JPH012946A - Transfer position correction method for automatic sheet feeder - Google Patents
Transfer position correction method for automatic sheet feederInfo
- Publication number
- JPH012946A JPH012946A JP62-156211A JP15621187A JPH012946A JP H012946 A JPH012946 A JP H012946A JP 15621187 A JP15621187 A JP 15621187A JP H012946 A JPH012946 A JP H012946A
- Authority
- JP
- Japan
- Prior art keywords
- suction
- thin plate
- conveyor
- transfer
- transfer robot
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims description 57
- 230000007246 mechanism Effects 0.000 claims description 78
- 230000003213 activating effect Effects 0.000 claims description 9
- 238000001514 detection method Methods 0.000 claims description 9
- 230000003028 elevating effect Effects 0.000 description 8
- 238000005520 cutting process Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000009825 accumulation Methods 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000012840 feeding operation Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 241001397306 Proales Species 0.000 description 1
- 238000003708 edge detection Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000011087 paperboard Substances 0.000 description 1
- 239000011120 plywood Substances 0.000 description 1
- 230000036544 posture Effects 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 210000002784 stomach Anatomy 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
Abstract
(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.
Description
(や 産業上の利用分野
本発明はベニヤ単板、ベニヤ合板、板紙、合成樹脂板、
金属板等のような比較的薄くて広い薄板の堆積から吸着
移載ロボットにより順次1枚づつ供給場所のコンベヤ上
に移載して繰出すように装置した、薄板の自動供給機に
おける移載位置補正方法の改良に関するものである。
(ロ)従来技術
この種の吸着移載ロボットを用いたベニヤ単板等の薄板
の自動供給機については、例えば先願の特願昭61−2
72611号単板積層材の自動仕組方法の発明若しくは
昭和62年6月11日付特許願の薄板の自動供給機にお
ける吸着ヘッドの昇降方法の発明等に開示されているよ
うな、[第1アームと第1モー夕により構成されるS軸
、第2アームと第2モータにより構成され、L軸2頭部
の旋回モータ及び昇降モータにより構成されるT軸及び
U軸からなる4軸水平多関節型のロボットと、該ロボッ
トの前記頭部にファン、ブロアー等の排気装置に連通し
た吸着ヘッドを装着してなる吸着移載ロボット」を生産
ラインに組込んで、直下のコンベヤ上に到来する薄板若
しくは堆積の薄板を都度吸着して供給場所となる仕組コ
ンベヤ等の上に移載して繰出すようにした、吸着移載ロ
ボットを用いたベニヤ単板等の薄板の自動供給機は従来
周知である。
C\)発明が解決しようとする問題点
上記従来技術になる吸着移載ロボットを用いたベニヤ単
板等の薄板の自動供給機は、生産ラインを構成する吸着
移載ロボットの直下のコンベヤ上に到来する薄板若しく
は堆積の薄板を都度吸着して次の供給場所となる仕組コ
ンベヤ等の上に移載して繰出す簡易な吸着移載作業で汎
んでいたちのでおるから、この種の吸着移載作業ではコ
ンベヤ上に到来する薄板の搬送方向に対する左右の位置
ずれヤ角度ずれ、また自動堆積機等により落下堆積され
たままの比較的乱雑な姿態の薄板の搬送方向に対する左
右の位置ずれや角度ずれがそのまま供給場所のコンベヤ
上での移載姿態、搬送姿態となって現れ、ために後段工
程の搬送過程の中でその左右の位置ずれや角度ずれを都
度補正する必要があったものである。黙しながらこの種
の比較的薄くて広い薄板の搬送方向に対する左右の位置
ずれや角度ずれをその搬送過程で定規コンベヤ等に端縁
部を接触させながらこれを自動的に補正しようとしても
仲々難しく、総じてこの種の薄板は腰が弱いので定規コ
ンベヤ等に乗り上げたり巻込まれたりして殆ど補正の機
能を発揮し得ない事態となるのみならず、その搬送を都
度体止して自動または手動により補正する手法もまた工
程能率を大巾に低下させ余分な設備を要する等の重大な
難点かめったものでおるから、本発明はこれ等の従来技
術における薄板の自動供給機の後段工程への悪影響を排
除するため、その吸着移載ロボットによる事前の吸着移
載動作の過程において、吸着薄板の搬送方向に対する左
右の位置ずれや角度ずれを、該吸着移載ロボットの既に
遊休状態にある移動機構と旋回機構を再利用することに
よって都度これを自動的に補正して、常に供給場所とな
るコンベヤ上にはその搬送基準線に正確に位置と角度を
整合させた姿態の薄板にして供給するように改良したも
のである。
(ト)問題を解決するための手段
本発明は上記従来技術による吸着移載ロボットを用いた
ベニヤ単板等の薄板の自動供給機の難点を払拭すべく、
a)堆積の最上面の薄板を吸着移載ロボットの昇降門構
を発動して吸着ヘッドに吸着させること(第1工程)、
b)前記吸着ヘットに吸着させた吸着薄板を前記吸着移
載ロボットの移動機構と旋回機構を発動して供給場所の
コンベヤ上まで横移動させること(第2工程)、
C)前記コンベヤ上まで横移動させた吸着薄板の搬送方
向に対する左右の位置ずれと角度ずれとを前記コンベヤ
の搬送基準線上に架設した端縁検出器によりそれぞれ検
出させること(第3工程)、
d)前記検出された吸着薄板の搬送基準線に対する左右
の位置ずれと角度ずれの検出信号を前記吸着移載ロボッ
トの移動機溝と旋回機構に送って該吸着移載ロボットの
昇降機構による前記吸着薄板のコンベヤ上への最終段階
の下降移載動作に重畳して該吸着薄板の搬送基準線に対
する左右の位置ずれと角度ずれとをそれぞれ補正させる
こと(第4工程)、
からなる「通常の吸着移載ロボットによる吸着薄板のコ
ンベヤ上への最終段階の下降移載動作の過程に、該吸着
薄板の搬送方向に対する左右の位置ずれと角度ずれの補
正動作を、既に遊休状態にある移動機構と旋回機構を再
利用して同時に重畳して実施する手段」による薄板の自
動供給機における移載位置補正方法である。
(9作 用
本発明の前記a)〜d)からなる「通常の移載ロボット
による吸着薄板のコンベヤ上への最終段階の下降移載動
作の過程に、該吸着薄板の搬送方向に対する左右の位置
すれと角度ずれの補正動作を、既に遊休状態にある移動
機構と旋回機構を再利用して同時に重畳して実施する手
段」による移載位置の自動補正作用は、第3A〜3D図
に例示するように先ずその第1工程では第3A〜3B図
のように薄板1の堆積の最上面に対して吸着移載ロボッ
ト2の頭部に装着した吸着ヘッド2aを昇降機構2bに
より下降側及び上昇側に交々発動してその最上面の薄板
1aを吸着する。次いでその第2工程では第3C図のよ
うに吸着ヘッド2aに吸着された吸@薄板1aを、吸着
移載ロボット2の移動機構2Cと旋回機構2dを同時に
発動して供給場所となるコンベヤ3の直上まで横移動さ
せる。この時吸着薄板1aの供給場所となったコンベヤ
3の側方には該吸着薄板1aの搬送方向に対する一側の
端縁線を検出する端縁検出器4a、4bが任意に設定し
た搬送基準線上に一列状に架設されているので、該端縁
検出器4a、4bの直下に到来する吸着薄板]aの搬送
基準線に対する左右の位置ずれと角度ずれとがそれぞれ
検出される第3工程がそこに形成されている。
そして前記第3工程で検出された吸着薄板1aの搬送基
準線に対する左右の位置ずれと角度ずれの検出信号は、
第3D図のように、通常行われている前記昇降機構2b
を下降側に発動して吸着ヘッド2aをコンベヤ3上へ直
行近接させながらその吸着力を断って吸着薄板1aをコ
ンベヤ3上へ落下させて受渡す最終段階の下降移載動作
の過程に、該検出信号を前記吸着移載ロボット2の既に
遊休状態にある移動機構2Gと旋回機構2dに再び送っ
てこれを吸着薄板1aの搬送基準線に対する左右の位置
ずれと角度ずれの補正動作のために再度発動するので、
その補正動作は第4工程として前記吸着薄板1aの搬送
基準線に対する左右の位置ずれと角度ずれを前記最終段
階の昇降機構2dの下降移載動作の過程において重畳し
て同時に行われるものであるから、コンベヤ3上に移載
し終って後段工程へ供給される薄板は、第4図に例示す
るように最初存在する吸着薄板1aの搬送方向に対する
左右の位置ずれ6a、 6bヤ角度ずれ7a、7bか搬
送基準線5を中心にした線上に、或いはその任意に設定
された搬送基準線に平行になるようにその下降の段階で
矢印破線で示すような斜め移動によってそれぞれ補正さ
れるので、これをそのまま補正済みの薄板として後段工
程へ供給することが出来るのである。
〜 実施例
本発明の吸着ヘッドの昇降方法を実施する薄板の自動供
給機は、例えば第1〜2図に示すような、ベニヤ単板等
の薄板1の堆積から吸着移載ロボット2により順次1枚
づつコンベヤ3上に繰出すように装置したものであれば
よく、前記吸着移載ロボット2の頭部には堆積の最上面
の薄板1a、例えば厚さ1〜3M、面積91cmX91
cm程度の薄板1aを吸着する面積75cm×75cm
程度の吸着ヘッド2aが装着されている。また該吸着ヘ
ッド2aには図示されていないがファン、ブロアー等の
排気装置と適当な吸排気制御弁等が装備されていて、堆
積の最上面の薄板1aを吸引九により底面に吸着したま
まコンベヤ3上の所定の供給場所8まで移動して、その
吸着を断つことによって1回の移載動作を終了し、再び
原点に復帰するように、前記吸着ヘッド2aを移動機溝
2Cと旋回機構2d及び昇降機@2bの頭部に装着した
吸着移載ロボット2が、コンピュータ等により自動的に
制御ざれる薄板の自動供給機として装備されている。
次にまた前記薄板の自動供給機として装備する吸着移載
ロボット2には各種方式のものが使用出来るが、例えば
図示の4軸水平多関節型のロボットの場合は、第1アー
ム3aと第1モータSbにより構成されるS軸、第2ア
ームlaと第2モータ1−bにより構成されるL軸、前
記S軸とL軸からなる移動機@2Cと頭部の旋回モータ
等からなる旋回機溝2d及びモータまたはシリンダー等
からなる昇降機構2bにより構成されるT軸及びU軸か
らなるものでおり、別置のコンピュータ及び内蔵のセン
サー等により薄板1,1aの吸着移載動作を繰返して実
施するように構成されているものである。
従って前記吸着移載ロボット2による薄板1.1aの吸
着移載動作は、U軸の昇降機構2bによる薄板1,1a
の昇降動作と、S軸。
L軸、上軸の第1モータ3b、第2モータLb、旋回機
構2dによる薄板1の堆積場所から薄板1aの供給場所
8への移・伐動作が重畳して行われるものでおり、特に
本発明か実施する「通常の吸着移載ロボット2による吸
着薄板1aのコンベヤ3上への最終段階の下降移載動作
の過程に、該吸着薄板1aの搬送方向に対する左右の位
置ずれと角度ずれの補正動作を、既に遊休状態におる移
動機溝2Cと旋回機構2dを再利用して同時に重畳して
実施する手段」の薄板の自動供給数における移載位置補
正方法は、前記UIjlilの昇降機構2bによる最終
的な吸着薄板1aのコンベヤ3上への下降移載動作の際
に、前記S軸、L軸の移動機構2CとT軸の旋回機構2
dにより、左右の位置ずれと角度ずれを搬送方向に対し
て正確に補正するための移動、旋回の再動作が吸@薄板
1aの補正動作として同時に重畳して実施出来るように
装置されているものでおる。
またコンベヤ3の側方に任意に設定した搬送基準線上に
架設されている吸着薄板1aの端縁検出器4a、4bに
は、通常は工業用テレビカメラや先端に薄板検知センサ
ーを装備したマグネスケール等の薄板1aの端縁検出
(1器4a、4bが搬送方向に2個所はど平行に架設さ
れていて(テレビカメラの場合は1台で2個所のウィン
ドを設けて対応してもよい)、該端縁検出器4a、4b
の直下に到来する吸着薄板1aの第4図に例示したよう
な搬送基準線5に対する左右の位置ずれ6a、6bと角
度ずれ7a、7bが計測されて検出信号として前記S軸
、L軸の移動機構2CとT軸の旋回機構2dに再度送ら
れ、゛最初の段階の吸着、横移動の動作に代って吸着薄
板1aの左右の位置ずれ6a、6bと角度ずれ7a。
7bの補正動作か再び行われるように装置されているも
