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Holdings Corp
Original Assignee
Matsushita Electric Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Matsushita Electric Industrial Co Ltd filed Critical Matsushita Electric Industrial Co Ltd
Priority to JP13800683A priority Critical patent/JPS6034328A/en
Publication of JPS6034328A publication Critical patent/JPS6034328A/en
Publication of JPH0155364B2 publication Critical patent/JPH0155364B2/ja
Granted legal-status Critical Current

Links

Landscapes

  • Rigid Containers With Two Or More Constituent Elements (AREA)
  • Feeding And Controlling Fuel (AREA)

Description

【発明の詳細な説明】 産業上の利用分野 本発明はポータブル石油ストーブに用いるカー
トリツジタンク等のオイルタンクに関するもので
ある。
DETAILED DESCRIPTION OF THE INVENTION Field of Industrial Application The present invention relates to an oil tank such as a cartridge tank used in a portable oil stove.

従来例の構成とその問題点 一般に石油ストーブのカートリツジタンクは例
えば第1図に示すように、タンク素板1とタンク
素板2の周縁を巻締加工して一体化するとともに
取手金具3をタンク素板1に溶接等で結合し、そ
の取手金具3に枢支した取手4を介して手で下げ
られるようになつている。又、タンク素板1には
オイルゲージ5が取り付けられており、石油スト
ーブ使用中には灯油がなくなつたことを知らせて
くれ、給油時には灯油が満たされたことを示す。
更にタンク素板1には注油口6が取り付けられ、
フタの役目をすると共に、石油ストーブ内のピン
によつて石油ストーブ内へ灯油を供給することが
できるようになつている。
Conventional structure and its problems In general, a cartridge tank for an kerosene heater is made by seaming the peripheral edges of a tank blank plate 1 and a tank blank plate 2 to integrate them, and also attaching a handle fitting 3, as shown in Fig. 1. It is connected to the tank blank 1 by welding or the like, and can be lowered by hand via a handle 4 pivoted to a handle fitting 3. Further, an oil gauge 5 is attached to the tank blank plate 1, which informs when the kerosene stove is running out when it is in use, and indicates when it is filled with kerosene when refueling.
Furthermore, an oil filler port 6 is attached to the tank blank plate 1,
In addition to serving as a lid, it is also possible to supply kerosene into the kerosene stove using a pin inside the kerosene stove.

第2図はタンク素板1をタンク素板2との巻締
部を示す断面図で、タンク素板1とタンク素板2
との巻締部は内部にシール剤8を有し、このシー
ル剤8によつてシールするようになつている。こ
のシール剤8は、あらかじめタンク素板1か又は
タンク素板2のどちらかに塗布し、一時的に乾燥
した後タンク素板1,2を組立て、巻締加工後に
巻締部7周辺を再加熱して溶融固化させる。
Figure 2 is a cross-sectional view showing the seaming part between the tank blank plate 1 and the tank blank plate 2, and shows the tank blank plate 1 and tank blank plate 2.
The seaming portion with the sealing agent 8 has a sealing agent 8 inside, and is designed to be sealed with this sealing agent 8. This sealant 8 is applied in advance to either the tank blank plate 1 or the tank blank plate 2, and after temporarily drying, the tank blank plates 1 and 2 are assembled, and after the seaming process, the area around the seaming part 7 is re-applied. Heat to melt and solidify.

第3図はタンク素板1,2を構成する鋼板の断
面を示し、タンク素板1,2は加圧成形しやすい
性質を有する鋼板9上に鋼板9を腐食より保護す
るための金属被膜10を被覆して構成してある。
ところが、所定形状に加圧成形したタンク素板1
のコーナー部11,11′,11″,11は、第
4図のように金属被膜10に幾層もの亀裂12が
あることが発見される。第5図はコーナ部11の
表面の走査型電子顕微鏡写真の図であり、亀裂1
2が幾層にも発生していることが解る。この亀裂
12は巻締加工時この巻締部にも同様に発生す
る。そしてこの亀裂12はシール剤8を再加熱し
て溶融させても埋めることができず、この結果巻
締部を完全にシールすることができないことがあ
る。すなわちシール剤8は第2図のように、巻締
部内部に充満しているので、再加熱する際、高温
(150〜250℃)維持時間を長く(3分以上)する
と、内部の空気が膨張し、シール剤8が巻締部7
外部へ出て外観を損ねてしまう。そのため、高周
波加熱等の方法で短時間加熱するが、そうすると
シール剤8が低粘度となつても短時間であるため
第4図,第5図に示す亀裂12の内部にまでは浸
透せず、そのため、灯油を入れた場合、灯油がし
み出てくるという問題があつた。
FIG. 3 shows a cross section of a steel plate constituting the tank blank plates 1 and 2. The tank blank plates 1 and 2 are coated with a metal coating 10 on a steel plate 9 that is easily pressure-formed to protect the steel plate 9 from corrosion. It is constructed by covering.
However, the tank blank plate 1 pressure-formed into a predetermined shape
At the corner portions 11, 11', 11'', 11, it is discovered that there are several layers of cracks 12 in the metal coating 10 as shown in FIG. 4. FIG. It is a diagram of a micrograph, showing crack 1.
It can be seen that 2 occurs in many layers. This crack 12 also occurs in this seamed portion during the seaming process. This crack 12 cannot be filled even if the sealant 8 is reheated and melted, and as a result, the seamed portion may not be completely sealed. In other words, as shown in Fig. 2, the sealant 8 is filled inside the seamed part, so if the high temperature (150 to 250°C) is maintained for a long time (more than 3 minutes) during reheating, the air inside will evaporate. The sealant 8 expands and seals the seaming part 7.
It goes outside and spoils the appearance. Therefore, heating is performed for a short time using a method such as high-frequency heating, but even if the sealant 8 becomes low in viscosity, it does not penetrate into the cracks 12 shown in FIGS. 4 and 5 for a short time. Therefore, when kerosene was poured into the tank, there was a problem that the kerosene would seep out.

