JPH01221534A - Traveller for spinning machine - Google Patents
Traveller for spinning machineInfo
- Publication number
- JPH01221534A JPH01221534A JP4176588A JP4176588A JPH01221534A JP H01221534 A JPH01221534 A JP H01221534A JP 4176588 A JP4176588 A JP 4176588A JP 4176588 A JP4176588 A JP 4176588A JP H01221534 A JPH01221534 A JP H01221534A
- Authority
- JP
- Japan
- Prior art keywords
- traveller
- traveler
- nickel
- steel wire
- resistance
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000009987 spinning Methods 0.000 title claims abstract description 17
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims abstract description 25
- 239000000919 ceramic Substances 0.000 claims abstract description 13
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 12
- 238000007747 plating Methods 0.000 claims abstract description 12
- 239000011248 coating agent Substances 0.000 claims abstract description 6
- 238000000576 coating method Methods 0.000 claims abstract description 6
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 5
- 239000010959 steel Substances 0.000 claims abstract description 5
- 229910000851 Alloy steel Inorganic materials 0.000 claims abstract description 3
- 239000002245 particle Substances 0.000 claims description 15
- 239000002131 composite material Substances 0.000 claims description 5
- 239000011882 ultra-fine particle Substances 0.000 abstract description 5
- 238000005260 corrosion Methods 0.000 abstract description 2
- 230000007797 corrosion Effects 0.000 abstract description 2
- 239000000463 material Substances 0.000 abstract description 2
- 238000000034 method Methods 0.000 abstract description 2
- 238000009736 wetting Methods 0.000 abstract 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 9
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- -1 aluminum alkoxide Chemical class 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910001593 boehmite Inorganic materials 0.000 description 1
- 239000012153 distilled water Substances 0.000 description 1
- 238000009713 electroplating Methods 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- FAHBNUUHRFUEAI-UHFFFAOYSA-M hydroxidooxidoaluminium Chemical compound O[Al]=O FAHBNUUHRFUEAI-UHFFFAOYSA-M 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229910001453 nickel ion Inorganic materials 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H7/00—Spinning or twisting arrangements
- D01H7/02—Spinning or twisting arrangements for imparting permanent twist
- D01H7/52—Ring-and-traveller arrangements
- D01H7/60—Rings or travellers; Manufacture thereof not otherwise provided for ; Cleaning means for rings
- D01H7/604—Travellers
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Spinning Or Twisting Of Yarns (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は繊維産業の精紡や撚糸工程に使用される耐焼付
き性、耐久性に富む紡機用トラベラに関するものである
。DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to a traveler for a spinning machine that is highly resistant to seizure and durable and used in spinning and yarn twisting processes in the textile industry.
従来、紡機用トラベラは一般に硬鋼線材を使用し、ニッ
ケルメッキを施したものが使用されている。Conventionally, travelers for spinning machines have generally been made of hard steel wire and nickel-plated.
然るに上記トラベラではスピンドル回転数が25.00
0r、p、m以上の革新的な精紡に於て、耐庫耗性リン
グと組合わせ用いるトラベラ間の摩擦抵抗の増大と摩擦
熱の急激な上昇のため、トラベラが早期に摩耗し、焼付
き飛散するため連続運転が出来ないという欠点がある。However, in the above traveler, the spindle rotation speed is 25.00.
In innovative spinning of 0r, p, m or more, the frictional resistance between the travelers used in combination with the wear-resistant ring increases and the frictional heat rapidly increases, causing the travelers to wear out prematurely and cause burning. The disadvantage is that it cannot be operated continuously because it sticks and scatters.
本発明は上記課題を解決した紡機用トラベラを提供する
ことを目的とする。An object of the present invention is to provide a traveler for a spinning machine that solves the above problems.
[:、11題を解決するための手段〕
本発明は硬鋼線又は合金#4線を用い横形、縦形等所要
形状のトラベラに成形し5次いで、上記トラベラを粒径
が0.1P〜0.Of、ussのセラミ。[:, Means for Solving Problem 11] The present invention uses hard steel wire or alloy #4 wire to form a traveler of a desired shape such as horizontal or vertical. .. Cerami of, uss.
