JPH0132769B2 - - Google Patents

Info

Publication number
JPH0132769B2
JPH0132769B2 JP56065874A JP6587481A JPH0132769B2 JP H0132769 B2 JPH0132769 B2 JP H0132769B2 JP 56065874 A JP56065874 A JP 56065874A JP 6587481 A JP6587481 A JP 6587481A JP H0132769 B2 JPH0132769 B2 JP H0132769B2
Authority
JP
Japan
Prior art keywords
mold
molded product
undercut
molding
skin layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP56065874A
Other languages
Japanese (ja)
Other versions
JPS57178812A (en
Inventor
Kyoto Dezuki
Shigeo Shima
Kenichi Ito
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Meiwa Corp
Original Assignee
Meiwa Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Meiwa Corp filed Critical Meiwa Corp
Priority to JP6587481A priority Critical patent/JPS57178812A/en
Publication of JPS57178812A publication Critical patent/JPS57178812A/en
Publication of JPH0132769B2 publication Critical patent/JPH0132769B2/ja
Granted legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C51/00Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
    • B29C51/26Component parts, details or accessories; Auxiliary operations
    • B29C51/30Moulds
    • B29C51/34Moulds for undercut articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/44Moulds or cores; Details thereof or accessories therefor with means for, or specially constructed to facilitate, the removal of articles, e.g. of undercut articles
    • B29C33/48Moulds or cores; Details thereof or accessories therefor with means for, or specially constructed to facilitate, the removal of articles, e.g. of undercut articles with means for collapsing or disassembling
    • B29C33/50Moulds or cores; Details thereof or accessories therefor with means for, or specially constructed to facilitate, the removal of articles, e.g. of undercut articles with means for collapsing or disassembling elastic or flexible

Description

【発明の詳細な説明】 イ 発明の目的 〔産業上の利用分野〕 本発明は、車両・建物その他各種機器の内装等
に用いられるアンダーカツト部分を有する表皮層
の裏面に、そのアンダーカツト部分の内空を含め
て基体層を積層したプラスチツク成形物品を成形
製造する型に関する。
DETAILED DESCRIPTION OF THE INVENTION A. Purpose of the invention [Industrial field of application] The present invention provides a method for applying an undercut portion to the back surface of a skin layer having an undercut portion used for the interior of vehicles, buildings, and other various types of equipment. The present invention relates to a mold for molding and manufacturing a plastic molded article in which base layers are laminated including the inner cavity.

〔従来の技術〕[Conventional technology]

アンダーカツト部分を成形する型部分を中空体
で作り、圧力流体によりふくらませて所定の型形
状を保ち、成形後流体を抜いて中空体を潰して成
形品の離型を行う技術は、例えば特開昭53―
16765号、同昭55―103357号公報に開示されてい
る。
The technique of making the mold part for molding the undercut part with a hollow body, inflating it with pressure fluid to maintain the predetermined shape of the mold, and releasing the molded product by removing the fluid and crushing the hollow body after molding is disclosed in, for example, Japanese Patent Application Publication No. Showa 53-
It is disclosed in No. 16765 and Publication No. 103357 of 1983.

〔発明が解決しようとする問題点〕[Problem that the invention seeks to solve]

しかし本発明の目的とするアンダーカツト部分
1―1(第1図)を有する表皮層1の裏面に、そ
のアンダーカツト部分1―1の内空を含めて基体
層2を積層したプラスチツク成形物品を成形する
型は、開発されていないようである。
However, the object of the present invention is to create a plastic molded article in which a base layer 2 is laminated on the back surface of a skin layer 1 having an undercut portion 1-1 (Fig. 1), including the inner space of the undercut portion 1-1. It seems that no mold has been developed.

本発明は、上記のような積層プラスチツク成形
品を製造する成形用型を提供するものである。
The present invention provides a mold for producing a laminated plastic molded article as described above.

