JPH01320284A - Agent for increasing crystals in concrete and mortar - Google Patents

Agent for increasing crystals in concrete and mortar

Info

Publication number
JPH01320284A
JPH01320284A JP15434688A JP15434688A JPH01320284A JP H01320284 A JPH01320284 A JP H01320284A JP 15434688 A JP15434688 A JP 15434688A JP 15434688 A JP15434688 A JP 15434688A JP H01320284 A JPH01320284 A JP H01320284A
Authority
JP
Japan
Prior art keywords
concrete
water
mortar
agent
crystal growth
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP15434688A
Other languages
Japanese (ja)
Other versions
JPH0527595B2 (en
Inventor
Toru Shimizu
清水 融
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to JP15434688A priority Critical patent/JPH01320284A/en
Publication of JPH01320284A publication Critical patent/JPH01320284A/en
Publication of JPH0527595B2 publication Critical patent/JPH0527595B2/ja
Granted legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/45Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
    • C04B41/50Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Aftertreatments Of Artificial And Natural Stones (AREA)

Abstract

PURPOSE:To control the deterioration of concrete and mortar by incorporating specified org. acid (salt), (hydro)oxide of Mg, silicate or silicofluoride, and pulverized silica or water-soluble silicon compd. into the concrete and mortar. CONSTITUTION:(A) An org. acid (salt) (e.g., fumaric acid) having plural carbonyl groups, (B) the (hydro)oxide, silicate, or silicofluoride of Mg (e.g., magnesium silicate), (C) pulverized silica or a water-soluble silicon compd. (e.g., water glass), (D) portland cement, Na2CO3, and Ca(OH)2 are mixed to obtain the crystal increasing agent. The agent is mixed with water, the mixture is applied or sprayed on the surface of the concrete or mortar to fill the capillary or crack with the agent, and the agent is cured.

Description

【発明の詳細な説明】 に産業上の利用分野】 この発明は、コンクリートまたはモルタルの表面に塗布
または吹付し、あるいは亀裂内に充h1することにより
その劣化を抑制する結晶増殖剤に関するものである。
[Detailed Description of the Invention] Field of Industrial Application] This invention relates to a crystal growth agent that suppresses the deterioration of concrete or mortar by coating or spraying it on the surface or filling it into cracks. .

K発明の概要】 複数のカルボキシル基をもつ有機酸またはその塩と、マ
グネシウムの酸化物、水酸化物、珪酸塩または珪弗化物
と、微粒子状シリカまたは水溶性珪素化合物とを含有す
るコンクリートおよびモルタルの結晶増殖剤であり、コ
ンクリートまたはモルタルの表面に塗布または吹付し、
あるいは亀裂内に充填し水を介在させて養生ずることに
よりその劣化を抑制し寿命を延ばすことができるという
特徴を有する。
Summary of the Invention: Concrete and mortar containing an organic acid having a plurality of carboxyl groups or a salt thereof, an oxide, hydroxide, silicate or silifluoride of magnesium, and particulate silica or a water-soluble silicon compound. It is a crystal growth agent that can be applied or sprayed onto the surface of concrete or mortar,
Alternatively, by filling the cracks and curing them with water, the deterioration can be suppressed and the life span can be extended.

K従来の技術】 コンクリートのセメント硬化体の構成は、平均的に、結
晶性セメントゲルが約50%、水酸化カルシウムが約2
5%、その他のゲル空隙、毛細孔、空隙等が約25%か
ら成り、特に水酸化カルシウムは毛細孔部に析出してい
る。そして、この毛細孔や空隙、更には内部応力または
外部応力により形成されたヒビ割れやクラック、その他
種々の要因による空隙や細孔は、反応性物質を含んだ水
や空気、炭酸ガス等が浸入する際の通路となり、毛細孔
部に析出した水酸化カルシウムや不安定なコンクリート
成分がこれら侵入物質と反応してコンクリートを劣化さ
せる原因となっていた。しかし、表面および浅い部分は
ともかくコンクリートの深部に一旦形成された毛細孔、
空隙、クラック等を充填し補修する技術は従来全く知ら
れておらず、コンクリート構造物の限られた寿命を延ば
すことはできなかった。
[Prior Art] The composition of hardened cement in concrete is, on average, about 50% crystalline cement gel and about 2% calcium hydroxide.
5%, and about 25% other gel voids, capillary pores, voids, etc. In particular, calcium hydroxide is precipitated in the capillary portion. These pores and voids, as well as cracks and cracks formed due to internal or external stress, and voids and pores caused by various other factors, allow water, air, carbon dioxide, etc. containing reactive substances to enter. Calcium hydroxide precipitated in the pores and unstable concrete components react with these intruding substances and cause the concrete to deteriorate. However, regardless of the surface and shallow parts, once formed in the deep part of concrete,
Techniques for filling and repairing voids, cracks, etc. have not been known in the past, and it has not been possible to extend the limited lifespan of concrete structures.

