JPH0137257B2 - - Google Patents

Info

Publication number
JPH0137257B2
JPH0137257B2 JP55144273A JP14427380A JPH0137257B2 JP H0137257 B2 JPH0137257 B2 JP H0137257B2 JP 55144273 A JP55144273 A JP 55144273A JP 14427380 A JP14427380 A JP 14427380A JP H0137257 B2 JPH0137257 B2 JP H0137257B2
Authority
JP
Japan
Prior art keywords
synthetic resin
sheet
small spheres
resin foam
lightweight composite
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP55144273A
Other languages
Japanese (ja)
Other versions
JPS5769040A (en
Inventor
Kyohisa Kezuka
Hachiro Saito
Shuichi Saito
Tadayoshi Kato
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Eneos Corp
Original Assignee
Nippon Petrochemicals Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Petrochemicals Co Ltd filed Critical Nippon Petrochemicals Co Ltd
Priority to JP55144273A priority Critical patent/JPS5769040A/en
Publication of JPS5769040A publication Critical patent/JPS5769040A/en
Publication of JPH0137257B2 publication Critical patent/JPH0137257B2/ja
Granted legal-status Critical Current

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Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、凹凸に型付けしたポリオレフイン系
重合体シートの少なくとも片面の凹部の一部また
は全部に合成樹脂発泡小体または発泡性小球体を
充填し、上記発泡小体を接着または融着するか、
あるいは上記発泡性小球体を発泡させて各部材を
融着一体化することを特徴とする軽量で熱成形性
にすぐれかつ安価な軽量複合板の連続製造法に関
する。
Detailed Description of the Invention [Industrial Field of Application] The present invention provides a method for filling a part or all of the recesses on at least one side of a polyolefin polymer sheet molded into irregularities with synthetic resin foam particles or foamable small spheres. and then glue or fuse the foamed bodies, or
Alternatively, the present invention relates to a method for continuously manufacturing lightweight composite plates that are lightweight, have excellent thermoformability, and are inexpensive, characterized by foaming the foamable small spheres and fusing and integrating each member.

〔従来の技術〕[Conventional technology]

従来、本願発明と類似した複合板またはその製
造法には、例えば凹凸シートの凹部に発泡樹脂を
充満させる方法として、特公昭37−15693号公報
(多孔性合成樹脂を凹所へ充満させた段ボール紙
の製造方法及び装置)には溶剤に溶解させるかま
たは糊に混合した発泡性の合成樹脂を平らな紙ま
たは紙面一面に塗り、これを段ボール紙の各波頭
へ圧着させて波頭紙の凹部に蓋をし、加圧下で加
熱して波頭部にあたる部分の合成樹脂は発泡させ
ず、凹所にあたる部分の合成樹脂のみ発泡させ、
これを凹所全体に充満させる方法が開示されてい
る。
Conventionally, composite plates and their manufacturing methods similar to the present invention have been disclosed, for example, in Japanese Patent Publication No. 15693/1983 (Corrugated board with porous synthetic resin filled in the recesses), as a method of filling the recesses of a textured sheet with foamed resin. Paper manufacturing method and apparatus) involves applying a foamable synthetic resin dissolved in a solvent or mixed with glue to a flat piece of paper or the entire surface of the paper, and pressing it onto each corrugated crest of corrugated paper to fit into the recesses of the corrugated paper. Cover the lid and heat it under pressure to prevent the synthetic resin in the crest of the wave from foaming, but to foam only the synthetic resin in the recessed area.
A method for filling the entire recess with this is disclosed.

一方、凹凸シートの凹部に発泡性樹脂を充満し
た構造物には、中芯とライナーで構成された波形
状空間の片側にポリウレタン樹脂を発泡充填した
段ボール構造物(実開昭48−77381号公報)、波状
紙板と平面紙板との間に無数の気泡を含んだ発泡
合成樹脂材を充填した包装用段ボール紙(実公昭
38−7387号公報)、段ボール板の内部空間にやや
可撓性を有する断熱材を充填した断熱段ボール板
(実開昭49−37375号公報)、凹凸に型付けしたシ
ートにシールシートを裏打ちして凹所を密封した
気泡シートを形成し、この片面または両面に合成
樹脂発泡体層を積層した断熱材(特公昭51−
10617号公報)、硬質発泡ウレタン層とプラスチツ
ク段ボール層よりなる2層構造体(実開昭49−
71566号公報)などがある。
On the other hand, a corrugated cardboard structure in which polyurethane resin is foam-filled on one side of a corrugated space composed of a core and a liner is used as a structure in which the concave portions of a textured sheet are filled with foamed resin (see Utility Model Application Publication No. 48-77381). ), packaging corrugated paper filled with a foamed synthetic resin material containing countless air bubbles between a corrugated paper board and a flat paper board (Jikkosho
38-7387 Publication), an insulating corrugated board in which the internal space of the corrugated board is filled with a slightly flexible heat insulating material (Utility Model Application Publication No. 1983-37375), and a sheet formed into irregularities and lined with a sealing sheet. A heat insulating material that forms a bubble sheet that seals the recesses and laminates a synthetic resin foam layer on one or both sides of the sheet
10617 Publication), a two-layer structure consisting of a hard foamed urethane layer and a plastic corrugated layer (Utility Model No. 10617),
Publication No. 71566).

