JPH0140690B2 - - Google Patents
Info
- Publication number
- JPH0140690B2 JPH0140690B2 JP18332384A JP18332384A JPH0140690B2 JP H0140690 B2 JPH0140690 B2 JP H0140690B2 JP 18332384 A JP18332384 A JP 18332384A JP 18332384 A JP18332384 A JP 18332384A JP H0140690 B2 JPH0140690 B2 JP H0140690B2
- Authority
- JP
- Japan
- Prior art keywords
- elongated member
- bending
- molding material
- axis
- guide device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000005452 bending Methods 0.000 claims description 44
- 239000012778 molding material Substances 0.000 claims description 34
- 238000000034 method Methods 0.000 claims description 8
- 230000001788 irregular Effects 0.000 claims description 3
- 239000000463 material Substances 0.000 description 5
- 239000002184 metal Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D7/00—Bending rods, profiles, or tubes
- B21D7/08—Bending rods, profiles, or tubes by passing between rollers or through a curved die
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Description
【発明の詳細な説明】
産業上の利用分野
本発明は、異形横断面形状に成形したモールデ
イング素材の如き長尺部材の軸線を連続的に曲げ
加工する方法及び装置に関するものである。DETAILED DESCRIPTION OF THE INVENTION Field of Industrial Application The present invention relates to a method and apparatus for continuously bending the axis of an elongated member such as a molding material formed into an irregular cross-sectional shape.
従来の技術
従来、自動車用のウインドウモールデイングM
等(第4図参照)を製造するにあたつては、ステ
ンレス等の金属ストリツプ材M1を所定の横断面
形状に折曲してモールデイング素材M2を成形す
るロール成形機1に引続き、そのモールデイング
素材M2を軸線方向でスライド可能に支持するガ
イド装置2と、このガイド装置2からの直線的な
モールデイング素材M2の送出し方向に対して二
次元方向に一軸揺動する曲げ加工装置3とを順次
配置し(第5図a,b参照)、その曲げ加工装置
をモールデイング素材M2の送出し量に応じて左
または右に揺動することにより連続的に異なる曲
率でモールデイング素材M2を軸線曲げすること
が既に提案されている(例えば、特開昭57−
41828、57−41829、59−14793号参照)。Conventional technology Conventionally, window molding M for automobiles
etc. (see Fig. 4), following the roll forming machine 1 which bends a metal strip material M1 such as stainless steel into a predetermined cross-sectional shape to form a molding material M2 , A guide device 2 that slidably supports the molding material M 2 in the axial direction, and a bending device that uniaxially swings in a two-dimensional direction with respect to the direction in which the molding material M 2 is delivered linearly from the guide device 2. The bending devices 3 are sequentially arranged (see Fig. 5 a, b), and the bending device is swung left or right depending on the amount of feeding of the molding material M 2 to continuously create different curvatures. It has already been proposed to bend the molding material M2 along its axis (for example, in JP-A-57-
41828, 57-41829, 59-14793).
発明が解決しようとする問題点
然し、この曲げ処理工程では、ガイド装置2よ
り直線的に送出されるモールデイング素材M2を
曲げ加工装置3に直線状に挿通している状態から
(第6図a参照)、曲げ加工装置3を一軸揺動して
所望曲率で曲げ処理した後(第6図b参照)、次
の異なる曲率に曲げ処理するよう曲げ加工装置3
をモールデイング素材M2の送出し直線方向に偏
位動すると、ガイド装置2の支持点近くで異なる
曲率R1→R2に変化する点Cで軸線が折曲がり、
腰折れ現象が発生してしまう(第6図c、第7図
参照)。Problems to be Solved by the Invention However, in this bending process, the molding material M 2 linearly fed out from the guide device 2 is inserted straight into the bending device 3 (see Fig. 6). After bending the bending device 3 to a desired curvature by uniaxially swinging the bending device 3 (see FIG. 6b), the bending device 3 is moved to bend the bending device 3 to the next different curvature (see FIG. 6b).
When the molding material M2 is deviated in the feeding linear direction, the axis bends at a point C where the curvature changes to a different curvature R1 → R2 near the support point of the guide device 2,
A bending phenomenon occurs (see Figures 6c and 7).