K発明が解決しようとする問題点) この発明の目的は、表面に塗布または吹付するだけで毛
細孔、空隙、クラック等を深部まで結晶増殖により充填
し補修および補強することができるコンクリートおよび
モルタルの結晶増殖剤を提供することである。
Problems to be Solved by Invention K) The object of the present invention is to provide concrete and mortar that can be repaired and reinforced by filling pores, voids, cracks, etc. deep into the surface by crystal growth, simply by coating or spraying on the surface. An object of the present invention is to provide a crystal growth agent.

K問題点を解決するための手段】 この発明のコンクリートおよびモルタルの結晶増殖剤は
、複数のカルボキシル基をもつ有機酸またはその塩と、
マグネシウムの酸化物、水酸化物、珪酸塩または珪弗化
物と、微粒子状シリカまたは水溶性珪素化合物とを含有
している。
Means for Solving Problem K] The crystal growth agent for concrete and mortar of the present invention comprises an organic acid having a plurality of carboxyl groups or a salt thereof;
It contains a magnesium oxide, hydroxide, silicate, or silicate fluoride, and particulate silica or a water-soluble silicon compound.

1作用】 上記の結晶増殖剤をコンクリートまたはモルタルの表面
に塗布または吹付し水を介在させて養生すると、結晶増
殖剤は毛細孔や空隙に析出している水酸化カルシウムを
利用し、次に示す一次反応および二次反応を経てコンク
リート内に不溶性の結晶を生成し増殖させる。
1 Effect] When the above crystal growth agent is applied or sprayed onto the surface of concrete or mortar and cured in the presence of water, the crystal growth agent utilizes the calcium hydroxide precipitated in the pores and voids, resulting in the following effects: Through primary and secondary reactions, insoluble crystals are generated and propagated within the concrete.

(1)−次反応 ■Na化合物+n St Oz +ca(oト1)2−
ヒρ−水溶性珪素化合物十08化合物−→R−fv1g
(またはR−Ca)+28(2)二次反応 、■水溶性珪素化合物+(:、 a (OH)z”’ 
C−8−H系結晶+Na OH ■R−M g土水溶性珪素化合物 R−Ca土水溶性珪素化合物 結晶増殖剤に水を加えると、(1)■の反応により生成
される極めて高水溶性の珪素化合物と(1)■の反応に
より結晶増殖剤に含有される複数のカルボキシル基を有
する有機酸またはその塩によって生成されるMO、Ca
を含んだ特殊な化合物とが、毛細孔や空隙を水路として
浸透圧や毛細管現象によりコンクリートの深部まで搬送
され、毛細孔や空隙に析出し存在している水酸化カルシ
ウムの利用も含めて(2)■、(2)■の二次反応によ
り不溶性のC−8−H系結晶、M9 Si 03結晶等
を生成し増殖させ毛細孔や空隙を充填し緻密化してゆく
。そして、コンクリート躯体の強度を増大し、また、無
気質の結晶であるからコンクリート内に恒久的に存在す
ることによってあらゆる要因のコンクリートの劣化を抑
制し強化および止水の効果を恒久的に保持する。これら
の反応に於て、複数のカルボキシル基をもつ有l1lI
l!またはその塩は触媒的にも働きく2)■の反応を促
進させる。また、−I’h (2)■の反応でできるR  は再びR−CaのNa 形となり循環再利用され結晶の継続的増殖に寄与する。
(1)-Next reaction ■Na compound +n St Oz +ca (oto1)2-
Hyp-Water-soluble silicon compound 108 compounds-→R-fv1g
(or R-Ca) + 28 (2) secondary reaction, ■ water-soluble silicon compound + (:, a (OH)z”'
C-8-H crystal + Na OH ■R-M gSoil water-soluble silicon compound R-CaSoil water-soluble silicon compound When water is added to the crystal growth agent, extremely highly water-soluble MO, Ca produced by the organic acid having multiple carboxyl groups or its salt contained in the crystal growth agent by the reaction of (1)
A special compound containing . By the secondary reactions of ) (2) and (2) (2), insoluble C-8-H crystals, M9 Si 03 crystals, etc. are produced and proliferated to fill capillary pores and voids and become dense. It increases the strength of the concrete structure, and since it is an airless crystal, it permanently exists in the concrete, suppressing concrete deterioration caused by all factors and permanently maintaining its strengthening and water-stopping effects. . In these reactions, l1lI with multiple carboxyl groups
l! Or its salt acts catalytically and promotes the reaction 2). In addition, R produced in the reaction -I'h (2) (2) becomes the Na form of R-Ca again and is recycled and recycled, contributing to the continuous growth of crystals.