しかしながら、上記特公昭37−15693号公報の
段ボール紙は、溶剤または糊剤を使用するので工
程が煩雑でコスト高になり、かつ環境汚染の問題
が発生するばかりでなく、得られる製品の耐熱
性、耐水性、剛性、熱成形性なども劣る。さら
に、上記の凹凸シートの凹部へ発泡体の充填物、
あるいは凹凸シートへの発泡体シートの貼着構造
物なども剛性、熱成形性などが劣ると共に、安価
に得られ難い。
However, since the corrugated paperboard disclosed in Japanese Patent Publication No. 37-15693 uses solvents or adhesives, the process is complicated and costly, and not only does it cause environmental pollution problems, but the resulting product has poor heat resistance. , water resistance, rigidity, thermoformability, etc. are also inferior. Furthermore, filling the concave portions of the above-mentioned uneven sheet with foam,
Alternatively, a structure in which a foam sheet is attached to a textured sheet has poor rigidity, thermoformability, etc., and is difficult to obtain at a low cost.

本発明は、上記問題点の解消された軽量複合板
の製造法を提供することを目的とするものであ
り、凹凸に型付けしたポリオレフイン系重合体シ
ートの少なくとも片面の凹部の一部または全部に
合成樹脂発泡小体または発泡性小球体を充填し、
該凹凸シートの片面ないし両面にシート材が貼着
されて独立気泡室が形成されるようにし、該発泡
小体を融着または接着させて各部材を一体化する
か、または合成樹脂発泡性小球体を発泡させて各
部材を融着一体化することを特徴とする軽量複合
板の連続製造法である。
The purpose of the present invention is to provide a method for manufacturing a lightweight composite board that eliminates the above-mentioned problems. Filled with resin foam corpuscles or foamable small spheres,
A sheet material is pasted on one or both sides of the uneven sheet to form a closed cell chamber, and the foam particles are fused or glued to integrate each member, or a synthetic resin foam cell This is a continuous manufacturing method for lightweight composite boards characterized by foaming spheres and fusing and integrating each member.

以下、本発明の方法を図面を参照して詳細に説
明する。
Hereinafter, the method of the present invention will be explained in detail with reference to the drawings.

第1図は、本発明の一例を示す概略工程図であ
る。
FIG. 1 is a schematic process diagram showing an example of the present invention.

第1図において、凹凸に型付け直後の軟化状態
にあるポリオレフイン系重合体シート2をベルト
コンベヤー4で一定速度で搬送し、一方、合成樹
脂発泡小体または発泡性小球体1の適量をホツパ
ー5から凹凸シート2の凹部に充填し、ナイフ6
で一定の厚さにならしたのち、必要のある場合は
加熱室7を通して予熱すると共に加熱ベルトコン
ベヤー8で押圧加熱して合成樹脂発泡小体を融着
させるかまたは接着剤を混入して接着させ、ある
いは合成樹脂発泡性小球体を発泡させて、これら
発泡体と凹凸シート2との融着または接着を行な
わせて複合板を形成させると同時に、該凹凸シー
トの片面ないし両面にシート材が貼着されて独立
気泡室が形成されるようにする。
In FIG. 1, a polyolefin polymer sheet 2 in a softened state immediately after being molded into irregularities is conveyed at a constant speed by a belt conveyor 4, while an appropriate amount of synthetic resin foam particles or foamable small spheres 1 is fed from a hopper 5. Fill the concave portions of the uneven sheet 2, and use the knife 6.
After smoothing it to a certain thickness, if necessary, it is preheated through a heating chamber 7 and pressed and heated by a heating belt conveyor 8 to fuse the synthetic resin foam particles, or mix the adhesive and adhere it. Alternatively, a composite board is formed by foaming synthetic resin foam small spheres and fusing or adhering these foams and the uneven sheet 2, and at the same time, a sheet material is attached to one or both sides of the uneven sheet. cells to form closed cell chambers.