ロ 発明の構成 〔問題点を解決するための手段〕 本発明は、真空吸引孔6を有する型体の開口端
面3―2に、圧力流体により所定形状を保持して
成形品1にアンダーカツト部分1―1を形成する
ための中空可撓性の型部分5を一体に取付け、そ
の型部分5に流体出入管10を備えた真空成形型
3と、その型3による成形品1を該型3に保持さ
せたまま、そのアンダーカツト部分1―1の開口
面1―2に沿つて篏合し、該成形品1のアンダー
カツト部分1―1の内空を含む全裏面に、基体層
2を積層成形するためのキヤビテイを該裏面との
間に形成し、かつ該基体層2となる溶融樹脂の射
出孔11を備えた射出成形型4とからなるプラス
チツク成形用型である。
B. Structure of the Invention [Means for Solving the Problems] The present invention provides an undercut portion to the molded product 1 by maintaining a predetermined shape with a pressure fluid on the open end surface 3-2 of the mold body having the vacuum suction hole 6. A vacuum forming mold 3 is integrally attached with a hollow flexible mold part 5 for forming the mold part 1-1, and the mold part 5 is equipped with a fluid inlet/output pipe 10. While holding the undercut portion 1-1, the molded product 1 is fitted along the opening surface 1-2 of the undercut portion 1-1, and the base layer 2 is applied to the entire back surface of the undercut portion 1-1 of the molded product 1, including the inner space. This is a plastic molding mold comprising an injection molding mold 4 having a cavity for laminated molding formed between the back surface thereof and an injection hole 11 for the molten resin which will become the base layer 2.

〔作 用〕[Effect]

真空成形型3の開口端面3―2に設けたアンダ
ーカツト部分1―1を成形する中空の型部分5
に、射出成形樹脂圧力により圧縮しない圧力を保
つ圧力油を注入して、その型部分5の形状を保つ
て表皮層1を真空成形する。
Hollow mold part 5 for molding the undercut part 1-1 provided on the open end surface 3-2 of the vacuum forming mold 3
Pressurized oil is injected into the injection molding resin to maintain a non-compressing pressure, and the skin layer 1 is vacuum-formed while maintaining the shape of the mold portion 5.

その成形品1を真空成形型3に保持させた状態
で、アンダーカツト部分1―1に形成された表皮
層1の開口面1―2に沿つて射出成形型4を、真
空成形型3内に嵌合させて成形された表皮層1の
全裏面との間に基体層成形用キヤビテイを形成さ
せて型締めし、基体層となる溶融樹脂を射出成形
する。
With the molded product 1 held in the vacuum mold 3, the injection mold 4 is inserted into the vacuum mold 3 along the opening surface 1-2 of the skin layer 1 formed in the undercut portion 1-1. A cavity for molding the base layer is formed between the entire back surface of the fitted and molded skin layer 1, the molds are clamped, and the molten resin that will become the base layer is injection molded.

射出樹脂が冷却し基体層が形成された後、射出
成形型4を開き、アンダーカツト部分成形用の中
空型部分5を油を抜いて押し潰して積層成形品を
取り出すものである。
After the injected resin has cooled and a base layer has been formed, the injection mold 4 is opened, and the hollow mold part 5 for molding the undercut part is drained of oil and crushed to take out the laminate molded product.

〔実施例〕〔Example〕

以下図面について実施例を説明する。第1図は
本発明による製品を例示するもので、1は表皮
層、1―1はそのアンダーカツト部分、2は裏面
の基体層で表皮層1のアンダーカツト部分1―1
の内空(凹み面1―4の内方空間)まで形成す
る。その製品は例えば第2図の裏面図に示すよう
に輪郭隅丸長方形で、その表皮層1は四周裏面に
横断面略コ字形或いはU字形等のアンダーカツト
部分1―1を有するパネルである。
Examples will be described below with reference to the drawings. FIG. 1 illustrates a product according to the present invention, where 1 is a skin layer, 1-1 is an undercut portion thereof, and 2 is a base layer on the back side, which is an undercut portion 1-1 of the skin layer 1.
(inner space of concave surfaces 1-4). The product is, for example, a panel with a rectangular outline with rounded corners as shown in the back view of FIG. 2, and the skin layer 1 has an undercut portion 1-1 having a substantially U-shaped or U-shaped cross section on the back surface of the four peripheries.

第3図は本発明の成形型を例示する縦断面図を
示すもので、表皮層1を成形する真空成形型3に
成形した表皮層1をそのまま保持させた状態にお
いて、該型3を雌型とし、これに溶融樹脂の射出
孔11を有する射出成形型4を雄型として篏合し
て型締めし、この雄型と成形表皮層1の全裏面と
の間のキヤビテイ内に表皮層1に対する基体層2
を形成して積層成形体を製造するものである。
FIG. 3 shows a vertical cross-sectional view illustrating the mold of the present invention, in which the vacuum mold 3 for molding the skin layer 1 holds the molded skin layer 1 as it is, and the mold 3 is moved into the female mold. An injection mold 4 having an injection hole 11 for molten resin is fitted to this as a male mold and the mold is clamped. Base layer 2
A laminated molded body is manufactured by forming a laminate.

