JPH01222641A - Metal graphite brush - Google Patents

Metal graphite brush

Info

Publication number
JPH01222641A
JPH01222641A JP4527988A JP4527988A JPH01222641A JP H01222641 A JPH01222641 A JP H01222641A JP 4527988 A JP4527988 A JP 4527988A JP 4527988 A JP4527988 A JP 4527988A JP H01222641 A JPH01222641 A JP H01222641A
Authority
JP
Japan
Prior art keywords
powder
brush
electric brush
coke
content
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP4527988A
Other languages
Japanese (ja)
Other versions
JPH0474939B2 (en
Inventor
Mitsuo Ikeda
光男 池田
Takayoshi Otani
大谷 孝由
Shoichi Furukawa
古川 昭一
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Fuji Kako Inc
Original Assignee
Fuji Kako Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Fuji Kako Inc filed Critical Fuji Kako Inc
Priority to JP4527988A priority Critical patent/JPH01222641A/en
Publication of JPH01222641A publication Critical patent/JPH01222641A/en
Publication of JPH0474939B2 publication Critical patent/JPH0474939B2/ja
Granted legal-status Critical Current

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Abstract

PURPOSE:To improve durability, by adding 1-30wt.% of powder coke having grain size lower than 20 mesh into metal graphite brush. CONSTITUTION:60% of copper powder, 33% of natural graphite powder treated with phenol resin varnish, 5% of coal pitch series powder coke having 145 mesh pass and 2% of molybdenum disulfide are mixed and molded into a brush shape, which is burnt under non-oxidizing environment of 700 deg.C to produce a brush. At this time, the content of the powder coke in the brush is 5.2%. Consequently, abrasion ot the brush is reduced and the durability can be improved. No effect is obtained for the content of powder coke lower than 1% while the resistivity increases and the abrasion of commutator increases for the content of the powder coke higher than 30%, and thereby the content is set in the range of 1-30%.

Description

【発明の詳細な説明】 [発明の利用性り!f] この発明は、モーターや発電機等の回転電機に使用する
電刷子に関し、特に金属黒鉛質電刷子に関する。
[Detailed description of the invention] [Usability of the invention! f] The present invention relates to an electric brush used in a rotating electric machine such as a motor or a generator, and particularly relates to a metal graphite electric brush.

[従来技術] 従来から高電圧の回転電機には炭素黒鉛質、電気黒鉛質
を用いた電刷子が使用されてきたが、自動車電装用モー
ターの如き低電圧のものには銅粉と天然黒鉛粉とから造
られるいイっゆる金属黒鉛質電刷子が使用されている。
[Prior art] Electric brushes made of carbon graphite or electrographite have traditionally been used for high-voltage rotating electric machines, but copper powder and natural graphite powder are used for low-voltage brushes such as motors for automobile electrical equipment. All metal graphite electric brushes made from

金属黒鉛質電刷子は、電刷子が用いられるモーター等の
出力性能、耐久性能に応じて、金属含有量の異なったも
のが使用されている。高出力を要求されるものでは金属
含有量が60〜90重量%(以下%は重量%を現ず)、
高耐久性能を要求されるものでは10〜50%が普通で
ある。そして黒鉛粉としては、人造黒鉛粉よりも潤滑性
に優れた天然黒鉛粉が好んで用いられている。
Metal-graphite electric brushes with different metal contents are used depending on the output performance and durability of the motor or the like in which the electric brush is used. For those that require high output, the metal content is 60 to 90% by weight (hereinafter, % does not represent weight %),
For products that require high durability, the ratio is usually 10 to 50%. Natural graphite powder, which has better lubricity than artificial graphite powder, is preferably used as the graphite powder.

これらの金属粉と黒鉛粉とから作られた電刷子は、整流
子」二を摺動する時、電刷子中の黒鉛が他の成分と共に
整流子表面に黒鉛皮膜を形成し、これが潤滑作用をする
ことで整流子や電刷子の磨耗を防いでいると、一般に考
えられている。
When an electric brush made from these metal powders and graphite powder slides over a commutator, the graphite in the electric brush forms a graphite film on the surface of the commutator together with other components, and this has a lubricating effect. It is generally believed that this prevents commutator and electric brush wear.

