JPH0144401B2 - - Google Patents
Info
- Publication number
- JPH0144401B2 JPH0144401B2 JP12008683A JP12008683A JPH0144401B2 JP H0144401 B2 JPH0144401 B2 JP H0144401B2 JP 12008683 A JP12008683 A JP 12008683A JP 12008683 A JP12008683 A JP 12008683A JP H0144401 B2 JPH0144401 B2 JP H0144401B2
- Authority
- JP
- Japan
- Prior art keywords
- thermite
- slab
- face
- solid
- piece
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000003832 thermite Substances 0.000 claims description 29
- 239000007787 solid Substances 0.000 claims description 21
- 238000000034 method Methods 0.000 claims description 9
- 239000011230 binding agent Substances 0.000 claims description 7
- 239000003795 chemical substances by application Substances 0.000 claims description 7
- 238000006243 chemical reaction Methods 0.000 claims description 5
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 10
- 238000010438 heat treatment Methods 0.000 description 7
- 230000003647 oxidation Effects 0.000 description 7
- 238000007254 oxidation reaction Methods 0.000 description 7
- BZSXEZOLBIJVQK-UHFFFAOYSA-N 2-methylsulfonylbenzoic acid Chemical compound CS(=O)(=O)C1=CC=CC=C1C(O)=O BZSXEZOLBIJVQK-UHFFFAOYSA-N 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 210000000078 claw Anatomy 0.000 description 2
- 238000002485 combustion reaction Methods 0.000 description 2
- 229910001610 cryolite Inorganic materials 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000007800 oxidant agent Substances 0.000 description 2
- 239000005011 phenolic resin Substances 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 230000002265 prevention Effects 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 101100433727 Caenorhabditis elegans got-1.2 gene Proteins 0.000 description 1
- 239000004115 Sodium Silicate Substances 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000009749 continuous casting Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000005261 decarburization Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- -1 iron oxide Chemical class 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 1
- 229910052911 sodium silicate Inorganic materials 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/02—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling heavy work, e.g. ingots, slabs, blooms, or billets, in which the cross-sectional form is unimportant ; Rolling combined with forging or pressing
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Metal Rolling (AREA)
- Continuous Casting (AREA)
Description
【発明の詳細な説明】
この発明は鋳片の端面を処理する方法に関し、
詳しくは連続鋳造鋳片の端面を局部的に加熱し溶
融させる処理方法に関する。[Detailed Description of the Invention] This invention relates to a method for treating the end face of a cast slab.
More specifically, the present invention relates to a treatment method for locally heating and melting the end face of a continuously cast slab.
連続鋳造装置により鋳造した鋳片の中心部に
は、収縮孔であるセンターキヤビテイ(以下単に
キヤビテイと称する)が点在している。そしてこ
の鋳片を圧延に先立つて加熱炉で加熱すると、鋳
片端面に露出したキヤビテイ部から酸化および脱
炭が内部まで進行する端面酸化が生じるので、品
質維持のため鋳片の両端部を圧延後それぞれ80〜
100Kg程度を切捨てる必要があり、不経済であつ
た。またこの端面酸化を防止するために鋳片の端
面を溶接したり、バーナにより局部溶融させた
り、モルタルペーストを塗布したりしてキヤビテ
イを封止する方法が試みられたが、熱鋳片の場合
はいずれも鋳造後の1000℃以上もある鋳片の近傍
で作業する必要があるので難渋作業であり、冷鋳
片の場合でも手間がかかるものであつた。 Center cavities (hereinafter simply referred to as cavities), which are shrinkage holes, are scattered in the center of a slab cast by a continuous casting device. When this slab is heated in a heating furnace prior to rolling, end face oxidation occurs in which oxidation and decarburization progress from the cavity exposed on the end face of the slab to the inside, so both ends of the slab are rolled to maintain quality. 80~ each after
It was necessary to cut off about 100 kg, which was uneconomical. In addition, in order to prevent this end face oxidation, attempts have been made to seal the cavity by welding the end face of the slab, locally melting it with a burner, or applying mortar paste, but in the case of hot slabs, Both methods are difficult work as they require working near the cast slab, which is at temperatures of over 1000°C, and are time-consuming even when working with cold slabs.
この発明は上記従来の欠点を解消するもので、
鋳片の端面酸化防止処理を迅速容易におこなうこ
とができる鋳片の端面処理方法を提供しようとす
るものである。 This invention solves the above-mentioned conventional drawbacks,
The object of the present invention is to provide a method for treating the end face of a slab, which can quickly and easily perform oxidation prevention treatment on the end face of the slab.
