JPH01235757A - Unbonded pc steel material and its manufacture - Google Patents
Unbonded pc steel material and its manufactureInfo
- Publication number
- JPH01235757A JPH01235757A JP6389988A JP6389988A JPH01235757A JP H01235757 A JPH01235757 A JP H01235757A JP 6389988 A JP6389988 A JP 6389988A JP 6389988 A JP6389988 A JP 6389988A JP H01235757 A JPH01235757 A JP H01235757A
- Authority
- JP
- Japan
- Prior art keywords
- steel material
- film
- unbonded
- semi
- liquid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 33
- 239000010959 steel Substances 0.000 title claims abstract description 33
- 239000000463 material Substances 0.000 title claims abstract description 31
- 238000004519 manufacturing process Methods 0.000 title claims description 11
- 239000011347 resin Substances 0.000 claims abstract description 26
- 229920005989 resin Polymers 0.000 claims abstract description 26
- 239000007788 liquid Substances 0.000 claims abstract description 15
- 238000000034 method Methods 0.000 abstract description 8
- 238000000576 coating method Methods 0.000 description 8
- 239000011248 coating agent Substances 0.000 description 6
- 239000004519 grease Substances 0.000 description 3
- 239000000843 powder Substances 0.000 description 2
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 2
- 229920002554 vinyl polymer Polymers 0.000 description 2
- 239000000049 pigment Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000009281 ultraviolet germicidal irradiation Methods 0.000 description 1
Landscapes
- Reinforcement Elements For Buildings (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
Description
【発明の詳細な説明】
［産業上の利用分野コ
本発明はアンボンドＰＣ鋼材及びその製造方法に関する
ものである。DETAILED DESCRIPTION OF THE INVENTION [Industrial Field of Application] The present invention relates to an unbonded PC steel material and a method for manufacturing the same.
［従来技術と問題点］
従来、アンボンドＰＣ鋼材、例えばアンボンドＰＣ鋼線
、ＰＣストランド、ＰＣ鋼棒の製造方法として次のよう
な方法が用いられている。[Prior Art and Problems] Conventionally, the following methods have been used to manufacture unbonded PC steel materials, such as unbonded PC steel wires, PC strands, and PC steel bars.
（１）ＰＣ鋼材の表面にグリス等の減磨材を塗布した上
に、押し出し機によりビニール等の被照を行う方法。(1) A method in which an abrasion-reducing material such as grease is applied to the surface of a PC steel material, and then a material such as vinyl is applied using an extruder.
（２）ＰＣ鋼材の表面に、粉体塗装法等により摩擦係数
の小さい固化膜を形成させる方法。上記（１）の方法は
グリス等の被膜の上にビニール等被暎を押し出し機によ
って形成するので、設備コストが高い、グリス等を使用
するため、工場環境が悪化する、グリス、ビニール樹脂
等の原材料のコスト高等の問題がある。(2) A method of forming a solidified film with a small coefficient of friction on the surface of a PC steel material using a powder coating method or the like. Method (1) above uses an extruder to form a coat of vinyl or other material on a coating of grease, etc., so the equipment cost is high.Since it uses grease, etc., the factory environment deteriorates. There is a problem of high raw material costs.
又、（２）の粉体塗装法による場合は、細径、長尺物に
おいて、アンボンド特性が劣る難点があり、製造コスト
においても大幅に増加する問題があった。Furthermore, when using the powder coating method (2), there is a problem in that the unbonding properties are poor in small diameter and long objects, and there is also a problem in that the manufacturing cost increases significantly.
［発明の構成コ
本発明は、前記（＋）の方法によって製造されたアンボ
ンドＰＣ鋼材に似た構成を有するアンボンドＰＣ鋼材を
紫外線硬化型樹脂をＰＣ鋼材の表面に連続的に塗布し、
続いて照射する紫外線の厨７Ｌｔ借を制御することによ
って、表面より硬化して形成された樹脂硬化膜とＰＣ鋼
材との間に液状又は半硬状の膜を残すようにして形成し
たアンボンドＰＣ鋼材及びその製造方法にある。[Structure of the Invention] The present invention provides an unbonded PC steel material having a structure similar to the unbonded PC steel material manufactured by the method (+) above, by continuously applying an ultraviolet curable resin to the surface of the PC steel material,
Unbonded PC steel material is formed by controlling the amount of ultraviolet rays that are subsequently irradiated to leave a liquid or semi-hard film between the resin cured film that is hardened from the surface and the PC steel material. and its manufacturing method.