のでおる。
尚、図中9は薄板1aの繰出し動作に従って適宜のセン
サーにより堆積レベルを検出して順次薄板1の堆積を押
上げて最上面を一定にする昇降テーブルである他、場合
によっては前記U軸の昇降機構2bに同様機能を付与す
ることも出来るものである。
ト) 発明の効果
叙上のように本発明は、[通常の吸着移載ロボットによ
る吸着薄板のコンベヤ上への最終段階の下降移載動作の
過程に、該吸着薄板の搬送方向に対する左右の位置ずれ
と角度ずれの補正動作を、既に遊休状態にある移動機構
と旋回機構を再利用して同時に重畳して実施する手段」
の薄板の自動供給機における移載位置補正方法で必るの
で、本発明による時は比較的薄くて広く、総じて腰が弱
い薄板でも、これを後段工程において定規コンベヤ等に
より、その搬送方向に対する左右の位置ずれや角度ずれ
を強制的に補正する必要がなくなり、この種従来の補正
工法に惹起していた定規コンベヤ等への薄板の乗り上げ
や或いは薄板の巻込み等によるトラブルを完全に排除し
得たばかりでなく、補正作業のためにコンベヤ等の搬送
動作を都度休止する必要もなくなり、且つ通常の吸着移
載ロボットによる最終段階の下降移載動作の時期に補正
動作が垂畳して行われるので補正動作のための無駄時間
もなく、しかもその補正動作は吸着移載ロボットのL軸
とT軸の遊休時期に該り軸とT軸の移動機構と旋回開溝
を再利用するものであるので、補正機能と工程能率の維
持、向上に確実に資する成果を極めて経済的に収め得た
実施効果の顕著なものである。(And Industrial Application Fields The present invention is applicable to veneer veneer, veneer plywood, paperboard, synthetic resin board,
The transfer position in an automatic thin plate feeder that is designed to stack relatively thin and wide sheets such as metal plates, and then transfer them one by one onto a conveyor at the supply location using a suction transfer robot and feed them out. This invention relates to improvements in correction methods. (b) Prior art Regarding automatic feeding machines for thin sheets such as veneer veneers using this type of suction transfer robot, for example, the earlier patent application No. 1983-2
As disclosed in No. 72611 for an automatic assembly method for laminated veneer material or the invention for a method for lifting and lowering a suction head in an automatic sheet feeder in a patent application filed on June 11, 1986, [first arm and 4-axis horizontal multi-joint type, consisting of the S-axis consisting of the first motor, the T-axis and the U-axis consisting of the second arm and second motor, the L-axis consisting of the two-head rotation motor and the lifting motor. A suction transfer robot comprising a suction head connected to an exhaust device such as a fan or blower attached to the head of the robot is incorporated into a production line to pick up thin sheets or sheets arriving on a conveyor immediately below. Automatic feeding machines for thin sheets such as veneer veneers using a suction and transfer robot that sucks up accumulated thin sheets each time, transfers them onto a conveyor system that serves as a supply location, and feeds them out are well known. . C\) Problems to be solved by the invention The automatic feeding machine for thin sheets such as veneer veneers using a suction transfer robot according to the prior art described above is a machine that feeds thin sheets such as veneer veneers directly below the suction transfer robot that makes up the production line. This type of suction transfer is widely used because it is a simple suction transfer operation in which incoming thin plates or piles of thin plates are sucked each time and transferred onto a conveyor system that will serve as the next supply location. During work, there are horizontal and angular deviations in the direction of conveyance of thin plates arriving on a conveyor, as well as lateral and angular deviations in the direction of conveyance of relatively disorderly thin plates that have been dropped and piled by automatic stackers, etc. This appears as it is in the transfer state and conveyance state on the conveyor at the supply location, so it was necessary to correct the left and right positional deviations and angular deviations each time during the conveyance process in the subsequent stage. It is very difficult to automatically correct the lateral positional and angular deviations of this type of relatively thin and wide thin plate in the conveying direction while the edges are brought into contact with a ruler conveyor etc. during the conveying process. In general, this type of thin plate is weak, so not only does it run over or get caught in a ruler conveyor, etc., making it almost impossible to perform correction, but it also has to stop its conveyance each time and correct it automatically or manually. This method also has serious drawbacks such as greatly reducing process efficiency and requiring extra equipment, so the present invention eliminates the negative impact on subsequent processes of automatic sheet feeding machines in the prior art. In order to eliminate this, in the process of the prior suction and transfer operation by the suction and transfer robot, the left and right positional and angular deviations in the conveyance direction of the suction thin plate are corrected by the rotation mechanism and the already idle movement mechanism of the suction and transfer robot. By reusing the mechanism, this is automatically corrected each time, and the thin plate is always supplied onto the conveyor, which is the feeding location, with the position and angle accurately aligned with the conveyance reference line. This is what I did. (g) Means for solving the problem The present invention aims to eliminate the drawbacks of the automatic feeding machine for thin sheets such as veneer veneers using the suction transfer robot according to the prior art, by: a) removing the thin sheet on the top surface of the pile; activating the lifting gate mechanism of the suction transfer robot to adsorb the suction head to the suction head; b) activating the movement mechanism and rotation mechanism of the suction transfer robot to cause the suction thin plate adsorbed to the suction head; (second step); C) erecting the left and right positional and angular deviations with respect to the conveyance direction of the suction thin plate that has been horizontally moved to the top of the conveyor on the conveyance reference line of the conveyor; (third step); d) detecting the detected left and right positional deviation and angular deviation of the suction thin plate with respect to the conveyance reference line; and The suction thin plate is sent to a rotating mechanism and is superimposed on the final step of lowering and transferring the suction thin plate onto the conveyor by the lifting mechanism of the suction transfer robot to check the left and right positional deviation and angular deviation of the suction thin plate with