問題点を解決するための手段
本発明に係る連続した長尺部材の曲げ処理方法
においては長尺部材の軸線を曲率曲げする位置か
ら送出し直線位置側に戻す際に長尺部材の軸線方
向を直線的に支持する支点を長尺部材の送出し方
向と逆方向に離反させるものであり、その処理方
法は長尺部材を二次元方向もしくは三次元方向に
異なる曲率で曲率曲げする曲げ加工装置の変位に
連動して長尺部材を直線状にスライド送りするガ
イド装置を長尺部材の送出し方向とは逆方向に離
反動する装置で遂行するよう構成されている。Means for Solving the Problems In the method for bending continuous elongated members according to the present invention, the axial direction of the elongated member is changed when returning the elongated member's axis from the position where the elongated member is bent by curvature to the straight position. The fulcrum that supports linearly is separated in the opposite direction to the feeding direction of the long member, and the processing method is a bending device that bends the long member at different curvatures in two or three dimensions. The guide device that linearly slides the elongated member in conjunction with the displacement is configured to be performed by a device that moves away and back in a direction opposite to the feeding direction of the elongated member.
作 用
この曲げ処理方法及び装置では、長尺部材を直
線的に支持する支点乃至長尺部材を直線状に送出
し支持するガイド装置を曲率曲げ加工点または曲
げ加工装置から離反させて間隔を大きく取ること
により、簡単でしかも確実に腰折れ現象が生じな
くてモールデイング素材の軸線を湾曲処理にでき
るようになる。Function: In this bending method and device, the fulcrum that linearly supports the elongated member or the guide device that feeds and supports the elongated member linearly is moved away from the curvature bending point or the bending device to increase the distance. By removing the molding material, the axis of the molding material can be easily and reliably curved without causing the bending phenomenon.
実施例
以下、第1〜3図を参照して説明すれば、次の
通りである。Embodiments The following description will be made with reference to FIGS. 1 to 3.
この曲げ加工は塑性加工可能な金属板材等を用
い、第4図で示すと同様な自動車用のウインドウ
モールデイング等を製造することが行われてい
る。その装置としては、金属ストリツプ材M1を
所定の横断面形状に成形して連続したモールデイ
ング素材M2を形成するロール成形機10と、直
線状のモールデイング素材M2に座屈が生ずるの
を防ぐ挿入ガイド口金11と、モールデイング素
材M2を直線状のままスライド案内するガイド装
置12と、モールデイング素材M2を所望曲率で
湾曲成形する曲げ加工装置13とを順次直列的に
配置したものが用いられている。 This bending process is performed using a metal plate material that can be plastically processed to manufacture a window molding for an automobile similar to that shown in FIG. 4. The equipment includes a roll forming machine 10 that forms a continuous molding material M2 by forming a metal strip material M1 into a predetermined cross-sectional shape, and a roll forming machine 10 that forms a continuous molding material M2 by forming a metal strip material M1 into a predetermined cross-sectional shape. An insertion guide cap 11 that prevents the molding material M 2 from collapsing, a guide device 12 that slides and guides the molding material M 2 while keeping it straight, and a bending device 13 that curves the molding material M 2 to a desired curvature are arranged in series. something is being used.
ガイド装置12はモールデイング素材M2の挿
通間隔をへだて相対する左右一対の空転ローラを
二組12a,12b前後に整列配置したもので、
モールデイング素材M2を軸線方向で直線的にス
ライド支持できるようになつている。また、この
ガイド装置12は機台14に載置したスライド板
15をベースに構成され、そのスライド板15を
スライドガイド16で支持することによりモール
デイング素材M2の送り方向に沿つて摺動可能に
取付けられている。スライド板15には機台14
の下方に突出させて連結棒17が装備され、その
連結棒17と機台14の適宜個所との間に駆動シ
リンダ18が掛渡し装着されている。この駆動シ
リンダ18はガイド装置12をモールデイング素
材M2の送り方向に沿つて前後動するもので、そ
の移動量に応じてはダブルシリンダを装着するよ
うにできる。また、この駆動シリンダ18は予め
定められたモールデイング素材M2の送出し量を
検出するロータリーエンコーダ19で作動制御で
き、そのエンコーダ19はロール成形機10の後
方に配置することができる。 The guide device 12 includes a pair of left and right idling rollers that face each other with a gap between the insertion of the molding material M 2 and are arranged in front and behind two sets 12a and 12b.
The molding material M2 can be linearly slid and supported in the axial direction. Further, this guide device 12 is constructed based on a slide plate 15 placed on a machine stand 14, and by supporting the slide plate 15 with a slide guide 16, it can slide along the feeding direction of the molding material M2 . installed on. The slide plate 15 has a machine stand 14
A connecting rod 17 is provided to protrude downwardly, and a drive cylinder 18 is installed to extend between the connecting rod 17 and appropriate locations on the machine base 14. This drive cylinder 18 moves the guide device 12 back and forth along the feeding direction of the molding material M2 , and depending on the amount of movement thereof, a double cylinder can be installed. Further, the operation of this drive cylinder 18 can be controlled by a rotary encoder 19 that detects a predetermined delivery amount of the molding material M 2 , and the encoder 19 can be disposed at the rear of the roll forming machine 10 .