真空成形型3において、5は成形する表皮層1
四周のアンダーカツト部分1―1を成形する型部
分、6は型成形面各部に開口させた数多の真空吸
引孔、7は型内部の真空チヤンバで、各真空吸引
孔6はこのチヤンバに連通している。図に省略し
た真空ポンプで、真空チヤンバ内の空気が配管8
を介して吸引排除される。9は型内に埋設した型
冷却用配管である。
In the vacuum forming mold 3, 5 is the skin layer 1 to be formed.
A mold part for molding the four-circumference undercut part 1-1, 6 is a number of vacuum suction holes opened in each part of the molding surface, 7 is a vacuum chamber inside the mold, and each vacuum suction hole 6 communicates with this chamber. are doing. A vacuum pump (not shown) pumps air inside the vacuum chamber to pipe 8.
is suctioned through. 9 is a mold cooling pipe buried in the mold.

その成形品のアンダーカツト部分1―1を成形
する中空可撓性型部分5は、本例の場合鋼板等を
折り曲げて作つた剛性ケース部材5―1に基部を
収容して該ケース部材5―1と一体化し、そのケ
ース部材5―1を型体の開口端面3―2に一体に
取付けてある。又該型部分5は樹脂射出圧に充分
に対向できるように内部に油を導入して内圧を加
えるようにした。又材質は、耐油・耐熱性に優れ
るものにした。
In this example, the hollow flexible mold part 5 for forming the undercut part 1-1 of the molded product is housed in a rigid case member 5-1 made by bending a steel plate or the like, and the base thereof is housed in the case member 5-1. 1, and its case member 5-1 is integrally attached to the open end surface 3-2 of the mold body. In addition, oil was introduced into the mold portion 5 to apply internal pressure so that it could sufficiently oppose the resin injection pressure. The material is also excellent in oil and heat resistance.

以上の構成において成形手順は (1) 型開きした状態において、型部分5の内空に
油を管10から注入して内圧を上昇させて該型
部分5を所定型形状の剛体状態に保持させる。
In the above configuration, the molding procedure is (1) With the mold open, oil is injected into the interior of the mold part 5 from the pipe 10 to increase the internal pressure and maintain the mold part 5 in a rigid state with a predetermined mold shape. .

(2) 表皮層1の素材板をアンダーカツト部分1―
1を形成する型部分5の上に展張してシールク
ランプ16で四周を保持する。
(2) Undercut part 1 of the material plate of skin layer 1.
1 and held on all four sides by seal clamps 16.

(3) 管8から空気を吸引して表皮層材を真空成形
処理して図示のように表皮層1を成形する。
(3) Air is sucked through the tube 8 and the skin layer material is vacuum-formed to form the skin layer 1 as shown in the figure.

表皮層材は熱可塑性樹脂の軟質或いは半硬質
シート、該シート裏面に更に加熱成形性のある
クツシヨン材層を裏打ちした積層体、加熱伸び
を有する織布・不織布等の裏面に同じくクツシ
ヨン材層などを裏打ちしたものなどである。
The skin layer material is a soft or semi-rigid sheet of thermoplastic resin, a laminate in which the back side of the sheet is further lined with a heat-formable cushion material layer, or a cushion material layer on the back side of a woven fabric or non-woven fabric that can be stretched by heat. For example, it is lined with

該表皮層材の裏面側には必要に応じて射出樹
脂と熱融着する同系樹脂シートを貼り合わせ処
理しておくか、基体層2との接着剤を塗布処理
しておく。
On the back side of the skin layer material, a resin sheet of the same type that is heat-sealed to the injection resin is pasted or an adhesive with the base layer 2 is applied, if necessary.

(4) 表皮層1の真空成形後その成形表皮層をその
まま型成形面を保持させ、そのアンダーカツト
部分1―1の開口面1―2に沿つて射出成形型
4を嵌合して型締めし、表皮層裏面との間のキ
ヤビテイ内に射出孔11から溶融樹脂を射出し
て表皮層1の裏面に、そのアンダーカツト部分
1―1の内空(アンダーカツト部分1―1の下
部凹み面1―4の内方空間)にまで基体層2を
成形被着させる。
(4) After vacuum forming the skin layer 1, the molded skin layer is held as it is, and the injection mold 4 is fitted along the opening surface 1-2 of the undercut portion 1-1, and the mold is clamped. Then, the molten resin is injected from the injection hole 11 into the cavity between the back surface of the skin layer 1 and the inside cavity of the undercut portion 1-1 (the lower concave surface of the undercut portion 1-1). The base layer 2 is molded and applied up to the inner space 1-4).