片面ないしは両面に貼着されるシート材は、一
般にはライナーと呼ばれるもので、このライナー
を貼着するには、ライナーが熱可塑性合成樹脂シ
ートの場合は赤外線ランプなどの加熱装置で加熱
された複合板に上記シート3および/または3′
をベルトコンベヤー上のロールを介して圧着また
は加熱圧着し、一方ライナーが金属板または非金
属板の場合は、複合板とライナーの間に接着性樹
脂シート3″、例えば無水マレイン酸などで変性
した変性ポリオレフインなど、を挿入してライナ
ー3′を金属板または非金属板に熱圧着した上複
合板と貼着する。これらのライナーの貼着された
複合板は最後に冷却ベルト9で冷却して製品とす
る。
The sheet material that is attached to one or both sides is generally called a liner, and in order to attach this liner, if the liner is a thermoplastic synthetic resin sheet, it must be heated with a heating device such as an infrared lamp. Said sheets 3 and/or 3' on the board
are crimped or heat crimped via rolls on a belt conveyor, while if the liner is a metal plate or a non-metallic plate, an adhesive resin sheet 3'' modified with, for example, maleic anhydride, is placed between the composite plate and the liner. A modified polyolefin or the like is inserted, and the liner 3' is bonded to a metal plate or a non-metal plate by thermocompression and then attached to the composite plate.Finally, the composite plate to which these liners are attached is cooled by a cooling belt 9. Product.

上記した軽量複合板の製造方法において、合成
樹脂発泡小体または合成樹脂発泡性小球体を充填
する凹部は、大きい凹部を形成する面、すなわち
連続する凹面であつても、また独立する凹面であ
つても差支えない。凹凸シートの片面の体積の小
さい凹部に充填する場合は充填面に表皮材、反対
面にシート材を貼着して融着一体化することもで
きる。
In the method for manufacturing a lightweight composite board described above, the recesses filled with the synthetic resin foam particles or the synthetic resin foam small spheres may be a continuous concave surface or an independent concave surface forming a large recess. There is no problem. When filling small-volume recesses on one side of a textured sheet, a skin material may be attached to the filled surface and a sheet material may be attached to the opposite surface to be fused and integrated.

本発明に使用する合成樹脂発泡小体には、ポリ
エチレン、ポリプロピレン、エチレン−プロピレ
ン共重合体などのポリオレフイン系樹脂、ポリス
チレン系樹脂、ABS、ポリ塩化ビニル、ポリア
ミド系樹脂などを発泡させて得られる合成樹脂発
泡小体、好ましくはポリオレフイン系ビーズが使
用される。
The synthetic resin foam bodies used in the present invention include synthetic resins obtained by foaming polyolefin resins such as polyethylene, polypropylene, ethylene-propylene copolymers, polystyrene resins, ABS, polyvinyl chloride, polyamide resins, etc. Resin foam bodies, preferably polyolefin beads, are used.

本発明に使用する合成樹脂発泡性小球体には、
ポリエチレン、ポリプロピレン、エチレン−プロ
ピレン共重合体などのポリオレフイン系樹脂、ポ
リスチレン系樹脂、ABS、ポリ塩化ビニル、ポ
リアミド系樹脂などに、あらかじめ発泡剤を押出
機などにより混練したドライブレンド、市販の発
泡性ビーズ、あるいはマスターバツチなど公知の
合成樹脂発泡性小球体、好ましくはポリオレフイ
ン系ビーズが使用される。
The synthetic resin foam small spheres used in the present invention include:
Dry blends made by kneading polyolefin resins such as polyethylene, polypropylene, ethylene-propylene copolymers, polystyrene resins, ABS, polyvinyl chloride, polyamide resins, etc. with a blowing agent in advance using an extruder, commercially available foamable beads Alternatively, known synthetic resin foamable small spheres such as masterbatches, preferably polyolefin beads, are used.

本発明に使用するシート材(ライナー)には、
ポリエチレン、ポリプロピレン、ポリアミド、ポ
リエステル、ポリ塩化ビニルなどの通例の汎用熱
可塑性合成樹脂、ステンレス板、アルミニウム
板、亜鉛板などの金属板および表皮材、合板、ア
スベスト板、織布、不織布、布帛、板紙などの非
金属板があり、これらはシート状、フイルム状、
板状、箔状など任意の形状で使用され、また中芯
とライナーの材質は同種または異種のいずれにす
ることもできる。
The sheet material (liner) used in the present invention includes:
Common general-purpose thermoplastic synthetic resins such as polyethylene, polypropylene, polyamide, polyester, and polyvinyl chloride, metal plates and skin materials such as stainless steel plates, aluminum plates, and zinc plates, plywood, asbestos plates, woven fabrics, nonwoven fabrics, fabrics, and paperboards. There are non-metallic plates such as sheet, film, etc.
It can be used in any shape such as a plate or foil, and the core and liner can be made of the same or different materials.