曲げ加工装置はベース板20を機台14に支軸
21で一軸枢支し、そのベース板20を水平方向
で前後動するカム板(図示せず)で左または右の
二次元方向に揺動偏位できるよう構成されてい
る。この揺動ではモールデイング素材M2を所望
の曲率で左または右に湾曲成形するものである
が、それに加えて縦方向にもモールデイング素材
M2の軸線を湾曲成形するピンチロール22が上
下に揺動可能に備付けられている。 In the bending device, a base plate 20 is uniaxially supported by a support shaft 21 on a machine base 14, and the base plate 20 is swung in two-dimensional directions to the left or right by a cam plate (not shown) that moves back and forth in the horizontal direction. It is constructed so that it can be deflected. In this swinging motion, the molding material M2 is curved to the left or right with a desired curvature, but in addition, the molding material M2 is also curved in the vertical direction.
A pinch roll 22 that curves the axis of M2 is provided so as to be able to swing up and down.
この曲げ加工装置を用いては、ガイド装置12
から直線的にモールデイング素材M2を曲げ加工
装置13に送込み(第2図a参照)、その状態か
ら曲げ加工装置13を揺動させて曲率R1にモー
ルデイング素材M2の軸線を所望長さに亘つて湾
曲した後(第2図b参照)、その送出し長さをロ
ータリーエンコーダ19で検知してこの曲率を大
きな曲率R2に変えるべく曲げ加工装置13がモ
ールデイング素材M2の送出し直線位置側に復帰
動するようにすると共に駆動シリンダ18を作動
することによりガイド装置12を曲げ加工装置1
3から離反するようモールデイング素材M2の送
り方向とは逆方向に後退動させる(第2図c参
照)。この後退動は曲げ加工装置13の復帰揺動
に従動して行われるようになり、その離反動でガ
イド装置12と曲げ加工装置13との間隔を大き
く取れるため、モールデイング素材M2の軸線に
無理な撓み負荷を加えないようにできる。曲げ加
工装置13が大きな曲率R2でモールデイング素
材M2の軸線を曲げる加工中にガイド装置12は
駆動シリンダ18の再作動で元の位置に前進動
し、継続してモールデイング素材M2を直線状に
送出すべくスライド支持するようになる(第2図
d参照)。 Using this bending device, the guide device 12
From this point, the molding material M 2 is linearly fed into the bending device 13 (see Fig. 2 a), and from this state, the bending device 13 is swung to adjust the axis of the molding material M 2 to the desired curvature R 1 . After the molding material M 2 has been bent over its length (see FIG. 2b), the rotary encoder 19 detects its delivery length, and the bending device 13 bends the molding material M 2 in order to change this curvature to a large curvature R 2 . By moving the guide device 12 back to the feeding straight position side and operating the drive cylinder 18, the guide device 12 is moved to the bending device 1.
The molding material M 2 is moved backward in the direction opposite to the feeding direction of the molding material M 2 so as to separate from the molding material M 3 (see FIG. 2 c). This backward movement is performed in accordance with the return swing of the bending device 13, and the distance between the guide device 12 and the bending device 13 can be increased by this movement, so that the axis of the molding material M2 is It is possible to avoid applying unreasonable bending loads. While the bending device 13 is bending the axis of the molding material M 2 with a large curvature R 2 , the guide device 12 moves forward to its original position by reactivating the drive cylinder 18 and continues to bend the molding material M 2 . It is slidably supported so that it can be sent out in a straight line (see Figure 2 d).
なお、上述した実施例では、曲げ加工装置13
を左右に揺動する場合で説明したが、それを左右
方向直線状に移動させて偏位させる曲げ加工装置
にも適用でき(第3図a参照)、また一対の曲げ
ロールを備えた曲げ加工装置で片側のロール軸を
中心に揺動させて偏位させるものにも適用するこ
とができる(第3図b参照)。 In addition, in the embodiment described above, the bending device 13
Although the explanation has been given for the case where the material is swung from side to side, it can also be applied to a bending device that moves and deflects the object in a straight line in the left and right direction (see Figure 3a). It can also be applied to a device in which deflection is caused by swinging around one roll axis (see Fig. 3b).