(5) 型冷却用配管9,12による型冷却、射出樹
脂2の冷却硬化後、型開きする。
(5) After the mold is cooled by the mold cooling pipes 9 and 12 and the injected resin 2 is cooled and hardened, the mold is opened.

(6) 真空成形型3側のアンダーカツト型部分5か
ら油を積極的に排出させて該部分5の内空を負
圧化することにより基部側ケース部材5―1内
に点線示5のようにしぼみ引込み状態にさせ
る。即ち型部分5はしぼみにより成形品のアン
ダーカツト部分1―1から逃げた状態となり、
従つて成形品を支障なく型3内から離型させる
ことができる。
(6) By actively discharging oil from the undercut mold part 5 on the vacuum forming mold 3 side and creating a negative pressure in the inner space of the part 5, the inside of the base side case member 5-1 is filled as shown by the dotted line 5. Let it deflate and retract. That is, the mold part 5 is in a state of escape from the undercut part 1-1 of the molded product due to deflation,
Therefore, the molded product can be released from the mold 3 without any trouble.

型3,4の型開に先立ち型部分5をしぼみ動
作させ、次いで型開きに連動するエジエクタピ
ンで成形品を型3内から突き出し離形させる手
順でもよい。
The procedure may be such that, prior to opening the molds 3 and 4, the mold portion 5 is deflated, and then the molded product is ejected from the mold 3 using an ejector pin that is interlocked with the mold opening to release the mold.

(7) 離形させた成形品は次いでその有効成形領域
まわりの不要材料部分をトリミング処理して第
1図の製品とする。
(7) The released molded product is then trimmed to remove unnecessary material around the effective molding area, resulting in the product shown in Figure 1.

尚、13は溶融樹脂射出孔11位置に対面する
表皮層1の裏面が、射出樹脂の大きな圧力と熱を
受けて溶融等のトラブルを防止するために、該表
皮層の裏面部分に予め添着処理した石綿・金属
板・紙片等の防熱・防圧片で、表皮層の真空成形
後ロボツト装置等で自動的に添着させるものであ
る。なお該片13は最終的に成形品内に残存す
る。
In addition, 13 is a pre-adhesion treatment applied to the back side of the skin layer 1 facing the position of the molten resin injection hole 11 in order to prevent troubles such as melting due to the large pressure and heat of the injected resin. This is a heat-insulating/pressure-insulating piece made of asbestos, metal plate, paper, etc., which is automatically attached using a robot device or the like after vacuum forming the skin layer. Note that the piece 13 ultimately remains within the molded product.

第4図はアンダーカツト型部分5を横断面三角
形状に構成したものの例の一部断面図を示すもの
である。
FIG. 4 shows a partial sectional view of an example in which the undercut type portion 5 has a triangular cross section.

第3図・第4図中14は真空成形型3に於いて
型部分3―1とアンダーカツト型部分5との境界
線部分が成形品面に転写されないように、アンダ
ーカツト部分を成形する型部分5を含めて該型3
の有効成形面全域に形成したつぎ目のない連続弾
性被覆である。
In FIGS. 3 and 4, 14 is a mold for forming the undercut part in the vacuum forming mold 3 so that the boundary line between the mold part 3-1 and the undercut mold part 5 is not transferred to the surface of the molded product. The mold 3 including part 5
It is a seamless, continuous elastic coating formed over the entire effective molding surface.

尚、前記アンダーカツト型部分5の内空に流体
を導入して内圧上昇で該型部分を剛体状態にさせ
たとき該型部分の膨張に基づく過度の形状くずれ
を防止するために必要に応じて例えば型部分5の
内面にキヤンバス布・弾発性金網など抗張性で柔
軟なシート材を貼り込む、またはそのようなシー
ト材を型部分の肉厚内に存在させる。あるいは型
部分の内面間に金属鎖のようなフレキシブルな抗
張保形部材15を具備させる等の処置をするもの
である。
In addition, when fluid is introduced into the inner space of the undercut mold part 5 to make the mold part into a rigid state due to an increase in internal pressure, in order to prevent excessive deformation due to expansion of the mold part, as necessary. For example, a tensile and flexible sheet material such as canvas cloth or elastic wire mesh is pasted on the inner surface of the mold part 5, or such a sheet material is made to exist within the thickness of the mold part. Alternatively, a flexible tensile shape-retaining member 15 such as a metal chain is provided between the inner surfaces of the mold portions.