しかしてこの発明の要旨とするところは、テル
ミツト剤をバインダーを用いて固形化して成るテ
ルミツト固形片を、鋳片の端面中央部に圧接し、
上記テルミツト固形片を加熱して着火させ、上記
テルミツト固形片の反応熱により上記鋳片の上記
テルミツト固形片圧接部付近を溶融させたのち固
化させることを特徴とする鋳片の端面処理方法に
ある。 However, the gist of this invention is to press a thermite solid piece made by solidifying a thermite agent using a binder to the center of the end face of the cast piece,
A method for treating an end face of a cast slab, characterized in that the solid piece of thermite is heated and ignited, and the vicinity of the pressed part of the solid piece of thermite of the slab is melted by the heat of reaction of the solid piece of thermite, and then solidified. .
この発明におけるテルミツト剤としては、アル
ミニウム粉末と酸化鉄などの酸化金属の混合物
に、塩素酸ソーダなどの酸化剤、氷晶石などの助
燃剤等を添加したものを用いる。この酸化剤と助
燃剤の配合量により着火速度をコントロールする
ことができる。またこの発明におけるバインダー
としては、フエノールレジンなどの有機質バイン
ダーが好適であるが、珪酸ソーダなどの無機質バ
インダーなど他の材料を用いることもできる。 The thermite agent used in the present invention is a mixture of aluminum powder and a metal oxide such as iron oxide, to which is added an oxidizing agent such as sodium chlorate, a combustion improver such as cryolite, and the like. The ignition speed can be controlled by adjusting the amount of the oxidizing agent and combustion improver. Further, as the binder in this invention, an organic binder such as phenol resin is suitable, but other materials such as an inorganic binder such as sodium silicate can also be used.
以下第1図によりこの発明の一実施例を説明す
る。 An embodiment of the present invention will be explained below with reference to FIG.
アルミニウム粉末20%(重量%、以下同じ)、
酸化鉄(スケール)70%、塩素酸ソーダ2%、氷
晶石4%、フエノールレジン4%の配合比を有す
るテルミツト剤とバインダーの混合物を加熱成形
して直径50mm、厚さ20mmのテルミツト固形片1を
得た。エアシリンダー2のピストンロツド3の先
端に固着した押圧板4には、鋳片5の端面6に対
向する面に爪7が適数個突設してあり、上記テル
ミツト固形片1をこの爪7に係止させて押圧板4
に保持させる。次にエアシリンダー2を駆動して
ピストンロツド3を矢印X方向に突出させ、連続
鋳造され切断された直後の鋳片5の端面6の中央
部にテルミツト固形片1を圧接する。テルミツト
固形片1は鋳片5の保有する熱で加熱されて圧接
後約20〜30秒で着火し、約5〜10秒間のテルミツ
ト反応により酸化鉄は還元され、その反応熱によ
り鋳片5の端面6のテルミツト固形片圧接部付近
が局部的に溶融する。テルミツト反応終了後ピス
トンロツド3を引込め、自然放冷すれば、端面6
の溶融部およびテルミツト剤中の酸化鉄の溶融物
は凝固し、これによつて端面6に露出していたキ
ヤビテイ8が封止されるのである。 20% aluminum powder (weight%, same below),
A solid piece of thermite with a diameter of 50 mm and a thickness of 20 mm is obtained by heat molding a mixture of a thermite agent and a binder with a blending ratio of 70% iron oxide (scale), 2% sodium chlorate, 4% cryolite, and 4% phenol resin. I got 1. A pressing plate 4 fixed to the tip of the piston rod 3 of the air cylinder 2 has an appropriate number of claws 7 protruding from the surface opposite to the end surface 6 of the slab 5, and the solid thermite piece 1 is attached to the claws 7. Lock and press plate 4
hold it. Next, the air cylinder 2 is driven to cause the piston rod 3 to protrude in the direction of the arrow X, and the thermite solid piece 1 is pressed against the center of the end face 6 of the slab 5 that has just been continuously cast and cut. The thermite solid piece 1 is heated by the heat possessed by the slab 5 and ignites in about 20 to 30 seconds after pressure welding, and the iron oxide is reduced by the thermite reaction for about 5 to 10 seconds, and the heat of reaction causes the slab 5 to ignite. The vicinity of the part of the end face 6 where the thermite solid piece is pressed is locally melted. After the thermite reaction is completed, the piston rod 3 is retracted and allowed to cool naturally.
The molten part of the iron oxide and the molten iron oxide in the thermite agent solidify, thereby sealing the cavity 8 exposed at the end face 6.
上記の端面処理を施した鋳片は、加熱炉におけ
る加熱後の端面酸化特有の点状スケールの発生が
極めて少なく、実験によると端面処理を施さない
鋳片に比べて鋳片端部の圧延後の切捨所要量は約
1/10程度に減少する。 The slabs subjected to the above-mentioned end face treatment have extremely little occurrence of dot scale, which is characteristic of end face oxidation after heating in a heating furnace. The amount required for rounding down is reduced to about 1/10.
