JPH01224110A - Method for lubrication in wire drawing - Google Patents

Method for lubrication in wire drawing

Info

Publication number
JPH01224110A
JPH01224110A JP4887688A JP4887688A JPH01224110A JP H01224110 A JPH01224110 A JP H01224110A JP 4887688 A JP4887688 A JP 4887688A JP 4887688 A JP4887688 A JP 4887688A JP H01224110 A JPH01224110 A JP H01224110A
Authority
JP
Japan
Prior art keywords
lubricant
wire drawing
wire
hot
warm
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP4887688A
Other languages
Japanese (ja)
Inventor
Tetsuo Saito
斉藤 鉄夫
Hiroshi Shoda
博 鎗田
Hiroaki Hayashi
博昭 林
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Suzuki Metal Industry Co Ltd
Original Assignee
Suzuki Metal Industry Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Suzuki Metal Industry Co Ltd filed Critical Suzuki Metal Industry Co Ltd
Priority to JP4887688A priority Critical patent/JPH01224110A/en
Publication of JPH01224110A publication Critical patent/JPH01224110A/en
Pending legal-status Critical Current

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Abstract

PURPOSE:To stabilize a lubricant layer and to obtain high draft by applying and press-adhering a lubricant for hot or warm wire drawing to the surface of a steel wire stock in cold drawing stage, heating the wire up to a limited temp., and continuously perform hot or warm wire drawing. CONSTITUTION:Powdered lubricant 4 is filled into a container 3 joined to the inlet side of a wire drawing die 5. The lubricant 4 is applied to the surface of a steel wire stock 2 as the stock 2 passes through the inside of the container 3 and is strongly press adhered to the wire surface as the lubricant 4 is pulled toward the die 5 and passes through the die 5. The wire stock 2 whose surface is uniformly and strongly covered by a lubricant 4a for hot or warm wire drawing is heated at a temp. of 300-1,200 deg.C by a flying heat treatment furnace and is drawn by a wire drawing die 5. Therefore, hot or warm wire drawing is stably performed because the lubricant layer is stable.

Description

【発明の詳細な説明】 [産業上の利用分野] 本発明は潤滑剤の付着効果が大で、高い加工率が得られ
る熱間または温間伸線のための伸線潤滑方法に関するも
のである。
[Detailed Description of the Invention] [Industrial Application Field] The present invention relates to a wire drawing lubrication method for hot or warm wire drawing that has a large lubricant adhesion effect and provides a high processing rate. .

[従来の技術] 従来の伸線!lft1滑方法は、大別して線材を加熱す
る前に潤滑剤を塗布するものと、線材を加熱した後に潤
滑剤を塗布するものとがある。前者の方法は、液体潤滑
剤または液体に混合した潤滑剤を塗布した後で加熱して
焼付けるものであり、潤滑剤を均一に塗布することが難
しく、潤滑剤の線材表面への付着力が大きくないため、
熱間または温間伸線に先立って加熱炉へ挿入した時、炉
壁に線材が接触すると、潤滑剤が剥離し易い。
[Conventional technology] Conventional wire drawing! The lft1 slipping method can be roughly divided into two types: one in which lubricant is applied before heating the wire, and the other in which lubricant is applied after heating the wire. The former method involves applying a liquid lubricant or a lubricant mixed with a liquid and then heating and baking it, which makes it difficult to apply the lubricant evenly and the adhesion of the lubricant to the wire surface is poor. Because it is not large,
If the wire comes into contact with the furnace wall when inserted into the heating furnace prior to hot or warm wire drawing, the lubricant is likely to peel off.

後者の方法では、線材の加熱温度が高いため液体潤滑剤
または液体に混合された潤滑剤が激しい蒸発現象を伴っ
て飛散し、均一に付着しない。また、潤滑剤である粉末
状の石鹸などの油脂類は、線材表面に均一に拡がらず、
点在して焼き付けられる。
In the latter method, since the heating temperature of the wire is high, the liquid lubricant or the lubricant mixed in the liquid scatters with a violent evaporation phenomenon and is not uniformly adhered. In addition, oils and fats such as powdered soap, which are lubricants, do not spread evenly over the wire surface.
It is dotted and burned.

[発明が解決しようとする問題点] 本発明の目的は従来の欠点を克服し、線材表面に潤滑剤
が均一に付着し、安定かつ連続的に熱間または温間伸線
が可能な伸縮潤滑方法すなわちホスフォーミング処理法
の改良を提供することにある。
[Problems to be Solved by the Invention] The purpose of the present invention is to overcome the conventional drawbacks, to provide stretch lubrication that allows lubricant to uniformly adhere to the surface of the wire and to enable stable and continuous hot or warm wire drawing. The object of the present invention is to provide an improved method of phosphoforming treatment.