respect to the conveyance reference line. In the process of the final downward transfer operation of the suction thin plate onto the conveyor by the normal suction transfer robot, the left and right positional deviations in the conveyance direction of the suction thin plate and the This is a method for correcting the transfer position in an automatic sheet feeder by means of reusing a moving mechanism and a rotating mechanism that are already in an idle state and simultaneously superimposing the angular deviation correction operation. (9) In the process of the final stage of lowering transfer operation of the suction thin plate onto the conveyor by a normal transfer robot consisting of the above-mentioned a) to d) of the present invention, the left and right position of the suction thin plate with respect to the conveyance direction 3A to 3D illustrate the automatic correction operation of the transfer position by means of reusing the moving mechanism and rotation mechanism that are already in an idle state and simultaneously superimposing the correction operation of the sliding and angular deviation. As shown in FIGS. 3A and 3B, in the first step, the suction head 2a attached to the head of the suction transfer robot 2 is moved to the lowering side and the upper side by the lifting mechanism 2b, as shown in FIGS. 3A and 3B. It is activated alternately to attract the thin plate 1a on the top surface. Next, in the second step, as shown in Fig. 3C, the suction sheet 1a that has been suctioned by the suction head 2a is transferred to the conveyor 3, which is the supply location, by simultaneously activating the moving mechanism 2C and the turning mechanism 2d of the suction transfer robot 2. Move it horizontally to the top. At this time, edge detectors 4a and 4b for detecting the edge line on one side of the thin suction plate 1a with respect to the conveying direction are placed on the side of the conveyor 3, which is the place where the thin suction plate 1a is supplied, on an arbitrarily set conveyance reference line. Since the edge detectors 4a and 4b are installed in a line, the third step in which the left and right positional and angular deviations of the suction thin plates [a] arriving directly below the conveyance reference line are respectively detected is carried out there. is formed. Then, the detection signals of the left and right positional deviation and angular deviation of the suction thin plate 1a with respect to the conveyance reference line detected in the third step are as follows:
As shown in FIG. 3D, the lifting mechanism 2b that is normally performed
is activated to the descending side to bring the suction head 2a directly close to the top of the conveyor 3, while cutting off the suction force and dropping the thin suction plate 1a onto the conveyor 3. The detection signal is sent again to the moving mechanism 2G and turning mechanism 2d of the suction transfer robot 2, which are already in an idle state, and is used again to correct the lateral positional and angular deviations of the suction thin plate 1a with respect to the conveyance reference line. Since it is activated,
The correction operation is carried out simultaneously as a fourth step by superimposing the left and right positional and angular deviations of the suction thin plate 1a with respect to the transport reference line in the process of the lowering and transferring operation of the lifting mechanism 2d at the final stage. As illustrated in FIG. 4, the thin plates transferred onto the conveyor 3 and supplied to the subsequent process are caused by left and right positional deviations 6a, 6b and angular deviations 7a, 7b with respect to the conveying direction of the initially existing suction thin plate 1a. This is corrected by diagonal movement as shown by the dashed arrow line at the stage of descent so that it is on a line centered on the conveyance reference line 5 or parallel to the arbitrarily set conveyance reference line. This allows the corrected thin plate to be supplied to subsequent processes as it is. 〜Example An automatic sheet feeder for carrying out the method for lifting and lowering a suction head according to the present invention is, for example, as shown in FIGS. Any device may be used as long as it is capable of delivering the sheets onto the conveyor 3 one by one.
Area 75cm x 75cm for adsorbing thin plate 1a of about cm
A suction head 2a of about 100 liters is attached. Although not shown in the drawings, the suction head 2a is equipped with an exhaust device such as a fan or blower, and an appropriate suction/exhaust control valve. The suction head 2a is moved to the moving machine groove 2C and the rotation mechanism 2d so that the suction head 2a is moved to a predetermined supply location 8 on the top of the moving machine groove 2C and the suction mechanism 2d is moved to a predetermined supply location 8 on the top of the suction device 3, and one transfer operation is completed by cutting off the suction, and the suction head 2a returns to the origin again. A suction transfer robot 2 attached to the head of the elevator @2b is equipped as an automatic thin plate feeding machine that is automatically controlled by a computer or the like. Next, various types of suction and transfer robots 2 can be used as the automatic thin plate feeder. For example, in the case of the four-axis horizontally articulated robot shown in the figure, the A turning machine consisting of an S axis constituted by a motor Sb, an L axis constituted by a second arm la and a second motor 1-b, a moving machine @2C consisting of the S axis and the L axis, a head turning motor, etc. It consists of a T-axis and a U-axis constituted by a groove 2d and a lifting mechanism 2b consisting of a motor or cylinder, etc., and the suction and transfer operation of the thin plates 1 and 1a is repeatedly carried out using a separately installed computer and built-in sensors. It is configured to do so. Therefore, the suction and transfer operation of the thin plate 1.1a by the suction and transfer robot 2 is performed by the U-axis lifting mechanism 2b.
