JPH01279981A - Coating material composition - Google Patents

Coating material composition

Info

Publication number
JPH01279981A
JPH01279981A JP63109113A JP10911388A JPH01279981A JP H01279981 A JPH01279981 A JP H01279981A JP 63109113 A JP63109113 A JP 63109113A JP 10911388 A JP10911388 A JP 10911388A JP H01279981 A JPH01279981 A JP H01279981A
Authority
JP
Japan
Prior art keywords
resin powder
synthetic resin
coating
water
vehicle
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP63109113A
Other languages
Japanese (ja)
Other versions
JP2670804B2 (en
Inventor
Heihachiro Mukoda
向田 平八郎
Yoshiyuki Hattori
服部 禎之
Masaomi Miwa
三輪 正臣
Mitsuru Sato
満 佐藤
Satoru Sawadaishi
沢田石 悟
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Cosmo Oil Co Ltd
Original Assignee
Cosmo Oil Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Cosmo Oil Co Ltd filed Critical Cosmo Oil Co Ltd
Priority to JP63109113A priority Critical patent/JP2670804B2/en
Publication of JPH01279981A publication Critical patent/JPH01279981A/en
Application granted granted Critical
Publication of JP2670804B2 publication Critical patent/JP2670804B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Abstract

PURPOSE:To obtain the title composition excellent in workability, having good resistance to water and acids, and effective in preventing corrosion of a surface of a concrete base, steel, etc., by mixing a vehicle with a synthetic resin powder. CONSTITUTION:A synthetic resin powder (e.g., a polyester resin powder, a vinyl chloride resin powder or an acrylic resin powder) is incorporated into a vehicle comprising a mixture of one or more substances selected from among asphalt, rubber, synthetic resin, and cellulose derivatives (e.g., an acrylic resin, a styrene-butadiene rubber, or a mixture of a straight asphalt with an acrylic resin), thus giving the title composition excellent in workability and adhesiveness to a base material such as concrete or steel, and having good resistance to water and acids.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、コンクリート基材、鋼材等に対して密着性が
良く4嘆塗布が可能で、耐水性、耐酸性の優れた塗膜塗
料組成物に関する。
[Detailed Description of the Invention] [Industrial Application Field] The present invention provides a coating composition that has good adhesion to concrete substrates, steel materials, etc., can be applied to four layers, and has excellent water resistance and acid resistance. relating to things.

〔従来の技術〕[Conventional technology]

従来、コンクリート基材、配管等の鋼材の表面を種々の
化学的侵食による損傷などから保護するために、各種の
表面処理が行なわれている。
Conventionally, various surface treatments have been performed to protect the surfaces of steel materials such as concrete base materials and piping from damage caused by various chemical attacks.

例えば、コンクリート基材は大気中にさらされることが
多く、大気中の硫黄酸化物、窒素酸化物等による酸性雨
水等から基材損傷を防止するために、耐水性、耐酸性が
要求され合成樹脂等によるコーティングが行なわれてい
る。コンクリート基材、鋼材等の表面を合成樹脂でコー
ティングする上で重要なことは、コンクリート基材、鋼
材等の露出面をピンホールが全く残らないように完全に
被覆することであるが、特に、コンクリート基材の表面
には、大小の空孔が数多く存在するため、上記の要求を
満足させるためには多大な労力および時間を要した。
For example, concrete base materials are often exposed to the atmosphere, and synthetic resins are required to have water resistance and acid resistance to prevent damage to the base materials from acidic rainwater caused by sulfur oxides, nitrogen oxides, etc. in the atmosphere. Coatings such as these are used. When coating the surfaces of concrete base materials, steel materials, etc. with synthetic resins, it is important to completely cover the exposed surfaces of the concrete base materials, steel materials, etc. so that no pinholes remain. Since there are many large and small pores on the surface of the concrete base material, it took a great deal of effort and time to satisfy the above requirements.

さらに近年、各方面で塗膜塗料組成物が用いられている
Furthermore, in recent years, coating compositions have been used in various fields.