K実施例】 この発明の実施例について図面を参照しながら説明する
K Embodiment An embodiment of the present invention will be described with reference to the drawings.

第1表に示されるような組成配合を有する結晶増殖剤#
1〜12を作成した。このうら#1〜10は(イ)複数
のカルボキシル基をもつ有機酸またはその塩、(ロ)マ
グネシウムの酸化物、水酸化物、珪酸塩または珪弗化物
および(ハ)微粒子状シリカまたは水溶性珪素化合物を
合計35%含有し、その他の組成65%の内訳は、ポル
トランドセメント45%、炭酸ソーダ10%および水酸
化カルシウム10%である。また、#11および12は
、それぞれ上記(ロ)(ハ)の一方を欠き、その他の組
成75%の内訳は、ポルトランドセメント45%、炭酸
ソーダ15%および水酸化カルシウム15%である。
Crystal growth agent # having the composition shown in Table 1
1 to 12 were created. Of these, #1 to 10 are (a) organic acids having multiple carboxyl groups or their salts, (b) magnesium oxides, hydroxides, silicates, or silicofluorides, and (c) fine particulate silica or water-soluble It contains a total of 35% silicon compounds, and the other 65% consists of 45% Portland cement, 10% soda carbonate, and 10% calcium hydroxide. Further, #11 and #12 each lack one of the above (b) and (c), and the other 75% composition is 45% portland cement, 15% soda carbonate, and 15% calcium hydroxide.

止水試験 このような結晶増殖剤#1〜12を水と混線し、第1図
に示されるような、底面に塩ビ板を接着したコンクリー
トブロックの外周面に塗布または吹付し、2日間気乾し
た後、3日目から毎日一定時朗に内部に水を満たし12
時間経過した時の水の減量を測定した。第2表は、その
3白目、5日目、7日目および100日目測定(直を示
したものである。
Water stop test Mix these crystal growth agents #1 to 12 with water and apply or spray them on the outer circumferential surface of a concrete block with a PVC plate glued to the bottom as shown in Figure 1, and air dry for 2 days. After that, from the third day, fill the inside with water for a certain amount of time every day.
The loss of water over time was measured. Table 2 shows the measurements on the 3rd, 5th, 7th, and 100th days.

最下欄は何も塗布しなかったものであり、これに比較し
て#1〜10、特に#1.3.7および8を塗布したも
のに於て顕著な止水効果が見られた。また、それらのブ
ロック壁を割って内部を顕微鏡で12察したところ、毛
細孔や空隙に生成増殖したC−8−H系結晶の群生が確
認された。
The bottom column is the one to which nothing was coated, and in comparison, a remarkable water-stopping effect was observed in the coats #1 to #10, especially #1, 3, 7, and 8. Furthermore, when the walls of these blocks were cracked and the inside was inspected using a microscope, it was confirmed that clusters of C-8-H crystals had grown and multiplied in the capillary pores and voids.

また、コンクリートブロックの表面に亀裂が生じている
場合に、その中に結晶増殖剤を(物理的に)充填するこ
とにより顕著な止水効果が得られた。
Furthermore, when cracks were formed on the surface of a concrete block, a significant water-stopping effect was obtained by (physically) filling the cracks with a crystal propagator.

耐薬品試験 結晶増殖剤#13として、フマールi10%、マグネシ
ウム珪弗化物10%および水80%の組成配合を有する
ものを、また、結晶増殖剤#14として、EDTA10
%、マグネシウム珪弗化物10%および水80%の組成
配合のものをそれぞれ用意する。
Chemical resistance test The crystal growth agent #13 had a composition of 10% fumar i, 10% magnesium silifluoride, and 80% water, and the crystal growth agent #14 had EDTA10.
%, magnesium silifluoride 10%, and water 80%.

