JPH01273667A - Brazing method - Google Patents
Brazing methodInfo
- Publication number
- JPH01273667A JPH01273667A JP63101462A JP10146288A JPH01273667A JP H01273667 A JPH01273667 A JP H01273667A JP 63101462 A JP63101462 A JP 63101462A JP 10146288 A JP10146288 A JP 10146288A JP H01273667 A JPH01273667 A JP H01273667A
- Authority
- JP
- Japan
- Prior art keywords
- filler metal
- brazing filler
- brazing
- wire
- fine metallic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000005219 brazing Methods 0.000 title claims abstract description 41
- 238000000034 method Methods 0.000 title claims description 14
- 239000002184 metal Substances 0.000 claims abstract description 52
- 229910052751 metal Inorganic materials 0.000 claims abstract description 52
- 239000000945 filler Substances 0.000 claims abstract description 24
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims abstract description 4
- 230000005496 eutectics Effects 0.000 claims abstract description 4
- 229910052739 hydrogen Inorganic materials 0.000 claims abstract description 4
- 239000001257 hydrogen Substances 0.000 claims abstract description 4
- 239000000463 material Substances 0.000 claims description 9
- 150000002739 metals Chemical class 0.000 claims description 9
- 239000012466 permeate Substances 0.000 claims description 2
- 239000000155 melt Substances 0.000 abstract 2
- 239000013078 crystal Substances 0.000 abstract 1
- 230000003247 decreasing effect Effects 0.000 abstract 1
- 230000000149 penetrating effect Effects 0.000 abstract 1
- 230000008018 melting Effects 0.000 description 5
- 238000002844 melting Methods 0.000 description 5
- 229910000679 solder Inorganic materials 0.000 description 4
- 238000005476 soldering Methods 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 210000002105 tongue Anatomy 0.000 description 1
Landscapes
- Measuring Fluid Pressure (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は、例えば電子管のような真空気密容器の組立て
において実施されている接合する金属を真空気密状態に
ろう付けするろう付け方法に関する。DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to a brazing method for vacuum-tightly brazing metals to be joined, which is carried out, for example, in the assembly of vacuum-tight containers such as electron tubes.
電子管などの真空気密容器の組立てにおいて、接合する
金属間の真空気密を確課する手段として、金属間に金属
がスケットもしくは金属Q IJタング挾む方法と、水
素炉内で金属をろう付けする方法が採られる。When assembling vacuum-tight containers such as electron tubes, two methods are used to ensure vacuum-tightness between metals to be joined: a method in which metals are sandwiched between metals with sketches or metal QIJ tongues, and a method in which metals are brazed in a hydrogen furnace. is taken.
従来、電子管容器などの接合する金属のろう付けは、通
常、次のように実施されてきた。Conventionally, brazing of metals to be joined, such as electron tube containers, has been normally carried out as follows.
第3図(a) 、 (b)に示すように、金属1の接合
部30近くの位置にろう材ワイヤ2を巻きつけて行う方
法、第4図に示すように、金属1間にろう材板2を挾ん
で行う方法、第5図に示すように、金属1の接合部3に
設けた溝4にろう材2を配置して行う方法、第6図に示
すように、材質の異なる金属1を内外に重ねてろう付け
する場合などにおいて、熱膨張率の差による隙間の拡大
を防ぐために、ろう材2より融点の高い線材5で縛って
行う方法などが採られてきた。As shown in FIGS. 3(a) and (b), a brazing wire 2 is wrapped around the metal 1 near the joint 30, and as shown in FIG. As shown in Fig. 5, the brazing filler metal 2 is placed in the groove 4 provided in the joint 3 of the metal 1, and as shown in Fig. In order to prevent the gap from expanding due to the difference in coefficient of thermal expansion when brazing the inside and outside of the soldering material 1, a method has been adopted in which the soldering material 2 is bound with a wire rod 5 having a higher melting point than the brazing material 2.