[問題を解決するための手段] 上記目的を達成するために、本発明の構成は鋼線材を熱
間または温間伸線を行うに先立ち、熱間または温間伸縮
用の潤滑剤を冷間伸線工程で冷間伸線用潤滑剤をvA線
材の表面に塗布圧着せしめ、走行式熱処理炉で300〜
1200℃に加熱し、該a4線材を連続的に伸線加工す
るものである。
[Means for Solving the Problems] In order to achieve the above object, the structure of the present invention is to apply a lubricant for hot or warm expansion and contraction to a cold wire before hot or warm wire drawing of a steel wire rod. In the wire drawing process, a lubricant for cold wire drawing is applied and pressure bonded to the surface of the VA wire rod, and then heated to a temperature of 300~
The A4 wire is heated to 1200°C and continuously drawn.

本発明は、高炭素鋼線、合金鋼線などの熱間または温間
伸線に適用される。熱間または温間伸線の前に中間の冷
間伸線を行い、この冷間伸線と同時に、冷間伸線用の潤
滑剤に含ませた熱間または温間伸線用の潤滑剤を強固に
鋼線材表面に圧着させる。具体的には、冷間伸線用のダ
イスの入口側に潤滑剤粉末を充填した容器を結合し、鋼
線材が容器の中を通過する時潤滑剤を付着させ、ダイス
内へ引き摺り込んでm線材表面に圧着させる。
The present invention is applied to hot or warm wire drawing of high carbon steel wire, alloy steel wire, etc. An intermediate cold wire drawing is performed before hot or warm wire drawing, and at the same time, a lubricant for hot or warm wire drawing is added to the lubricant for cold wire drawing. is firmly crimped onto the surface of the steel wire. Specifically, a container filled with lubricant powder is connected to the inlet side of a die for cold wire drawing, and when the steel wire passes through the container, the lubricant is applied and the steel wire is drawn into the die. Crimp the surface of the wire.

伸縮ダイスの入口側の容器(ダイスボックス)に充填さ
れる潤滑剤は、グラファイト、窒化ボロンまたはこれら
と冷間伸線用潤滑剤であるステアリン酸ナトリウムやス
テアリン酸カルシウムなどとの混合物である。
The lubricant filled in the container (dice box) on the inlet side of the expandable die is graphite, boron nitride, or a mixture of these and cold wire drawing lubricants such as sodium stearate and calcium stearate.

上述の潤滑剤はいずれも粉末であり、第1図に示すよう
に、伸線用ダイス5の入口側に結合した容器3に充填さ
れる。容器3の内部を鋼線材が通過する時、潤滑剤4が
鋼線材2の表面に容易に付着し、伸線用ダイス5の方へ
引き摺られて、伸線用ダイス5を通過する時鋼線材20
表面に強く圧着される。
All of the above-mentioned lubricants are powders, and as shown in FIG. 1, they are filled into a container 3 connected to the inlet side of a wire drawing die 5. When the steel wire rod passes through the inside of the container 3, the lubricant 4 easily adheres to the surface of the steel wire rod 2, and it is dragged toward the wire drawing die 5, and when it passes through the wire drawing die 5, the steel wire rod 20
Strongly pressed to the surface.

こうして、熱間または温間伸線用の潤滑剤4aが表面に
均一に圧着されたw4線材2は、走行式熱処理炉により
300〜1200℃に加熱される。熱処理炉を出た鋼線
材2は、伸線用ダイスなどにより伸l117X1工され
る。
In this way, the W4 wire 2, on which the hot or warm wire drawing lubricant 4a is uniformly pressed, is heated to 300 to 1200°C in a traveling heat treatment furnace. The steel wire rod 2 that has come out of the heat treatment furnace is drawn 117X1 using a wire drawing die or the like.

潤滑剤が鋼線材に強固に圧着されるので、材質や伸線用
ダイスにより差があるものの、加工率25〜35%の伸
線加工が可能である。
Since the lubricant is firmly crimped onto the steel wire, it is possible to draw the wire at a processing rate of 25 to 35%, although this varies depending on the material and wire drawing die.

本発明は丸線以外の断面異形線にも適用される。The present invention is also applicable to wires with irregular cross sections other than round wires.

具体的実施例: 線径5mmの5UP12綱線材を、線径41−まで通常
の連続伸線を行い、次いで熱間沖線用の潤滑剤であるグ
ラファイト粉末と、冷間伸線用のWJ潤滑剤あるステア
リン酸カルシウム系粉末とを7対30割合で混合してな
る潤滑剤を、鋼線材表面に圧着し、線径4m−から線径
3amまで中間の伸線加工を行った。この鋼線材2を、
走行式熱処理炉で400℃に加熱した後、炉外で内径2
.6−■のダイスにて温間伸線を5000mにわたり行
った。鋼線材の表面は全長にわたり平滑で、潤滑剤が均
一に付着していることが確認された。
Specific example: A 5UP12 wire rod with a wire diameter of 5 mm is subjected to normal continuous wire drawing to a wire diameter of 41 mm, and then graphite powder, which is a lubricant for hot offshore wires, and WJ lubrication for cold wire drawings are applied. A lubricant prepared by mixing a 7:30 ratio of calcium stearate powder with a lubricant was pressed onto the surface of the steel wire, and intermediate wire drawing was performed from a wire diameter of 4 m to a wire diameter of 3 am. This steel wire rod 2,
After heating to 400℃ in a traveling heat treatment furnace, the inner diameter of
.. Warm wire drawing was performed over 5000 m using a 6-■ die. It was confirmed that the surface of the steel wire rod was smooth over its entire length, and that the lubricant was evenly applied.