本発明の方法において、軽量複合板に独立空気
室を設ける場合の空気室の形状は、円形、だ円
形、まゆ型など任意の形状を選ぶことが可能で特
に限定はない。
In the method of the present invention, when an independent air chamber is provided in a lightweight composite board, the shape of the air chamber is not particularly limited and can be selected from any shape such as circular, oval, or eyebrow shape.

以上の記載から明らかなように、本発明の方法
によれば、例えば波型シートのような方向性のあ
るシートの採用とは異なり、凹凸に型付けされた
中芯シートを用い、かつ凹凸に型付けしたポリオ
レフイン系重合体シートの少なくとも片面の凹部
の一部または全部に合成樹脂発泡小体または合成
樹脂発泡性小球体を充填した独立空気室を有する
複合板であることから、軽量複合板が生産性よく
安価に製造され、かつ得られる製品はすぐれた熱
成形性、断熱性、耐熱性、剛性などの特性を具備
するので建材、自動車の天井材、断熱材、クツシ
ヨン材など広範囲の用途に使用することができ
る。
As is clear from the above description, according to the method of the present invention, unlike the use of a directional sheet such as a corrugated sheet, a core sheet with uneven patterns is used. Since it is a composite board that has independent air chambers filled with synthetic resin foam particles or synthetic resin foam small spheres in part or all of the recesses on at least one side of the polyolefin polymer sheet, the lightweight composite board is highly productive. It is easily manufactured at low cost, and the resulting products have excellent properties such as thermoformability, heat insulation, heat resistance, and rigidity, so they are used in a wide range of applications such as building materials, automobile ceiling materials, insulation materials, and cushion materials. be able to.

以下、実施例を挙げて本発明の方法を具体的に
説明する。
Hereinafter, the method of the present invention will be specifically explained with reference to Examples.

実施例 第1図において、凹凸に型付けをした直後のい
まだ軟化状態にあるシート2(高密度ポリエチレ
ン、密度0.958、MI1.0、厚み5mm)をベルトコン
ベヤー4により一定速度5m/分で搬送し、市販
の発泡性ポリスチレンビーズ1の適量をホツパー
5から上記凹凸シート2の凹部に充填し、ナイフ
6で一定の厚さにならしたのち、長さ7.5m、温
度115℃に加熱された加熱ベルトコンベヤー8で
押圧加熱して上記発泡性ポリスチレンビーズを発
泡させた。この際、加熱ヒーター(1.5KWヒー
ター×15本)で加熱しながら高密度ポリエチレン
(上記シート2と同一材料)製ライナー3,3′を
上記シート2の両面に溶融状態で導入して融着一
体化したのち、冷却ベルト9で冷却し、第2図の
ような独立空気室のある複合板を得た。この複合
板の中芯、ライナー、充填材の接着は非常に強固
であつた。
Example In FIG. 1, a sheet 2 (high-density polyethylene, density 0.958, MI 1.0, thickness 5 mm), which has just been molded into irregularities and is still in a softened state, is conveyed by a belt conveyor 4 at a constant speed of 5 m/min. An appropriate amount of commercially available expandable polystyrene beads 1 was filled into the concave portions of the uneven sheet 2 from a hopper 5, and the thickness was leveled with a knife 6 to a constant thickness, followed by a heating belt conveyor with a length of 7.5 m and heated to a temperature of 115°C. The expandable polystyrene beads were foamed by pressing and heating at step 8. At this time, liners 3 and 3' made of high-density polyethylene (same material as the sheet 2 above) are introduced in a molten state onto both sides of the sheet 2 while heating with heating heaters (15 x 1.5KW heaters) and fused together. After that, it was cooled by a cooling belt 9 to obtain a composite plate with independent air chambers as shown in FIG. The adhesion between the core, liner, and filler of this composite plate was very strong.

【図面の簡単な説明】[Brief explanation of drawings]

第1図本発明の方法の一例の概略工程図を示
し、第2図aは本発明の方法で得られた軽量複合
板を断面図を、第2図bは同断面斜視図を示す。 1:合成樹脂発泡小体または発泡性小球体、
2:凹凸シート、3,3′,3″:ライナー、4:
ベルトコンベヤー、5:ホツパー、6:ナイフ、
7:加熱室、8:加熱ベルトコンベヤー、9:冷
却ベルト。
FIG. 1 shows a schematic process diagram of an example of the method of the present invention, FIG. 2 a shows a cross-sectional view of a lightweight composite plate obtained by the method of the present invention, and FIG. 2 b shows a perspective view of the same cross-section. 1: Synthetic resin foam particles or foamable small spheres,
2: Uneven sheet, 3, 3', 3'': Liner, 4:
Belt conveyor, 5: hopper, 6: knife,
7: heating chamber, 8: heating belt conveyor, 9: cooling belt.