平均粒径0,2mmの標準砂、ポルトランドセメントお
よび水をII比で2:1:0,6の割合で配合し、第2
図に示されるような直径5cn+x高さ10cn+のモ
ルタル供試体9体を作成し、第1表の結晶増殖剤から#
1.6および8を選び、これらを水と混練してモルタル
供試体の周面J3よび底面に塗布または吹付し、第3表
に示されるように、散水養生するかまたは上記結晶増殖
剤#13または14を噴霧処理して養生した後、5%の
1vlli!!溶液に浸漬し、3週問および5週間経過
した時の直径浸蝕率を測定した。各測定値tよ、それぞ
れ4箇所測定した平均値を示したものである。
Standard sand with an average particle size of 0.2 mm, Portland cement, and water were mixed in a ratio of 2:1:0.6, and the second
Nine mortar specimens with a diameter of 5cn+ x a height of 10cn+ were prepared as shown in the figure, and #
1.6 and 8 are selected, kneaded with water, applied or sprayed on the circumferential surface J3 and the bottom surface of the mortar specimen, and as shown in Table 3, cured with water or the above-mentioned crystal growth agent #13. Or after spraying and curing 14, 5% 1vlli! ! It was immersed in the solution, and the diameter erosion rate was measured after 3 and 5 weeks. Each measurement value t indicates the average value of measurements taken at four locations.

最下欄は何も塗布しなかった場合であり、これに比較し
て#1.6および8を単独で塗布した場合には耐蝕性は
約2倍に、また、#13または14により追加処理を行
なった場合には耐蝕性は約4倍にそれぞれ改善されるこ
とが分る。なお、#13および14を単独に噴霧処理し
た場合でも耐蝕性は約3倍に改善される。
The bottom column shows the case when nothing was applied. Compared to this, when #1.6 and 8 were applied alone, the corrosion resistance was approximately twice as high, and when #13 or 14 was applied, additional treatment was applied. It can be seen that the corrosion resistance is improved by about 4 times when the above steps are carried out. Note that even when #13 and #14 are sprayed alone, the corrosion resistance is improved about three times.

また、エチレングリコール、トランスオイルおよび塩酸
(1)i−13,5)による同様の浸漬試験では、結晶
増殖剤#1.6および8を単独で塗布しただけの場合で
も、モルタル供試体の表面に若干の損傷または変色が認
められた程度であり、内部には浸蝕による変状は全く見
られなかった。
In addition, in similar immersion tests using ethylene glycol, transformer oil, and hydrochloric acid (1)i-13,5), even when crystal growth agents #1.6 and 8 were applied alone, the surface of the mortar specimen was Only some damage or discoloration was observed, and no deformation due to erosion was observed inside.

圧縮強度試験 第2図に示されたモルタル供試体と同じものを65体製
作し、第1表に示される結晶増殖剤#1〜12を水と混
練してそれぞれ5体のモルタル供試体の片端面(第3図
参照)に塗布または吹付し、2日間気乾後、散水養生を
毎日3回ずつ10日間行ない、さらに10日間の気乾養
生をし、無塗布の5本と圧縮強度の比較試験を行なった
。第4表はその各平均値および無塗布の場合に対する増
加率を示したものであり、#1.31.7および8を塗
布したものに於て顕著な効果が見られる。なお、参考値
として見掛比重は、最i!% llf!を示1ノた#8
のものに於て平均2.16%の増加が認められた。
Compressive strength test 65 mortar specimens identical to those shown in Figure 2 were manufactured, and crystal growth agents #1 to 12 shown in Table 1 were mixed with water to form 5 pieces of mortar specimens each. Coated or sprayed on the end face (see Figure 3), air-dried for 2 days, watered for 3 times a day for 10 days, air-dried for another 10 days, and compared compressive strength with 5 pieces without coating. I conducted a test. Table 4 shows each average value and the increase rate with respect to the case without coating, and a remarkable effect can be seen in those coated with #1.31.7 and #8. As a reference value, the apparent specific gravity is the maximum i! %llf! #8
An average increase of 2.16% was observed.