しかしながらこれらの皮膜の形成状態は、用いたモータ
ー等の回転電機の電流値、整流子の周速、発熱状態、そ
の他の要因により変化する。そして皮膜が厚くなり過ぎ
る、あるいは皮膜にむらが生じる等の現象が生じると、
電刷子や整流子が著しく磨耗する。
However, the state of formation of these films varies depending on the current value of the rotating electric machine such as the motor used, the circumferential speed of the commutator, the state of heat generation, and other factors. If the film becomes too thick or uneven, etc.,
The electric brush and commutator will wear out significantly.

従来から、これら電刷子や整流子の磨耗を防止し適度な
黒鉛皮膜を形成するために、二硫化モリブデン、二硫化
タングステン、硫化銅、硫化亜鉛等の金属硫化物潤滑剤
を添加ずろ、あるいはノリ力、アルミナ、鉄粉、マンガ
ン粉等の微粉末を添加し皮膜の厚さを調整するする、等
の試みがなされている。これらの試みは磨耗の防止に有
効であるが、その効果は十分なしのではない。
Traditionally, metal sulfide lubricants such as molybdenum disulfide, tungsten disulfide, copper sulfide, zinc sulfide, etc. have been added to these electric brushes and commutators to prevent wear and to form a suitable graphite film. Attempts have been made to adjust the thickness of the coating by adding fine powder such as powder, alumina, iron powder, manganese powder, etc. Although these attempts are effective in preventing wear, they are not entirely effective.

[発明の目的] この発明は、金属黒鉛質電刷子の耐久性の改善を1]的
とする。この発明は特に、カッリン等の液体燃料中に浸
漬して用いろ電刷子の耐久性の改善を目的とする。
[Object of the Invention] The object of the present invention is 1) to improve the durability of a metal graphite electric brush. A particular object of the present invention is to improve the durability of filter brushes that are used by being immersed in liquid fuel such as Karin.

[発明の構成] この発明は、金属黒鉛質電刷子に、20メツシユパス(
最大粒径8407zm)以下の粒度のコークス粉を1〜
30重量%含何さUoたことを特徴とする。
[Structure of the Invention] This invention provides a metal graphite electric brush with 20 mesh passes (
Coke powder with a particle size of 8407 zm (maximum particle size) or less
It is characterized by containing 30% by weight of water.

このようにすると、電刷子の磨耗を抑制し、その耐久性
を高めることかできろ。特にこの発明の電刷子を、液体
燃料中に浸漬して用いると、電刷子、整流子双方の磨耗
を著しく抑制上ろことができろ。
In this way, the wear of the electric brush can be suppressed and its durability can be increased. In particular, when the electric brush of the present invention is used while immersed in liquid fuel, wear of both the electric brush and the commutator can be significantly suppressed.

この発明に用いろ金属粉としては、主として銅粉を用い
るが、銀粉あるいは銅粉と銀粉との混合粉でも良い。金
属粉の使用量は用いろ回転電機の特性に応じて定め、例
えば自動車のスターターモーターの場合50〜80%が
、ブロワ−モーターの場合30〜60%が、ガソリン等
の燃料噴射ポンプ用モーターの場合5〜40%が好まし
い。
The metal powder used in this invention is mainly copper powder, but silver powder or a mixed powder of copper powder and silver powder may also be used. The amount of metal powder to be used is determined depending on the characteristics of the rotating electric machine. For example, 50 to 80% is used in the starter motor of an automobile, 30 to 60% is used in the case of a blower motor, and 30 to 60% is used in the case of a motor for a fuel injection pump such as gasoline. In this case, 5 to 40% is preferable.

この発明に用いる黒鉛粉は天然黒鉛粉が好ましいが、人
造黒鉛粉あるいは人造黒鉛粉と天然黒鉛粉との混合粉で
も良い。銅含有量が70%以上の場合は、結合拐を用い
ず黒鉛粉をそのまま使用することもできる。しかし銅含
有量が少なく黒鉛粉が多い場合、電刷子の焼結性が低い
ため、フェノール樹脂ワニス等の合成樹脂結合材で黒鉛
粉の表面を処理して用いろことが好ましい。結合材は、
炭素換算で黒鉛粉の1〜30%程度が好ましい。
The graphite powder used in this invention is preferably natural graphite powder, but may also be artificial graphite powder or a mixed powder of artificial graphite powder and natural graphite powder. When the copper content is 70% or more, graphite powder can be used as it is without using bonding. However, when the copper content is low and the graphite powder is large, the sinterability of the electric brush is low, so it is preferable to treat the surface of the graphite powder with a synthetic resin binder such as phenolic resin varnish. The binding material is
It is preferably about 1 to 30% of the graphite powder in terms of carbon.

