JPH01261249A - Admixture for cement mortar concrete - Google Patents

Admixture for cement mortar concrete

Info

Publication number
JPH01261249A
JPH01261249A JP8828988A JP8828988A JPH01261249A JP H01261249 A JPH01261249 A JP H01261249A JP 8828988 A JP8828988 A JP 8828988A JP 8828988 A JP8828988 A JP 8828988A JP H01261249 A JPH01261249 A JP H01261249A
Authority
JP
Japan
Prior art keywords
admixture
c4af
c6a2f
fe2o3
cement mortar
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP8828988A
Other languages
Japanese (ja)
Other versions
JP2747294B2 (en
Inventor
Tsutomu Kida
勉 木田
Etsuro Sakai
悦郎 坂井
Yukio Sasagawa
幸男 笹川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Denka Co Ltd
Original Assignee
Denki Kagaku Kogyo KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Denki Kagaku Kogyo KK filed Critical Denki Kagaku Kogyo KK
Priority to JP63088289A priority Critical patent/JP2747294B2/en
Publication of JPH01261249A publication Critical patent/JPH01261249A/en
Application granted granted Critical
Publication of JP2747294B2 publication Critical patent/JP2747294B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

PURPOSE:To facilitate the production, reduce the cost and stabilize the expansion ratio of a cement mortar concrete, by compounding gypsum and 4CaO.Al2 O3.Fe2O3 and/or 6CaO.2Al2O3.Fe2O3. CONSTITUTION:The objective admixture can be produced preferably by compounding 10-90wt.% of gypsum dihydrate or anhydride with 90-10wt.% of 4CaO.Al2O3.Fe2O3 (C4AF) and/or 6CaO.2Al2O3.Fe2O3 (C6A2F). The C4AF or C6A2F is a solid solution of C4AF or C6A2F containing a small amount of Na2O, SiO2 and TiO2 as solute of the solid solution. The particle size is preferably 1,500-4,000cm<2>/g in terms of Blaine value. The particle size of gypsum is preferably comparable to or larger than that of C4AF and/or C6A2F.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、セメントモルタル・コンクリート用混和材、
特に、各種セメントに混入して主に収縮を低減させたり
、ケミカルプレストレスを導入するために使用されるセ
メントモルタル・コンクリート用混和材に関する。
[Detailed description of the invention] [Industrial application field] The present invention provides an admixture for cement mortar and concrete,
In particular, it relates to cement mortar and concrete admixtures that are mixed into various types of cement to mainly reduce shrinkage or introduce chemical prestress.

〔従来の技術及びその課題〕[Conventional technology and its problems]

現在市販されているセメントモルタル・コンクリート用
混和材として、特に膨張材としては、例えば、3Ca0
 ・3^e 203 − Ca5Oa 、CciSOa
及びCaOを主成分とするカルシムラ・サルホ・アルミ
ネート系(以下C4A3 S−系膨張材という)と、C
aOを主成分とする石灰系の2種類がある。
As an admixture for cement mortar and concrete currently on the market, especially as an expanding agent, for example, 3Ca0
・3^e 203 - Ca5Oa, CciSOa
and Calcimura sulfo aluminate based on CaO (hereinafter referred to as C4A3 S-based expansive material), and C
There are two types of limestone containing aO as the main component.

C4A5S系の膨張材は1.焼成時にSO,の揮散を生
じ、所定の鉱物組成にすることが難かしい事、揮散する
SO,を公害対策上捕集するので設備投資がかさむ事等
の問題点がある。
The C4A5S-based expansion material is 1. There are problems such as the volatilization of SO during firing, making it difficult to obtain a predetermined mineral composition, and the need to collect the volatilized SO as a pollution control measure, which increases equipment investment.