本発明の効果
以上の如く、本発明に係る連続した長尺部材の
曲げ処理方法及び装着に依れば、長尺部材の軸線
に腰折れ現象を生ずることなく、極めて正確で能
率のよい長尺部材の軸線曲げを連続的に行うこと
ができるようになる。Effects of the Invention As described above, according to the continuous elongated member bending method and mounting method according to the present invention, the elongated member can be bent with extreme precision and efficiency without causing bending in the axis of the elongated member. It becomes possible to perform continuous axial bending.
第1図は本発明に係る連続した長尺部材の曲げ
処理装置を示す側面図、第2図a〜dは同装置の
動作説明図、第3図a,bは別の実施例に係る装
置の動作説明図、第4図は軸線曲げした長尺部材
の一例を示す一部斜視図、第5図a,bは従来例
に係る曲げ加工装置の側面図並びに平面図、第6
図a〜cは同装置の動作説明図、第7図は同装置
で曲げ加工した長尺部材の弊害を示す説明図であ
る。
12:ガイド装置、13:曲げ加工装置、1
8:ガイド装置の離反動用駆動シリンダ。
FIG. 1 is a side view showing an apparatus for bending a continuous long member according to the present invention, FIGS. 2 a to d are explanatory diagrams of the operation of the apparatus, and FIGS. 3 a and b are apparatuses according to another embodiment. FIG. 4 is a partial perspective view showing an example of a long member bent along its axis; FIGS. 5a and 5b are side views and plan views of a conventional bending device;
Figures a to c are explanatory views of the operation of the same apparatus, and Fig. 7 is an explanatory view showing the adverse effects of a long member bent by the same apparatus. 12: Guide device, 13: Bending device, 1
8: Drive cylinder for recoil movement of the guide device.
Claims (1)
材の如き連続した長尺部材を軸線方向で支持して
直線状に送出し、その支持点から後方で長尺部材
の軸線を二次元方向もしくは三次元方向に連続的
に異なる曲率で曲率曲げするにあたり、長尺部材
の軸線を曲率曲げ位置から送出し直線位置側に戻
す際に長尺部材の支持点を長尺部材の送出し方向
と逆方向に離反させるようにしたことを特徴とす
る連続した長尺部材の軸線曲げ処理方法。 2 異形横断面形状で成形したモールデイング素
材の如き連続した長尺部材を軸線方向でスライド
可能に支持して直線状に送出するガイド装置と、
そのガイド装置の後方で長尺部材の送出し方向に
対して二次元方向もしくは三次元方向に偏位する
ことにより長尺部材の軸線を連続的に曲率曲げす
る曲げ加工装置とを備え、その曲げ加工装置が偏
位位置から長尺部材の送出し直線位置に復帰動す
るに連動してガイド装置をスライド離反動可能に
配置してなることを特徴とする連続した長尺部材
の軸線曲げ処理装置。[Scope of Claims] 1. A continuous elongated member such as a molding material formed into an irregular cross-sectional shape is supported in the axial direction and fed out in a straight line, and the axis of the elongated member is bisected behind the support point. When bending the elongated member with different curvatures continuously in the dimensional or three-dimensional direction, the axis of the elongated member is sent out from the curvature bending position and when returning to the straight position, the support point of the elongated member is moved to the elongated member. A method for axially bending a continuous elongated member, characterized in that the members are separated in the opposite direction. 2. A guide device that supports a continuous elongated member such as a molding material molded with an irregular cross-sectional shape so as to be slidable in the axial direction and sends it out linearly;
a bending device that continuously bends the axis of the elongated member by curvature by deflecting in two or three dimensions with respect to the feeding direction of the elongated member behind the guide device; An axial bending device for continuous elongated members, characterized in that a guide device is arranged so as to be slidable and retractable in conjunction with the return movement of the processing device from a deflected position to a linear position where the elongated member is sent out. .
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP18332384A JPS6160220A (en) | 1984-08-31 | 1984-08-31 | Method and device for bending axial line of continuous long-sized member |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP18332384A JPS6160220A (en) | 1984-08-31 | 1984-08-31 | Method and device for bending axial line of continuous long-sized member |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS6160220A JPS6160220A (en) | 1986-03-27 |
JPH0140690B2 true JPH0140690B2 (en) | 1989-08-30 |
Family
ID=16133690
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP18332384A Granted JPS6160220A (en) | 1984-08-31 | 1984-08-31 | Method and device for bending axial line of continuous long-sized member |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS6160220A (en) |
-
1984
- 1984-08-31 JP JP18332384A patent/JPS6160220A/en active Granted
Also Published As
Publication number | Publication date |
---|---|
JPS6160220A (en) | 1986-03-27 |
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