vertical movement and S-axis. The first motor 3b of the L axis, the upper shaft, the second motor Lb, and the turning mechanism 2d perform the transfer and cutting operations from the stacking place of the thin plate 1 to the supply place 8 of the thin plate 1a in a superimposed manner, and especially in this case, In the process of the final downward transfer operation of the thin suction plate 1a onto the conveyor 3 by the normal suction transfer robot 2, correction of the horizontal positional deviation and angular deviation of the thin suction plate 1a with respect to the conveyance direction is carried out according to the invention. The method for correcting the transfer position in the automatic supply number of thin plates of ``means for reusing the moving machine groove 2C and the turning mechanism 2d which are already in an idle state and simultaneously superimposing the operation'' is based on the elevating mechanism 2b of the UIjlil. During the final downward transfer operation of the suction thin plate 1a onto the conveyor 3, the S-axis and L-axis moving mechanisms 2C and the T-axis turning mechanism 2
d, the device is designed so that the re-operation of movement and rotation for accurately correcting left and right positional deviations and angular deviations in the conveyance direction can be performed simultaneously and superimposedly as the correction operation of the suction @ thin plate 1a. I'll go. Additionally, the edge detectors 4a and 4b of the suction thin plate 1a installed on the conveyance reference line arbitrarily set on the side of the conveyor 3 are usually equipped with an industrial television camera or a magnetic scale equipped with a thin plate detection sensor at the tip. Edge detection of thin plate 1a such as
(One device 4a, 4b is installed parallel to each other at two locations in the transport direction (in the case of a television camera, two windows may be provided for one camera), and the edge detector 4a, 4b
The left and right positional deviations 6a, 6b and angular deviations 7a, 7b of the suction thin plate 1a arriving directly below the conveyance reference line 5 as illustrated in FIG. It is sent again to the mechanism 2C and the T-axis rotating mechanism 2d, and instead of the initial stage suction and lateral movement, the left and right positional deviations 6a, 6b and angular deviation 7a of the suction thin plate 1a are detected. The device is designed so that the correction operation 7b is performed again. Reference numeral 9 in the figure is an elevating table that detects the accumulation level with an appropriate sensor according to the feeding operation of the thin plate 1a, and sequentially pushes up the stack of the thin plate 1 to keep the top surface constant. A similar function can also be provided to the elevating mechanism 2b. g) Effects of the Invention As described above, the present invention has the following advantages: [During the final stage of lowering transfer operation of a suction thin plate onto a conveyor by a normal suction transfer robot, the right and left positions of the suction thin plate with respect to the conveyance direction are adjusted. A means of simultaneously superimposing and reusing a moving mechanism and a turning mechanism that are already in an idle state to perform correction operations for deviations and angular deviations.
This is necessary in the method of correcting the transfer position in an automatic sheet feeder, so when using the present invention, even a thin sheet that is relatively thin, wide, and generally has a weak stiffness can be moved horizontally to the left and right in the conveying direction by a ruler conveyor, etc. in a subsequent process. It is no longer necessary to forcibly correct the positional or angular deviation of the sheet, and it is possible to completely eliminate the troubles caused by the thin plate riding on the ruler conveyor, etc., or the thin plate getting caught in the ruler conveyor, etc., which were caused by this type of conventional correction method. In addition, there is no need to stop the conveyance operation of the conveyor etc. each time for correction work, and the correction operation is performed vertically during the final step of downward transfer operation by the normal suction transfer robot. There is no wasted time for the correction operation, and the correction operation falls during the idle period of the L-axis and T-axis of the suction transfer robot, and the movement mechanism of the axis and T-axis and the rotation opening groove are reused. This is a remarkable implementation effect that has achieved results that definitely contribute to the maintenance and improvement of the correction function and process efficiency, and has been achieved extremely economically.
図は本発明の実施の一例を示すもので必って、第1図は
本方法を実施する装置の側面図、第2図は同じく平面図
、第3A〜3D図は本方法の移載位置補正動作の工程順
序説明図、第4図は搬送基準線に対する吸着薄板の左右
の位置ずれと角度ずれの説明図である。
1.1a・・・薄板、2・・・吸着移載ロボット、2a
・・・吸着ヘッド、2b・・・昇降機構、2C・・・移
動機構、2d・・・旋何機梠、3・・・コンベヤ、4a
。
4b・・・端縁検出器、5・・・搬送基準線、6a、6
b・・・左右の位置すれ、7a、7b・・・角度ずれ。
特許出願人 橋本電機工業株式会社
2d 2b
\ノ
2d 2b
第4図
手続ネ市正書 (自発差出)
昭和63年6月15日
1、事件の表示
昭和62年特許願156211号
2、発明の名称
薄板の自動供給機における移載位置補正方法3、補正を
する者
事件との関係 特許出願人
明細書全文。
5、補正の内容
別紙の通り
補正明細書
1、発明の名称
薄板の自動供給機における移載位置補正方法2、特許請
求の範囲
堆積の最上面の薄板を吸着移載ロボットの昇降機構を発
動して吸着ヘッドに吸着させる第1工程と、該第1工程
により吸着ヘッドに吸着させた吸着薄板を前記吸着移載
ロボットの移動は構と旋回機構を発動して供給場所のコ
ンベヤ上まで横移動させる第2工程と、該第2工程によ
りコンベヤ上まで横移動させた吸着薄板の搬送方向に対
する左右の位置ずれと角度ずれとを前記コンベヤの搬送
基準線上に架設した端縁検出器によりそれぞれ検出させ
る第3工程と、該第3工程により検出された吸着薄板の
搬送基準線に対する左右の位置すれと角度ずれの検出信
号を前記吸着移載ロボットの移動は構と旋回機構に送っ
て該吸着移載ロボットの昇降開溝による前記吸着薄板の
コンベヤ上への最終段階の下降移載動作に重畳して該吸
着薄板の搬送基準線に対する左右の位置すれと角度ずれ
とをそれぞれ補正させる第4工程とからなることを特徴
とする薄板の自動供給機における移載位置補正方法。
3、発明の詳細な説明
((イ)産業上の利用分野
本発明はベニヤ単板、ベニヤ合板、板紙、合成樹脂板、
金属板等のような比較的薄くて広い薄板の堆積から吸着
移載ロボットにより順次1枚づつ供給場所のコンベヤ上
に移載して繰出すように装置した、薄板の自動供給機に
おける移載位置補正方法の改良に関するものでおる。
(D> 従来技術
この種の吸着移載口ホットを用いたベニヤ単板等の薄板
の自動供給機については、例えば先願の特願昭61−2
72611号単板積層材の自動仕組方法の発明若しくは
昭和62年6月11日付特許願の薄板の自動供給機にお
ける吸着ヘッドの昇降方法の発明等に開示されているよ
うな、U第1アームと第1モータにより構成されるS軸
、第2アームと第2モータにより構成され、L軸1頭部
の旋回モータ及び昇降モータにより構成されるT軸及び
U軸からなる4軸水平多関節型のロボットと、該ロボッ
トの前記頭部にファン、ブロアー等の排気装置に連通し
た吸着ヘッドを装着してなる吸着移載ロボット」を生産
ラインに組込んで、直下のコンベヤ上に到来する薄板若
しくは堆積の薄板を都度吸着して供給場所となる仕組コ
ンベヤ等の上に移載して繰出すようにした、吸着移載ロ
ボットを用いたベニヤ単板等の薄板の自動供給機は従来
周知である。
V\) 光明か解決しようとする問題点上記従来技術に
なる吸着移載ロボットを用いたベニヤ単板等の薄板の自
動供給機は、生産ラインを4?4成する吸着移載ロボッ
トの直下のコンベヤ上に到来する薄板若しくは堆積の薄
板を都度吸着して次の供給場所となる仕組コンベヤ等の
上に移載して繰出す簡易な吸着移載作業で流んでいたも
のであるから、この種の吸着移載作業ではコンベヤ上に
到来する薄板の搬送方向に対する左右の位置ずれや角度
ずれ、また自動堆積機等により落下堆積されたままの比
較的乱雑な姿態の薄板の搬送方向に対する左右の位置ず
れや角度ずれがそのまま供給場所のコンベヤ上での移載
姿態、搬送姿態となって現れ、ために後段工程の搬送過
程の中でその左右の位置ずれヤ角度ずれを都度補正する
必要があったものである。黙しながらこの種の比較的薄
くて広い薄板の搬送方向に対する左右の位置ずれや角度
ずれをその搬送過程で定規コンベヤ等に端縁部を接触さ
せながらこれを自動的に補正しようとしても仲々難しく
、総じてこの種の薄板は腰が弱いので定規コンベヤ等に
乗り上げたり巻込まれたりして殆ど補正の機能を発揮し
得ない事態となるのみならず、その搬送を都度休止して
自動または手動により補正する手法もまた工程能率を大
巾に低下させ余分な設備を要する等の重大な難点があっ
たものであるから、本発明はこれ等の従来技術における
薄板の自動供給機の後段工程への悪影響を排除するため
、その吸着移載ロボットによる事前の吸着移載動作の過
程において、吸着薄板の搬送方向に対する左右の位置ず
れや角度ずれを、該吸着移載ロボットの既に遊休状態に
ある移動機溝と旋回機構を再利用することによって都度
これを自動的に補正して、常に供給場所となるコンベヤ
上にはその搬送基準線に正確に位置と角度を整合させた
姿態の薄板にして供給するように改良したものでおる。
(2)問題を解決するための手段
本発明は上記従来技術による吸着移載ロボットを用いた
ベニヤ単板等の薄板の自動供給機の難点を払拭すべく、