又、CaO・3CaO−Al、0.−CaSO4よりな
る膨張性混和剤が提案された(特公昭62−61548
号公報)が、3 CaO・A Q 203の焼成温度が
高い、膨張量がf−CaOの性状に左右されるなどの問
題がある。
Also, CaO.3CaO-Al, 0. - An expansive admixture consisting of CaSO4 was proposed (Japanese Patent Publication No. 62-61548
However, there are problems such as the firing temperature of 3CaO·A Q 203 being high and the amount of expansion depending on the properties of f-CaO.

さらに、石灰系の膨張材は、高い膨張量が得られる反面
、養生等により膨張量が不安定であることやその制御方
法の影響によりコンクリートの破壊を生じるなどの問題
点がある。
Furthermore, although lime-based expansive materials can provide a high amount of expansion, they have problems such as instability in the amount of expansion due to curing, etc., and destruction of concrete due to the influence of the control method.

以上の問題点を解決するため、製造が容易で、経済的、
かつ、安定的に膨張量が得られる膨張材が要望されてい
た。
In order to solve the above problems, we have developed an easy-to-manufacture, economical,
In addition, there has been a demand for an expanding material that can stably expand the amount of expansion.

本発明者等は、上記問題点を解決すべく種々検討を加え
た結果、特定成分の膨張材が、製造容易で安定的な膨張
量が得られ、経済的であることを見い出し本発明を完成
するに到った。
As a result of various studies to solve the above-mentioned problems, the inventors of the present invention have discovered that an expanding material with a specific component is easy to manufacture, provides a stable amount of expansion, and is economical, and has completed the present invention. I came to the conclusion.

〔課題を解決するための手段〕[Means to solve the problem]

即ち、本発明はセッコウlO〜90重量%と、4 Ca
O−A 1203  ・FezO1及び/又は6Ca0
・2Alt(h  ・FezO390”−10重量%か
らなるセメントモルタル・コンクリート用混和材である
That is, the present invention contains gypsum lO~90% by weight and 4 Ca
O-A 1203 ・FezO1 and/or 6Ca0
・2Alt(h ・FezO390''-10% by weight admixture for cement mortar and concrete.

以下、本発明の詳細な説明する。The present invention will be explained in detail below.

本発明において、以下、CaOをC,A1201をA、
 Fe、0.をF及びSO,を丁とする。
In the present invention, hereinafter, CaO is C, A1201 is A,
Fe, 0. Let F and SO, be D.

本発明に係るセラコラとしては、特に制限されるもので
なく、半水セラコラ、三水セラコラ、■型態水セラコラ
及び■型態水セラコラ等が使用でき、これらを単独で使
用してもよく、2種類以上併用することも可能である。
The Ceracola according to the present invention is not particularly limited, and semi-hydrous Ceracola, trihydric Ceracola, ■-type water Ceracola, ■-type water Ceracola, etc. can be used, and these may be used alone. It is also possible to use two or more types together.

中でも三水セラコラ、無水セラコラの使用が好ましい。Among them, it is preferable to use sanhydrous ceracola and anhydrous ceracola.

一セソコウの粒度は、C,AP及び/又はC&/hFと
同等程度以上が好ましく 、C4AF及び/又はC,A
2Fタリン力−と混合して粉砕してもよく、別々に粉砕
して混合しても良い。C4^F及び/又はC,A、Fと
混合して粉砕する時は、セラコラが粉砕しやすいので、
別々に粉砕した時に比べて、ブレーン値が500程度高
くなる。
It is preferable that the particle size of the grain is equal to or higher than that of C, AP and/or C&/hF, and C4AF and/or C, A
It may be mixed with 2F Talin force and pulverized, or it may be pulverized separately and mixed. When grinding by mixing with C4^F and/or C, A, and F, Ceracola is easier to grind.
The Blaine value is about 500 higher than when crushed separately.