コークスとしては、石炭のガス化の際に得られるコーク
ス、石炭ピッチを乾留して得られるピッチ:t−クス、
石41(類の精製やクランキングの副産物である石41
1コークス等がある。コークス粉は、例えばこれらのコ
ークスの粉砕により調製する。
Examples of coke include coke obtained during coal gasification, pitch obtained by carbonizing coal pitch: t-coke,
Stone 41 (Stone 41, a byproduct of similar refining and cranking)
1 coke etc. Coke powder is prepared, for example, by grinding these cokes.

あるいは得られたコークス粉をピッチやタール等で処理
成形した後、1,000〜1,200°C程度て焼成し
、再度粉砕してコークス粉としても良い。
Alternatively, the obtained coke powder may be treated and formed with pitch, tar, etc., then fired at about 1,000 to 1,200°C, and crushed again to form coke powder.

コークス粉の粒度は20メツノコパス(最大粒径840
71m)以下とする。粒度を徂くすると、電刷子の組成
か不均一になりやすく、また整流子に条痕を生じやすい
。好ましい粒度は32メソンユパス(粒径500μm以
下)であり、特に好ましくill: I OOメツツユ
パス(粒径150μm以下)とする。なお粒径10μm
以下のコークス粉は耐磨耗性の改善効果に乏しく、コー
クス粉の粒径はIOμm以」二が好ましい。勿論コーク
ス粉中に粒径10Itm以下のものが少量混合していて
も、耐磨耗性の改善効果を損なうものでない。
The particle size of coke powder is 20 Metsunokopas (maximum particle size 840
71m) or less. If the particle size is too large, the composition of the electric brush tends to be non-uniform and the commutator tends to have streaks. The preferred particle size is 32 meson yupasu (particle size 500 μm or less), particularly preferably ill:IOO meson yupas (particle size 150 μm or less). Note that the particle size is 10 μm
The following coke powders have a poor effect of improving wear resistance, and the particle size of the coke powder is preferably IO μm or more. Of course, even if a small amount of coke powder with a particle size of 10 Itm or less is mixed in, the effect of improving wear resistance will not be impaired.

この発明では、電刷子中にその全量に対しコークス粉を
1〜30%含有させる。コークス粉の含有量を1%以下
とすると、電刷子の耐久性はほと° んど向]−シない
。また30%以上含有させろと、電刷子の抵抗率を高め
、かつ整流子の磨耗を増大さ口ろ、。
In this invention, the electric brush contains 1 to 30% of coke powder based on the total amount thereof. When the content of coke powder is 1% or less, the durability of the electric brush is almost negligible. Also, if the content is 30% or more, the resistivity of the electric brush will increase and the wear of the commutator will increase.

電刷子の製造時に、コークス粉を、その含Tuftが1
〜30%となるように銅粉等の金属粉や黒鉛粉と混合す
る。ここで好ましくは、黒鉛粉とコークス粉とを混合し
てフェノール樹脂ワニス等の合成樹脂結合材で処理し、
これを銅粉等の金属粉と混合するようにする。なお電刷
子には、これ以外に二硫化モリブデンや二硫化タングス
テン、カオリン、ノリ力等の公知の添加料を加えても良
い。
During the manufacture of electric brushes, coke powder is used when its Tuft content is 1
It is mixed with metal powder such as copper powder and graphite powder so that the concentration is ~30%. Preferably, graphite powder and coke powder are mixed and treated with a synthetic resin binder such as phenolic resin varnish,
This is mixed with metal powder such as copper powder. In addition, known additives such as molybdenum disulfide, tungsten disulfide, kaolin, and glue may be added to the electric brush.