塗膜塗料組成物は、展色剤を有機溶剤で溶解して用いる
ものと、現在多数用いられている水溶性のものがあるが
、前者は作業環境に及ぼす影響が大きく、後者の中には
像喚中に存在する乳化剤によシ塗模の親水性が大きく耐
水性の点で問題を有するものがある。
There are two types of coating compositions: those in which the color vehicle is dissolved in an organic solvent and those that are water-soluble, which are currently widely used.The former has a large impact on the working environment, while the latter Due to the emulsifier present in the image forming process, the coating pattern is highly hydrophilic and some have problems in terms of water resistance.

また、耐水性、耐酸性に適応する塗膜塗料組成物は、塗
装時には十分な流動性を示し、約1゜−の嘆厚に塗装し
た場合にも垂れ下υが発生しない等の作業性能を有し、
かつ温度変化による膨張、収縮においても基材への優れ
た密着性を有することが要求される。
In addition, the coating composition, which is suitable for water resistance and acid resistance, exhibits sufficient fluidity during painting, and has good work performance such as no sagging υ even when applied to a thickness of approximately 1°. have,
It is also required to have excellent adhesion to the base material even when it expands and contracts due to temperature changes.

〔発明が解決しようとする問題点〕[Problem that the invention seeks to solve]

従来用いられている塗膜塗料組成物を用いてコーティン
グにより基材表面を完全に保護し、防食を完全に行なう
ためには、コーティングを行なう際、基材表面が乾燥状
態である必要がちシ、特にコンクリート製品に対して有
機溶剤系の塗料や溶融した樹脂を塗布する場合には、十
分な乾燥工程を経た後でなければならず、作業工程に長
時間を要する等施工上に難点があった。
In order to completely protect the substrate surface and provide complete corrosion protection by coating with a conventionally used coating composition, the substrate surface must be in a dry state when coating. In particular, when applying organic solvent-based paint or molten resin to concrete products, it is necessary to go through a sufficient drying process, which poses difficulties in construction, such as the long time required for the work process. .

さらに有機溶剤を用いる塗!m1組成物は、作業環境上
好ましくなく、水溶性の塗膜塗料組成物の利用が好まし
いが、これら水溶性の組成物は、乳化剤の存在によシ、
親水性が高いために、塗膜の耐水性が低いという難点が
あった。
Furthermore, coating using organic solvent! The m1 composition is unfavorable in terms of the working environment, and it is preferable to use water-soluble paint compositions; however, these water-soluble compositions are
Due to its high hydrophilicity, the water resistance of the coating film was low.

本発明は、上記問題点を解決しコンクリート基材、鋼材
等の表面を防食するため、作業性が優れかつ耐水性、耐
酸性を有する塗膜塗料組成物を提供することを目的とす
る。
An object of the present invention is to provide a paint composition having excellent workability, water resistance, and acid resistance, in order to solve the above-mentioned problems and prevent corrosion of the surfaces of concrete base materials, steel materials, etc.

〔問題点を解決するための手段〕[Means for solving problems]

本発明者らは、基材への密着性、耐水性、耐酸性および
作業性に優れた塗膜塗料組成物を開発すべく、鋭意研究
した結果、展色剤に合成樹脂粉末を混合することにより
、前記要求を満足することを見出し、本発明を達成する
に至った。
The inventors of the present invention have conducted extensive research in order to develop a coating composition with excellent adhesion to substrates, water resistance, acid resistance, and workability, and as a result, they have found that a synthetic resin powder is mixed into a color vehicle. The inventors have discovered that the above-mentioned requirements can be satisfied, and have achieved the present invention.

本発明は、アスファルト、ゴム、合成樹脂、およびセル
ロース誘導体よりなる群から選らばれる一種もしくは二
種以上の混合物からなる展色剤と、合成樹脂粉末とを有
効成分とする塗膜塗料組成物である。
The present invention is a paint film composition containing as active ingredients a color vehicle consisting of one or a mixture of two or more selected from the group consisting of asphalt, rubber, synthetic resins, and cellulose derivatives, and synthetic resin powder. .