本発明に係るC4^F及びC6A2Fとは、C,AI’
又はC,A2F中に少量のNa、0.5in2及びTi
0z等が固溶するC4AF固溶体又はC,A2F固溶体
である。
C4^F and C6A2F according to the present invention are C, AI'
Or a small amount of Na, 0.5in2 and Ti in C, A2F
It is a C4AF solid solution or a C, A2F solid solution in which 0z etc. are dissolved.

C,AF及びC,A、Fの粒度は、ブレーン値で1 、
500〜4.000 crA / gが好ましい。ブレ
ーン値が1 、500ad / g未満の粗いものでは
、膨張量が大きいが、未水和物が長期にわたって存在す
るため耐久性の上から好ましくなく、ブレーン値4,0
00 cJ/ gを越えるものは、単位水量の増加、水
和反応が早く終了するため膨張量が少ないため好ましく
ない。
The particle size of C, AF and C, A, F is 1 in Blaine value,
500-4.000 crA/g is preferred. Rough materials with a Blaine value of less than 1.500 ad/g have a large expansion amount, but unhydrated materials remain for a long period of time, making them undesirable from the viewpoint of durability.
If it exceeds 0.00 cJ/g, it is not preferred because the unit water amount increases and the hydration reaction ends early, resulting in a small amount of expansion.

C,AF及びC6^2Fの焼成温度は、1.200℃以
上が好ましく 、1,300〜1,400℃(1380
℃付近)で焼ン 成を行ない、キル会を使用するのが量産、経済性から特
に好ましいが、これに限定されるものではない。原料組
成の面からFe2O3成分を用いているC4AF及びC
,A2Fは、AJ203成分の多い系に比して焼成温度
を低下させることができ、原料コストの低減と云う面か
らも経済的に有利である。
The firing temperature for C, AF and C6^2F is preferably 1.200°C or higher, and 1,300 to 1,400°C (1380°C or higher).
It is particularly preferable to perform the firing at a temperature of about 10.degree. C4AF and C which use Fe2O3 component from the viewpoint of raw material composition
, A2F can lower the firing temperature compared to systems containing a large amount of AJ203 components, and are economically advantageous in terms of reducing raw material costs.

本発明のセメントモルタル・コンクリート用混和材(以
下混和材という)は、セメントペースト、モルタル及び
コンクリートのいずれも用いることが出来る。これによ
り主に本発明の混和材を使用することによりセメントモ
ルタル・コンクリートを膨張させ、収縮の低減によるヒ
ビワレを防止すること、あるいは、ケミカルプレストレ
スを導入することができる。尚、高強度性や急硬性も若
干付与される。本発明の混和材の使用方法は現在市販さ
れている膨張材と同様であり、各種ポルトランドセメン
ト、混合セメントなどに用いる。その際、各種の化学混
和剤と併用することも可能であり、グルコースポリマー
の加水分解物のような水和熱抑制剤の併用は温度応力に
よるヒビワレ低減という点からも好ましい。また、他の
膨張材、例えばC,A3 S系や石灰系と併用すること
も可能である。
The cement mortar/concrete admixture (hereinafter referred to as admixture) of the present invention can be any of cement paste, mortar, and concrete. As a result, mainly by using the admixture of the present invention, cement mortar/concrete can be expanded to prevent cracking due to reduced shrinkage, or chemical prestress can be introduced. In addition, high strength and rapid hardening properties are also imparted to some extent. The method of using the admixture of the present invention is the same as that of currently commercially available expansion materials, and is used in various types of Portland cement, mixed cement, etc. In this case, it is also possible to use various chemical admixtures in combination, and the combination of a hydration heat inhibitor such as a hydrolyzate of glucose polymer is preferable from the viewpoint of reducing cracks caused by temperature stress. It is also possible to use it in combination with other expansive materials, such as C, A3 S-based or lime-based.

〔実施例〕〔Example〕

以下、実施例により、本発明を更に詳細に説明する。 Hereinafter, the present invention will be explained in more detail with reference to Examples.