以下、第１図に概略的に示す製造ラインにより、本発明
の製造方法を説明する。The manufacturing method of the present invention will be explained below using the manufacturing line schematically shown in FIG.
図において、■はＰＣ鋼材のペイオフ装置で、２はペイ
オフ装置１より繰り出されたＰＣ鋼材を示し、３は紫外
線硬化型樹脂の塗布装置、４は樹脂膜厚み調整ダイス、
５，５′は紫外線照射装置、６はティクアップ装置であ
る。In the figure, ■ is a payoff device for PC steel materials, 2 is a PC steel material paid out from the payoff device 1, 3 is an ultraviolet curable resin coating device, 4 is a resin film thickness adjustment die,
5 and 5' are ultraviolet irradiation devices, and 6 is a pickup device.
繰り出されたＰＣ鋼材２は、紫外線硬化型樹脂の塗布装
置３で樹脂液の塗布を受ける。なお７は樹脂液タンク、
Ｐは樹脂液供給用のポンプである。The unwound PC steel material 2 is coated with a resin liquid by an ultraviolet curable resin coating device 3. In addition, 7 is a resin liquid tank,
P is a pump for supplying resin liquid.
紫外線硬化型樹脂液の塗布を施されたＰＣ鋼材２は、垂
直方向で樹脂膜厚み調整ダイス４により樹脂液の厚み調
整が行われ、第１の紫外線照射装置５にて紫外線照射を
受け、ガイドローラー８によって反転して下降し、水平
方向に走行して第２の紫外線照射装置５′に入り、ここ
で紫外線照射を受け、ティクアップ装置６で巻き取られ
る。The PC steel material 2 coated with an ultraviolet curable resin liquid is vertically adjusted in thickness by a resin film thickness adjustment die 4, and then irradiated with ultraviolet light by a first ultraviolet irradiation device 5, and then guided. It is reversed and lowered by the rollers 8, runs horizontally, enters the second ultraviolet irradiation device 5', receives ultraviolet irradiation there, and is wound up by the tick-up device 6.
なお、ＰＣ鋼材２の垂直方向走行位置に第１の紫外線照
射装置５が設置されているが、塗布された紫外線硬化型
樹脂の表面を早急硬化するためで、ガイドローラー８に
かかる前であるので、塗布された紫外線硬化型樹脂の塗
布むらを生じることなく、ローラー８を通過し、この第
１の紫外線照射装置５と第２の紫外線照射装置５′にお
ける紫外線照射量を合算して、硬化制御が行われる。Note that the first ultraviolet irradiation device 5 is installed at the position where the prestressing steel material 2 runs in the vertical direction, but this is to quickly cure the surface of the applied ultraviolet curable resin before it is applied to the guide roller 8. The applied ultraviolet curable resin passes through the roller 8 without uneven coating, and the amount of ultraviolet irradiation in the first ultraviolet irradiation device 5 and the second ultraviolet irradiation device 5' is added together to control curing. will be held.
なお、紫外線硬化型樹脂は一定強度以上の紫外線が照射
された場合のみ硬化し、自然界に存在する程度の紫外線
では長期間硬化しない。Note that ultraviolet curable resins cure only when irradiated with ultraviolet rays of a certain intensity or higher, and do not cure for a long period of time with ultraviolet rays of the level that exists in nature.
ｐ Ｃ＃ ｔａの場合、上記のようなラインは不適で、
水平ライン上で上記工程を進行させる。p In the case of C# ta, lines like the above are inappropriate,
The above steps are carried out on a horizontal line.