従来の上記のような方法では、電子管などの大型化に伴
い接合部が大きくなったものでは、ろう流れ不良による
真空漏れが生じ易いという問題があった。The above-mentioned conventional method has a problem in that vacuum leakage is likely to occur due to poor flow of the solder when the joint portion becomes larger due to the enlargement of electron tubes and the like.
ろう付け金属の容積が従来の10倍以上になるものの出
現によって、異種金属をろう付けする場合など、熱膨張
率の差による隙間の拡大は、線材で縛ることによっては
防げなくなシ、また、大型化に伴う加工精度の低下によ
って生ずる接合部の不斉−にろう流れが阻まれ、真空漏
れが生じ易くなる。With the advent of brazing metals whose volume is more than 10 times that of conventional ones, the expansion of gaps due to differences in thermal expansion coefficients, such as when brazing dissimilar metals, cannot be prevented by tying them together with wire rods. As a result of the reduction in machining accuracy that accompanies the increase in size, the flow of solder is asymmetrically blocked at the joints, making vacuum leaks more likely to occur.
従来、上記のろう流れ不良によって生じた真空漏れに対
しては、当該隙間にニッケル線を挿み込み、再度溶融し
て漏れ個所を塞ぐ工程を繰り返して補修する方法、あら
かじめ、通常の使用量の5〜7倍のろう材を巻きつけて
溶融する対策などが採られてきた。Conventionally, vacuum leaks caused by poor solder flow have been repaired by repeatedly inserting a nickel wire into the gap, melting it again, and sealing the leak. Countermeasures have been taken, such as wrapping 5 to 7 times as much brazing material around it and melting it.
本発明は上記の問題を解消するためになされたもので、
ろう流れ不良による真空漏れが発生しにくく、ろう材が
節約でき、工数を大幅に削減できる方法を提供すること
を目的とする。The present invention was made to solve the above problems.
The purpose of the present invention is to provide a method that is less likely to cause vacuum leakage due to defective solder flow, can save brazing filler metal, and can significantly reduce man-hours.
本発明のろう付け方法は、接合部に設けた溝にろう材と
共晶の生じない金属細線を網状に編んで巻きつけるかあ
るいはよ逆線状に巻きつけたろう材を配置し、ろう材を
上記金属細線による毛細管現象によって接合部の間隙全
域に充分浸透させる方法である。In the brazing method of the present invention, the brazing material and the thin metal wires that do not produce eutectic are placed in a groove formed in the joint part in a net-like manner, or are wound in a reverse linear pattern. This is a method in which the metal wire sufficiently permeates the entire gap of the joint by capillary action caused by the thin metal wire.
以下、第1図(a) 、 (b)、第2図(a) 、
(b)によって本発明のろう付け方法について説明する
。Below, Figure 1 (a), (b), Figure 2 (a),
The brazing method of the present invention will be explained with reference to (b).
図(、)はろう材溶融前の状態、図(b)はろう材溶融
後の状態を示し、1,2,3.4は第3.4,5.6
図の同一符号と同一または相当する部分を示し、6はろ
う材ワイヤ2に網状に編んで巻きつけた金属細線であり
、金属細線6はろう材2と共晶の生じない材料でできて
いる。Figure (,) shows the state before melting the filler metal, Figure (b) shows the state after melting the filler metal, and 1, 2, 3.4 are 3.4, 5.6.
The same reference numerals in the figure indicate the same or corresponding parts, and 6 is a thin metal wire knitted and wound around the brazing material wire 2, and the thin metal wire 6 is made of a material that does not form eutectic with the brazing material 2. .
接合部2の溝4に、金属細線6を網状に編んで巻きつけ
るかあるいはより線状に巻きつけたろう材2を配置し、
水素炉内で溶融すると、ろう材2が金属細線6間の隙間
を毛細管現象によって通過し、金属細線6外側に流れ出
て、接合部2の間隙全壊に充分浸透する。In the groove 4 of the joint part 2, a brazing filler metal 2 in which thin metal wires 6 are knitted and wound in a net shape or twisted in a twisted wire shape is arranged,
When melted in the hydrogen furnace, the brazing filler metal 2 passes through the gaps between the thin metal wires 6 due to capillary action, flows out to the outside of the thin metal wires 6, and fully penetrates into the gap in the joint 2.