a)堆積の最上面の薄板を吸着移載ロボットの昇降機構
を発動して吸着ヘッドに吸着させること(第1工程)、
b)前記吸着ヘッドに吸着させた吸着薄板を前記吸着移
載ロボットの移動機構と旋回DB4を発動して供給場所
のコンベヤ上まで横移動させること(第2工程)、
C)前記コンベヤ上まで横移動させた吸着薄板の搬送方
向に対する左右の位置ずれと角度ずれとを前記コンベヤ
の搬送基準線上に架設した端縁検出器によりそれぞれ検
出させること(第3工程)、
d)前記検出された吸着薄板の搬送基準線に対する左右
の位置ずれと角度ずれの検出信号を前記吸着移載ロボッ
トの移動機構と旋回機構に送って該吸着移載ロボットの
昇降機構による前記吸着薄板のコンベヤ上への最終段階
の下降移載動作に重畳して該吸着薄板の搬送基準線に対
する左右の位置ずれと角度ずれとをそれぞれ補正させる
こと(第4工程〉、
からな、る[通常の吸着移載ロボットによる吸着薄板の
コンベヤ上への最終段階の下降移載動作の過程に、該吸
着薄板の搬送方向に対する左右の位置ずれと角度ずれの
補正動作を、既に遊休状態にある移動機構と旋回機構を
再利用して同時に重畳して実施する手段」による薄板の
自動供給機における移載位置補正方法である。
中作 用
本発明の前記a)〜d)からなる「通常の移載ロボット
による吸着薄板のコンベヤ上への最終段階の下降移載動
作の過程に、該吸着薄板の搬送方向に対する左右の位置
ずれと角度ずれの補正動作を、既に遊休状態にある移動
機構と旋回機構を再利用して同時に重畳して実施する手
段Jによる移載位置の自動補正作用は、第3A〜3D図
に例示するように先ずその第1工程では第3A〜3B図
のように薄板1の堆積の最上面に対して吸着移載ロボッ
ト2の頭部に装着した吸着ヘッド2aを昇降機構2bに
より下降側及び上昇側に交々発動してその最上面の薄板
1aを吸着する。次いでその第2工程では第3C図のよ
うに吸着ヘッド2aに吸着された吸着薄板1aを、吸着
移載ロボット2の移動機構20と旋回機構2dを同時に
発動して供給場所となるコンベヤ3の直上まで横移動さ
せる。この時吸着薄板1aの供給場所となったコンベヤ
3の側方には該吸着薄板1aの搬送方向に対する一側の
端縁線を検出する端縁検出器4a、4bが任意に設定し
た搬送基準線上に一列状に架設されているので、該端縁
検出器4a、4bの直下に到来する吸@薄板1aの搬送
基準線に対する左右の位置ずれと角度ずれとがそれぞれ
検出される第3工程がそこに形成されている。
そして前記第3工程で検出された吸着薄板1aの搬送基
準線に対する左右の位置ずれと角度ずれの検出信号は、
第3D図のように、通常行われている前記昇降機構2b
を下降側に発動して吸着ヘッド2aをコンベヤ3上へ直
行近接させながらその吸着力を断って吸着薄板1aをコ
ンベヤ3上へ落下させて受渡す最終段階の下降移載動作
の過程に、該検出信号を前記吸着移載ロボット2の既に
遊休状態におる移動機構2Cと旋回機構2dに再び送っ
てこれを吸着薄板1aの搬送基準線に対する左右の位置
すれと角度ずれの補正動作のために再度発動するので、
その補正動作は第4工程として前記吸@薄板1aの搬送
基準線に対する左右の位置ずれと角度ずれを前記最終段
階の昇降機構2bの下降移載動作の過程において重畳し
て同時に行われるものであるから、コンベヤ3上に移載
し終って後段工程へ供給される薄板は、第4図に例示す
るように最初存在する吸着薄板1a(7)搬送方向に対
する左右の位置ずれ6a、6bや角度ずれ7a、7bが
搬送基準線5を中心にした線上に、或いはその任意に設
定された搬送基準線に平行になるようにその下降の段階
で矢印破線で示すような斜め移動によってそれぞれ補正
されるので、これをそのまま補正済みの薄板として後段
工程へ供給することが出来るのでおる。
(ト)実施例
本発明の吸着ヘッドの昇降方法を実施する薄板の自動供
給機は、例えば第1〜2図に示すような、ベニヤ単板等
の薄板1の堆積から吸着移載ロボット2により順次1枚
づつコンベヤ3上に繰出すように装置したものであれば
よく、前記吸着移載ロボット20頭部には堆積の最上面
の薄板1a、例えば厚さ1〜3m、面積91cmX91
cm程度の薄板1aを吸着する面積75cm×75cm
程度の吸着ヘッド2aが装着されている。また該吸着ヘ
ッド2aには図示されていないがファン、プロアル等の
排気装置と適当な吸排気1til制御弁等が装備されて
いて、堆積の最上面の薄板1aを吸引力により底面に吸
着したままコンベヤ3上の所定の供給場所8まで移動し
て、その吸着を断つことによって1回の移載動作を終了
し、再び原点に復帰するように、前記吸着ヘッド2aを
移動機溝2Cと旋回機溝2d及び昇降機構2bの頭部に
装着した吸着移載ロボット2が、コンピュータ等により
自動的に制御される薄板の自動供給機として装備されて
いる。
次にまた前記薄板の自動供給機として装備する吸着移載
ロボット2には各種方式のものが使用出来るが、例えば
図示の4軸承平多関節型のロボットの場合は、第1アー
ムSaと第1モータSbにより構成されるS軸、第2ア
ームLaと第2モータLbにより構成されるU軸、前記
SNIとU軸からなる移動機構20と頭部の旋回モータ
等からなる旋回機構2d及び昇降モータまたは昇降シリ
ンダー等からなる昇降機構2bにより構成されるT軸及
びU軸からなるものであり、別置のコンピュータ及び内
蔵のセンサー等により薄板1,1aの吸着移載動作を繰
返して実施するように構成されているものである。
従って前記吸着移載ロボット2による薄板1.1aの吸
着移載動作は、U軸の昇降機構2bによる薄板1,1a
の昇降動作と、S軸。
U軸、T軸の第1モータSb、第2モータLb、旋回機
構2dによる薄板1の堆積場所から薄板1aの供給場所
8への移載動作が重畳して行われるものであり、特に本
発明が実施する「通常の吸着移載ロボット2による吸着
薄板1aのコンベヤ3上への最終段階の下降移載動作の
過程に、該吸@薄板1aの搬送方向に対する左右の位置
すれと角度ずれの補正動作を、既に遊休状態にある移動
機構2cと旋回機構2dを再利用して同時に重畳して実
施する手段」の薄板の自動供給機における移載位置補正
方法は、前記UNIの昇降機構2bによる最終的な吸着
薄板1aのコンベヤ3上への下降移載動作の際に、前記
S軸、U軸の移動機構2CとT軸の旋回機構2dにより
、左右の位置すれと角度ずれを搬送方向に対して正確に
補正するための移動、旋回の再動作が吸着薄板1aの補
正動作として同時に@畳して実施出来るように装置され
ているものでおる。
またコンベヤ3の側方に任意に設定した搬送基準線上に
架設されている吸着薄板1aの端縁検出器4a、4bに
は、通常は工業用テレビカメラや先端に薄板検知センサ
ーを装備したマグネスケール等の薄板1aの端縁検出器
4a、4bが搬送方向に2個所はど平行に架設されてい
て(テレビカメラの場合は1台で2個所のウィンドを設
けて対応してもよい)、該端縁検出器4a、4bの直下
に到来する吸@薄板1aの第4図に例示したような搬送
基準線5に対する左右の位置ずれ6a、6bと角度ずれ
7a、7bか計測されて検出信号として前記S軸、L軸
の移動機構2CとT軸の旋回機構2dに再度送られ、最
初の段階の吸着、横移動の動作に代って吸着薄板1aの
左右の位置すれ6a、6bと角度ずれ7a。
7bの補正動作か再び行われるように装置されているも
のである。
尚、図中9は薄板1aの繰出し動作に従って適宜のセン
サーにより堆積レベルを検出して順次薄板1の堆積を押
上げて最上面を一定にする昇降テーブルである他、場合
によっては前記U@lIの昇降機@2bに同様機能を付
与することも出来るものである。
(ト) 発明の効果
叙上のように本発明は、[通常の吸着移載ロボットによ
る吸着薄板のコンベヤ上への最終段階の下降移載動作の
過程に、該吸着薄板の搬送方向に対する左右の位置ずれ
と角度ずれの補正動作を、既に遊休状態におる移動機構
と旋回機構を再利用して同時に重畳して実施する手段」
の薄板の自動供給機における移載位置補正方法であるの
で、本発明による時は比較的薄くて広く、総じて腰が弱
い薄板でも、これを後段工程において定規コンベヤ等に
より、その搬送方向に対する左右の位置ずれや角度ずれ
を強制的に補正する必要がなくなり、この種従来の補正
工法に惹起していた定規コンベヤ等への薄板の乗り上げ
や或いは薄板の巻込み等によるトラブルを完全に排除し
得たばかりでなく、補正作業のためにコンベヤ等の搬送
動作を都度休止する必要もなくなり、且つ通常の吸着移
載口ホットによる最終段階の下降移載動作の時期に補正
動作が重畳して行われるので補正動作のための無駄時間
もなく、しかもその補正動作は吸着移載ロボットのS軸
、L軸とT軸の遊休時期に該S軸、L軸とT軸の移動は
構と旋回機構を再利用するものであるので、補正は能と
工程能率の維持、向上に確実に資する成果を極めて経演
的に収め得た実施効果の顕著なものである。The figures show an example of the implementation of the present invention, and FIG. 1 is a side view of an apparatus for implementing the method, FIG. 2 is a plan view, and FIGS. 3A to 3D are transfer positions of the method. FIG. 4 is an explanatory diagram of the process order of the correction operation, and is an explanatory diagram of the left and right positional deviation and angular deviation of the suction thin plate with respect to the conveyance reference line. 1.1a... Thin plate, 2... Suction transfer robot, 2a
... Suction head, 2b... Lifting mechanism, 2C... Moving mechanism, 2d... Turning mechanism, 3... Conveyor, 4a
. 4b... Edge detector, 5... Conveyance reference line, 6a, 6
b... Left and right position misalignment, 7a, 7b... Angle shift. Patent Applicant Hashimoto Electric Industry Co., Ltd. 2d 2b \no2d 2b Figure 4 Procedural Official Letter (voluntarily submitted) June 15, 1988 1. Indication of the case 1988 Patent Application No. 156211 2. Title of the invention Method 3 of correcting the transfer position in an automatic sheet feeder, relationship with the case of the person making the correction Full text of the patent applicant's specification. 5. Contents of the amendment Amended specification 1 as attached, Name of the invention Method for correcting the transfer position in an automatic thin plate feeder 2, Claims Activating the elevating mechanism of the transfer robot to suction the topmost thin plate in the pile. a first step in which the thin suction plate is adsorbed on the suction head in the first step, and the suction and transfer robot moves the suction and transfer robot horizontally to the top of the conveyor at the supply location by activating the movement mechanism and the rotation mechanism; a second step, and a second step in which the left and right positional deviations and angular deviations in the conveyance direction of the suction thin plate, which has been moved laterally onto the conveyor in the second step, are respectively detected by edge detectors installed on the conveyance reference line of the conveyor; 3, and the detection signals of the left and right positional deviation and angular deviation of the suction thin plate with respect to the transport reference line detected in the third step are sent to the movement mechanism and rotation mechanism of the suction transfer robot, and the suction transfer robot a fourth step of correcting the left and right positional deviation and angular deviation of the suction thin plate with respect to the conveyance reference line, superimposed on the final step of lowering and transferring the suction thin plate onto the conveyor by the vertical opening groove of the suction thin plate; A method for correcting a transfer position in an automatic thin plate feeder, characterized in that: 3. Detailed description of the invention ((a) Industrial application field
The transfer position in an automatic thin plate feeder that is designed to stack relatively thin and wide sheets such as metal plates, and then transfer them one by one onto a conveyor at the supply location using a suction transfer robot and feed them out. This paper relates to improvements in correction methods. (D> Prior Art Regarding an automatic feeding machine for thin plates such as veneer veneers using this type of suction transfer port hot