Claims (1)

【特許請求の範囲】 1 凹凸に型付けしたポリオレフイン系重合体シ
ートの少なくとも片面の凹部の一部または全部に
合成樹脂発泡小体または合成樹脂発泡性小球体を
充填し、該凹凸シートの片面ないし両面にシート
材が貼着されて独立空気室が形成されるように
し、該発泡小体を融着または接着させて各部材を
一体化するか、または合成樹脂発泡性小球体を発
泡させて各部材を融着一体化することを特徴とす
る軽量複合板の連続製造法。 2 前記凹凸シートの片面の体積の大きい凹部に
前記合成樹脂発泡小体または合成樹脂発泡性小球
体を充填することを特徴とする特許請求の範囲第
1項に記載の軽量複合板の連続製造法。 3 前記凹凸シートの片面の体積の小さい凹部に
前記合成樹脂発泡小体または合成樹脂発泡性小球
体を充填したのち、該充填面に表皮材、反対面に
シート材を貼着して融着一体化することを特徴と
する特許請求の範囲第1項に記載の軽量複合板の
連続製造法。 4 前記合成樹脂発泡小体または合成樹脂発泡性
小球体がポリオレフイン系ビーズからなることを
特徴とする特許請求の範囲第1項ないし第3項の
いずれか1項に記載の軽量複合板の連続製造法。
[Scope of Claims] 1. Filling some or all of the recesses on at least one side of a polyolefin polymer sheet molded with concavo-convex shapes with synthetic resin foam particles or synthetic resin foamable small spheres, and filling one or both sides of the concave-convex sheet A sheet material is pasted to form an independent air chamber, and each member is integrated by fusing or adhering the foamed small spheres, or by foaming synthetic resin foam small spheres to form an independent air chamber. A continuous manufacturing method for lightweight composite plates characterized by fusion-bonding and integrating. 2. The continuous manufacturing method of a lightweight composite board according to claim 1, characterized in that the large-volume recesses on one side of the uneven sheet are filled with the synthetic resin foam particles or the synthetic resin foamable small spheres. . 3. After filling the small volume recesses on one side of the uneven sheet with the synthetic resin foam particles or synthetic resin foam small spheres, a skin material is attached to the filled surface and a sheet material is attached to the opposite surface and fused together. A continuous manufacturing method for a lightweight composite plate according to claim 1, characterized in that: 4. Continuous production of a lightweight composite board according to any one of claims 1 to 3, characterized in that the synthetic resin foamed bodies or the synthetic resin foamed small spheres are made of polyolefin beads. Law.
JP55144273A 1980-10-17 1980-10-17 Manufacture of light composite board Granted JPS5769040A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP55144273A JPS5769040A (en) 1980-10-17 1980-10-17 Manufacture of light composite board

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP55144273A JPS5769040A (en) 1980-10-17 1980-10-17 Manufacture of light composite board

Publications (2)

Publication Number Publication Date
JPS5769040A JPS5769040A (en) 1982-04-27
JPH0137257B2 true JPH0137257B2 (en) 1989-08-04

Family

ID=15358249

Family Applications (1)

Application Number Title Priority Date Filing Date
JP55144273A Granted JPS5769040A (en) 1980-10-17 1980-10-17 Manufacture of light composite board

Country Status (1)

Country Link
JP (1) JPS5769040A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP4246280A1 (en) 2022-03-16 2023-09-20 Ricoh Company, Ltd. Wearable device, information processing system, information processing method, and carrier means

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS63125328A (en) * 1986-11-14 1988-05-28 盟和産業株式会社 Manufacture of double-sided corrugated board made of plastic

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5394375A (en) * 1977-01-31 1978-08-18 Sekisui Plastics Production of foamed thermoplastic resin molded body

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4877381U (en) * 1971-12-28 1973-09-25

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5394375A (en) * 1977-01-31 1978-08-18 Sekisui Plastics Production of foamed thermoplastic resin molded body

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP4246280A1 (en) 2022-03-16 2023-09-20 Ricoh Company, Ltd. Wearable device, information processing system, information processing method, and carrier means

Also Published As

Publication number Publication date
JPS5769040A (en) 1982-04-27

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