本発明の塗膜塗料組成物に使用し得る展色剤の成分とし
ては、石油系アスファルトおよび天然アスファルトのよ
うなアスファルト、ブタジェンゴム、イソプレンゴム、
スチレンブタジェンゴム、クロロプレンゴム、ブタジェ
ンアクリロニトリルゴム等のゴム、アルキト樹脂、エポ
キシ樹脂、アクリル樹脂、メラミン樹脂、ウレタン樹脂
、ビニル系樹脂またはこれら樹脂誘導体もしくは共重合
体樹脂等の分子量約3000以上の合成樹脂、力μボキ
ンメチルセルロース(CMC)、ヒドロキシエチルセル
ロース等のセルロース誘導体があげられる。1耐水性、
耐薬品性の点でアヌファ/l/)を主体とするものが好
ましい。
Components of the color vehicle that can be used in the coating composition of the present invention include asphalts such as petroleum-based asphalt and natural asphalt, butadiene rubber, isoprene rubber,
Rubbers such as styrene-butadiene rubber, chloroprene rubber, butadiene-acrylonitrile rubber, alkyl resins, epoxy resins, acrylic resins, melamine resins, urethane resins, vinyl resins, or derivatives or copolymers of these resins with a molecular weight of approximately 3,000 or more. Examples include synthetic resins, cellulose derivatives such as methyl cellulose (CMC), and hydroxyethyl cellulose. 1 water resistance,
From the viewpoint of chemical resistance, it is preferable to use Anufa/l/) as the main component.

一方、本発明組成物に使用する合成樹脂粉末は、アルキ
ト樹脂、エポキシ樹脂、シリコン樹脂、フェノール樹脂
、ポリエステル樹脂、アクリル樹脂、アセタール樹脂、
ポリエチレン樹脂、ボリエーテN樹脂、ポリカーボネー
ト樹脂、ポリスルホン樹脂、ポリスチレン樹脂、ポリ塩
化ビニル樹脂、フッ素樹脂、ポリプロピレン樹脂等熱硬
化性樹脂粉末あるいは熱可塑性樹脂粉末、またはこれら
共重合体樹脂粉末、さらに粉体塗料回収物、樹脂成型物
の研磨工程で生じる樹脂粉末、樹脂製廃棄物を粉砕して
生じた樹脂粉末等をあげることができ、合成樹脂粉末の
原料となる合成樹脂は室温で固体であるものは使用でき
る。また合成樹脂粉末に顔料を含有させて用いることも
でき、具体例としては、酸化チタン、硫化カドミウム、
酸化鉄、酸化クロム等の無機顔料および、銅フタロシア
ニンプル−1縮合ポリアゾイエロー等の有機@料をあげ
ることができる。
On the other hand, the synthetic resin powder used in the composition of the present invention includes alkylate resin, epoxy resin, silicone resin, phenol resin, polyester resin, acrylic resin, acetal resin,
Thermosetting resin powder or thermoplastic resin powder such as polyethylene resin, Boriethe N resin, polycarbonate resin, polysulfone resin, polystyrene resin, polyvinyl chloride resin, fluororesin, polypropylene resin, or their copolymer resin powder, and powder coating. These include recovered materials, resin powder generated in the polishing process of resin molded products, resin powder generated by crushing resin waste, etc. Synthetic resins that are the raw materials for synthetic resin powder are solid at room temperature. Can be used. Pigments can also be added to the synthetic resin powder, and specific examples include titanium oxide, cadmium sulfide,
Examples include inorganic pigments such as iron oxide and chromium oxide, and organic pigments such as copper phthalocyanine pull-1 condensed polyazo yellow.