実施例1゜ CaC0,、(100mesh以下)400kg、焼結
アルミナ(600〜300μ)102kg及び酸化第2
鉄(I Q Omesh以下)160kgを小型プロパ
ン炉で1 、380℃で焼成し、C,APのタリン力−
を製造した。
Example 1゜CaC0, (100mesh or less) 400kg, sintered alumina (600-300μ) 102kg and oxidized second
160 kg of iron (IQ Omesh or less) was fired at 1,380℃ in a small propane furnace, and the talin force of C,AP
was manufactured.

そのC,APタリン力−をボールミルで粉砕し、ブレー
ン値2,500 cj/ gのC4AFを得た。これに
試薬1級の三水セラコラ及び副産無水セラコラの粉砕品
(ブレーン値4.000 ctA/ g )を用い第1
表に示す配合の混和材組成とした。セメントと砂の比を
l:2とし、水セメント比45%のモルタルで試験を実
施した。混練り及び材料温度を20℃一定とし、モルタ
ルミキサで混練りし、4X4X16cmの型枠に流し込
み成形を行ない、翌日脱型し、コンパレーター法により
膨張量の測定を行なった。
The C, AP talin force was ground in a ball mill to obtain C4AF with a Blaine value of 2,500 cj/g. To this, a pulverized product (Blaine value 4.000 ctA/g) of reagent grade 1 trihydric ceracola and by-product anhydrous ceracola was used.
The admixture composition was as shown in the table. The test was carried out using a mortar with a cement-to-sand ratio of 1:2 and a water-cement ratio of 45%. Kneading and material temperature were kept constant at 20° C., and the mixture was kneaded in a mortar mixer, poured into a mold of 4×4×16 cm, and demolded the next day, and the amount of expansion was measured by the comparator method.

結果を第1表に併記する。The results are also listed in Table 1.

く使用材料〉 セメント:住人社製、普通ポルトランドセメント砂  
:相模用産0.8、木更津産0.2混合品水  :水道
水 実施例2゜ CaC0z(L OQ mesh以下)60ohg、焼
結アルミナ(600〜300μ)204kg、酸化第2
鉄(試薬)16okgを小型プロパン炉で1,370℃
で焼成し、C,A2Fのクリンカーを製造した。
Materials used: Cement: Ordinary Portland cement sand manufactured by Juminsha
: Mixed product water of 0.8 from Sagami and 0.2 from Kisarazu : Tap water Example 2゜CaC0z (L OQ mesh or less) 60ohg, sintered alumina (600-300μ) 204kg, oxidized No. 2
16 kg of iron (reagent) was heated to 1,370°C in a small propane furnace.
C, A2F clinker was produced.

これと副産無水セソコウをボールミルで粉砕し、プレー
ン値で3,110〜3.540’ crA/ gとした
。第2表に示す配合の混和材組成とし、混練りは、実施
例1と同様に行なった。結果を第2表に併記する。
This and the by-product anhydrous smelt were ground in a ball mill to give a plain value of 3,110 to 3.540' crA/g. The admixture composition was as shown in Table 2, and kneading was carried out in the same manner as in Example 1. The results are also listed in Table 2.

実施例3゜ 実施例1.で製造したCオAFのクリンカーと、無水セ
ラコラをl:1の重量比で混合し、ボールミルで同時粉
砕し、ブレーン値で3.0OOC,117gの混和材を
得た。この混和材を単位セメント量312 kg/d、
水セメント比52%のコンクリートに混入した時の膨張
量を測定した。結果を第3表に示す。
Example 3゜Example 1. The COAF clinker produced in 1:1 and anhydrous Ceracola were mixed at a weight ratio of 1:1 and simultaneously ground in a ball mill to obtain 117 g of an admixture with a Blaine value of 3.0 OOC. This admixture has a unit cement amount of 312 kg/d,
The amount of expansion when mixed into concrete with a water-cement ratio of 52% was measured. The results are shown in Table 3.