第３図は、本発明の方法によって製造されたアンボンド
ＰＣ鋼材の一例を断面図で示す。図示のようにＰＣ鋼材
２の最外層に、紫外線照射型樹脂の硬化によるチューブ
状の硬化膜９があり、この硬化膜９とＰＣ鋼材２の間に
液状又は半硬状膜Ｉ０ができ、この膜１０は前記硬化膜
９で保持される。FIG. 3 shows, in cross-section, an example of an unbonded PC steel material manufactured by the method of the present invention. As shown in the figure, on the outermost layer of the PC steel material 2, there is a tube-shaped cured film 9 formed by curing of an ultraviolet ray irradiation type resin, and a liquid or semi-hard film I0 is formed between this cured film 9 and the PC steel material 2. The film 10 is held by the cured film 9.
第２図は照射時間（秒）と紫外線硬化膜厚（ｍ−）の関
係の一例をグラフで示す。図で厚み１■１の紫外線硬化
型樹脂に、紫外線照射を１０秒間施すと硬化膜圧は０．
７５ｕｍとなり、０．２５ｔｍは半硬化、未硬化のまま
残存することを示している。なお、紫外線硬化型樹脂の
硬化は表面より内部に進行する。FIG. 2 is a graph showing an example of the relationship between irradiation time (seconds) and ultraviolet cured film thickness (m-). In the figure, when UV curable resin with a thickness of 1×1 is exposed to UV rays for 10 seconds, the cured film thickness is 0.
75 um, and 0.25 tm indicates that it remains semi-cured or uncured. Note that the curing of the ultraviolet curable resin progresses from the surface to the inside.
一般に硬化膜ノ１と半硬状膜厚は紫外線照射量（紫外線
強度、時間）や樹脂液に各種顔料を添加することによっ
て制御することができる。Generally, the thickness of the cured film and the semi-hard film can be controlled by adjusting the amount of ultraviolet irradiation (ultraviolet intensity, time) and adding various pigments to the resin liquid.
［発明の効Ｌ］
本発明によって、摩擦係数の小さい液状又は半硬状の膜
とこれを保持するチューブ状の硬化膜を有する構造のア
ンボンド特性の優れたＰＣ鋼材が得られ、その製造は、
ＰＣ鋼材を、紫外線硬化型樹脂の塗布装置と紫外線照射
装置より構成される簡単、且つ安価の製造ライＹで連続
的に製造でき、大幅なコスト低減を実現することができ
る。[Effects of the Invention L] The present invention provides a PC steel material with excellent unbonding properties that has a structure including a liquid or semi-hard film with a small coefficient of friction and a tubular hardened film that holds the film, and its production is as follows:
PC steel materials can be continuously manufactured using a simple and inexpensive manufacturing line Y consisting of an ultraviolet curable resin coating device and an ultraviolet irradiation device, and a significant cost reduction can be achieved.
第１図は本発明を実施する製造ラインを概略的に示す。
第２図は、紫外線照射時間と紫外線硬化型樹脂の硬化関
係を示す妻襦喰涜塘＃≠特性グラフである。
第３図は、本発明により製造されたアンボンドＰＣ鋼材
の一例を示す。
１・・・ペイオフ装置、２・・・ＰＣ鋼材、３・・・紫
外線硬化型樹脂の塗布装置、４・・・樹脂厚み調整ダイ
ス、５．５°・・・紫外線照射装置、６・・・ティクア
ップ装置、７・・・樹脂液タンク、８・・・ガイドロー
ラー、９・・・硬化膜、１０・・・液状、又は半硬化膜
。FIG. 1 schematically shows a production line implementing the invention. FIG. 2 is a characteristic graph showing the relationship between ultraviolet irradiation time and curing of ultraviolet curable resin. FIG. 3 shows an example of an unbonded PC steel material manufactured according to the present invention. DESCRIPTION OF SYMBOLS 1...Payoff device, 2...PC steel material, 3...UV curable resin coating device, 4...Resin thickness adjustment die, 5.5°...UV irradiation device, 6... Tick-up device, 7... Resin liquid tank, 8... Guide roller, 9... Cured film, 10... Liquid or semi-cured film.
Claims (2)
する硬化膜を紫外線硬化型樹脂にて形成したことを特徴
とするＰＣアンボンド鋼材。(1) A PC unbonded steel material, characterized in that a liquid or semi-hard film and a cured film for holding the film are formed on the surface of the PC steel material using an ultraviolet curable resin.