U first arm as disclosed in No. 72611 for an automatic assembly method for laminated veneer material or invention for a method for lifting and lowering a suction head in an automatic sheet feeder of a patent application dated June 11, 1986. A 4-axis horizontal multi-joint type consisting of an S-axis composed of a first motor, a T-axis and a U-axis composed of a second arm and a second motor, an L-axis composed of a turning motor of one head, and a lifting motor. A suction transfer robot consisting of a robot and a suction head attached to the head of the robot that communicates with an exhaust device such as a fan or blower is incorporated into a production line to collect thin sheets or deposits that arrive on a conveyor directly below. An automatic feeder for thin sheets such as veneer veneers using a suction and transfer robot is well known in the art, which picks up thin sheets each time, transfers them onto a conveyor system serving as a supply location, and feeds them out. V\) Problems that Koukyo attempts to solve The above-mentioned conventional automatic feeder for thin sheets such as veneer veneers using a suction transfer robot is based on a system that is directly below the suction transfer robot that makes up the production line. This type of material used to flow by simple suction and transfer work, in which thin sheets or piles of thin sheets arriving on a conveyor are sucked each time and transferred onto a structured conveyor, etc., which will serve as the next supply location. In the suction transfer work, there is a possibility that the thin plate arriving on the conveyor may be misaligned horizontally or angularly with respect to the direction of conveyance, or the position of the thin plate in a relatively disordered manner relative to the direction of conveyance after it has been dropped and deposited by an automatic stacking machine, etc. Misalignment and angular deviation appear as they are in the transfer and transportation postures on the conveyor at the supply location, so it was necessary to correct left and right positional and angular deviations each time during the conveyance process in the subsequent process. It is something. It is very difficult to automatically correct the lateral positional and angular deviations of this type of relatively thin and wide thin plate in the conveying direction while the edges are brought into contact with a ruler conveyor etc. during the conveying process. In general, this type of thin plate is weak, so not only does it run over or get caught in the ruler conveyor, etc., making it almost impossible to perform the correction function, but the conveyance must be stopped each time to correct it automatically or manually. This method also has serious drawbacks, such as greatly reducing process efficiency and requiring extra equipment, so the present invention eliminates the negative impact on subsequent processes of automatic sheet feeding machines in the prior art. In order to eliminate this, in the process of the prior suction and transfer operation by the suction and transfer robot, the left and right positional and angular deviations of the suction thin plate with respect to the conveyance direction are checked with the movable groove of the suction and transfer robot that is already in an idle state. By reusing the rotation mechanism, this is automatically corrected each time, and the thin plate is always supplied onto the conveyor, which is the feeding location, with the position and angle accurately aligned with the conveyance reference line. It's an improved version. (2) Means for Solving the Problems The present invention aims to eliminate the drawbacks of the automatic feeding machine for thin sheets such as veneer veneers using a suction transfer robot according to the prior art. activating the elevating mechanism of the suction transfer robot to adsorb the suction head to the suction head; b) activating the movement mechanism of the suction transfer robot and the rotation DB4 to attach the suction thin plate adsorbed to the suction head; (2nd step); C) erecting the left and right positional and angular deviations with respect to the conveyance direction of the adsorption thin plate that has been horizontally moved to the top of the conveyor on the conveyance reference line of the conveyor; d) Detecting the detected left and right positional deviation and angular deviation of the suction thin plate with respect to the conveyance reference line by an edge detector (third step); and corrects the horizontal positional deviation and angular deviation of the suction thin plate with respect to the conveyance reference line by superimposing the final step of lowering and transferring the suction thin plate onto the conveyor by the lifting mechanism of the suction transfer robot. (4th step) [During the final stage of lowering transfer operation of the suction thin plate onto the conveyor by a normal suction transfer robot, there is a shift in the horizontal position of the suction thin plate with respect to the conveyance direction. This is a method for correcting the transfer position in an automatic thin plate feeder by reusing a moving mechanism and a rotating mechanism that are already in an idle state and simultaneously superimposing the correcting operation for an angular deviation. ``In the process of the final step of lowering the suction thin plate onto the conveyor by a normal transfer robot, which consists of a) to d) above, correction of the horizontal positional deviation and angular deviation of the suction thin plate with respect to the conveyance direction is performed. The automatic correction of the transfer position by the means J, which reuses the moving mechanism and the turning mechanism that are already in an idle state and simultaneously superimposes the operation, first involves the first operation, as illustrated in FIGS. 3A to 3D. In the process, as shown in FIGS. 3A and 3B, the suction head 2a attached to the head of the suction transfer robot 2 is moved alternately to the lower and upper sides by the lifting mechanism 2b against the top surface of the stack of thin plates 1. The thin plate 1a on the top surface is suctioned.Next, in the second step, as shown in FIG. Then, the thin suction plate 1a is moved horizontally to directly above the conveyor 3, which is the supply place.At this time, an edge line on one side of the thin suction plate 1a in the conveying direction is detected on the side of the conveyor 3, which is the place where the thin suction plate 1a is supplied. Since the edge detectors 4a and 4b are installed in a line on an arbitrarily set conveyance reference line, the left and right positions of the thin plate 1a arriving directly below the edge detectors 4a and 4b with respect to the conveyance reference line are A third step is formed therein, in which a displacement and an angular displacement are respectively detected. Then, the detection signals of the left and right positional deviation and angular deviation of the suction thin plate 1a with respect to the conveyance reference line detected in the third step are as follows:
As shown in FIG. 3D, the lifting mechanism 2b that is normally performed
is activated to the descending side to bring the suction head 2a directly close to the top of the conveyor 3, while cutting off the suction force and dropping the thin suction plate 1a onto the conveyor 3. The detection signal is sent again to the moving mechanism 2C and the turning mechanism 2d of the suction transfer robot 2, which are already in an idle state, and is used again to correct the left and right positional and angular deviations of the suction thin plate 1a with respect to the conveyance reference line. Since it is activated,
The correction operation is carried out simultaneously as a fourth step by superimposing the left and right positional and angular deviations of the suction thin plate 1a with respect to the conveyance reference line in the process of the lowering and transferring operation of the lifting mechanism 2b at the final stage. As illustrated in FIG. 4, the thin plate transferred onto the conveyor 3 and then supplied to the subsequent process is affected by the horizontal positional deviations 6a, 6b and angular deviations of the initially existing suction thin plate 1a (7) relative to the conveying direction. 7a and 7b are each corrected by diagonal movement as shown by the broken arrow line at the stage of descent so that they are on a line centered on the conveyance reference line 5 or parallel to the arbitrarily set conveyance reference line. This can be directly supplied to the subsequent process as a corrected thin plate. (G) Embodiment An automatic thin plate feeding machine that implements the method for lifting and lowering a suction head of the present invention is used, for example, as shown in FIGS. Any device may be used as long as it is capable of delivering the sheets one by one onto the conveyor 3, and the head of the suction transfer robot 20 is equipped with a thin plate 1a on the top surface of the pile, for example, 1 to 3 m thick and 91 cm x 91 cm in area.
Area 75cm x 75cm for adsorbing thin plate 1a of about cm
A suction head 2a of about 100 liters is attached. Although not shown in the drawings, the suction head 2a is equipped with an exhaust device such as a fan and a proal, and an appropriate intake/exhaust 1til control valve, etc., and the thin plate 1a on the top surface of the pile is kept suctioned to the bottom surface by suction force. The suction head 2a is moved to the moving machine groove 2C and the rotating machine so that the suction head 2a is moved to a predetermined supply location 8 on the conveyor 3, the suction is cut off, one transfer operation is completed, and the suction head 2a returns to the origin again. A suction transfer robot 2 attached to the groove 2d and the head of the lifting mechanism 2b is equipped as an automatic thin plate feeder automatically controlled by a computer or the like. Next, various types of suction and transfer robots 2 can be used as the automatic feeder for the thin plate. An S axis constituted by a motor Sb, a U axis constituted by a second arm La and a second motor Lb, a moving mechanism 20 consisting of the SNI and the U axis, a turning mechanism 2d consisting of a head turning motor, etc., and a lifting motor. Alternatively, it consists of a T-axis and a U-axis constituted by an elevating mechanism 2b consisting of an elevating cylinder, etc., and the suction and transfer operation of the thin plates 1 and 1a is repeatedly carried out using a separately installed computer and built-in sensors. It is configured. Therefore, the suction and transfer operation of the thin plate 1.1a by the suction and transfer robot 2 is performed by the U-axis lifting mechanism 2b.
vertical movement and S-axis. The operation of transferring the thin plate 1 from the stacking place of the thin plate 1 to the supplying place 8 of the thin plate 1a by the first motor Sb, the second motor Lb, and the turning mechanism 2d of the U-axis and T-axis is performed in a superimposed manner. In the process of the final step of lowering and transferring the suction thin plate 1a onto the conveyor 3 by the normal suction transfer robot 2, correction of the left and right positional deviation and angular deviation of the suction thin plate 1a with respect to the conveyance direction is performed. The method for correcting the transfer position in an automatic sheet feeder of "means for reusing the moving mechanism 2c and the rotating mechanism 2d which are already in an idle state and simultaneously superimposing the operation" is a method for correcting the transfer position in an automatic sheet feeding machine. When the suction thin plate 1a is lowered onto the conveyor 3, the S-axis and U-axis movement mechanisms 2C and the T-axis rotation mechanism 2d correct the left and right positional and angular deviations with respect to the conveyance direction. The device is designed so that the re-operation of movement and rotation for accurate correction can be carried out by simultaneously folding the suction thin plate 1a as a correction operation. Additionally, the edge detectors 4a and 4b of the suction thin plate 1a installed on the conveyance reference line arbitrarily set on the side of the conveyor 3 are usually equipped with an industrial television camera or a magnetic scale equipped with a thin plate detection sensor at the tip. Edge detectors 4a and 4b of the thin plate 1a, such as The left and right positional deviations 6a, 6b and angular deviations 7a, 7b of the suction thin plate 1a arriving directly below the edge detectors 4a, 4b with respect to the conveyance reference line 5 as illustrated in FIG. 4 are measured and used as detection signals. It is sent again to the S-axis and L-axis moving mechanisms 2C and the T-axis rotation mechanism 2d, and instead of the first stage of suction and lateral movement, the left and right positional deviations 6a, 6b and angular deviations of the suction thin plates 1a are detected. 7a. The device is arranged so that the correction operation of step 7b is performed again. In addition, 9 in the figure is an elevating table that detects the accumulation level with an appropriate sensor according to the feeding operation of the thin plate 1a and sequentially pushes up the stack of the thin plate 1 to keep the uppermost surface constant. It is also possible to provide a similar function to the elevator @2b. (g) Effects of the Invention As described above, the present invention has the following advantages: [During the final step of the downward transfer operation of the suction thin plate onto the conveyor by a normal suction transfer robot, the left and right side of the suction thin plate with respect to the conveyance direction is A means of simultaneously superimposing and reusing a moving mechanism and a turning mechanism that are already in an idle state to correct positional and angular deviations.