発明の目的 本発明は上記問題点に鑑みてなしたもので、金
属被膜の亀裂による灯油のしみ出しを防ぐことを
目的としたものである。
Purpose of the Invention The present invention was made in view of the above-mentioned problems, and its object is to prevent kerosene from seeping out due to cracks in the metal coating.

発明の構成 本発明は上記目的を達成するため処理鋼板から
なるタンク完成品の少くとも巻締部に平均分子量
1000〜500000の有機被膜を施したもので、処理鋼
板表面に発生した亀裂はこれによつて完全に埋め
られ灯油のしみ出しがなくなるものである。
Structure of the Invention In order to achieve the above-mentioned object, the present invention provides at least an average molecular weight
An organic coating of 1,000 to 500,000 is applied, which completely fills the cracks that occur on the surface of the treated steel sheet and eliminates kerosene seepage.

実施例の説明 以下その一実施例を第6図と第7図を用いて説
明する。第6図はカートリツジタンクの巻締加工
した後のタンク完成品で、コーナ部11を中心と
して巻締部付近に有機被覆14を施したものであ
る。この有機被覆14は、例えば、アクリル樹脂
の平均分子量20000のようなものをトルエンやイ
ソプロピルアルコール等の溶剤に溶解したもので
構成してあり、スプレー塗布してある。このと
き、巻締部の微少クラツク内部に浸透し、そのク
ラツクを封孔するとともに、常温乾燥により、有
機被膜の生成に大きなストレスを与えないように
することによつて、コーテイングした有機被膜の
破壊劣化を防ぐ。第7図はこのコーナ部11の断
面を示すもので、金属被膜10に生じた亀裂の上
から有機被覆14を施してこの亀裂を有機被膜1
4で埋めた状態を示している。したがつて亀裂に
よる灯油のしみ出し不良率は激減する。ちなみに
有機被覆14にアクリル樹脂を用いた場合の灯油
のしみ出し不良率(%)実験を行なつた結果、第
8図に示すヒストグラムで示す通り平均分子量の
小さい所と大きい所を除いて全く発生しなくなつ
た。その理由は定かではないが次の通りと思われ
る。すなわち有機被覆剤の平均分子量が大きい
と、微少なクラツク内部に入り込めないためと思
われ、また有機被覆剤の平均分子量が小さいと、
亀裂を埋めるが有機被覆剤そのものが灯油中に溶
解しやすい状態となつているためしばらくすると
灯油中に溶解する有機被覆剤の量が多くなつて結
局は亀裂が現われるからであると思われる。実験
結果によれば有機被覆剤の平均分子量は1000〜
500000が好ましい。
DESCRIPTION OF EMBODIMENTS One embodiment will be described below with reference to FIGS. 6 and 7. FIG. 6 shows a completed tank after the cartridge tank has been seamed, and an organic coating 14 is applied around the seamed portions centering on the corner portions 11. The organic coating 14 is made of, for example, an acrylic resin having an average molecular weight of 20,000 dissolved in a solvent such as toluene or isopropyl alcohol, and is spray applied. At this time, it penetrates into the inside of minute cracks in the seamed part, seals the cracks, and destroys the coated organic film by drying at room temperature to avoid applying large stress to the formation of the organic film. Prevent deterioration. FIG. 7 shows a cross section of this corner portion 11. An organic coating 14 is applied over the cracks that have occurred in the metal coating 10, and the cracks are covered with the organic coating 1.
It shows the state filled with 4. Therefore, the defect rate due to kerosene seepage due to cracks is drastically reduced. By the way, as a result of an experiment on the failure rate (%) of kerosene seepage when acrylic resin was used for the organic coating 14, as shown in the histogram shown in Figure 8, no kerosene leakage occurred except in areas with low and high average molecular weights. I stopped doing it. The reason is not certain, but it seems to be as follows. In other words, it seems that if the average molecular weight of the organic coating material is large, it cannot penetrate into minute cracks, and if the average molecular weight of the organic coating material is small,
This is thought to be because although the cracks are filled, the organic coating agent itself is in a state where it is easily dissolved in the kerosene, so after a while the amount of organic coating agent dissolved in the kerosene increases and eventually cracks appear. According to experimental results, the average molecular weight of organic coating materials is 1000~
500000 is preferred.