ろう材2は、網状に編んだ金属細線6で覆われているた
めに、無駄な流れがなくなり、金属細線6外側に流出し
た溶融ろう材2は必要個所に溜り、接合部30間隙全域
に浸透してゆく。Since the brazing filler metal 2 is covered with the thin metal wires 6 knitted in a net shape, there is no wasteful flow, and the molten brazing filler metal 2 that has flowed outside the thin metal wires 6 accumulates in the necessary places and penetrates into the entire gap of the joint 30. I will do it.
以上説明したとおり、本発明によれば、ろう材の無駄な
流れがなくなり、かつ、必要個所に充分な溶融ろう材が
溜り、ろう材が接合部の間隙全域に充分浸透し、ろう流
れ不良による真空漏れが生ずることが殆どなくなり、ろ
う材の節約、工数の削減に寄与する効果大である。As explained above, according to the present invention, unnecessary flow of the brazing filler metal is eliminated, sufficient molten brazing filler metal accumulates in the necessary locations, and the brazing filler metal sufficiently penetrates into the entire gap of the joint, thereby eliminating the problem of poor flow of the filler metal. Vacuum leaks almost never occur, which is highly effective in contributing to savings in brazing filler metal and reduction in man-hours.
第1図、第2図は本発明のろう付け方法を示す断面図、
第3図、第4図、第5図、第6図は従来のろう付け方法
の例を示す断面図である。
■・・・接合金属、2・・・ろう材、3・・・接合部、
4・・・溝、6・・・金属細線。
なお図中同一符号は同一または相当する部分を示す。
特許出願人 新日本無線株式会社
(a) (b)第1図
(a) (b)
第2図1 and 2 are cross-sectional views showing the brazing method of the present invention,
FIG. 3, FIG. 4, FIG. 5, and FIG. 6 are cross-sectional views showing examples of conventional brazing methods. ■...Joining metal, 2...Brazing metal, 3...Joint part,
4...Groove, 6...Thin metal wire. Note that the same reference numerals in the figures indicate the same or corresponding parts. Patent applicant New Japan Radio Co., Ltd. (a) (b) Figure 1 (a) (b) Figure 2
Claims (1)
方法において、接合部に設けた溝にろう材と共晶の生じ
ない金属細線を網状に編んで巻きつけるかあるいはより
線状に巻きつけたろう材を配置し、ろう材を上記金属細
線による毛細管現象によって接合部の間隙全域に充分浸
透させることを特徴とするろう付け方法。In a brazing method in which metals are brazed in a vacuum-tight state in a hydrogen furnace, the brazing material and thin metal wires that do not produce eutectic are wrapped in a mesh or twisted wire around the grooves provided in the joint. A brazing method characterized by arranging a filler metal and allowing the filler metal to sufficiently permeate the entire gap of the joint by capillary action caused by the thin metal wire.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP63101462A JPH01273667A (en) | 1988-04-26 | 1988-04-26 | Brazing method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP63101462A JPH01273667A (en) | 1988-04-26 | 1988-04-26 | Brazing method |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH01273667A true JPH01273667A (en) | 1989-11-01 |
Family
ID=14301372
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP63101462A Pending JPH01273667A (en) | 1988-04-26 | 1988-04-26 | Brazing method |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH01273667A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2007001606A (en) * | 2005-06-23 | 2007-01-11 | Rinnai Corp | Container |
-
1988
- 1988-04-26 JP JP63101462A patent/JPH01273667A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2007001606A (en) * | 2005-06-23 | 2007-01-11 | Rinnai Corp | Container |
JP4727317B2 (en) * | 2005-06-23 | 2011-07-20 | リンナイ株式会社 | container |
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