この発明では」二記の混合物を圧縮成形し電刷子形状と
するが、圧縮と同時7こリード線を取り(t IJるの
が好ましい。圧縮成形は、例えばメカニカルプレスや油
圧プレスで行えば良い。圧縮成形後の電刷子を焼成し、
電刷子を完成する。なお焼成は非酸化性雰囲気で行い、
焼成温度は例えば200〜800℃が好ましい。
In this invention, the mixture described in "2" is compression molded to form an electric brush shape, but it is preferable to remove the 7 lead wires at the same time as compression. Compression molding may be performed using, for example, a mechanical press or a hydraulic press. .The electric brush after compression molding is fired,
Complete the electric brush. The firing is performed in a non-oxidizing atmosphere.
The firing temperature is preferably 200 to 800°C, for example.

[実施例1] ・ 銅粉60%、フェノール樹脂ワニスで処理した天然
黒鉛粉33%、145メツシコパスの石炭ピッチ系コー
クス粉(粒径105μm以T)5%、二硫化モリブデン
2%を混合し、電刷子形状に成形し、非酸化性雰囲気中
700°Cで焼成してi(i刷子としノコ。電刷子中の
コークス粉含有量は52%であり)こ。
[Example 1] - Mixed 60% copper powder, 33% natural graphite powder treated with phenolic resin varnish, 5% coal pitch-based coke powder (particle size 105 μm or more) of 145 mesh, and 2% molybdenum disulfide, It is formed into the shape of an electric brush and fired at 700°C in a non-oxidizing atmosphere.The coke powder content in the electric brush is 52%.

[実施例2〜4] 24メツツユパスの石油コークス粉(粒径700μm以
下)100重量部にピッチ30重量部を加え混練した後
に、金型に充填して圧縮成形を行った。この乙のを1,
000℃に焼成した後粉砕し、32メツンコパスのコー
クス粉(粒径500μm以下)を得た。
[Examples 2 to 4] After adding 30 parts by weight of pitch to 100 parts by weight of petroleum coke powder (particle size: 700 μm or less) of 24 Metsuyupasu and kneading, the mixture was filled into a mold and compression molded. This one is 1,
After firing at 000°C, the coke powder was crushed to obtain coke powder (particle size: 500 μm or less) of 32 meters.

銅粉60%に、」二記のコークス粉をそれぞれ3%、5
%、8%、及び残部をフェノール樹脂ワニスて処理した
天然黒鉛粉とし、総量か100%となるように混合粉を
作った。これらの混合粉を実施例Iと同様に成形焼成し
、実施例2〜4の電刷子を得た。
60% copper powder, 3% coke powder and 5% coke powder respectively.
%, 8%, and the remainder were natural graphite powder treated with phenolic resin varnish, and a mixed powder was prepared so that the total amount was 100%. These mixed powders were shaped and fired in the same manner as in Example I to obtain electric brushes of Examples 2 to 4.

[比較例I] コークス粉を使用しなかった他は、実施例1と全く同様
にして電刷子を得た。
[Comparative Example I] An electric brush was obtained in exactly the same manner as in Example 1, except that coke powder was not used.

得られた電刷子を2.OKWの自動車用スターターモー
ターに組イ;1(づ、3,000ccのエンジンに取り
イ」けて、2秒駆動、28秒休止を1ザイクルとし、I
 O,000ザイクル後の電刷子磨耗量を比較した。結
果を表1に示す。
2. The obtained electric brush. Assemble it into an OKW automobile starter motor, install it into a 3,000cc engine, set it to one cycle of 2 seconds of operation, and 28 seconds of rest.
The amount of wear of the electric brush after 0,000 cycles was compared. The results are shown in Table 1.

[実施例5〜8] 銅粉20%、実施例2で使用したものと同じコークス粉
をそれぞれ2%、8%、15%、28%添加し、それぞ
れフェノール樹脂ワニスで処理した天然黒鉛粉を加えて
総量が100%となるように混合粉を作った。これらの
混合粉を、実施例1と同様の方法で、電刷子形状に成形
焼成して、実施例5〜8の電刷子を得た。電刷子中のコ
ークス粉含有量は、表2にようになった。
[Examples 5 to 8] 20% copper powder, 2%, 8%, 15%, and 28% of the same coke powder used in Example 2 were added, respectively, and natural graphite powder was treated with phenolic resin varnish. In addition, a mixed powder was prepared so that the total amount was 100%. These mixed powders were molded into the shape of an electric brush and fired in the same manner as in Example 1 to obtain electric brushes of Examples 5 to 8. Table 2 shows the coke powder content in the electric brush.