クス超微粒子を均一に分散せしめたニッケルのリン酸溶
液中で電気メッキを施すことにより、トラベラ表面に形
成される二、°ケル被膜中にセラミックスの超微粒子を
均一に分散充填せしめたセラミックスとニッケルの複合
メッキ層を有する紡機用トラベラを得ることにより課題
を屏決したものである。Ceramics and nickel in which ultrafine ceramic particles are evenly dispersed and filled in the two-degree Kel coating formed on the traveler surface by electroplating in a phosphoric acid solution of nickel with ultrafine particles uniformly dispersed. The problem was resolved by obtaining a traveler for a spinning machine having a composite plating layer of.
本発明の紡機用トラベラは図面に示す如く。 The traveler for a spinning machine of the present invention is as shown in the drawings.
トラベラ表面に形成されたニッケルメッキ被膜中にセラ
ミックス粒子、例えば粒径がQ、 95 ppmのアル
ミナ粒子が密に充填されたセラミックスとニッケルの複
合メッキ皮膜を形成する。A composite plating film of ceramics and nickel is formed in which the nickel plating film formed on the surface of the traveler is densely filled with ceramic particles, for example, alumina particles having a particle size of Q and 95 ppm.
上記アルミナ粒子は従来のアルミナ粒子の平均粒径l−
の1/200となるからアルミナ粒子の分散性が飛躍的
に向上し、アルミナ粒子の混合比は4%程度でも被膜の
全面を隙間な(被覆することができる。従って、この複
合皮膜は耐食性で潤滑性、耐摩耗性に浸れ、トラベラ素
地表面との密層性が極めて良好となる。上記構成の本発
明のトラベラはセラミックリング又は表面硬化処理を施
した高硬度の紡機用リングと組合わせ、スピンドル回転
数20.000 r、p、m以上の高速精紡時に於ても
摩擦抵抗も小さく、潤滑効果も良好と々す、糸切れの発
生少なく、耐焼付き性、耐摩耗性に優れたトラベラとな
る。The above alumina particles have an average particle size l- of conventional alumina particles.
Since the dispersibility of alumina particles is 1/200 of that of It has excellent lubricity and abrasion resistance, and has extremely good close contact with the traveler base surface.The traveler of the present invention having the above structure is combined with a ceramic ring or a high hardness spinning machine ring that has been subjected to surface hardening treatment. A traveler with low frictional resistance and good lubrication effect even during high-speed spinning with spindle rotation speeds of 20,000 r, p, m or higher, less occurrence of thread breakage, and excellent seizure and wear resistance. becomes.
以下本発明の一実施例を説明する。 An embodiment of the present invention will be described below.
アルミニウムのアルコキシドであるアルきニウム・イン
プロポキシドに蒸留水を加え、75℃で1拌しながら7
日間でゲル化する。Distilled water was added to aluminum alkoxide, aluminum impropoxide, and the mixture was heated at 75°C for 7 hours with stirring.
It will gel in a few days.
又%S−=?サイトの一種であるベーマイトに酢酸を加
えてゲル化し、これらの平均粒径0.05戸のアルミナ
粒子にニッケルイオンのリン酸溶液全混合してアルミナ
粒子の混合比を6%としたメッキ浴を作成した。このメ
ッキ浴中に硬鋼線又は合金鋼線(例えばsa:r−g)
で所定の横形又は縦形の形状に成形した紡機用の金属ト
ラベラを投入し題気メッキを行った。Also %S-=? A plating bath was prepared by adding acetic acid to gelatinized boehmite, which is a type of cylindrical material, and mixing all of these alumina particles with an average particle size of 0.05 with a nickel ion phosphoric acid solution to make the mixing ratio of alumina particles 6%. Created. In this plating bath, hard steel wire or alloy steel wire (e.g. SA:RG)
A metal traveler for a spinning machine, which had been formed into a predetermined horizontal or vertical shape, was introduced and plated.