展色剤に合成樹脂粉末を混合することによシ、基材への
優れた密着性、耐水性、耐酸性を示すとともに、作業性
に優れた塗膜塗料組成物を得ることができる。合成樹脂
粉末は、いずれも公知の任意の方法によシ、好ましくは
約200μ以下、さらに特に好ましくはFJ5〜100
μに調整して使用される。すなわち、合成樹脂粉末の粒
径が大きすぎると得られる組成物の高粘度化、流動性の
低下等によ)作業性が低下する。
By mixing a synthetic resin powder with a color vehicle, it is possible to obtain a coating composition that exhibits excellent adhesion to substrates, water resistance, and acid resistance, as well as excellent workability. The synthetic resin powder can be prepared by any known method, preferably about 200 μm or less, more preferably FJ5 to 100 μm.
It is used after adjusting to μ. That is, if the particle size of the synthetic resin powder is too large, the workability of the resulting composition decreases (due to increased viscosity, decreased fluidity, etc.).

上記、合成樹脂粉末は、展色剤100重量部に対して約
10〜500重量部、好ましくは約50〜350重量部
の割合で用いられる。
The above synthetic resin powder is used in an amount of about 10 to 500 parts by weight, preferably about 50 to 350 parts by weight, per 100 parts by weight of the color vehicle.

合成樹脂粉末の配合量が少なすぎる場合は、耐水性、耐
酸性が低下するため好ましくない。ま九合成樹脂粉末の
配合量が多すぎると得られる組成物が高粘度化するため
に塗布作業に問題が生じ、さらに形成された塗膜が展色
剤不足の状態となり、コンクリート、鋼材、金属材料等
基材への十分な接着力が得られなくなるために好ましく
ない。
If the amount of synthetic resin powder blended is too small, water resistance and acid resistance will decrease, which is not preferable. If too much synthetic resin powder is blended, the resulting composition will have a high viscosity, which will cause problems in the application process, and the formed coating will lack a color vehicle, causing problems such as concrete, steel, and metal. This is not preferable because sufficient adhesion to the base material such as material cannot be obtained.

合成樹脂粉末に顔料を含有させる場合は、合成樹脂粉末
100重量部に対して約30〜60重量部、好ましくは
約40〜50重量部の割合で用いられる。顔料を含有し
た合成樹脂粉末、あるいは着色された粉体塗料回収物の
樹脂粉末を用いることによシ、アスファルトを主体とし
た展色剤よりなる塗膜塗料組成物の着色化を可能とする
When the synthetic resin powder contains a pigment, it is used in an amount of about 30 to 60 parts by weight, preferably about 40 to 50 parts by weight, based on 100 parts by weight of the synthetic resin powder. By using synthetic resin powder containing pigments or resin powder from recovered colored powder coatings, it is possible to color coating compositions made of asphalt-based color vehicle.

本発明の塗膜塗料組成物は、展色剤と水をかく拌混合し
、展色剤を分散剤又は乳化剤の存在下又は不存在下に水
に分散あるいは乳化させた後、合成樹脂粉末を加えてか
く拌混合することによシ塗料化される。この場合、必要
に応じて通常の粘度調節剤および凍結防止剤等の添加剤
、塗膜のひび割れ防止、流動性等の調整のためビニロン
繊維、ポリエチレン繊維等の有機繊維を配合することも
できる。塗料化に際しては、各暑有機溶剤も用いること
ができるが作業環境上好ましくない。
The coating composition of the present invention is prepared by stirring and mixing a color vehicle and water, dispersing or emulsifying the color vehicle in water in the presence or absence of a dispersant or emulsifier, and then adding synthetic resin powder. By adding and stirring and mixing, it is made into a paint. In this case, if necessary, conventional additives such as viscosity modifiers and antifreeze agents, and organic fibers such as vinylon fibers and polyethylene fibers can be blended to prevent cracking of the coating film and adjust fluidity. Various heat-generating organic solvents can also be used when forming paints, but these are unfavorable from the viewpoint of the working environment.