K発明の効果】 以上説明したように、この発明のコンクリートおよびモ
ルタルの結晶増殖剤は、コンクリートまたはモルタルの
表面に塗布または吹付し、あるいは亀裂内に充填するこ
とにより、その毛細孔、空隙またはクラックの深部まで
結晶生成してm密化するから、極めて簡11な作業でコ
ンクリートおよびモルタルの劣化抑止、強化、止水等を
行なうことができ、既設の構造物、施設等にも実施して
その野分を延ばすことができるという画期的な効果を秦
するものである。
Effects of the Invention As explained above, the crystal growth agent for concrete and mortar of the present invention can be applied to or sprayed onto the surface of concrete or mortar, or filled into cracks, thereby reducing pores, voids, or cracks. Since crystals form deep inside the concrete and become dense, concrete and mortar can be prevented from deterioration, strengthened, and water-tightened with extremely simple operations. It has the revolutionary effect of being able to extend Nowaki.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図・・・止水試験に使用するコンクリートブロック
の(イ)平面図および(ロ)縦断 面図 第2図・・・耐薬品試験に使用するモルタル供試体の(
イ)平面図および(ロ)縦断面図 第3図・・・圧縮強度試験に使用するモルタル供試体の
側面図
Figure 1: (a) Plan view and (b) longitudinal sectional view of the concrete block used in the water-stop test Figure 2: (()) of the mortar specimen used in the chemical resistance test
A) Plan view and (B) Longitudinal sectional view Figure 3: Side view of mortar specimen used for compressive strength test

Claims (1)

【特許請求の範囲】 (イ)複数のカルボキシル基をもつ有機酸またはその塩
と、 (ロ)マグネシウムの酸化物、水酸化物、珪酸塩または
珪弗化物と、 (ハ)微粒子状シリカまたは水溶性珪素化合物とを含有
することを特徴とするコンクリートおよびモルタルの結
晶増殖剤。
[Scope of Claims] (a) an organic acid having a plurality of carboxyl groups or a salt thereof; (b) an oxide, hydroxide, silicate, or silicofluoride of magnesium; (c) particulate silica or a water-soluble A crystal growth agent for concrete and mortar, characterized in that it contains a silicon compound.
JP15434688A 1988-06-22 1988-06-22 Agent for increasing crystals in concrete and mortar Granted JPH01320284A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP15434688A JPH01320284A (en) 1988-06-22 1988-06-22 Agent for increasing crystals in concrete and mortar

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP15434688A JPH01320284A (en) 1988-06-22 1988-06-22 Agent for increasing crystals in concrete and mortar

Publications (2)

Publication Number Publication Date
JPH01320284A true JPH01320284A (en) 1989-12-26
JPH0527595B2 JPH0527595B2 (en) 1993-04-21

Family

ID=15582152

Family Applications (1)

Application Number Title Priority Date Filing Date
JP15434688A Granted JPH01320284A (en) 1988-06-22 1988-06-22 Agent for increasing crystals in concrete and mortar

Country Status (1)

Country Link
JP (1) JPH01320284A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1997014664A1 (en) * 1995-10-16 1997-04-24 P & E. International Inc. Method and agent for treating calcium-containing inorganic material
WO1998034888A1 (en) * 1997-02-10 1998-08-13 P & E. International Inc. Agent and method for surface treatment of calcium-base inorganic members
JP2003095715A (en) * 2001-09-20 2003-04-03 Sintokogio Ltd Aggregate for hardened cement, and hardened cement

Families Citing this family (2)

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CA2349551C (en) * 1998-10-29 2007-09-25 Irving O. Slavid Method for protecting and consolidating calcareous materials
JP2005060165A (en) * 2003-08-12 2005-03-10 Akushisu:Kk Admixture for concrete, concrete material, concrete structure, method for constructing concrete structure, and method for preventing deterioration of concrete structure

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JPS6256384A (en) * 1985-06-05 1987-03-12 エス.シ−.ジヨンソン アンド サン,インコ−ポレ−テツド Treatment of stone surface and composition

Patent Citations (1)

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JPS6256384A (en) * 1985-06-05 1987-03-12 エス.シ−.ジヨンソン アンド サン,インコ−ポレ−テツド Treatment of stone surface and composition

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1997014664A1 (en) * 1995-10-16 1997-04-24 P & E. International Inc. Method and agent for treating calcium-containing inorganic material
WO1998034888A1 (en) * 1997-02-10 1998-08-13 P & E. International Inc. Agent and method for surface treatment of calcium-base inorganic members
JP2003095715A (en) * 2001-09-20 2003-04-03 Sintokogio Ltd Aggregate for hardened cement, and hardened cement

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