[比較例2] 比較のために、コークス粉を使用しなかった他は実施例
5と全く同様にして、電刷子を得た。
[Comparative Example 2] For comparison, an electric brush was obtained in exactly the same manner as in Example 5 except that no coke powder was used.

得られた電刷子を自動車用のガソリン噴射ポンプ用モー
ターに組付け、電刷子がガソリン中に浸漬された状態で
電刷子の磨耗テストを行った。テストはモーター電圧1
2V1電流4Aとし、500時間駆動後の電刷子と整流
子の磨耗歯を測定した。結果を表2に示す。
The obtained electric brush was assembled into a motor for a gasoline injection pump for automobiles, and an abrasion test of the electric brush was conducted while the electric brush was immersed in gasoline. The test is motor voltage 1
The electric brush and commutator wear teeth were measured after driving for 500 hours at a 2V1 current of 4A. The results are shown in Table 2.

=8− [発明の効果] 表I1表2の結果等から明らかなように、この発明の電
刷子は磨耗が少なく耐久性に優れている。
=8- [Effects of the Invention] As is clear from the results in Table I1 and Table 2, the electric brush of the present invention has less wear and is excellent in durability.

特にカッリン等の液体燃1″4中に浸漬して用いる場合
、電刷子、整流子共に苫しく磨耗を小さく4−ることか
できる。
In particular, when used by being immersed in a liquid fuel such as Kallin, both the electric brush and the commutator can be used with less wear and tear.

Claims (1)

【特許請求の範囲】[Claims] (1)金属粉と黒鉛粉とを混合成型した金属黒鉛質電刷
子において、20メッシュパス以下の粒度のコークス粉
を電刷子の全量に対して1〜30重量%含有させたこと
を特徴とする、金属黒鉛質電刷子。
(1) A metal-graphite electric brush made by mixing and molding metal powder and graphite powder, characterized by containing 1 to 30% by weight of coke powder with a particle size of 20 mesh passes or less based on the total amount of the electric brush. , metal graphite electric brush.
JP4527988A 1988-02-27 1988-02-27 Metal graphite brush Granted JPH01222641A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP4527988A JPH01222641A (en) 1988-02-27 1988-02-27 Metal graphite brush

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP4527988A JPH01222641A (en) 1988-02-27 1988-02-27 Metal graphite brush

Publications (2)

Publication Number Publication Date
JPH01222641A true JPH01222641A (en) 1989-09-05
JPH0474939B2 JPH0474939B2 (en) 1992-11-27

Family

ID=12714871

Family Applications (1)

Application Number Title Priority Date Filing Date
JP4527988A Granted JPH01222641A (en) 1988-02-27 1988-02-27 Metal graphite brush

Country Status (1)

Country Link
JP (1) JPH01222641A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7148602B2 (en) 2003-11-07 2006-12-12 Totankako Co., Ltd. Commutator
JP2007060861A (en) * 2005-08-26 2007-03-08 Sanyo Denki Co Ltd Rotating electric machine with brush and manufacturing method therefor
JP2019176593A (en) * 2018-03-28 2019-10-10 株式会社デンソー Starter and method for forming graphite film on commutator surface

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS50122611A (en) * 1974-03-18 1975-09-26

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS50122611A (en) * 1974-03-18 1975-09-26

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7148602B2 (en) 2003-11-07 2006-12-12 Totankako Co., Ltd. Commutator
JP2007060861A (en) * 2005-08-26 2007-03-08 Sanyo Denki Co Ltd Rotating electric machine with brush and manufacturing method therefor
JP4708123B2 (en) * 2005-08-26 2011-06-22 山洋電気株式会社 Brushed rotating electrical machine and method for manufacturing the same
JP2019176593A (en) * 2018-03-28 2019-10-10 株式会社デンソー Starter and method for forming graphite film on commutator surface

Also Published As

Publication number Publication date
JPH0474939B2 (en) 1992-11-27

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