上記操作によシ得られる塗膜塗料組成物は、粘度約I 
CLOOO〜10Q、0OOcp  (20℃、回転数
3 rpm )の範囲内の性状を有するように調整する
ことが好ましく、刷毛塗り、ヘラ塗装、圧送スプレーt
たはエアースプレー機、エアースプレー機等による吹き
付は塗装、フローコーター等による塗布等、公知の任意
の方法によシコンクリート基材、鋼材等に塗布すること
が可能であるが、作業性向上の点から吹き付は塗布が好
ましい。
The coating composition obtained by the above procedure has a viscosity of about I
It is preferable to adjust the properties to have properties within the range of CLOOO~10Q,0OOcp (20℃, rotation speed 3 rpm), and can be applied by brush coating, spatula coating, pressure-feeding spray, etc.
Alternatively, spraying with an air spray machine, air spray machine, etc. can be applied to concrete base materials, steel materials, etc. by any known method such as painting, coating with a flow coater, etc., but it will improve workability. From this point of view, spraying is preferable.

〔発明の効果〕〔Effect of the invention〕

本発明は、コンクリート基材、鋼材等の表面をr11@
食等化学的侵食による損傷から保護するのに際し、簡便
な手段によシ解決しうるのでその有用性は大きい。すな
わち本発明によるとコンクリート基材、配管等の鋼材の
表面腐食防止に関し、各種基材への密着性がよく、かつ
耐水性、1耐酸性を有し、着色可能な作業性の優れた水
系の塗膜塗料組成物を提供するものであシ、工業的価値
が大きい。
The present invention improves the surface of concrete base materials, steel materials, etc.
Its usefulness is great because it can be solved by a simple means when protecting against damage caused by chemical attack such as food. That is, according to the present invention, regarding the prevention of surface corrosion of steel materials such as concrete base materials and piping, a water-based material that has good adhesion to various base materials, has water resistance, acid resistance, and is colorable and has excellent workability. It provides a paint composition for coating films, and has great industrial value.

〔実施例〕〔Example〕

次に本発明を実施例により具体的に説明するが、本発明
はこれらの実施例によって限定されるものではない。
EXAMPLES Next, the present invention will be specifically explained with reference to Examples, but the present invention is not limited by these Examples.

以下の実施例、比較例において塗膜塗料組成物は、各展
色剤の固形分濃度が約1〜60重量%となるよう水を加
えて乳化し、乳化物中の展色剤100直i部に対して約
50〜350重量部の合成樹脂粉末を加え、かく拌混合
することによシ製造し、1酎酸試験を行なった。
In the following Examples and Comparative Examples, the coating compositions were prepared by adding water to emulsify the solid content of each vehicle so that the solid content of the vehicle was approximately 1 to 60% by weight. About 50 to 350 parts by weight of synthetic resin powder was added to each part, and the mixture was stirred and mixed.

耐酸試験は、上記組成物を直径40 w X厚さ5蛎の
円盤状に成型、乾燥したものを1N(規定)硫酸溶液6
00−に、50°C172時間浸漬した後の変化を調べ
た。
The acid resistance test was conducted by molding the above composition into a disk shape with a diameter of 40 w and a thickness of 5 lobes, and drying it in a 1N (normal) sulfuric acid solution.
Changes after immersion in 00- for 172 hours at 50°C were investigated.

表1に本発明の塗膜塗料組成物の実施例並びに比較例を
示す。表2に表1で得られた組成物の耐酸試験結果並び
に実施例1,2.3および比較例1.3に関して明度の
測定結果を示す。
Table 1 shows examples and comparative examples of the coating composition of the present invention. Table 2 shows the acid resistance test results for the compositions obtained in Table 1 and the lightness measurement results for Examples 1, 2.3 and Comparative Example 1.3.

硬度変化は、スプリング式硬さ試験機を用いJIS−に
−6301加硫ゴム物理試験方法の「5.2スプリング
式硬さ試験」に準拠して測定した。
The change in hardness was measured using a spring type hardness tester in accordance with "5.2 Spring Type Hardness Test" of JIS-6301 Vulcanized Rubber Physical Test Methods.

乾燥後の重量変化は50℃で4時間乾燥させた後の重量
を測定して求めた。
The weight change after drying was determined by measuring the weight after drying at 50° C. for 4 hours.