This is a method for correcting the transfer position in an automatic sheet feeder for thin sheets, so when using the present invention, even thin sheets that are relatively thin, wide, and generally have a weak stiffness can be moved in the later process by a ruler conveyor, etc., to the right and left sides in the conveying direction. It is no longer necessary to forcefully correct positional and angular deviations, and we have completely eliminated the troubles caused by conventional correction methods such as thin plates riding on ruler conveyors, etc., or getting caught in thin plates. In addition, there is no need to stop the conveyance operation of the conveyor, etc. each time for correction work, and the correction operation is performed superimposed on the final step of the descending transfer operation due to the normal suction transfer port being hot. There is no wasted time for operation, and the correction operation reuses the movement mechanism and rotation mechanism of the S-axis, L-axis, and T-axis of the suction transfer robot when the S-axis, L-axis, and T-axis are idle. Therefore, the correction is a remarkable implementation effect that has achieved results that definitely contribute to maintaining and improving performance and process efficiency.
図は本発明の実施の一例を示すもので必って、第1図は
本方法を実施する装置の側面図、第2図は同じく平面図
、第3A〜3D図は本方法の移載位置補正動作の工程順
序説明図、第4図は1(a送基準線に対する吸@薄板の
左右の位置すれと角度すれの説明図である。
1.1a・・・薄板、2・・・吸着移載口ホット、2a
・・・吸着ヘッド、2b・・・胃降機侶、2G・・・移
動は11へ、2d・・・旋回機構、3・・・コンベヤ、
4 a 。
4b・・・端、縁検出器、5・・・If&送基送線準線
a、6b・・・左右の位置ずれ、7a、7b・・・角度
ずれ。
特許出願人 橋本電機工業株式会社The figures show an example of the implementation of the present invention, and Figure 1 is a side view of an apparatus for carrying out the method, Figure 2 is a plan view, and Figures 3A to 3D are transfer positions of the method. Figure 4 is an explanatory diagram of the process order of the correction operation. Shikou hot, 2a
... Suction head, 2b... Stomach disembarkation, 2G... Move to 11, 2d... Swivel mechanism, 3... Conveyor,
4 a. 4b... End, edge detector, 5... If & base sending line directrix a, 6b... Left and right positional deviation, 7a, 7b... Angular deviation. Patent applicant Hashimoto Electric Industry Co., Ltd.
Claims (1)
動して吸着ヘッドに吸着させる第1工程と、該第1工程
により吸着ヘッドに吸着させた吸着薄板を前記吸着移載
ロボットの移動機構と旋回機構を発動して供給場所のコ
ンベヤ上まで横移動させる第2工程と、該第2工程によ
りコンベヤ上まで横移動させた吸着薄板の搬送方向に対
する左右の位置ずれと角度ずれとを前記コンベヤの搬送
基準線上に架設した端縁検出器によりそれぞれ検出させ
る第3工程と、該第3工程により検出された吸着薄板の
搬送基準線に対する左右の位置ずれと角度ずれの検出信
号を前記吸着移載ロボットの移動機構と旋回機構に送っ
て該吸着移載ロボットの昇降機構による前記吸着薄板の
コンベヤ上への最終段階の下降移載動作に重畳して該吸
着薄板の搬送基準線に対する左右の位置ずれと角度ずれ
とをそれぞれ補正させる第4工程とからなることを特徴
とする薄板の自動供給機における移載位置補正方法。a first step of activating the lifting mechanism of the suction transfer robot to adsorb the thin plate on the topmost surface of the pile to the suction head; and a moving mechanism of the suction transfer robot to move the suction thin plate adsorbed to the suction head in the first step. and a second step of activating a turning mechanism to move the suction thin plate laterally to the top of the conveyor at the supply location, and detecting the horizontal positional deviation and angular deviation of the suction thin plate that has been moved horizontally to the top of the conveyor by the second step with respect to the conveyance direction of the conveyor. a third step in which the detection signals of the left and right positional deviation and angular deviation of the suction thin plate with respect to the transport reference line detected in the third step are detected by the edge detectors installed on the transport reference line of the suction transfer; It is sent to the movement mechanism and rotation mechanism of the robot, and is superimposed on the final step of lowering and transferring the suction thin plate onto the conveyor by the lifting mechanism of the suction transfer robot, and the horizontal positional deviation of the suction thin plate with respect to the conveyance reference line is detected. A method for correcting a transfer position in an automatic sheet feeder, comprising a fourth step of correcting the and the angular deviation, respectively.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP62156211A JPH0811377B2 (en) | 1987-06-23 | 1987-06-23 | Transfer position correction method in automatic thin plate feeder |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP62156211A JPH0811377B2 (en) | 1987-06-23 | 1987-06-23 | Transfer position correction method in automatic thin plate feeder |
Publications (3)
Publication Number | Publication Date |
---|---|
JPH012946A true JPH012946A (en) | 1989-01-06 |
JPS642946A JPS642946A (en) | 1989-01-06 |
JPH0811377B2 JPH0811377B2 (en) | 1996-02-07 |
Family
ID=15622790
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP62156211A Expired - Lifetime JPH0811377B2 (en) | 1987-06-23 | 1987-06-23 | Transfer position correction method in automatic thin plate feeder |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0811377B2 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100309920B1 (en) * | 1998-12-16 | 2002-10-25 | 삼성전자 주식회사 | An unloading apparatus of a substrate and unloading method thereof |
JP6039382B2 (en) * | 2012-11-27 | 2016-12-07 | キヤノン株式会社 | Robot system and control method of robot system |
JP6153316B2 (en) * | 2012-11-27 | 2017-06-28 | キヤノン株式会社 | Robot system and control method of robot system |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS61139939U (en) * | 1985-02-15 | 1986-08-29 | ||
JPS63125302A (en) * | 1986-11-14 | 1988-05-28 | 橋本電機工業株式会社 | Automatic mechanism method of veneer laminated material |
-
1987
- 1987-06-23 JP JP62156211A patent/JPH0811377B2/en not_active Expired - Lifetime
Similar Documents
Publication | Publication Date | Title |
---|---|---|
EP2149499B1 (en) | Empty bag supply method and apparatus | |
US10604361B2 (en) | Case manipulator for a palletizer system | |
US11952232B2 (en) | Method of moving a stack of products by use of a robot | |
US11401117B2 (en) | Device for moving a stack of products using a robot equipped gripper | |
US7361130B2 (en) | System for production and subsequent palletizing of tube segments, bags or sacks | |
US20220032478A1 (en) | Vacuum gripper, feed unit, and method for conveying flat components | |
JPH04226221A (en) | Stacking device for article | |
US5096179A (en) | Sheet-feeder for supplying a stream of single sheets to a sheet-processing machine | |
JPH082712A (en) | Automatic separating and taking up method of sheet shape material and device therefor | |
US4860879A (en) | Plate bar loading system including an automatic packet or plate bar stack alignment station | |
JPH012946A (en) | Transfer position correction method for automatic sheet feeder | |
JPS6151407A (en) | Conveyor device | |
US20210245970A1 (en) | Method of moving a stack of products using a robot | |
JPH0811377B2 (en) | Transfer position correction method in automatic thin plate feeder | |
JP2703625B2 (en) | Sheet material feeder of sheet metal processing machine | |
CN210880905U (en) | Off-line film laminating production line for ultrathin electronic glass | |
JPH0362615B2 (en) | ||
JP2594216Y2 (en) | Plate material transfer device | |
US20210245972A1 (en) | Method of moving a stack of products using a robot | |
JP3003843U (en) | Work piece transfer device | |
JPH0448947Y2 (en) | ||
CN220115867U (en) | Carry buffer memory and have its electric core conveyor | |
JPH0692513A (en) | Directly-piled base feeding device | |
EP0997409A2 (en) | Apparatus and method for handling of cargo | |
JPH0747387Y2 (en) | Printer feeding device |