ここで従来から市販のものにおいては、処理鋼
板上に有機被膜を施した処理鋼板があるが、これ
は有機被膜の平均分子量が1000000以上のもので
あり、苛酷な加工をしたり、前記加圧成形や巻締
加工においては被覆金属が亀裂を生じる際に同様
に亀裂を生じる。すなわち従来の有機被膜は通常
物流の過程において、傷がつきにくいようにする
ために硬度の硬い大きな平均分子量のものが使用
されているのであり、本考案のような効果は得ら
れないものである。
Conventionally, there are treated steel sheets on the market with an organic coating on them, but these have organic coatings with an average molecular weight of 1,000,000 or more, and are not subject to severe processing or the above-mentioned pressure. Cracks also occur when the coated metal cracks during forming and seaming. In other words, conventional organic coatings are hard and have a high average molecular weight in order to prevent them from being scratched during the normal distribution process, so they cannot achieve the effects of the present invention. .

なお、上記実施例では、タンク素板となる処理
鋼板を金属被膜の鋼板としたが、金属被膜10は
亜鉛、亜鉛とアルミニウムの合金、鉛、鉛と錫の
合金、アルミニウム、亜鉛とニツケル等の少くと
も1つ以上を主成分としたものが有効である。更
に、処理鋼板は金属被覆の上に、アクリル樹脂、
塩化ビニル樹脂、エポキシ樹脂、メラミン樹脂、
ポリエステル樹脂等のうち、少くとも一つ以上の
有機被覆としたものであつてもよく、このように
したものはカートリツジタンクの表面の人の指紋
の跡から腐食したり、高温、多湿の状態での被覆
金属10の腐食を防ぐ効果がある。又、この処理
鋼板は金属被覆10の上に、リン酸塩処理、クロメ
ート処理、水ガラス処理、コロイダルシリカ処
理、アルミナゾル処理、及び前記の有機被覆処理
をしたものについても有効で、このような処理を
することによつて、カートリツジタンクの出し入
れ時のこすれに対する強度が増し、又、このよう
な処理を組合せたりすることによつて、耐食性、
摩耗性、有機被覆の密着性を増すことができる。
そしてこのようにすることで、カートリツジタン
ク完成後に本格的な塗装をする必要がない。
In the above embodiment, the treated steel sheet serving as the tank blank was a steel plate with a metal coating, but the metal coating 10 was made of zinc, an alloy of zinc and aluminum, lead, an alloy of lead and tin, aluminum, zinc and nickel, etc. Those containing at least one or more of them as main components are effective. Furthermore, the treated steel sheet is coated with acrylic resin,
Vinyl chloride resin, epoxy resin, melamine resin,
It may be made of polyester resin or the like and has at least one organic coating, and such a material may corrode from human fingerprint marks on the surface of the cartridge tank or be exposed to high temperature and humid conditions. This has the effect of preventing corrosion of the coated metal 10. Moreover, this treated steel sheet is also effective for metal coating 10 which has been subjected to phosphate treatment, chromate treatment, water glass treatment, colloidal silica treatment, alumina sol treatment, and the above-mentioned organic coating treatment. By applying this treatment, the strength against rubbing when loading and unloading the cartridge tank is increased, and by combining such treatments, corrosion resistance and
Abrasion resistance and adhesion of organic coatings can be increased.
By doing this, there is no need for full-scale painting after the cartridge tank is completed.