布し、紫外線照射装置を通し、紫外線照射量を制御して
前記ＰＣ鋼材の表面に液状、又は半硬化膜と該膜を保持
するチューブ状の硬化膜を形成することを特徴とするア
ンボンドＰＣ鋼材の製造方法。(2) Apply an ultraviolet curable resin to the surface of the PC steel material, pass it through an ultraviolet irradiation device, and control the amount of ultraviolet irradiation to maintain a liquid or semi-cured film on the surface of the PC steel material. A method for producing an unbonded PC steel material, which comprises forming a tube-shaped hardened film.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP6389988A JPH01235757A (en) | 1988-03-16 | 1988-03-16 | Unbonded pc steel material and its manufacture |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP6389988A JPH01235757A (en) | 1988-03-16 | 1988-03-16 | Unbonded pc steel material and its manufacture |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH01235757A true JPH01235757A (en) | 1989-09-20 |
Family
ID=13242616
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP6389988A Pending JPH01235757A (en) | 1988-03-16 | 1988-03-16 | Unbonded pc steel material and its manufacture |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH01235757A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2008012388A (en) * | 2006-07-03 | 2008-01-24 | Dainippon Printing Co Ltd | Pattern forming apparatus |
-
1988
- 1988-03-16 JP JP6389988A patent/JPH01235757A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2008012388A (en) * | 2006-07-03 | 2008-01-24 | Dainippon Printing Co Ltd | Pattern forming apparatus |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US4420502A (en) | Apparatus and method for producing a flexible sheet material having a predetermined surface characteristic | |
| US5271968A (en) | Method for production of an acrylic coated polycarbonate article | |
| DE3325028A1 (en) | METHOD FOR THE PRODUCTION OF SUBSTRATES CURABLE WITH ULTRAVIOLET RADIATION WITH A PRECISELY ADJUSTED SURFACE TEXTURE | |
| JPH1086287A (en) | Method for producing plastic material not receiving effect of plurality of specific factors and plastic material produced based thereon | |
| CA3052367C (en) | Heat treated pvc plastic panel | |
| GB2073610A (en) | Self-locking threaded articles | |
| RU2008120139A (en) | METHOD AND DEVICE FOR APPLICATION OF COATING CONTAINING A FLUID COVERING MATERIAL | |
| EP3725519A3 (en) | Method for manufacturing a deep mat workpiece surface, e.g. of a furniture or floor surface, and workpiece surface | |
| US4497849A (en) | Process for polymer coating electrical conductors | |
| CN85108254A (en) | Coat of synthetic resin photoconductive fiber manufacture method and the coat of synthetic resin photoconductive fiber of producing with this method | |
| JPH01235757A (en) | Unbonded pc steel material and its manufacture | |
| DE3203540A1 (en) | MOLDED BODY FROM PLASTIC AND METHOD FOR THE PRODUCTION THEREOF | |
| EP2198980A1 (en) | Polymer surfaces with high network density and corresponding production of same | |
| WO2017072263A1 (en) | Method for sheathing a product in strand form, cable, apparatus for the method, control method for the apparatus, and computer program product | |
| DE2164716C2 (en) | Synthetic resin moldings and process for their production | |
| JPS6055296B2 (en) | Manufacturing method of fiber reinforced resin structure | |
| EP1323525B1 (en) | Process for manufacturing a plate-shaped support | |
| EP0551693A1 (en) | Method for production of an acrylic coated polycarbonate article | |
| JPH0774282B2 (en) | Method for producing acrylic coated polycarbonate articles | |
| JP2003033936A (en) | Manufacturing method for building material | |
| JPH03275316A (en) | Mold release sheet having uneven surface and manufacture of mold release sheet | |
| JPH03199047A (en) | Manufacture of decorative sheet | |
| JPS59108038A (en) | Artificial marble and method for finishing its surface | |
| JP3383565B2 (en) | Optical fiber ribbon manufacturing method | |
| US20040126669A1 (en) | Method for producing holographic iridescent film |