[発明の効果] 本発明は上述のように、鋼線材を熱間または温間伸線を
行うに先立ち、熱間または温間伸線用の潤滑剤を冷間伸
線工程でlla材の表面に塗布圧着せしめ、走行式熱処
理炉で300〜1200℃に加熱し、連続的に伸線加工
するものであり、冷間伸線工程で潤滑剤が鋼線材の表面
に強く圧着されるので、熱間または温間伸線工程の前の
熱処理工程で、潤滑剤被膜が非常に安定しており、熱間
または温間伸線を連続にかつ安定に行うことができ、高
い加工度が得られる。
[Effects of the Invention] As described above, the present invention, before hot or warm wire drawing of a steel wire rod, applies a lubricant for hot or warm wire drawing to the surface of the lla material in the cold wire drawing process. The lubricant is applied and pressed onto the surface of the steel wire, heated to 300 to 1200℃ in a traveling heat treatment furnace, and then drawn continuously.The lubricant is strongly pressed onto the surface of the steel wire during the cold wire drawing process, so it is not heated. In the heat treatment process before the hot or warm wire drawing process, the lubricant film is very stable, and hot or warm wire drawing can be performed continuously and stably, resulting in a high workability.

さらに、グラファイト塗布により、耐食性が向上する。Furthermore, graphite coating improves corrosion resistance.

表面潤滑性がよくなり、ばねなどへのコイリング性も良
好となる。
Surface lubricity is improved, and coiling properties for springs and the like are also improved.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は本発明に係る伸縮潤滑方法を達成するための装
置の側面断面図である。 2:11線材 3:潤滑剤の容器 4:潤滑剤 5:伸
線用ダイス 特許出願人  鈴木金属工業株式会社
FIG. 1 is a side sectional view of an apparatus for achieving the telescopic lubrication method according to the invention. 2: 11 wire rod 3: Lubricant container 4: Lubricant 5: Wire drawing die Patent applicant Suzuki Metal Industry Co., Ltd.

Claims (3)

【特許請求の範囲】[Claims] (1)鋼線材を熱間または温間伸線を行うに先立ち、熱
間または温間伸線用の潤滑剤を冷間伸線工程で冷間伸線
用潤滑剤を鋼線材の表面に塗布圧着せしめ、走行式熱処
理炉で300〜1200℃に加熱し、該鋼線材を連続的
に伸線加工することを特徴とする伸線潤滑方法。
(1) Before hot or warm wire drawing of a steel wire rod, apply a lubricant for hot or warm wire drawing to the surface of the steel wire rod in the cold wire drawing process. A wire drawing lubrication method characterized by crimping, heating at 300 to 1200° C. in a traveling heat treatment furnace, and continuously drawing the steel wire.
(2)前記熱間または温間用潤滑剤が窒化ボロン、グラ
ファイト、またはこれらの混合粉末である、特許請求の
範囲(1)に記載の伸線潤滑方法。
(2) The wire drawing lubrication method according to claim (1), wherein the hot or warm lubricant is boron nitride, graphite, or a mixed powder thereof.
(3)冷間伸線用ダイスの入口側に、熱間または温間伸
線用の潤滑剤粉末を充填した容器を結合し、該容器の内
部と冷間伸線用のダイスを連続的に通過させて潤滑剤粉
末を鋼線材表面に圧着する、特許請求の範囲(1)に記
載の伸線潤滑方法。
(3) Connect a container filled with lubricant powder for hot or warm wire drawing to the inlet side of the die for cold wire drawing, and connect the inside of the container and the die for cold wire drawing continuously. The wire drawing lubrication method according to claim (1), wherein the lubricant powder is passed through and pressed onto the surface of the steel wire.
JP4887688A 1988-03-02 1988-03-02 Method for lubrication in wire drawing Pending JPH01224110A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP4887688A JPH01224110A (en) 1988-03-02 1988-03-02 Method for lubrication in wire drawing

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP4887688A JPH01224110A (en) 1988-03-02 1988-03-02 Method for lubrication in wire drawing

Publications (1)

Publication Number Publication Date
JPH01224110A true JPH01224110A (en) 1989-09-07

Family

ID=12815487

Family Applications (1)

Application Number Title Priority Date Filing Date
JP4887688A Pending JPH01224110A (en) 1988-03-02 1988-03-02 Method for lubrication in wire drawing

Country Status (1)

Country Link
JP (1) JPH01224110A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0847709A (en) * 1994-08-08 1996-02-20 Daido Steel Co Ltd Manufacture of cold finished steel bar made of heat-resisting steel

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0847709A (en) * 1994-08-08 1996-02-20 Daido Steel Co Ltd Manufacture of cold finished steel bar made of heat-resisting steel

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