この発明は上記実施例に限定されるものではな
く、たとえばテルミツト固形片の原料配合比や形
状などは上記以外のものとしてもよい。またテル
ミツト固形片を鋳片の端面に圧接する装置も上記
以外のものを用いてもよい。また上記実施例にお
いては切断直後の鋳片に端面処理をおこなつたの
で鋳片の保有する熱を最も有効にテルミツト固形
片の着火のために利用できるとともに、その後の
加熱炉等への搬送中における端面酸化も防止され
るという利点があるが、鋳造後の鋳片の搬送経路
の都合などによつては加熱炉装入直前部などで上
記端面処理をおこなつてもよい。 The present invention is not limited to the above-described embodiments; for example, the raw material blending ratio and shape of the thermite solid pieces may be other than those described above. Also, devices other than those described above may be used for pressing the thermite solid pieces against the end faces of the slabs. In addition, in the above example, since the end face treatment was performed on the slab immediately after cutting, the heat held by the slab can be used most effectively for igniting the solid thermite pieces, and during subsequent transportation to a heating furnace etc. Although there is an advantage that end face oxidation is also prevented, the above end face treatment may be performed immediately before charging into the heating furnace, depending on the convenience of the conveyance route of the slab after casting.
以上は熱鋳片の端面処理について説明したが、
この発明は冷鋳片の端面処理にも適用でき、この
場合はガスバーナ等の加熱源を用いてテルミツト
固形片を加熱して着火させればよい。 The above describes the end face treatment of hot slabs.
The present invention can also be applied to end face treatment of cold slabs, in which case a heating source such as a gas burner may be used to heat the solid thermite slab and ignite it.
以上説明したようにこの発明によれば、テルミ
ツト剤をバインダーを用いて固形化したテルミツ
ト固形片により鋳片端面の局部溶融をおこなうの
で、テルミツト剤を極めて取扱容易な固形状態で
使用することができ、簡潔な処理工程により迅速
容易に鋳片の端面酸化防止処理をおこなうことが
でき、処理装置の自動化も容易である。 As explained above, according to the present invention, the thermite agent is solidified using a binder and the end face of the slab is locally melted using the thermite solid pieces, so the thermite agent can be used in a solid state that is extremely easy to handle. The end face oxidation prevention treatment of the slab can be performed quickly and easily through a simple treatment process, and the treatment equipment can be easily automated.
第1図はこの発明の一実施例を示す工程説明図
である。
1……テルミツト固形片、5……鋳片、6……
端面。
FIG. 1 is a process explanatory diagram showing an embodiment of the present invention. 1... solid piece of thermite, 5... cast piece, 6...
End face.
Claims (1)
て成るテルミツト固形片を、鋳片の端面中央部に
圧接し、上記テルミツト固形片を加熱して着火さ
せ、上記テルミツト固形片の反応熱により上記鋳
片の上記テルミツト固形片圧接部付近を溶融させ
たのち固化させることを特徴とする鋳片の端面処
理方法。 2 鋳片の保有する熱によりテルミツト固形片を
加熱して着火させる特許請求の範囲第1項記載の
鋳片の端面処理方法。[Scope of Claims] 1. A solid thermite piece made by solidifying a thermite agent using a binder is pressed against the center of the end face of a cast piece, and the solid thermite piece is heated and ignited to cause a reaction of the solid thermite piece. A method for treating an end face of a slab, characterized in that the vicinity of the pressed part of the thermite solid piece of the slab is melted by heat, and then solidified. 2. The method for treating the end face of a cast slab according to claim 1, wherein the solid piece of thermite is heated and ignited using the heat possessed by the slab.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP12008683A JPS6012201A (en) | 1983-06-30 | 1983-06-30 | Treatment of end face of cast billet |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP12008683A JPS6012201A (en) | 1983-06-30 | 1983-06-30 | Treatment of end face of cast billet |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS6012201A JPS6012201A (en) | 1985-01-22 |
JPH0144401B2 true JPH0144401B2 (en) | 1989-09-27 |
Family
ID=14777557
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP12008683A Granted JPS6012201A (en) | 1983-06-30 | 1983-06-30 | Treatment of end face of cast billet |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS6012201A (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6228054A (en) * | 1985-07-26 | 1987-02-06 | Kawasaki Steel Corp | Method for preventing internal oxidation of continuously cast ingot |
JP3836050B2 (en) * | 2002-06-07 | 2006-10-18 | 三菱重工業株式会社 | Turbine blade |
US7444946B2 (en) * | 2004-09-14 | 2008-11-04 | Halliburton Energy Services, Inc. | Material management apparatus, systems, and methods |
-
1983
- 1983-06-30 JP JP12008683A patent/JPS6012201A/en active Granted
Also Published As
Publication number | Publication date |
---|---|
JPS6012201A (en) | 1985-01-22 |
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