混練りは強制練りミキサを使用し、10X20X40a
aの型枠で成形し、翌日脱型し、コンタクトゲージ法に
より膨張量を測定した。
For kneading, use a forced mixer, 10X20X40a
The mold was molded using the mold shown in a, and the mold was removed the next day, and the amount of expansion was measured using the contact gauge method.

第  3  表 実施例4゜ 実施例1及び実施例2で製造したC、AF、 C&42
Fのクリンカーを各々0.5重量部と、無水セフコラ1
、OM量部を混合し、ボールミルで同時粉砕し、ブレー
ン値で2,640 csA/ gの混和材を得た。この
混和材を単位セメント量320kg/i、水セメント比
50%のコンクリートに混入した時の膨張量を測定した
。結果を第4表に示す、混練り及び測定は、実施例3と
同様に行なった。
Table 3 Example 4゜C, AF, C&42 manufactured in Example 1 and Example 2
0.5 parts by weight of each clinker of F and 1 part of anhydrous Sefcola
, OM parts were mixed and simultaneously ground in a ball mill to obtain an admixture with a Blaine value of 2,640 csA/g. The amount of expansion when this admixture was mixed into concrete with a unit cement amount of 320 kg/i and a water-cement ratio of 50% was measured. The kneading and measurements, the results of which are shown in Table 4, were carried out in the same manner as in Example 3.

第4表 〔発明の効果〕 以上から明らかなように、本発明によって製造が容易で
経済的、かつ、安定した膨張量が得られる混和材の提供
が可能となった。
Table 4 [Effects of the Invention] As is clear from the above, the present invention makes it possible to provide an admixture that is easy to manufacture, economical, and provides a stable amount of expansion.

特許出願人  電気化学工業株式会社Patent applicant: Denki Kagaku Kogyo Co., Ltd.

Claims (1)

【特許請求の範囲】[Claims] (1)セッコウ10〜90重量%と、4CaO・Al_
2O_3・Fe_2O_3及び/又は6CaO・2Al
_2O_3Fe_2O_390〜10重量%からなるセ
メントモルタル・コンクリート用混和材。
(1) 10 to 90% by weight of gypsum and 4CaO・Al_
2O_3・Fe_2O_3 and/or 6CaO・2Al
An admixture for cement mortar and concrete consisting of _2O_3Fe_2O_390 to 10% by weight.
JP63088289A 1988-04-12 1988-04-12 Admixture for cement mortar and concrete Expired - Fee Related JP2747294B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP63088289A JP2747294B2 (en) 1988-04-12 1988-04-12 Admixture for cement mortar and concrete

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP63088289A JP2747294B2 (en) 1988-04-12 1988-04-12 Admixture for cement mortar and concrete

Publications (2)

Publication Number Publication Date
JPH01261249A true JPH01261249A (en) 1989-10-18
JP2747294B2 JP2747294B2 (en) 1998-05-06

Family

ID=13938750

Family Applications (1)

Application Number Title Priority Date Filing Date
JP63088289A Expired - Fee Related JP2747294B2 (en) 1988-04-12 1988-04-12 Admixture for cement mortar and concrete

Country Status (1)

Country Link
JP (1) JP2747294B2 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008094668A (en) * 2006-10-13 2008-04-24 Denki Kagaku Kogyo Kk Grout composition and grout material using the same
JP2008094675A (en) * 2006-10-13 2008-04-24 Denki Kagaku Kogyo Kk Cement mortar composition for grout

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS494717A (en) * 1972-04-28 1974-01-16

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS494717A (en) * 1972-04-28 1974-01-16

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008094668A (en) * 2006-10-13 2008-04-24 Denki Kagaku Kogyo Kk Grout composition and grout material using the same
JP2008094675A (en) * 2006-10-13 2008-04-24 Denki Kagaku Kogyo Kk Cement mortar composition for grout

Also Published As

Publication number Publication date
JP2747294B2 (en) 1998-05-06

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