ハ 発明の効果 以上の構成であるから、目的成形品の表皮層に
入り込み程度のかなり大きいアンダーカツト部を
有するものでも、のアンダーカツトの内空まで基
体層の積層成形を、型を割り型構成にしなくとも
その成形品の離型を支障なく容易に行うことがで
きる。
C. Effects of the Invention With the above configuration, even if the molded product has a fairly large undercut that can penetrate into the skin layer, the mold can be laminated and molded to the inside of the undercut. The molded product can be easily released from the mold without any trouble.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は本発明による成形品の縦断面図、第2
図は成形品の裏面図、第3図は本発明成形型の縦
断面図、第4図は変形例の同図。 1は表皮層、2は基体層、3は真空成形型、4
は射出成形型、5はアンダーカツト部分1―1を
成形する中空可撓性型部分、6は真空吸引孔、1
0は圧力流体出入管、11は溶融樹脂射出孔、1
6はシールクランプ。
Fig. 1 is a longitudinal sectional view of a molded product according to the present invention, Fig.
The figure is a back view of the molded product, FIG. 3 is a longitudinal sectional view of the mold of the present invention, and FIG. 4 is the same view of a modified example. 1 is a skin layer, 2 is a base layer, 3 is a vacuum mold, 4
1 is an injection mold, 5 is a hollow flexible mold part for molding the undercut part 1-1, 6 is a vacuum suction hole, 1
0 is a pressure fluid inlet/outlet pipe, 11 is a molten resin injection hole, 1
6 is the seal clamp.

Claims (1)

【特許請求の範囲】[Claims] 1 真空吸引孔を有する型体の開口端面に、圧力
流体により所定形状を保持して成形品にアンダー
カツト部分を形成するための中空可撓性の型部分
を一体に取付け、その型部分に流体出入管を備え
た真空成形型と、その型による成形品を該型に保
持させたまま、そのアンダーカツト部分の開口面
に沿つて篏合し、該成形品のアンダーカツト部分
の内空を含む全裏面に、基体層を積層成形するた
めのキヤビテイを該裏面との間に形成し、かつ該
基体層となる溶融樹脂の射出孔を備えた射出成形
型とからなることを特徴とするプラスチツク成形
用型。
1. A hollow flexible mold part for forming an undercut part in a molded product by holding a predetermined shape with pressure fluid is integrally attached to the open end surface of a mold body having a vacuum suction hole, and the mold part is filled with fluid. A vacuum molding mold equipped with an inlet/outlet pipe and a molded product formed by the mold are fitted together along the opening surface of the undercut portion of the molded product while being held in the mold, and the molded product includes the inner cavity of the undercut portion of the molded product. Plastic molding comprising an injection mold having a cavity formed on the entire back surface for laminated molding of a base layer between the back surface and an injection hole for molten resin that will become the base layer. Usage type.
JP6587481A 1981-04-30 1981-04-30 Mold for molding plastic Granted JPS57178812A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP6587481A JPS57178812A (en) 1981-04-30 1981-04-30 Mold for molding plastic

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP6587481A JPS57178812A (en) 1981-04-30 1981-04-30 Mold for molding plastic

Publications (2)

Publication Number Publication Date
JPS57178812A JPS57178812A (en) 1982-11-04
JPH0132769B2 true JPH0132769B2 (en) 1989-07-10

Family

ID=13299554

Family Applications (1)

Application Number Title Priority Date Filing Date
JP6587481A Granted JPS57178812A (en) 1981-04-30 1981-04-30 Mold for molding plastic

Country Status (1)

Country Link
JP (1) JPS57178812A (en)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS59152105A (en) * 1983-02-15 1984-08-30 シ−ケ−デイ株式会社 Method of molding packing vessel
JPS59215816A (en) * 1983-05-23 1984-12-05 Mitsuboshi Belting Ltd Mold for vacuum forming
TW311896B (en) * 1995-06-07 1997-08-01 Elliot Younessian
KR100352504B1 (en) * 1999-10-12 2002-09-11 창 우 문 Horizontal processing method of the rear base panel for plane television and the base panel manufactured by that method
GB201615213D0 (en) * 2016-09-07 2016-10-19 Univ Of Bristol The Vacuum forming a laminate charge

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5316765A (en) * 1976-07-31 1978-02-16 Meiwa Sangyo Vacuum forming die
JPS55103357A (en) * 1979-01-31 1980-08-07 Kanegafuchi Chemical Ind Mold and method for molding fabric having undercut by heat

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5316765A (en) * 1976-07-31 1978-02-16 Meiwa Sangyo Vacuum forming die
JPS55103357A (en) * 1979-01-31 1980-08-07 Kanegafuchi Chemical Ind Mold and method for molding fabric having undercut by heat

Also Published As

Publication number Publication date
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