尚、上記実施例に於てはセラミックスにアルミナを用い
たが、同様にして他のセラミックスを使用することも可
能である。Although alumina was used as the ceramic in the above embodiment, other ceramics may be used in the same manner.
上記実施例によって得られた本発明の紡機用トラベラは
、第1図及び@2図に示す様にトラベラ+11の素地表
面に密着したニッケルメッキ被膜ill中に平均粒径0
.05μ肩のアルミナ超微粒子(3)が均一に分散し、
トラベラ表面を透き間なく被覆した超微粒子のセラミッ
クスとニッケルの複合メッキを施した紡機用トラベラを
構成した・〔効果〕
本発明は上記の如く、セラミックスの微粒子でそのまま
トラベラ表面を被覆したものではなく、ゾル−ゲル化f
f1Kよってゲル化してからメッキ浴に混入するため、
超微粒子となり、メッギされたニッケル被膜中で均一分
散を行ない、トラベラ表面を透き間なく覆う複合メッキ
ノーが形成される。従って、極めて耐摩耗、耐食性にボ
み、素地との密着性も良好で、潤滑性、耐熱性にすぐれ
、高速回転に於ても剥離することがなく、スピンドル回
転数20.000 r、p、m以上の精紡機の高速化を
可能とした等の擾れた効果を有する発明である。As shown in FIGS. 1 and 2, the traveler for spinning machines of the present invention obtained in the above embodiments has a nickel plating coating ill of which has an average particle size of 0.
.. 05μ shoulder alumina ultrafine particles (3) are uniformly dispersed,
A traveler for a spinning machine is constructed in which the surface of the traveler is coated seamlessly with a composite plating of ultrafine ceramic particles and nickel. [Effects] As described above, the present invention does not cover the surface of the traveler directly with fine particles of ceramics. Sol-gel formation f
Because it is mixed into the plating bath after being gelled by f1K,
It becomes ultra-fine particles and is uniformly dispersed in the meshed nickel coating, forming a composite plating layer that seamlessly covers the traveler surface. Therefore, it has excellent wear resistance, corrosion resistance, denting, good adhesion to the substrate, excellent lubricity and heat resistance, and does not peel off even at high speed rotation, and the spindle rotation speed is 20.000 r, p. This invention has significant effects such as making it possible to increase the speed of a spinning machine with a speed of more than m.
第1図は本発明の1実施例金示す紡機用トラベラの部分
断面図、第2図は同高1図のa部拡大図である。
(1)・・・トラベラ
(2)・・・ニッケルメッキ被膜
(3)・・・アルミナ超微粒子FIG. 1 is a partial cross-sectional view of a traveler for a spinning machine showing one embodiment of the present invention, and FIG. 2 is an enlarged view of part a of FIG. (1)...Traveler (2)...Nickel plating coating (3)...Alumina ultrafine particles
Claims (1)
るニッケル被膜中に粒径0.1μm〜0.01μmのセ
ラミックス超微粒子を均一に分散充填せしめた、セラミ
ックスとニッケルの複合メッキ層を設けてなる紡機用ト
ラベラ。A composite plating layer of ceramics and nickel is provided, in which ultrafine ceramic particles with a particle size of 0.1 μm to 0.01 μm are uniformly dispersed and filled in the nickel coating formed on the surface of a traveler made of hard steel wire or alloy steel wire. Traveler for spinning machines.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP4176588A JPH01221534A (en) | 1988-02-24 | 1988-02-24 | Traveller for spinning machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP4176588A JPH01221534A (en) | 1988-02-24 | 1988-02-24 | Traveller for spinning machine |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH01221534A true JPH01221534A (en) | 1989-09-05 |
Family
ID=12617498
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP4176588A Pending JPH01221534A (en) | 1988-02-24 | 1988-02-24 | Traveller for spinning machine |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH01221534A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1999049113A1 (en) * | 1998-03-23 | 1999-09-30 | Bräcker Ag | Ring traveller |
-
1988
- 1988-02-24 JP JP4176588A patent/JPH01221534A/en active Pending
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1999049113A1 (en) * | 1998-03-23 | 1999-09-30 | Bräcker Ag | Ring traveller |
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