明度の測定はJIS−Z−8721三属性による色の表
示方法の「3.2明度の表示記号」に準拠して測定した
The brightness was measured in accordance with "3.2 Brightness display symbol" of JIS-Z-8721 color display method based on three attributes.

本発明組成物は耐酸試験結果も、直径変化がなく、硬度
、重量変化もきわめて少なく、さらに乾燥後の重量変化
もなく、耐水性、耐酸性に優れている。また合成樹脂粉
末に@斜を含有させることによシ塗嘆塗斜組成物の着色
を可能とする。
The acid resistance test results of the composition of the present invention show that there is no change in diameter, very little change in hardness or weight, and there is no change in weight after drying, and it has excellent water resistance and acid resistance. Further, by incorporating @shape into the synthetic resin powder, it is possible to color the paint composition.

Claims (1)

【特許請求の範囲】[Claims] 1、アスファルト、ゴム、合成樹脂およびセルロース誘
導体よりなる群から選ばれた一種または二種以上の混合
物よりなる展色剤と合成樹脂粉末を有効成分とすること
を特徴とする塗膜塗料組成物。
1. A coating composition comprising as active ingredients a color vehicle consisting of one or a mixture of two or more selected from the group consisting of asphalt, rubber, synthetic resins and cellulose derivatives, and synthetic resin powder.
JP63109113A 1988-05-06 1988-05-06 Coating composition Expired - Lifetime JP2670804B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP63109113A JP2670804B2 (en) 1988-05-06 1988-05-06 Coating composition

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP63109113A JP2670804B2 (en) 1988-05-06 1988-05-06 Coating composition

Publications (2)

Publication Number Publication Date
JPH01279981A true JPH01279981A (en) 1989-11-10
JP2670804B2 JP2670804B2 (en) 1997-10-29

Family

ID=14501891

Family Applications (1)

Application Number Title Priority Date Filing Date
JP63109113A Expired - Lifetime JP2670804B2 (en) 1988-05-06 1988-05-06 Coating composition

Country Status (1)

Country Link
JP (1) JP2670804B2 (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5153244A (en) * 1989-10-31 1992-10-06 Dow Corning Toray Silicone Company, Ltd. Curable organosiloxane composition yielding elastomers exhibiting reduced compression set values
JPH05179179A (en) * 1991-12-27 1993-07-20 Tokai Rubber Ind Ltd Abnormal sound insulating coating material
WO2012102852A1 (en) 2011-01-26 2012-08-02 Dow Corning Corporation High temperature stable thermally conductive materials
WO2020153341A1 (en) * 2019-01-21 2020-07-30 花王株式会社 Asphalt composition and manufacturing method therefor, and manufacturing method for asphalt mixture

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JPS5731753A (en) * 1980-07-30 1982-02-20 Osaka Gas Co Ltd Framework for installing solar heat collector
JPS59131664A (en) * 1983-01-18 1984-07-28 Japan Synthetic Rubber Co Ltd Coating composition

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5731753A (en) * 1980-07-30 1982-02-20 Osaka Gas Co Ltd Framework for installing solar heat collector
JPS59131664A (en) * 1983-01-18 1984-07-28 Japan Synthetic Rubber Co Ltd Coating composition

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5153244A (en) * 1989-10-31 1992-10-06 Dow Corning Toray Silicone Company, Ltd. Curable organosiloxane composition yielding elastomers exhibiting reduced compression set values
JPH05179179A (en) * 1991-12-27 1993-07-20 Tokai Rubber Ind Ltd Abnormal sound insulating coating material
WO2012102852A1 (en) 2011-01-26 2012-08-02 Dow Corning Corporation High temperature stable thermally conductive materials
US9598575B2 (en) 2011-01-26 2017-03-21 Dow Corning Corporation High temperature stable thermally conductive materials
US10000680B2 (en) 2011-01-26 2018-06-19 Dow Silicones Corporation High temperature stable thermally conductive materials
WO2020153341A1 (en) * 2019-01-21 2020-07-30 花王株式会社 Asphalt composition and manufacturing method therefor, and manufacturing method for asphalt mixture

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