発明の効果 このように本発明は、縁部を巻締めして構成す
るカートリツジタンクにおいて、少くとも巻締部
に平均分子量1000〜500000の有機被覆を施したも
のであるから、カートリツジ内部に注入した灯油
が外部へしみ出すようなことがなく安全であると
ともに、カートリツジタンクの全面の塗装が不要
となり、経済的なカートリツジタンクを供給する
ことができる。
Effects of the Invention As described above, the present invention provides a cartridge tank constructed by seaming the edges, in which at least the seaming part is coated with an organic coating having an average molecular weight of 1,000 to 500,000. The cartridge tank is safe because the kerosene does not seep out to the outside, and there is no need to paint the entire surface of the cartridge tank, making it possible to supply an economical cartridge tank.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は従来のカートリツジタンクの斜視図、
第2図は同タンク巻締部の拡大断面図、第3図は
同カートリツジタンクに使用される処理鋼板の断
面図、第4図は同タンクのコーナ部の断面図、第
5図は同表面状態を示す図、第6図は本発明の一
実施例におけるタンクの要部斜視図、第7図は同
タンクのコーナ部の断面図、第8図は有機被覆の
平均分子量に対する灯油のしみ出しの不良率を示
すヒストグラムである。 1……タンク素板、2……タンク素板、10…
…金属被覆、14……有機被覆。
Figure 1 is a perspective view of a conventional cartridge tank.
Figure 2 is an enlarged cross-sectional view of the seamed part of the tank, Figure 3 is a cross-sectional view of the treated steel plate used in the cartridge tank, Figure 4 is a cross-sectional view of the corner of the tank, and Figure 5 is the same. Figure 6 is a perspective view of the main parts of a tank according to an embodiment of the present invention; Figure 7 is a cross-sectional view of a corner of the tank; Figure 8 is a diagram showing kerosene stains relative to the average molecular weight of the organic coating. This is a histogram showing the defective rate. 1... Tank blank plate, 2... Tank blank plate, 10...
...metallic coating, 14...organic coating.

Claims (1)

【特許請求の範囲】 1 一対のタンク素板の縁部を巻締めして構成す
るとともに、上記タンク素板の少くとも一方は所
定形状に加圧成形されしかも金属被覆を施した処
理鋼板で構成し、かつ上記処理鋼板にて巻締めし
て構成したタンク部品の少くとも巻締部に、溶剤
に溶解した平均分子量1000〜500000の有機樹脂分
を微少なクラツク部及び巻締内部へ浸透させ、常
温乾燥によつて部分的な有機被膜を形成したオイ
ルタンク。 2 上記金属被覆は亜鉛又はアルミニウムの少く
とも一方を主成分とした特許請求の範囲第1項記
載のオイルタンク。 3 上記有機被膜は、アクリル樹脂、ポリエステ
ル樹脂、塩化ビニル樹脂、エポキシ樹脂又はメラ
ミン樹脂等の少くとも1種類以上の樹脂を主成分
とした特許請求の範囲第1項記載のオイルタン
ク。 4 上記処理鋼板は、金属被覆の表面にリン酸塩
処理、水ガラス処理、コロイダルシリカ処理、ア
ルミナゾル処理等の少くとも1種類以上の処理を
した処理鋼板とした特許請求の範囲第1項記載の
オイルタンク。
[Scope of Claims] 1. Consisting of a pair of tank blank plates, the edges of which are seamed together, and at least one of the tank blank plates is made of a treated steel plate that is pressure-formed into a predetermined shape and coated with metal. and infiltrating at least the seamed parts of the tank parts formed by seaming the treated steel plate with an organic resin having an average molecular weight of 1,000 to 500,000 dissolved in a solvent into minute cracks and inside the seams, An oil tank with a partial organic film formed by drying at room temperature. 2. The oil tank according to claim 1, wherein the metal coating has at least one of zinc or aluminum as a main component. 3. The oil tank according to claim 1, wherein the organic coating is mainly composed of at least one type of resin such as acrylic resin, polyester resin, vinyl chloride resin, epoxy resin, or melamine resin. 4. The treated steel sheet is a treated steel sheet in which the surface of the metal coating has been subjected to at least one type of treatment such as phosphate treatment, water glass treatment, colloidal silica treatment, alumina sol treatment, etc. oil tank.
JP13800683A 1983-07-28 1983-07-28 Oil tank Granted JPS6034328A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP13800683A JPS6034328A (en) 1983-07-28 1983-07-28 Oil tank

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP13800683A JPS6034328A (en) 1983-07-28 1983-07-28 Oil tank

Publications (2)

Publication Number Publication Date
JPS6034328A JPS6034328A (en) 1985-02-21
JPH0155364B2 true JPH0155364B2 (en) 1989-11-24

Family

ID=15211854

Family Applications (1)

Application Number Title Priority Date Filing Date
JP13800683A Granted JPS6034328A (en) 1983-07-28 1983-07-28 Oil tank

Country Status (1)

Country Link
JP (1) JPS6034328A (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH03234974A (en) * 1989-01-10 1991-10-18 Arai Pump Mfg Co Ltd Metal gasket

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5031518A (en) * 1973-07-21 1975-03-28
JPS5319115B2 (en) * 1973-10-22 1978-06-19

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5319115U (en) * 1976-07-28 1978-02-18

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5031518A (en) * 1973-07-21 1975-03-28
JPS5319115B2 (en) * 1973-10-22 1978-06-19

Also Published As

Publication number Publication date
JPS6034328A (en) 1985-02-21

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